No. STSE-CW4036B <Cat.No.041029> SPECIFICATIONS FOR NICHIA WARM WHITE LED MODEL : NSPL515S NICHIA CORPORATION -0- Nichia STSE-CW4036B <Cat.No.041029> 1.SPECIFICATIONS (1) Absolute Maximum Ratings Item Forward Current Pulse Forward Current Reverse Voltage Power Dissipation Operating Temperature Storage Temperature Soldering Temperature Symbol IF IFP VR PD Topr Tstg Tsld Absolute Maximum Rating 30 100 5 120 -30 ~ + 85 -40 ~ +100 265°C for 10sec. (Ta=25°C) Unit mA mA V mW °C °C IFP Conditions : Pulse Width < = 10msec. and Duty < = 1/10 (2) Initial Electrical/Optical Characteristics Item Symbol Forward Voltage VF Reverse Current IR Rank R Iv Luminous Intensity Rank Q Iv Rank P Iv Condition IF=20[mA] VR= 5[V] IF=20[mA] IF=20[mA] IF=20[mA] Min. 1500 1030 750 Luminous Intensity Measurement allowance is ± 10%. Color Ranks x y x y x y x y x y x y 0.3575 0.3612 0.3545 0.3408 0.3897 0.3823 0.3822 0.3580 0.4255 0.4000 0.4129 0.3725 (IF=20mA,Ta=25°C) 0.3610 0.3850 Rank d1 0.3780 0.3988 0.3970 0.4116 0.3897 0.3823 0.3720 0.3714 0.3575 0.3612 Rank d2 0.3720 0.3897 0.3714 0.3823 0.3822 0.3580 0.3667 0.3484 0.3988 0.4116 Rank e1 0.4162 0.4390 0.4200 0.4310 0.4255 0.4000 0.4053 0.3907 0.3897 0.3823 Rank e2 0.4053 0.4255 0.3907 0.4000 0.4129 0.3725 0.3954 0.3642 0.4390 0.4310 Rank f1 0.4680 0.4970 0.4385 0.4466 0.4770 0.4137 0.4519 0.4086 0.4255 0.4000 Rank f2 0.4519 0.4770 0.4086 0.4137 0.4588 0.3838 0.4355 0.3785 Color Coordinates Measurement allowance is ± 0.01. -1- Typ. 3.6 1800 1250 900 (Ta=25°C) Max. Unit 4.0 V 50 µA 2060 mcd 1500 mcd 1030 mcd Nichia STSE-CW4036B <Cat.No.041029> 2.TYPICAL INITIAL OPTICAL/ELECTRICAL CHARACTERISTICS Please refer to figure’s page. 3.OUTLINE DIMENSIONS AND MATERIALS Please refer to figure’s page. Material as follows ; Resin(Mold) : Lens Color : Leadframe : Epoxy Resin (over Phosphor) Milky (Diffusion type) Ag plating Copper Alloy 4.PACKAGING · The LEDs are packed in cardboard boxes after packaging in anti-electrostatic bags. Please refer to figure’s page. The label on the minimum packing unit shows ; Part Number, Lot Number, Ranking, Quantity · In order to protect the LEDs from mechanical shock, we pack them in cardboard boxes for transportation. · The LEDs may be damaged if the boxes are dropped or receive a strong impact against them, so precautions must be taken to prevent any damage. · The boxes are not water resistant and therefore must be kept away from water and moisture. · When the LEDs are transported, we recommend that you use the same packing method as Nichia. 5.LOT NUMBER The first six digits number shows lot number. The lot number is composed of the following characters; -U - Year ( 3 for 2003, 4 for 2004 ) - Month ( 1 for Jan., 9 for Sep., A for Oct., - Nichia's Product Number U - Ranking by Color Coordinates - Ranking by Luminous Intensity -2- B for Nov. ) Nichia STSE-CW4036B <Cat.No.041029> 6.RELIABILITY (1) TEST ITEMS AND RESULTS Test Item Standard Test Method Test Conditions Note Number of Damaged 1 time 0/100 1 time over 95% 0/100 Resistance to Soldering Heat JEITA ED-4701 300 302 Tsld=260 ± 5°C, 10sec. 3mm from the base of the epoxy bulb Solderability JEITA ED-4701 300 303 Tsld=235 ± 5°C, (using flux) Thermal Shock JEITA ED-4701 300 307 0°C ~ 100°C 15sec. 15sec. 100 cycles 0/100 Temperature Cycle JEITA ED-4701 100 105 -40°C ~ 25°C ~ 100°C ~ 25°C 30min. 5min. 30min. 5min. 100 cycles 0/100 Moisture Resistance Cyclic JEITA ED-4701 200 203 25°C ~ 65°C ~ -10°C 90%RH 24hrs./1cycle 10 cycles 0/100 Terminal Strength (bending test) JEITA ED-4701 400 401 Load 5N (0.5kgf) 0° ~ 90° ~ 0° bend 2 times No noticeable damage 0/100 Terminal Strength (pull test) JEITA ED-4701 400 401 Load 10N (1kgf) 10 ± 1 sec. No noticeable damage 0/100 High Temperature Storage JEITA ED-4701 200 201 Ta=100°C 1000hrs. 0/100 Temperature Humidity Storage JEITA ED-4701 100 103 Ta=60°C, RH=90% 1000hrs. 0/100 Low Temperature Storage JEITA ED-4701 200 202 Ta=-40°C 1000hrs. 0/100 Steady State Operating Life Ta=25°C, IF=30mA 1000hrs. 0/100 Steady State Operating Life of High Humidity Heat 60°C, RH=90%, IF=20mA 500hrs. 0/100 Steady State Operating Life of Low Temperature Ta=-30°C, IF=20mA 1000hrs. 0/100 5sec. (2) CRITERIA FOR JUDGING THE DAMAGE Criteria for Judgement Min. Max. Item Symbol Test Conditions Forward Voltage VF IF=20mA U.S.L.*) Reverse Current IR VR=5V U.S.L.*) Luminous Intensity IV IF=20mA L.S.L.**) 0.7 *) U.S.L. : Upper Standard Level **) L.S.L. : Lower Standard Level -3- 1.1 2.0 Nichia STSE-CW4036B <Cat.No.041029> 7.CAUTIONS The LEDs are devices which are materialized by combining Blue LEDs and special phosphors. Consequently, the color of the LEDs is changed a little by an operating current. Care should be taken after due consideration when using LEDs. (1) Lead Forming · When forming leads, the leads should be bent at a point at least 3mm from the base of the epoxy bulb. Do not use the base of the leadframe as a fulcrum during lead forming. · Lead forming should be done before soldering. · Do not apply any bending stress to the base of the lead. The stress to the base may damage the LED’s characteristics or it may break the LEDs. · When mounting the LEDs onto a printed circuit board, the holes on the circuit board should be exactly aligned with the leads of the LEDs. If the LEDs are mounted with stress at the leads, it causes deterioration of the epoxy resin and this will degrade the LEDs. (2) Storage · The LEDs should be stored at 30°C or less and 70%RH or less after being shipped from Nichia and the storage life limits are 3 months. If the LEDs are stored for 3 months or more, they can be stored for a year in a sealed container with a nitrogen atmosphere and moisture absorbent material. · Nichia LED leadframes are comprised of a silver plated copper alloy. The silver surface may be affected by environments which contain corrosive gases and so on. Please avoid conditions which may cause the LED to corrode, tarnish or discolor. This corrosion or discoloration may cause difficulty during soldering operations. It is recommended that the LEDs be used as soon as possible. · Please avoid rapid transitions in ambient temperature, especially, in high humidity environments where condensation can occur. (3) Static Electricity · Static electricity or surge voltage damages the LEDs. It is recommended that a wrist band or an anti-electrostatic glove be used when handling the LEDs. · All devices, equipment and machinery must be properly grounded. It is recommended that measures be taken against surge voltage to the equipment that mounts the LEDs. · When inspecting the final products in which LEDs were assembled, it is recommended to check whether the assembled LEDs are damaged by static electricity or not. It is easy to find static-damaged LEDs by a light-on test or a VF test at a lower current (below 1mA is recommended). · Damaged LEDs will show some unusual characteristics such as the leak current remarkably increases, the forward voltage becomes lower, or the LEDs do not light at the low current. Criteria : (VF > 2.0V at IF=0.5mA) -4- Nichia STSE-CW4036B-1 <Cat.No.061120> (4) Soldering Conditions · Nichia LED leadframes are comprised of a silver plated copper alloy. This substance has a low thermal coefficient (easily conducts heat). Careful attention should be paid during soldering. · Solder the LED no closer than 3mm from the base of the epoxy bulb. Soldering beyond the base of the tie bar is recommended. · Recommended soldering conditions Pre-Heat Pre-Heat Time Solder Bath Temperature Dipping Time Dipping Position Dip Soldering 120°C Max. 60 seconds Max. 260°C Max. Hand Soldering 350°C Max. Temperature 3 seconds Max. Soldering Time No closer than 3 mm from the Position base of the epoxy bulb. 10 seconds Max. No lower than 3 mm from the base of the epoxy bulb. · Although the recommended soldering conditions are specified in the above table, dip or hand soldering at the lowest possible temperature is desirable for the LEDs. · A rapid-rate process is not recommended for cooling the LEDs down from the peak temperature. · Dip soldering should not be done more than one time. · Hand soldering should not be done more than one time. · Do not apply any stress to the lead particularly when heated. · The LEDs must not be repositioned after soldering. · After soldering the LEDs, the epoxy bulb should be protected from mechanical shock or vibration until the LEDs return to room temperature. · Direct soldering onto a PC board should be avoided. Mechanical stress to the resin may be caused from warping of the PC board or from the clinching and cutting of the leadframes. When it is absolutely necessary, the LEDs may be mounted in this fashion but the User will assume responsibility for any problems. Direct soldering should only be done after testing has confirmed that no damage, such as wire bond failure or resin deterioration, will occur. Nichia’s LEDs should not be soldered directly to double sided PC boards because the heat will deteriorate the epoxy resin. · When it is necessary to clamp the LEDs to prevent soldering failure, it is important to minimize the mechanical stress on the LEDs. · Cut the LED leadframes at room temperature. Cutting the leadframes at high temperatures may cause failure of the LEDs. (5) Heat Generation · Thermal design of the end product is of paramount importance. Please consider the heat generation of the LED when making the system design. The coefficient of temperature increase per input electric power is affected by the thermal resistance of the circuit board and density of LED placement on the board, as well as other components. It is necessary to avoid intense heat generation and operate within the maximum ratings given in this specification. · The operating current should be decided after considering the ambient maximum temperature of LEDs. (6) Cleaning · It is recommended that isopropyl alcohol be used as a solvent for cleaning the LEDs. When using other solvents, it should be confirmed beforehand whether the solvents will dissolve the resin or not. Freon solvents should not be used to clean the LEDs because of worldwide regulations. · Do not clean the LEDs by the ultrasonic. When it is absolutely necessary, the influence of ultrasonic cleaning on the LEDs depends on factors such as ultrasonic power and the assembled condition. Before cleaning, a pre-test should be done to confirm whether any damage to the LEDs will occur. -5- Nichia STSE-CW4036B-1 <Cat.No.061120> (7) Safety Guideline for Human Eyes · In 1993, the International Electric Committee (IEC) issued a standard concerning laser product safety (IEC 825-1). Since then, this standard has been applied for diffused light sources (LEDs) as well as lasers. In 1998 IEC 60825-1 Edition 1.1 evaluated the magnitude of the light source. In 2001 IEC 60825-1 Amendment 2 converted the laser class into 7 classes for end products. Components are excluded from this system. Products which contain visible LEDs are now classified as class 1. Products containing UV LEDs are class 1M. Products containing LEDs can be classified as class 2 in cases where viewing angles are narrow, optical manipulation intensifies the light, and/or the energy emitted is high. For these systems it is recommended to avoid long term exposure. It is also recommended to follow the IEC regulations regarding safety and labeling of products. (8) Others · NSPL515S complies with RoHS Directive. · Care must be taken to ensure that the reverse voltage will not exceed the absolute maximum rating when using the LEDs with matrix drive. · Flashing lights have been known to cause discomfort in people; you can prevent this by taking precautions during use. Also, people should be cautious when using equipment that has had LEDs incorporated into it. · The LEDs described in this brochure are intended to be used for ordinary electronic equipment (such as office equipment, communications equipment, measurement instruments and household appliances). Consult Nichia’s sales staff in advance for information on the applications in which exceptional quality and reliability are required, particularly when the failure or malfunction of the LEDs may directly jeopardize life or health (such as for airplanes, aerospace, submersible repeaters, nuclear reactor control systems, automobiles, traffic control equipment, life support systems and safety devices). · User shall not reverse engineer by disassembling or analysis of the LEDs without having prior written consent from Nichia. When defective LEDs are found, the User shall inform Nichia directly before disassembling or analysis. · The formal specifications must be exchanged and signed by both parties before large volume purchase begins. · The appearance and specifications of the product may be modified for improvement without notice. -6- Nichia STSE-CW4036B <Cat.No.041029> ICI Chromaticity Diagram 0.9 520 530 0.8 540 510 550 0.7 560 0.6 570 500 0.5 580 f1 y e1 590 d1 0.4 600 d2 e2 f2 610 620 0.3 490 630 0.2 480 0.1 470 460 0 0 0.1 0.2 0.3 0.4 x ½ Color Coordinates Measurement allowance is ± 0.01. -7- 0.5 0.6 0.7 0.8 Relative Luminosity (a.u.) 50 20 10 5 1 2.5 3 3.5 4 4.5 Forward Voltage VF (V) Ambient Temperature vs. Forward Voltage 1.5 1 0.5 0 20 40 60 80 100 120 Forward Current IFP (mA) 2 IFP=60mA IFP=20mA IFP=5mA 4.2 3.8 3.4 3 2.6 -40 -20 0 20 40 60 80 100 Ambient Temperature Ta (°C) Relative Luminosity (a.u.) Forward Voltage VF (V) -8- 4.6 2 Ambient Temperature vs. Relative Luminosity 5.4 5 3 2.5 0 5 Ta=25°C 3.5 IFP=20mA 1 0.5 0.2 -40 -20 0 20 40 60 80 100 Ambient Temperature Ta (°C) 200 Ta=25°C 100 50 30 20 10 1 5 10 20 50 100 Duty Ratio (%) Ambient Temperature vs. Allowable Forward Current Allowable Forward Current IF (mA) Forward Current IFP (mA) Ta=25°C Allowable Forward Current IFP (mA) 4 200 100 Duty Ratio vs. Allowable Forward Current Forward Current vs. Relative Luminosity Forward Voltage vs. Forward Current 40 30 20 10 0 0 20 40 60 80 100 Ambient Temperature Ta (°C) NICHIA CORPORATION NSPLxxxx Title TYP.CHARACTERISTICS No. 030710312261 Nichia STSE-CW4036B <Cat.No.041029> Model Forward Current vs. Chromaticity Coordinate Spectrum Relative Emission Intensity (a.u.) 0.41 Ta=25°C y 0.40 100mA 50mA 20mA 5mA 1mA 0.39 0.38 0.37 0.38 0.39 0.40 0.41 x Ambient Temperature vs. Chromaticity Coordinate 0.42 0.8 0.6 0.4 0.2 0 400 500 600 700 Wavelength λ (nm) -30°C 0°C 0.39 25°C 50°C 85°C 0.38 0.39 0.40 x 0.41 0.42 Relative Luminosity (a.u.) -9- 0.40 800 0° 1.0 IFP=20mA y Ta=25°C IF=20mA 1.0 Directivity 0.41 0.37 0.38 1.2 10° 20° 30° Ta=25°C IFP=20mA 40° 50° 60° 0.5 70° 80° 0 90° 60° 30° Radiation Angle 0° 0.5 NICHIA CORPORATION NSPL515S Title CHARACTERISTICS No. 041025435241 Nichia STSE-CW4036B <Cat.No.041029> Model 90° 1.0 1.5MAX. φ 5.6 Stopper 7.3 0.3 1 5.3 φ5 1.1 (2.5) Cathode 0.5 ± 0.05 Anode 8.3 -10- 12.1 ± 0.5 28.6 ± 1 0.3 (2) MATERIALS Epoxy Resin (over Phosphor) Milky (Diffusion type) Ag Plating Copper Alloy Remark: Bare copper alloy is exposed at tie-bar portion after cutting. The lamps have sharp and hard points that may injure human eyes or fingers etc., so please pay enough care in the handling. Model NICHIA CORPORATION Title No. NSPL515S OUTLINE DIMENSIONS 040610428001 Unit mm 3/1 Scale Allow ±0.2 Nichia STSE-CW4036B <Cat.No.041029> ITEM RESIN LENS COLOR LEAD FRAME 1 Print Cardboard NICHIA XXXX LED Anti-electrostatic bag TYPE NxPxxxxxx LOT QTY xxxxxx-U pcs NICHIA CORPORATION 491OKA,KAMINAKA,ANAN,TOKUSHIMA,JAPAN The quantity is printed on this bag. CAUTION TO ELECTROSTATIC DAMAGE 静電気に注意 Label NICHIA -11- XXXX LED TYPE LOT QTY Cardboard NxPxxxxxx xxxxxx-U PCS NICHIA CORPORATION 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN One box contains 8 bags at maximum. NICHIA CORPORATION Model NxPxxxxxx Title PACKING No. 031029201103 Nichia STSE-CW4036B <Cat.No.041029> Cardboard box 360 135 215 4t Cardboard Print NICHIA Anti-electrostatic bag XXXX LED TYPE NxPxxxxxx LOT QTY xxxxxx-U pcs NICHIA CORPORATION 491OKA,KAMINAKA,ANAN,TOKUSHIMA,JAPAN The quantity is printed on this bag. CAUTION TO ELECTROSTATIC DAMAGE 静電気に注意 Cardboard box A Label -12- NICHIA XXXX LED TYPE LOT QTY NxPxxxxxx xxxxxx-U PCS NICHIA CORPORATION Cardboard 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN Put this label on the cardboard box B. The cardboard box B contains 2 cardboard box A at maximum. NICHIA CORPORATION Model NxPxxxxxx Title PACKING No. 031029201113 Nichia STSE-CW4036B <Cat.No.041029> Cardboard box B 360 135 215 4t Print Cardboard NICHIA Anti-electrostatic bag XXXX LED TYPE NxPxxxxxx LOT QTY xxxxxx-U pcs NICHIA CORPORATION 491OKA,KAMINAKA,ANAN,TOKUSHIMA,JAPAN The quantity is printed on this bag. CAUTION TO ELECTROSTATIC DAMAGE 静電気に注意 Label -13- NICHIA Cardboard XXXX LED TYPE LOT QTY NxPxxxxxx xxxxxx-U PCS NICHIA CORPORATION 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN Cardboard box 425 135 355 4t NICHIA CORPORATION NxPxxxxxx Title PACKING No. 031029201123 Nichia STSE-CW4036B <Cat.No.041029> One box contains 20 bags at maximum. Model Print Cardboard NICHIA XXXX LED Anti-electrostatic bag TYPE NxPxxxxxx LOT QTY xxxxxx-U pcs NICHIA CORPORATION Cardboard box A The quantity is printed on this bag. 491OKA,KAMINAKA,ANAN,TOKUSHIMA,JAPAN CAUTION TO ELECTROSTATIC DAMAGE 静電気に注意 Label -14- NICHIA XXXX LED Cardboard TYPE LOT QTY NxPxxxxxx xxxxxx-U PCS NICHIA CORPORATION 491 OKA, KAMINAKA, ANAN, TOKUSHIMA, JAPAN Put this label on the cardboard box B. NICHIA CORPORATION Model NxPxxxxxx Title PACKING No. 031029201133 The cardboard box B contains 4 cardboard box A at maximum. Nichia STSE-CW4036B <Cat.No.041029> Cardboard box B 425 135 355 4t