MSKW3000 SERIES DC/DC CONVERTER 5W, SMD-Package FEATURES ►Efficiency up to 83% ►High Power Density ►4:1 Input Range ►I / O Isolation 1500VDC ►Remote on/off Control ►SMT Technology ►Short Circuit Protection ►EMI Complies With EN55022 Class A ►MTBF > 1,000,000 Hours ►3 Years Product Warranty PRODUCT OVERVIEW Minmax's MSKW3000-Series are in "gull-wing" SMT package. The series consists of 14 models with input voltage ranges of 9-36VDC and 18-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, ±5V, ±12V and ±15VDC. The -40℃ to +85℃ operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 5W and a typical full-load efficiency of 83%, continuous short circuit,Remote on/off EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Model Selection Guide Model Input Output Number Voltage Voltage (Range) Output Current Max. VDC Input Current Reflected Max. capacitive Ripple Load Min. @Max. Load @No Load Current mA(typ.) mA(typ.) Efficiency (typ.) @Max. Load VDC mA mA mA(typ.) µF % 3.3 1200 120 217 2000 76 MSKW3022 5 1000 100 260 2000 80 MSKW3023 12 417 41.7 251 470 83 15 333 33.3 251 MSKW3025 ±5 ±500 ±50 MSKW3026 ±12 ±208 MSKW3027 ±15 ±167 MSKW3031 3.3 MSKW3032 MSKW3021 24 (9 ~ 36) 330 83 260 680# 80 ±20.8 251 330# 83 ±16.7 252 220# 83 1200 120 109 2000 76 5 1000 100 130 2000 80 12 417 41.7 126 470 83 15 333 33.3 125 MSKW3035 ±5 ±500 ±50 MSKW3036 ±12 ±208 MSKW3037 ±15 ±167 MSKW3024 MSKW3033 MSKW3034 48 (18 ~ 75) 20 10 15 10 330 83 130 680# 80 ±20.8 125 330# 83 ±16.7 126 220# 83 # For each output E-mail:[email protected] 2014/04/02 REV:7 Tel:886-6-2923150 Page 1 of 5 MSKW3000 SERIES DC/DC CONVERTER 5W, SMD-Package Input Specifications Parameter Input Surge Voltage (1 sec. max.) Start-Up Threshold Voltage Under Voltage Shutdown Model Min. Typ. Max. 24V Input Models -0.7 --- 50 100 48V Input Models -0.7 --- 24V Input Models 7 8 9 48V Input Models 14 16 18 6 7 8 48V Input Models 13 15 17 --- --- 1 A --- 1000 3000 mW --- --- 2500 mW All Models Internal Power Dissipation VDC 24V Input Models Reverse Polarity Input Current Short Circuit Input Power Unit Conducted EMI Compliance to EN 55022,class A and FCC part 15,class A Output Specifications Parameter Conditions Output Voltage Setting Accuracy Output Voltage Balance Min. Typ. Max. Unit --- --- ±2.0 %Vom. Dual Output, Balanced Loads --- ±0.5 ±3.0 % Vin=Min. to Max. --- ±0.2 ±1.0 % Load Regulation Io=10% to 100% --- ±0.3 ±1.0 % Ripple & Noise 0-20 MHz Bandwidth --- --- 85 mV P-P --- 250 500 µsec Line Regulation Transient Recovery Time 25% Load Step Change Transient Response Deviation Temperature Coefficient Over Load Protection Foldback --- ±2 ±6 % --- ±0.01 ±0.02 %/℃ 115 --- --- % Short Circuit Protection Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 1500 --- --- VDC I/O Isolation Resistance 500 VDC 1000 --- --- MΩ I/O Isolation Capacitance 100KHz, 1V --- 650 750 pF --- 340 --- KHz 1,000,000 --- --- Hours Typ. Max. Unit I/O Isolation Voltage (rated) Switching Frequency MTBF (calculated) MIL-HDBK-217F@25℃, Ground Benign Moisture Sensitivity Level (MSL) IPC/JEDEC J-STD-020D.1 Level 2 Remote On/Off Control Parameter Conditions Converter On Min. 2.5V ~ 5.5V or Open Circuit Converter Off -0.7V ~ 0.8V Control Input Current (on) Vctrl = Min. to Max. --- --- -600 µA Control Input Current (off) Vctrl = Min. to Max. --- --- -700 µA --- 10 mA Control Common Referenced to Negative Input Standby Input Current --- E-mail:[email protected] 2014/04/02 REV:7 Tel:886-6-2923150 Page 2 of 5 MSKW3000 SERIES DC/DC CONVERTER 5W, SMD-Package Environmental Specifications Parameter Operating Ambient Temperature Range (See Power Derating Curve) Case Temperature Storage Temperature Range Humidity (non condensing) Cooling Lead Temperature (1.5mm from case for 10Sec.) Conditions Natural Convection Min. -40 ---50 --Free-Air convection --- Max. +85 +90 +125 95 Unit ℃ ℃ ℃ % rel. H 260 ℃ Output Power (%) Power Derating Curve Notes 1 Specifications typical at Ta=+25℃, resistive load, nominal input voltage and rated output current unless otherwise noted. 2 Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100% 3 These power converters require a minimum output loading to maintain specified regulation, operation under no-load conditions will not damage these modules; however they may not meet all specifications listed. 4 We recommend to protect the converter by a slow blow fuse in the input supply line. 5 Other input and output voltage may be available, please contact factory. 6 That “natural convection” is about 20LFM but is not equal to still air (0 LFM). 7 Specifications are subject to change without notice. Package Specifications Mechanical Dimensions Connecting Pin Patterns 27.94 [1.10] 33.4 [1.31] 9 10 11 12 2 3 20.8 [0.82] 1 23.9 [0.94] 16 15 14 13 20.8 [0.82] 24 23 22 10.2 0.5 [0.4 0.02] S SEATING PLANE ►All dimensions 2014/04/02 REV:7 Page 3 of 5 5 (X.XX±0.01) X.XX±0.13 ( X.XXX±0.005) ►Pins Tel:886-6-2923150 in mm (inches) ►Tolerance: X.X±0.25 0.15 S E-mail:[email protected] 1.7 [0.07] 0~ 0.4 [0.02] 9.8 [0.39] 2.54 [0.10] ±0.05 (±0.002) 3.1 [0.12] 1.50 [0.06] 27.0 [1.06] 15.24 [0.60] 7.62 [0.3] 25.6 [1.01] 15.24 [0.6] 22.6 [0.89] 5.08 [0.2] 2.76 [0.11] MSKW3000 SERIES DC/DC CONVERTER 5W, SMD-Package Pin Connections Physical Characteristics Pin Single Output Dual Output 1 Remote On/Off Remote On/Off 2 -Vin -Vin 3 -Vin -Vin 9 NC Common 10 NC NC 11 NC -Vout 12 NC NC 13 NC NC 14 +Vout +Vout 15 NC NC 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 24 NC NC NC : No Connection E-mail:[email protected] 2014/04/02 REV:7 Tel:886-6-2923150 Page 4 of 5 Case Size : 33.4x20.8x10.2mm (1.31x0.82x0.4 inches) Case Material : Non-Conductive Black Plastic (flammability to UL 94V-0 rated) Pin Material : phosphor bronze Weight : 14g MSKW3000 SERIES DC/DC CONVERTER 5W, SMD-Package Test Setup Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7µH) and Cin (220µF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Current Probe Cin +Out DC / DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Copper Strip Single Output DC / DC Converter -Vin Cout -Out Scope Resistive Load Copper Strip +Vin +Out Copper Strip Dual Output DC / DC Converter Com. Copper Strip -Vin -Out Scope Cout Resistive Load Cout Scope Copper Strip Technical Notes Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current of the switch at on/off terminal during a logic low is 300µA. The maximum sink current of the switch at on/off terminal = 2.5 to 5.5V is 200µA or open. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 3.3µF for the 12V input devices and a 2.2µF for the 24V and 48V devices. + DC Power Source +Vin + +Out DC / DC Converter Load Cin - -Vin -Out Output Ripple Reduction A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3µF capacitors at the output. + +Vin DC Power Source - +Out Single Output DC / DC Converter -Vin + Cout Load -Out +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin -Out Cout Load Load Cout Maximum Capacitive Load The MSKW3000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 100µF maximum capacitive load for dual outputs and 680F capacitive load for single outputs. The maximum capacitance can be found in the data sheet. Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90℃. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT 18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: [email protected] Minmax Technology Co., Ltd. 2014/04/02 REV:7 Page 5 of 5