CANDD NPH15S

NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
SELECTION GUIDE
Order Code1
FEATURES
n
RoHS compliant
n
High efficiency to 89%
n
Power density up to 2.4W/cm3
n
UL 94V-0 package material
n
Industry standard pinout
n
UL 1950 recognized
n
Non latching current limit
n
Constant 350kHz frequency
n
1.5kV input to output isolation
n
Versatile control options
n
Continuous rating to 30W at 40ºC without
heatsink
n
Operation to zero load
Nominal Input
Voltage
V
Output
Voltage
V
Output
Current
A
A (MIN.)
24
24
24
24
24
24
24
24
48
48
48
48
48
48
48
48
3.4
3.4
5.1
5.1
12.1
12.1
15.1
15.1
3.4
3.4
5.1
5.1
12.1
12.1
15.1
15.1
4.4
4.4
3.0
3.0
1.3
1.3
1.0
1.0
4.4
4.4
3.0
3.0
1.3
1.3
1.0
1.0
7.5
7.5
5.0
5.0
2.5
2.5
2.0
2.0
7.5
7.5
5.0
5.0
2.5
2.5
2.0
2.0
NPH15S2403EiC
NPH15S2403iC
NPH15S2405EiC
NPH15S2405iC
NPH15S2412EiC
NPH15S2412iC
NPH15S2415EiC
NPH15S2415iC
NPH15S4803EiC
NPH15S4803iC
NPH15S4805EiC
NPH15S4805iC
NPH15S4812EiC
NPH15S4812iC
NPH15S4815EiC
NPH15S4815iC
Current Limit
Efficiency
MTTF2
A (MAX.)
%
kHrs
11.0
11.0
7.5
7.5
3.7
3.7
3.0
3.0
11.0
11.0
7.5
7.5
3.7
3.7
3.0
3.0
81
81
84
84
86
86
87
87
83
83
85
85
88
88
89
89
335
335
286
286
286
286
281
281
295
295
301
301
302
302
296
296
INPUT CHARACTERISTICS
Parameter
Conditions
Voltage range
Continuous operation, 24V input types
Continuous operation, 48V input types
MIN.
TYP.
MAX.
Units
18
36
24
48
36
75
V
MIN.
TYP.
OUTPUT CHARACTERISTICS
Parameter
Conditions
MAX.
Units
n
Protected against load faults
Voltage set point error
50% load
0.5
%
n
Internal over temperature protection
Overall voltage error
Case temperature -40ºC to 110ºC
Load 0% - 100%
Input specified range
2.5
%
250
ppmºC
1
%
0.1
0.5
%
%
mV
MAX.
Units
n
Uses no electrolytic capacitors
DESCRIPTION
The NPH15S series of DC/DC converters combines
ease of application with versatility. The pin pattern
is based on the popular industry standard, but two
additional pins may optionally be fitted to provide
a variety of features not commonly found on units
of this type. High efficiency enables full rating to
be achieved in a small package without heatsinking, and a high surge capability will provide
for start-up and transient loads, whilst being
thermally protected against sustained overload.
Overload protection of the “constant current” type
ensures start-up into complex load conditions. The
copper case achieves efficient heat transfer and
screening. The product range has been recognised by Underwriters Laboratory (UL) to UL 1950
for operational insulation, file number E179522
applies.
Temperature coefficient
of output voltage (slope)
Deviation of output
voltage
Temperature MIN-MAX
Line regulation
Load Regulation
Ripple
Operating voltage range, 50% load
0% - 100% rated load rms
0.5
70
ISOLATION CHARACTERISTICS
Parameter
Conditions
MIN.
Isolation test voltage
Resistance
1500
1
Flash tested for 1 second
VISO = 500VDC
TYP.
VDC
GΩ
ABSOLUTE MAXIMUM RATINGS
Input voltage, 24V input types
Input voltage, 48V input types
Output voltage
Output trim control
Synchronisation/shutdown control
-0.5V to 40V 3
-0.5V to 80V 3
-0.3V to regulated voltage
-1V to +30V
±15V relative to input return
1. Parts ending with EiC have optional TRIM and SS pins fitted.
2. Calculated using MIL-HDBK-217F with nominal input voltage at full load.
3. Absolute maximum value for 30 seconds. Prolonged operation may damage the product.
All specifications typical at TA=25°C, nominal input voltage and rated output current unless otherwise specified.
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
CONTROL CHARACTERISTICS
Parameter
Conditions
MIN.
TYP.
MAX.
Voltage trimming range1
Remote switch input (voltage relative to
input negative)1
At rated load, trim control at either output
Not operating
Operating, open circuit voltage
±10
-15
9
0
10
1.5
11
V
Start delay
Time from application of valid input voltage to output being in specification
25
50
ms
320
330
350
440
395
kHz
kHz
MIN.
TYP.
MAX.
Units
Synchronisation1
Switching frequency
Specified drive signal
TEMPERATURE CHARACTERISTICS
Parameter
Conditions
Case temperature
Storage
Relative humidity
Thermal protection
Full load
Absolute MAX. internal temperature
Non condensing 85ºC
Operates at case temperature
Units
%
-40
-40
110
125
85
ºC
%
ºC
110
THERMAL CHARACTERISTICS
UL 1950 recognition: MAX. permissable loads for a given ambient temperature for any NPH15S model.
Temperature (ºC)
40
50
53
60
Power (W)
15.0
15.0
15.0
13.7
Temperature (ºC)
70
80
85
90
Power (W)
11.7
9.8
8.8
7.8
MAX. power rating with case temperature maintained by external means (e.g. forced air cooling).
Part Number
NPH15S2403XXX
NPH15S2405XXX
NPH15S2412XXX
NPH15S2415XXX
NPH15S4803XXX
NPH15S4805XXX
NPH15S4812XXX
NPH15S4815XXX
100ºC
Case Temperature
105ºC
110ºC
19
22
25
26
20
23
28
30
16
19
22
24
17
20
26
28
12
15
19
21
13
16
23
25
Units
W
W
THERMAL PERFORMANCE
24V Input
48V Input
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
APPLICATION NOTES
OUTPUT VOLTAGE ADJUSTMENT
The trim resistor equations are:
Rup = (R/Vup) - S kΩ
Rdown = (L x T ) - T - S kΩ
Vdown
TRIM UP
VNOM
3.4
5.1
12.1
15.1
S
T
R
L
22.2973
10.1351
17.9994
-1.6241
20.59761
9.36255
24.49487
-2.48374
28.79096
15.42373
94.9661
-5.942857
39.95902
20.77869
147.7314
-7.990244
TRIM DOWN
+VOUT
+VIN
+VOUT
+VIN
TRIM
NPH15S
RDOWN
NPH15S
RUP
TRIM
-VOUT
-VOUT
When the output voltage is trimmed up, output current must be derated so that the maximum output power is not exceeded.
Example to decrease output voltage of NPH15S4805EiC by 0.1V:
RDOWN = -2.48374 x 9.36255 - 9.36255 - 20.59761 = 203.18kΩ
-0.1
(
)
SET VOLTAGE
The output voltage of all units is set to 100mV above nominal, to offset resistive losses and thus assist with worst case error calculations. For the EiC versions, this
allowance can be altered with a single fixed resistor, connected from the trimming pin to one of the output pins.
SHUTDOWN
When the shutdown pin is shorted to the negative input, the converter will
stop. Its current consumption will then be less than 1mA at nominal supply
voltage. The voltage must be less than 1.5V to ensure that the unit stops, and
must be able to sink at least 1mA.
The unit will restart if the control pin is left open circuit or raised to a value
close to its normal open circuit voltage. This is typically 10V. Note however,
that the unit will not meet specification while a significant current drain from
this pin remains.
If the shutdown pin is to be connected to a long wire, it is recommended that a
capacitor decouples the pin to the supply common in order to avoid the risk of
injecting noise into the converter circuit. A series resistor may also be helpful.
Values of 10nF and 1kΩ may be used.
FREQUENCY CONTROL
If the primary side dc control voltage is pulled away from its open circuit
voltage, the converter frequency will be changed, approximately in proportion
to the voltage. With +8.5VDC voltage to SS pin, the typical switching frequency
will be 300kHz. If this is raised to 15VDC, the switching frequency will typically
be 510kHz. The frequency may thus be moved away from a sensitive value or
into a safe area. Deviation of at least –10% to +30% is achievable, though the
efficiency will decline with significant changes. Also note that if the frequency
is lowered, the switching frequency component of output ripple will increase.
Since the design uses no large electrolytic capacitors, any use of a lower
frequency must allow for the effects of increased ripple. Additional external
filtering may be required.
Many NPH series converters may be switched together simply by linking the
primary control pins. The primary common pins must also be linked.
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
APPLICATION NOTES (continued)
SYNCHRONIZATION
The converter frequency may be synchronised to an external frequency by connecting a negative going pulse to the SS pin. The drive signal is typically
8V to 12V amplitude and 100ns to 200ns duration. A suitable circuit consists of a CMOS timer (TLC555) connected as an oscillator or as a pulse shaper.
Its logic output (not the discharge output) should be connected via a 4.7nF capacitor to the converter pin. The synchronised frequency is above the free
running value. However, the free running frequency can be lowered, so that sychronisation may include frequencies near or below the natural value. An
example of a practical circuit is shown below, which uses a zener diode to lower the natural frequency. Several converters of this family may be synchronised from the same reference provided the waveform can be maintained by the use of an adequate driver circuit. If the rise time is more than 20ns,
for example, synchronisation may not be achieved over the specified frequency range.
For best efficiency, set the frequency within the specified range of its natural state.
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TECHNICAL NOTES
ISOLATION VOLTAGE
‘Hi Pot Test’, ‘Flash Tested’, ‘Withstand Voltage’, ‘Proof Voltage’, ‘Dielectric Withstand Voltage’ & ‘Isolation Test Voltage’ are all terms that relate to the same thing, a test voltage,
applied for a specified time, across a component designed to provide electrical isolation, to verify the integrity of that isolation.
C&D Technologies NPH15S series of DC/DC converters are all 100% production tested at their stated isolation voltage. This is 1500 VDC for 1 second.
A question commonly asked is, “What is the continuous voltage that can be applied across the part in normal operation?”
The NPH15S series has been recognized by Underwriters Laboratory, both input and output should normally be maintained within SELV limits i.e. less than 42.4V peak, or 60VDC.
The isolation test voltage represents a measure of immunity to transient voltages and the part should never be used as an element of a safety isolation system. The part could be
expected to function correctly with several hundred volts offset applied continuously across the isolation barrier; but then the circuitry on both sides of the barrier must be regarded
as operating at an unsafe voltage and further isolation/insulation systems must form a barrier between these circuits and any user-accessible circuitry according to safety standard
requirements.
REPEATED HIGH-VOLTAGE ISOLATION TESTING
It is well known that repeated high-voltage isolation testing of a barrier component can actually degrade isolation capability, to a lesser or greater degree depending on materials, construction and environment. While manufactured parts can withstand several times the stated test voltage, the isolation capability does depend on the wire insulation. Any
material, including this enamel (typically polyurethane) is susceptible to eventual chemical degradation when subject to very high applied voltages thus implying that the number of
tests should be strictly limited. We therefore strongly advise against repeated high voltage isolation testing, but if it is absolutely required, that the voltage be reduced by 20% from
specified test voltage.
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
EMC FILTERING AND SPECTRA
FILTERING
The module includes a basic level of filtering, sufficient for many applications. Where lower noise levels are desired, filters can easily be added to achieve any required
noise performance.
A DC/DC converter generates noise in two principle forms: that which is radiated from its body and that conducted on its external connections. There are three separate
modes of conducted noise: input differential, output differential and input-output.
This last appears as common mode at the input and the output, and cannot therefore be removed by filtering at the input or output alone. The first level of filtering is to
connect a capacitor between input and output returns, to reduce this form of noise. It typically contains high harmonics of the switching frequency, which tend to appear
as spikes on surrounding circuits. The voltage rating of this capacitor must match the required isolation voltage. (Due to the great variety in isolation voltage and required
noise performance, this capacitor has not been included within the converter.)
Input ripple is a voltage developed across the internal Input decoupling capacitor. It is therefore measured with a defined supply source impedance. Although simple series
inductance will provide filtering, on its own it can degrade the stability. A shunt capacitor is therefore recommended across the converter input terminals, so that it is fed
from a low impedance.
If no filtering is required, the inductance of long supply wiring could also cause a problem, requiring an input decoupling capacitor for stability. An electrolytic will perform
well in these situations. The input-output filtering is performed by the common-mode choke on the primary. This could be placed on the output, but would then degrade the
regulation and produce less benefit for a given size, cost, and power loss.
Radiated noise is present in magnetic and electrostatic forms. The latter is suppressed by the metal case, which is connected to the output return, typically a zero-volt
point. Thanks to the small size of these units, neither form of noise will be radiated “efficiently”, so will not normally cause a problem. Any question of this kind usually
better repays attention to conducted signals.
EMC FILTER AND VALUES TO OBTAIN SPECTRA AS SHOWN
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Component reference
C1
C2
C3
C4
NPH15S2403
10µF 100V
2.2µF 63V
47µF 63V
10µF 25V
NPH15S2405
10µF 100V
2.2µF 63V
47µF 63V
10µF 25V
NPH15S2412
10µF 100V
2.2µF 63V
Not required
10µF 25V
NPH15S2415
10µF 100V
2.2µF 63V
47µF 63V
10µF 25V
NPH15S4803
10µF 100V
Not required
Not required
10µF 25V
NPH15S4805
10µF 100V
Not required
Not required
10µF 25V
NPH15S4812
10µF 100V
Not required
Not required
10µF 25V
NPH15S4815
10µF 100V
Not required
Not required
10µF 25V
L1
L2
C&D 18R333C
33µH 2A
C&D 18R333C
33µH 2A
C&D 18R333C
33µH 2A
C&D 18R333C
33µH 2A
C&D 18R104C
100µH 1.2A
C&D 18R104C
100µH 1.2A
C&D 18R104C
100µH 1.2A
C&D 18R104C
100µH 1.2A
L3
C&D 18R472C
4.7µH 5.35A
C&D 18R103C
10µH 3.45A
C&D 18R333C
33µH 2.00A
C&D 18R333C
33µH 2.00A
C&D 18R472C
4.7µH 5.35A
C&D 18R103C
10µH 3.45A
C&D 18R333C
33µH 2.00A
C&D 18R333C
33µH 2.00A
C1, C2 & C4 : Electrolytic capacitors
C3 : Polyester or ceramic capacitor
EMC Spectra red limit line is EN 55022 curve B Quasi-peak average limit.
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
EMC FILTERING AND SPECTRA (continued)
NPH15S2405
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
EMC FILTERING AND SPECTRA (continued)
NPH15S4815
$ POEVDUFE& NJT T JPOT E# V7 $ POEVDUFE& NJT T JPOT E# V7 NPH15S4812
www.cd4power.com
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KDC_NPH15SC.6 Page of 8
NPH15S SERIES
Isolated 15W Single Output DC/DC Converters
PACKAGE SPECIFICATIONS
MECHANICAL DIMENSIONS
TUBE OUTLINE DIMENSIONS
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Tube Quantity: 15
All dimensions in inches ±0.01 (mm ±0.25mm)
Tube length: 530 (20.866) ±2 (0.079)
Tube material: Antistatic coated clear PVC
Weight: 36g
All dimensions in inches ±0.01 (mm ±0.25mm)
All pins on a 0.10 (2.54) pitch and within ±0.01 (2.54) of true position
* Optional control pins
The copper case is internally connected to the output (-VOUT) pin. Care is needed in the design of this circuit
board on which the converter is mounted. Top side tracks must not contact the edge of the case or the ferrite
core, visible on the underside of the unit.
All dimensions in inches ±0.01 (mm ±0.25mm)
* Optional control pins
RoHS COMPLIANCE INFORMATION
This series is compatible with RoHS soldering
systems with a peak wave solder temperature of
300ºC for 10 seconds. The pin termination finish
on this product series is Matte Tin over Nickel
Preplate. The series is backward compatible
with Sn/Pb soldering systems.
For further information, please visit www.cd4power.com/rohs
C&D Technologies (NCL) Limited reserve the right to alter or improve the specification, internal design or manufacturing
process at any time, without notice. Please check with your supplier or visit our website to ensure that you have the current
and complete specification for your product before use.
© C&D Technologies (NCL) Limited 2005 KDC_NPH15SC.6
No part of this publication may be copied, transmitted or stored in a retrieval system or reproduced in any way including,
but not limited to, photography, photocopy, magnetic or other recording means, without prior written permission from C&D
Technologies (NCL) Limited. Instructions for use are available from www.cd4power.com
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C&D Technologies (NCL) Ltd
Tanners Drive, Blakelands North
Milton Keynes, MK14 5BU, UK
C&D Technologies, Inc.
11 Cabot Boulevard, Mansfield
MA 02048-1151, USA
Tel: +44 (0)1908 615232
Fax: +44 (0)1908 617545
email: [email protected]
Tel: +1 (508) 339-3000
Fax: +1 (800) 233-2765
email: [email protected]
KDC_NPH15SC.6 Page of 8