Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 1.0 Scope This capacitor belongs to the Silver Series family and is based on SMD Multilayer Ceramic technology. JTI uses nearly pure Silver electrodes while our competitors use Palladium electrodes. Silver is a much superior conductor when compared to Palladium. JTI Silver Series provides customers with a significant performance improvement and a more competitive cost. This specification is an in-depth look at the JTI High-Q Silver Series MLCC product line for all authorized JTI personnel (this document is company confidential). This document will educate the reader on all important aspects of High-Q capacitor recognition, proper application and design utilization. 2.0 • • • • • • • Applications Communications amplifiers Power converters Filter Networks Circuit Matching Amplitude modulators Antenna Matching, high power circuitry Decoupling, Bypass, & DC Block 2.1 Market Segments (Typical End Applications) The Silver Series products are used to improve the performance of nearly all high frequency circuits. Below is a list of typical applications where Silver Series capacitors are widely used: • High Power RF Systems • High Voltage RF Systems • Cellular Base Station Equipment • Medical MRI (Non-Magnetic) • RF Heater (Industrial) systems • Teat Equipment (Power Amplifiers) • Military Radar and Jamming Electronics 3.0 Features: • Excellent temperature dissipation (for High Power Temp Rise) • Excellent Power Handling Capabilities • High stability dielectric (NPO) • One of the best equivalent series resistance (ESR) of its kind due to newly-formulated internal electrodes and low loss dielectrics Industry leading High-Q/Low loss COG (NPO) performance • Manufacturing controls that ensure consistency lot to lot and year to year • Green and RoHS compliance • Gold (Au), Non-Magnetic Copper (Cu), Tin (Sn and Sn/Pb and leaded terminations are available • EIA Marking is available 4.0 Basic Construction Magnetic (Ni) and Non-Magnetic (Cu) Barrier Termination DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 1 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification Figure 1 Termination Cross Section 5.0 Electrical Characteristics Dielectric Rated Voltage (VDC) Capacitance Range (EIA) Capacitance Tolerance Test Parameters Temperature Coefficient Quality Factor Insulation Resistance Operating Environment Range Storage Environment Range Breakdown Voltage DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification NPO 50 to 1000 Volts DC (See section 9.0 for details) 0.2 to 1000 pF (See section 9.0 for details) A, B, C, D, F, G, J, K, M 1 MHz ± 50 kHz @ 1.0 ± 0.2 VRMS, 25°C 0% ± 30 ppm/°C Q > 1,000 at 1 MHz ± 50 kHz, 25°C, 1.0 ± 0.2 VRMS 1000 GΩ - 1pF-470pF 100GΩ - 510pF-1000pF -55 to 125°C Tape & Reel: -5 to 40°C & 15 to 75% RH > 2.5 x WVDC Min., 25°C, 50 mA Max Page 2 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 6.0 Material and Physical Specifications No Performance Test Condition 1 Appearance Item No abnormal exterior appearance. Through Microscope (30x) or Automatic Vision Inspection System 2 PCB Deflection Visual Criteria – No mechanical damage shall occur Glass Epoxy PCB Î 0.5 mm Deflection 3 Soldearbility MIL-STD-202 J-STD-002 More than 90% of the terminal surface is to be soldered newly so the metal parts do not come out or dissolve. Solder Temperature: 240 ± 5°C Wetting force of 2/3 Fmax must be achieved in 1.0 s or less. Solder: SN 62 Dip Time: 5 seconds Flux: Rosin Pre-heating: 120 to 150°C for 60 seconds 4 Adhesive Strength of Termination MIL-STD-202 Capacitance Change Criteria – Change of capacitance within ± 2% or ± 0.5 pF whichever is larger. Termination should not pull off and ceramic should remain undamaged Flux: Actiec 5 or equivalent Solder Temperature: 235 °C Linear pull force exerted on axial leads soldered to each terminal. 5 lbs. Minimum 5 Resistance to soldering heat MIL-STD-202G METHOD 210F Appearance No Mechanical Damage DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Solder Dip Criteria: Solder Temperature of 260 ± 5°C Solder dip duration: 10 ± 1 Second Page 3 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification No Item Resistance to soldering heat MIL-STD-202G METHOD 210F 6 7 Vibration Test MIL-STD-202G METHOD 201A Humidity (Steady State) MIL-STD-202 METHOD 103A Performance Test Condition Appearance No Mechanical Damage Each termination shall be fully preheated and immersed as follows: Capacitance Capacitance change within ± 2.5 % or ± 0.25pF whichever is larger Step 1.) 80 – 100°C for 60 Seconds Q Q > 500 Insulation resistance 1000 GΩ-1pF-470pF 100GΩ-510pF-1000pF Measurements are completed at room temp. after cooling for 24±2 Hrs Breakdown Voltage > 2.5 x WVDC Min., 25°C, 50 mA Maximum Appearance No Mechanical Damage Capacitance Q Within ± 2.5% or ± 0.25pF whichever is larger Q > 1000 Insulation Resistance 1000 GΩ-1pF-470pF 100GΩ-510pF-1000pF Voltage Breakdown > 2.5 x WVDC Min., 25°C, 50 mA Maximum Appearance No Mechanical Damage Step 2.) 150 – 180°C for 60 Seconds The capacitor shall be subjected to a harmonic motion having a total amplitude of 1.5 mm. The entire frequency range from 10 to 55 Hz and a return to 10 Hz shall be traversed in one minute. The cycle shall be performed for 2 hours in each perpendicular direction for a total of 6 hours. Temperature: 40 ± 2°C Relative Humidity: 90 to 95 % Capacitance Within ± 5% or ± 0.5pF whichever is larger Q Q > 300 DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Test Time: 500 +12 / -0 Hr. Page 4 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification No 7 8 Item Humidity (Steady State) MIL-STD-202 METHOD 103B Moisture Resistance MIL-STD-202 Performance Insulation Resistance > 10 GΩ Voltage Breakdown > 2.5 x WVDC Min., 25°C, Appearance 50 mA Maximum No Mechanical Damage Capacitance Q 9 10 High Temperature Resistance (Life) MIL-STD-202 METHOD 108 Condition D Temperature Cycling MIL-STD-202 Within ± 7.5% or ± 0.75 pF whichever is larger Q > 300 Test Condition Measured at room temperature after cooling for 24 ± 2 Hr. Applied Voltage: 1.5 Volts Temperature: 85 ± 2°C Relative Humidity: 85 % Test Time: 240 +12 / -0 Hr. Insulation Resistance Minimum Insulation Resistance: 1 Ω Current Applied: 50 mA max. Voltage Breakdown > 2.5 x WVDC Min., 25°C, 50 mA Maximum Appearance No Mechanical Damage Measured at room temperature after cooling for 24 ± 2 Hr. Applied Voltage: 200% of Rated Voltage Capacitance Within ± 3% or ± 0.3pF Whichever is larger Q Insulation Resistance Voltage Breakdown Appearance Q > 500 Minimum Insulation Resistance: 1 GΩ > 2.5 x WVDC Min., 25°C, 50 mA Maximum No Mechanical Damage DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Test Time: 1000 +48 / -0 Hr. Current Applied: 50 mA MAX. Temperature: 125 ± 3°C Capacitors shall be subjected to five (5) cycles of temp cycle profile: Step 1.) Minimum rated temperature +0 / -3°C for 30 minutes Page 5 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification No 10 Item Temperature Cycling MIL-STD-202 Performance Test Condition Appearance No Mechanical Damage Capacitance Within ± 2.5% or ± 0.25 pF whichever is larger Step 2.) 25°C for 2-3 minutes Step 3.) Maximum rated temperature Q Q > 1000 +3/ -0° for 30 minutes Insulation Resistance To satisfy the initial criteria Step 4.) 25°C for 2-3 minutes Voltage Breakdown > 2.5 x WVDC Min., 25°C, 50 mA Maximum Measurements shall be made after the capacitors cool for 24 ± 2 hours. 11 Reflow soldering requirement To withstand the reflow soldering profile 3-times and meet sec. 1 - 5 & 13 See reflow soldering profile and specifications (3x). 12 Underfiller curing profile To withstand the reflow soldering profile 2 times (2x) followed by a minimum of 5 minutes at temperature, and meet sec. 1 - 5 & 13 To withstand hot gas soldering for rework at the specified temperature, air velocity, and time, and, meet the requirements of sec. 1 - 5 & 13 To withstand manual soldering using soldering iron for rework at the specified temperature and time, and, meet the requirements of sec. 1 - 5 & 13 See reflow soldering profile and specifications (2x). Temperature: 150 ± 10°C Time at temp.: 5 min 13 Manual hot gas soldering requirement 14 Manual soldering using soldering iron requirement DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Max Air Temperature: 260 °C Max Air Velocity: 10 m/s Max Exposure Time: 30 s Tip Diameter: To fit application Max Tip Temperature: 260 ± 10°C Max Exposure Time: 3 seconds Page 6 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 7.0 Part Number Code 8.0 Dimensions END METALLIZATION Figure 2 Basic Construction Component Size in mm S42 Length Min. 2.54 Max 3.3 End-band Min. 0.33 Max 0.43 Width Min. 2.28 Max 3.3 Thickness Max 2.59 DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Component Size in Inches S42 Length Min. 0.100 Max 0.130 End-band Min. 0.013 Max 0.017 Width Min. 0.090 Max 0.130 Thickness Max 0.102 Page 7 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 9.0 Capacitance Range Extended Voltage Standard Voltage Extended Voltage 360 500V 1500V 390 500V 1500V 43 430 500V 1500V 1500V 47 470 500V 1500V 500V 1500V 51 510 500V 1000V A 500V 1500V 56 560 500V 1000V 1R1 B 500V 1500V 62 620 500V 1000V 1.2 1R2 C 500V 1500V 68 680 500V 1000V 1.3 1R3 D 500V 1500V 75 750 500V 1000V 1.4 1R4 500V 1500V 82 820 500V 1000V 1.5 1R5 500V 1500V 91 910 500V 1000V 1.6 1R6 500V 1500V 100 101 500V 1000V 1.7 1R7 500V 1500V 110 111 F 300V 1000V 1.8 1R8 500V 1500V 120 121 G 300V 1000V 1.9 1R9 500V 1500V 130 131 J 300V 1000V 2 2R0 500V 1500V 150 151 K 300V 1000V 2.1 2R1 500V 1500V 160 161 M 300V 1000V 2.2 2R2 500V 1500V 180 181 300V 1000V 2.4 2R4 500V 1500V 200 201 300V 1000V 2.7 2R7 500V 1500V 220 221 200V N/A 3 3R0 500V 1500V 240 241 200V N/A 3.3 3R3 500V 1500V 270 271 200V N/A 3.6 3R6 500V 1500V 300 301 200V N/A 3.9 3R9 500V 1500V 330 331 200V N/A 4.3 4R3 500V 1500V 360 361 200V N/A 4.7 4R7 500V 1500V 390 391 200V N/A 5.1 5R1 500V 1500V 430 431 200V N/A 5.6 5R6 B 500V 1500V 470 471 200V N/A 6.2 6R2 C 500V 1500V 510 511 100V N/A 6.8 6R8 D 500V 1500V 560 561 100V N/A 7.5 7R5 500V 1500V 620 621 100V N/A 8.2 8R2 500V 1500V 680 681 50V N/A 9.1 9R1 500V 1500V 750 751 50V N/A 10 100 500V 1500V 820 821 50V N/A 12 120 500V 1500V 910 911 50V N/A 13 130 500V 1500V 1000 102 50V N/A 15 150 F 500V 1500V 16 160 G 500V 1500V 18 180 J 500V 1500V 20 200 K 500V 1500V 22 220 M 500V 1500V 24 240 500V 1500V 27 270 500V 1500V 30 300 500V 1500V 33 330 500V 1500V Tolerance Standard Voltage pF Cap Code pF Cap Code 0.5 0R5 500V 0.6 0R6 500V 1500V 36 1500V 39 0.7 0R7 500V 1500V 0.8 0R8 500V 0.9 0R9 1 1R0 1.1 DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Tolerance Page 8 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 10.0 Electrical Testing All parts are 100% tested for capacitance, insulation resistance, dissipation factor. 11.0 Green and RoHS Compliance Johanson Technology, Inc. (JTI) is committed to reducing the lead content in all its product lines in an environmentally responsible, technologically feasible, and cost-effective manner without sacrificing the current high levels of performance, quality, and reliability. As a result, JTI has initiated lead-free research and development programs to identify and evaluate possible lead-tin solder substitutes, while working with suppliers and other companies to establish lead-free standards and testing requirements. The S42E Silver Series Capacitor meets Green standards and accordingly, meets the Restriction of Hazardous Substances directive 2002/95/EC commonly referred to as RoHS. This family has lead free, 100% tin plated terminations, which does meet the RoHS directive. This does not include the optional termination code “T” which signifies tin-lead terminations. 12.0 Termination Types The Silver Series product line is available in ten different termination types. These can be grouped into Nickel Barrier, Copper Barrier (Non-Magnetic) and Leaded termination types. The standard offering is a 100% matte Tin (Sn) with a Nickel barrier. Below is a summary of specific termination types: Nickel Barrier Code Termination Type V 100% Matte Tin (Sn) over Nickel Barrier T Tin Lead (SnPb) over Nickel Barrier G Gold (Au) over Nickel Barrier Copper Barrier Code Termination Type S 100% Matte Tin (Sn) over Copper Barrier, Non-Magnetic C Tin Lead (SnPb) over Copper Barrier, Non-Magnetic Leaded Code Termination Type 1 Microstrip All Non-Magnetic 2 Axial Ribbon All Non-Magnetic 3 Axial Wire All Non-Magnetic 4 Radial Ribbon All Non-Magnetic 5 Radial Wire All Non-Magnetic 13.0 Storage Life Chip component terminations should generally be protected from moisture DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 9 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification All chip components including tape and reel, should be kept in an area where the temperature is between 5°C and 40°C and where the humidity is 15% to 75%. The chip components should be used within one year. The solderability of the chip components should be rechecked in the event that they are not used in 6 months. Peel strength and shelf life of tape will remain within specification up to 1 year when stored. 14.0 Packaging Specifications Chip capacitors are packaged in tape and reel, sealed in plastic bags, and placed in cardboard boxes filled with protective fluffs. Tape and Reel Standard: EIA 481 14.1 Tape dimension specifications: o Tape size, material and type: 8 mm, Plastic embossed tape. o Sprocket hole pitch: 4.0 ± 0.1 mm. o Component pitch: 4 ± 0.05 mm 14.2 Leader section (empty carrier & tape): 280 mm min. 14.3 Trailer section (empty carrier & tape): 280 mm min 14.4 Tape functional specifications: o Tape break force: 10 N min. o Top cover tape strength: 10 N min. o Top cover peel force & angle: 0.1 - 1.0 N at 165 -180° 14.5 Reel specifications: o Reel diameter size: 7 in (2000 pieces) o Optional Reel diameter size: 5 inch and 13 inch. DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 10 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification 15.0 Recommended Land Pattern Appropriate pad design, solder application, and component orientation are all ingredients of a quality, defect-free soldering process. The Institute for Interconnecting and Packaging Electronic Circuits (IPC) through IPC-7351A has endorsed Land Pattern Calculator program from PCB Matrix. (This land pattern calculator can be downloaded at: http://www.pcbmatrix.com/Products/LPSoftware/LPCalculator/) The following recommended land patterns are directly from this program. This standard presents industry consensus on optimum dimensions based on empirical knowledge of fabricated land patterns. The standard also contains an excellent analysis of solder joints and their relation to component, PCB, and placement tolerances. (http://www.ipc.org). Y C Y X Figure 3 Land Pattern JTI Size Code S42 Chip Size EIA 1111 Inches (mm) C min 0.008 0.20 DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Land X max 0.014 0.35 min 0.008 0.20 max 0.016 0.40 Land Y min 0.008 0.20 max 0.012 0.30 Page 11 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification Competitive Analysis The key competitors for Silver Series are American Technical Ceramics (ATC), AVX, Dielectric Laboratories (DLI) and Murata. Each company will be discussed in detail below: ATC (www.atceramics.com) • • • • • Competitive Products – ATC 100 Series (and 800 Series which is not fully released) ATC is strong in the medium and small volume high performance business. The 100 series provides lower ESR performance at frequencies above 150MHz, roughly the same from 75 to 150 MHz as the JTI Silver Series products. JTI Silver Series product is competitively priced (15% to 25%) lower than the ATC 100 series products The ATC part numbers break down as follows: DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 12 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification AVX (www.avx.com) • • • • • • Competitive Products Æ Accu-P, Accu-F and U-Series We see AVX at larger volume accounts and rarely at small accounts. The Accu-P and Accu-F are a thin film capacitor – not MLCC. The performance is very good but the accu-Fs had a cracking problem a few years ago. The Accu-P and Accu-F are high cost. The U-Series is a low performance product when compared to the Silver Series. Price is also low. We need to be very aggressive on pricing to take U-Series business. It is important to have a competitive part number when competing with AVX products. The AVX part numbers break down as follows: DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 13 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification DLI (www.dilabs.com) • • • • Competitive Products Æ C04 (0402), C06 (0603) and C08 (0805) Performance is good but production capacity is limited and cost is high. It is rare that we see DLI in large volume accounts The DLI part numbers break down as follows: DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 14 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification Temex Ceramics (www.temex-ceramics.com) • • • • Competitive Products Æ CPX, CPE, CLX, CLE Series products Temex is a strong competitor particularly in Europe. Temex parts perform well and are priced similar to ATC. The Temex part numbers break down as follows: DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 15 of 16 Subject to change without notice Johanson Technology, Inc. 4001 Calle Tecate, Camarillo, CA 93012 (805)-389-1166 www.johansontechnology.com EIA 1111 High Power Capacitors (S42E Silver Series) Specification Cross Reference Guide As stated above, the key competitors for Silver Series are American Technical Ceramics (ATC), AVX, Dielectric Laboratories (DLI), and Temex. The above cross reference information can be found at: www.johansontechnology.com/crossreference/cap. For other competitors or new product lines from existing competitors, please contact the factory using the below contact near the end of this document. DATE: August 31st, 2009 TITLE: Silver Series S42E MLCC Specification Page 16 of 16 Subject to change without notice