® MJWI10 SERIES DC/DC CONVERTER 10W, High Power Density FEATURES ►Package Size 1.0”x1.0”x0.4” ►Ultra-wide 4:1 Input Range ►High Efficiency up to 87% ►Operating Temp. Range -40°C to +80°C ►I/O-isolation Voltage 1500VDC ►Remote On/Off Control ►Input Filter complies to EN55022,Class A & FCC,Level A ►Shielded Metal Case with Isolated Baseplate ►CSA/UL/IEC/EN 60950-1 Safety Approval ►3 Years Product Warranty PRODUCT OVERVIEW The MINMAX MJWI10 series are cost optimized dc-dc converter modules offering 10W output power in a 1”x1”x0.4” shielded metal package with industry standard pinout. All models provide ultra-wide 4:1 input voltage range and tight output voltage regulation. State-of-the-art circuit topology provides a high efficiency up to 87% which allows an operating temperature range of -40°C to +80°C. Further features include remote On/Off, overload protection and conducted EMI compliance to EN55022, class A. Typical applications for these converters are battery operated equipment, instrumentation, distributed power architectures in communication and industrial electronics and other space critical applications. Model Selection Guide Model Input Output Number Voltage Voltage Output Current VDC 24 (9 ~ 36) 48 (18 ~ 75) Max. capacitive Load (Range) MJWI10-24S033 MJWI10-24S05 MJWI10-24S051 MJWI10-24S12 MJWI10-24S15 MJWI10-24S24 MJWI10-24D05 MJWI10-24D12 MJWI10-24D15 MJWI10-48S033 MJWI10-48S05 MJWI10-48S051 MJWI10-48S12 MJWI10-48S15 MJWI10-48S24 MJWI10-48D05 MJWI10-48D12 MJWI10-48D15 Input Current VDC 3.3 5 5.1 12 15 24 ±5 ±12 ±15 3.3 5 5.1 12 15 24 ±5 ±12 ±15 Max. @Max. Load @No Load mA 2200 2000 2000 830 660 410 ±1000 ±410 ±330 2200 2000 2000 830 660 410 ±1000 ±410 ±330 mA(typ.) 352 496 506 483 474 477 496 477 474 180 248 253 241 237 238 248 238 237 mA(typ.) 30 20 Efficiency (typ.) @Max. Load μF 560 560 560 150 150 68 220# 100# 100# 560 560 560 150 150 68 220# 100# 100# # For each output % 86 84 84 86 87 86 84 86 87 85 84 84 86 87 86 84 86 87 Input Specifications Parameter Model 24V Input Models 48V Input Models 24V Input Models 48V Input Models 24V Input Models 48V Input Models Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Reverse Polarity Input Current Short Circuit Input Power All Models Internal Power Dissipation Conducted EMI Typ. --------------2500 --- Max. 50 100 9 18 8.5 17 1.5 --5000 Unit VDC A mW mW Compliance to EN 55022,class A and FCC part 15,class A E-mail:[email protected] 2012/07/16 REV:15 Min. -0.7 -0.7 --------------- Tel:886-6-2923150 Page 1 of 5 ® MJWI10 SERIES DC/DC CONVERTER 10W, High Power Density Output Specifications Conditions Min. Typ. Max. Unit Output Voltage Setting Accuracy Parameter At 50% Load and Nominal Vin --- --- ±2.0 %Vnom. Output Voltage Balance Dual Output, Balanced Loads --- ±1.0 ±2.0 % Line Regulation Vin=Min. to Max. --- ±0.3 ±1.0 % Load Regulation Io=0% to 100% --- ±0.5 --- % Min.Load No minimum Load Requirement Ripple & Noise (20MHz) --- 60 100 mV p-p Transient Recovery Time --- 300 600 μsec --- ±3 ±6 % --- ±0.01 ±0.02 %/℃ 110 150 --- % 25% Load Step Change Transient Response Deviation Temperature Coefficient Over Load Protection Foldback Short Circuit Protection Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- --- 1500 pF --- 450 --- KHz I/O Isolation Voltage (rated) Switching Frequency MTBF(calculated) Safety Approvals MIL-HDBK-217F@25℃, Ground Benign 350,000 ----UL/cUL 60950-1 recognition(CSA certificate), IEC/EN 60950-1(CB-scheme) Hours Input Fuse 24V Input Models 48V Input Models 2000mA Slow-Blow Type 1000mA Slow-Blow Type Remote On/Off Control Parameter Conditions Converter On Min. Typ. Max. Unit 2.5V ~ 50V or Open Circuit Converter Off 0~1.0V or Short Circuit (Pin 2 and Pin 6) Control Input Current (on) Vctrl = 5V Control Input Current (off) Vctrl = 0V Control Common --- --- 500 μA --- --- -500 μA --- 10 mA Referenced to Negative Input Standby Input Current --- Environmental Specifications Parameter Conditions Min. Natural Convection Max. Unit -40 +80 ℃ Case Temperature --- +100 ℃ Storage Temperature Range -50 +125 ℃ Humidity (non condensing) --- 95 % rel. H 260 ℃ Operating Ambient Temperature Range (See Power Derating Curve) Cooling Free-Air convection RFI Six-Sided Shielded, Metal Case Lead Temperature (1.5mm from case for 10Sec.) E-mail:[email protected] 2012/07/16 REV:15 Tel:886-6-2923150 Page 2 of 5 --- ® MJWI10 SERIES DC/DC CONVERTER 10W, High Power Density Output Power (%) Output Power (%) Power Derating Curve Derating Curve without Heatsink Derating Curve with Heatsink Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3 Ripple & Noise measurement bandwidth is 0-20 MHz. 4 All DC/DC converters should be externally fused at the front end for protection. 5 Other input and output voltage may be available, please contact factory. 6 To order the converter with heatsink, please add a suffix -HS (e.g. MJWI10-24S05-HS) to order code. 7 That “natural convection” is about 20LFM but is not equal to still air (0 LFM) 8 Specifications are subject to change without notice. Package Specifications Mechanical Dimensions 2.54 [0.10] 25.4 [1.00] 10.16 [0.40] 10.16 [0.40] 4 Bottom View 1 2 5.08 [0.20] 6 7.62 [0.30] 1.00 [0.04] 20.3 [0.80] 5 25.4 [1.00] 3 6.0 10.16 0.5 [0.24] [0.40 0.02] 2.54 [0.10] Case Size : 25.4x25.4x10.16mm (1.0x1.0x0.4 inches) Case Material : Aluminium Alloy, Black Anodized Coating Base Material : FR4 PCB (flammability to UL 94V-0 rated) Pin Material : Copper Alloy with Gold Plate Over Nickel Subplate Weight : 15g 2012/07/16 REV:15 Tel:886-6-2923150 Page 3 of 5 Dual Output +Vin 2 -Vin -Vin 3 +Vout +Vout 4 No Pin Common 5 -Vout -Vout 6 Remote On/Off Remote On/Off ►All dimensions in mm (inches) ►Tolerance: X.X±0.25 Physical Characteristics E-mail:[email protected] Pin Connections Pin Single Output 1 +Vin (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pin diameter 1.0 ±0.05 (0.04±0.002) ® MJWI10 SERIES DC/DC CONVERTER 10W, High Power Density Heatsink (Option –HS) Mechanical Dimensions Heatsink Material: Aluminum Finish: Anodic treatment (black) 16.3 [0.64] Weight: 2g 17.46 [0.69] Max. ►The 31.0 [1.22] Max. Heat-Sink Thermal Pad Clamp Converter E-mail:[email protected] 2012/07/16 REV:15 Tel:886-6-2923150 Page 4 of 5 advantages of adding a heatsink are: 1.To help heat dissipation and increase the stability and reliability of DC/DC converters at high operating temperature atmosphere. 2.To upgrade the operating temperature of DC/DC converters, please refer to Derating Curve. ® MJWI10 SERIES DC/DC CONVERTER 10W, High Power Density Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47μF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is 0V to 1V. A logic high is 2.5V to 50V. The maximum sink current at on/off terminal during a logic low is -500μA. The maximum allowable leakage current of the switch at on/off terminal (2.5 to 50V) is 500μA. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 6.8μF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7μF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MJWI10 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2012/07/16 REV:15 Page 5 of 5