IDS100 Series 10W, Step-Down, Single Output DC/DC Converters Key Features y y y y y y y y y y Efficiency up To 93% Output Current up to 2A MTBF > 1,500,000 Hours Low Cost Remote On/Off Control Low Output Noise Temperature Performance -25] to +70] Step-down Switching Regulator Overload Protection Standby Current 100uA only High efficiency, wide input voltage range and low output noise define Minmax’s IDS Series of non-isolated, step-down, switching DC/DC converters. The 3.3V and 5V output devices are respectively up to 93% efficiency. All models are fully line and load regulated and maintain specified accuracy over the impressively wide input voltage ranges of 4.75 to 13.6V for 3.3V output, 6 to 16.5V for 5V output and 16 to 28V for 3.3V and 5V outputs. Output ripple and noise are typically 30mV P-P. The high efficiency of the IDS Series eliminates the need for thermally conductive potting compound. Devices are specified for full-power operation up to ambient temperatures of +70] Calculated MTBF (MIL-HDBK-217F) is more than 1.5 million hours. These simple-to-use power converters have no minimum load requirements. They draw 1mA when unloaded and a mere 100uA in the standby mode (On/Off Control turns off). 3.3V models have an output voltage adjustment range from 1.8 to 3.3V and 5V models are adjustable down to 3.0V. 3:1 Wide Range Remote on/off High Power Density Low Noise Vout Adj. More Power Block Diagram Single Output +Vin Switching Regulator 1 +Vo On/Off Adj. -Vin -Vo MINMAX REV:0 2005/04 IDS100 Series Model Selection Guide Model Number Input Voltage Output Voltage VDC VDC Max. mA Min. mA @Max. Load mA (Typ.) @No Load mA (Typ.) @Max. Load % (Typ.) IDS101 5 ( 4.75 ~ 13.6 ) 3.3 2000 200 1434 21 92 IDS112 12 ( 6 ~ 16.5 ) 5 2000 200 896 27 93 3.3 2000 200 331 IDS121 IDS122 24 ( 16 ~ 28 ) Output Current Input Current Efficiency 83 45 5 2000 200 490 85 Notes : Absolute Maximum Ratings Parameter 5VDC Input Models Input Surge Voltage 12VDC Input Models ( 1000 mS ) 24VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 ----- Max. 16 25 30 235 1500 Unit VDC VDC VDC ] mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 50% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. Environmental Specifications Parameter Operating Temperature Storage Temperature Humidity Cooling Conditions Ambient Min. Max. -25 +70 -25 +125 --95 Free-Air Convection Unit ] ] % 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. Input Specifications Parameter Start Voltage REV:0 2005/04 Model Min. Typ. Max. 5V Input Models 3.5 --- 3.9 12V Input Models 5.5 --- 6 24V Input Models 12 --- 15 MINMAX Unit VDC 2 IDS100 Series Output Specifications Parameter Conditions Min. --- {1.0 {2.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=0% to 100% --- {0.5 {1.5 % --- 30 50 mV P-P --- --- 120 mV P-P Ripple & Noise (20MHz) --- --- 15 mV rms Over Load 120 --- --- % Transient Recovery Time --- 100 150 uS Output Voltage Accuracy Ripple & Noise (20MHz) Ripple & Noise (20MHz) Transient Response Deviation Over Line, Load & Temp. 50% Load Step Change Temperature Coefficient Output Short Circuit Typ. Max. Unit --- {2 {4 % --- {0.01 {0.02 %/] Typ. Max. Unit Continuous General Specifications Parameter Conditions Min. Isolation Voltage none Switching Frequency MTBF --- 300 --- KHz MIL-HDBK-217F @ 25], Ground Benign 1500 --- --- K Hours Conditions Min. Typ. Max. Remote On/Off Control Parameter Supply On 3.0 to 5.0VDC or Open Circuit Unit VDC Supply Off -0.3 --- 1.2 VDC Device Standby Input Current --- 100 300 uA Control Input Current ( on ) --- --- 50 uA --- --- -100 uA Control Input Current ( off ) Control Common Referenced to Negative Input Output Voltage Trim Parameter Trim Down Range Models Min. Typ. Max. Unit IDS101, IDS121 1.8 --- 3.3 VDC IDS112, IDS122 3 --- 5 VDC Input Fuse Selection Guide 3 5V Input Models 12V Input Models 24V Input Models 4000mA Slow - Blow Type 3000mA Slow - Blow Type 1000mA Slow - Blow Type MINMAX REV:0 2005/04 IDS100 Series 90 100 80 Efficiency (%) Efficiency (%) 90 80 70 70 60 50 40 60 50 30 20 Low Nom High Input Voltage (V) Efficiency vs Input Voltage 10 20 40 60 80 100 Load Current (%) Efficiency vs Output Load 100 100LFM 400LFM Natural convection 200LFM Output Power (%) 80 60 40 20 0 〜 -25 50 60 70 90 80 Ambient Temperature 100 110 ] Derating Curve REV:0 2005/04 MINMAX 4 IDS100 Series Test Configurations Input Source Impedance Peak-to-Peak Output Noise Measurement Test The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 100uF for the 5V input devices and a 33uF for the 12V and 24V devices. Use a Cout 4.7uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout Scope Resistive Load + -Out +Vin + DC Power Source Design & Feature Considerations DC / DC Converter Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. Negative logic remote on/off turns the module off during a logic low and on during a logic high. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.3V to 1.2V. A logic high is 3.0V to 5.0V. The maximum sink current at on/off terminal during a logic low is -100 uA. The maximum allowable leakage current of the switch at on/off terminal (3.0 to 5.0V) is 50uA. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 22uF capacitors at the output. -Vin -Out Output Voltage Trim Connecting the external resistor (Radj) between the Vadj and +Vout pins decreases the output voltage to set the point as defined in the following equation: VR1= (Rx.1200) .(Vo-1.195) (Rx.1.195) -[1200.(Vo-1.195)] IDS101 and IDS121 ==>Rx=2130[ Output Voltage range is 1.8-3.3VDC. IDS112 and IDS122==>Rx=3840[ Output Voltage range is 3.0-5.0VDC. + DC Power Source - +Vin +Out -Vin -Out On/Off Vadj Fuse Load Radj Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the ambient temperature must be kept below 70°C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 5 Load Cin - Remote On/Off +Out MINMAX 50mm / 2in Air Flow DUT REV:0 2005/04 IDS100 Series Mechanical Dimensions 20.2 [0.80] 8.3MAX [0.327MAX] 21.5 [0.85] 2 3 4 5 2.54 [0.100] Tolerance Pin Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 {0.05 X.XXX{0.005 {0.002 3.5 [0.14] 1 24.0 [0.95] 0.8 [0.03] Pin Connections 0.25 [0.010] Physical Characteristics Pin Function 1 Remote On/Off 2 +Vin 3 -Vin 4 +Vout 5 Trim 5 to 10Hz amplitude 10mm pk-pk Vibration : Shock : Acceleration 20G max. time 11 ms Weight : 8.6g Soldering temperature : 235] max./10sec 10 to 55Hz acceleration 2G Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 6