® PS41__20 TM POW-R-BLOK Single Diode Isolated Module 2000 Amperes / Up to 4000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Description: Powerex Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: Electrically Isolated Heatsinking Compression Bonded Elements Metal Baseplate Low Thermal Impedance for Improved Current Capability Benefits: No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Bridge Circuits AC & DC Motor Drives Battery Supplies Power Supplies Large IGBT Circuit Front Ends Ordering Information: Select the complete eight-digit module part number from the table below. Example: PS414020 is a 4000 Volt, 2000A Average Single Diode TM Isolated POW-R-BLOK Module Type PS41 Current Voltage Volts (x100) Amperes (x100) 36 38 40 20 Revision Date: 05/29/2012 ® PS41__20 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Single Diode Isolated Module 2000 Amperes / Up to 4000 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM Up to 4000 V Non-Repetitive Peak Blocking Voltage (t < 5 msec) RMS Current Per Diode VRSM VRRM + 100V V 180 Conduction, TC=89C 180 Conduction, TC=96C 180 Conduction, TC=103C IF(RMS) IF(RMS) IF(RMS) 3455 3140 2825 A A A 180 Conduction, TC=89C 180 Conduction, TC=96C 180 Conduction, TC=103C IF(AV) IF(AV) IF(AV) 2200 2000 1800 A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = 0 Peak One Cycle Surge Current, Non-Repetitive Tj = 25C, Vr = Vrrm Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = 0 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz IFSM IFSM IFSM IFSM IFSM IFSM 82,000 69,800 54,750 46,540 71,400 60,690 A A A A A A Peak One Cycle Surge Current, Non-Repetitive Tj = 125C, Vr = Vrrm 60 Hz 50 Hz IFSM IFSM 47,600 40,460 A A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 38,220 A Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, Tj = 125C, Vr = Vrrm IFSM 30,020 8.3 milliseconds 10 milliseconds 2 It 8.3 milliseconds 10 milliseconds 2 o (180 Conduction) Average Forward Current Per Diode o (180 Conduction) 2 I t for Fusing for One Cycle Tj = 125C, Vr = Vrrm 2 I t for Fusing for One Cycle Tj = 25C, Vr = 0 V I2t 9.4 x 10 8.2 x 10 A 6 A sec 6 A2 sec 2 6 A2 sec 6 A2 sec It 28.0 x 10 I2t 24.4x 10 Operating Temperature TJ -40 to +150 C Storage Temperature Tstg -40 to +150 C 132 15 106 12 5.33 in. – Lb. Nm in. – Lb. Nm kg 11.75 lb 4000 V Max. Mounting Torque, M6 Mounting Screw Max. Mounting Torque, M10 Terminal Screw Module Weight, Typical V Isolation @ 25C 60Hz Vrms 60 sec Vrms Information presented is based upon manufacturers testing and projected capabilities. This information is subject to change without notice. The manufacturer makes no claim as to suitability of use, reliability, capability, or future availability of this product. Revision Date: 05/29/2012 ® PS41__20 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com TM POW-R-BLOK Single Diode Isolated Module 2000 Amperes / Up to 4000 Volts Electrical Characteristics, TJ=25C unless otherwise specified Characteristics Symbol Test Conditions Repetitive Peak Reverse Leakage Current IRRM Peak On-State Voltage VFM Threshold Voltage, Low-level Slope Resistance, Low-level Threshold Voltage, High-level Slope Resistance, High-level Max. Units Up to 4000V, TJ=150C 200 mA IFM=3000A, TJ=150C 1.20 V V(TO)1 rT1 TJ = 150C, I = 15%IT(AV) to πIT(AV) 0.701 0.121 V mΩ V(TO)2 rT2 TJ = 150C, I = πIT(AV) to ITSM 1.08 0.069 V mΩ VFM Coefficients, Full Range Min. TJ = 150C, I = 50A to 10kA VFM = A+ B Ln I +C I + D Sqrt I Typical Reverse Recovery Time trr A= B= C= D= TJ = 25C, Ifm = 3000A. dIr/dt = 25 A/us, tp = 190 us 0.383 0.0279 4.56 E-05 6.71 E-03 25 us Thermal Characteristics Characteristics Symbol Max. Units 0.024 C/W Thermal Resistance, Junction to Case RΘJ-C Per Module Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/t1)) K1 = 4.05 E-04 t1 = 6.24 E-03 + K2 (1-exp(-t/t2)) + K3 (1-exp(-t/t3)) K2 = 5.19 E-03 t2 = 2.46 E-01 K3 = 1.63 E-02 t3 = 8.20 + K4 (1-exp(-t/t4)) K4 =2.13 E-03 t4 = 35.3 Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module 0.009 C/W Revision Date: 05/29/2012 ® PS41__20 TM POW-R-BLOK Single Diode Isolated Module 2000 Amperes / Up to 4000 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Maximum Transient Thermal Impedance Typical On-State Forward Voltage Drop (Junction To Case) (Tj = 150C) 3 0.025 0.020 Thermal Impedance - Rjc - °C/W On-State Voltage - Vf - Volts 2.5 2 1.5 1 0.5 0 10 100 1000 10000 0.015 0.010 0.005 0.000 0.001 100000 0.01 0.1 Instantaneous On-State Current - If - Amperes 100 1000 (Sinusoidal Waveform) (Sinusoidal Waveform) 2500 150 2000 180° 90° 1500 30° 1000 180 0 500 360 CONDUCTION ANGLE Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 10 Maximum Allowable Case Temperature Maximum On-State Power Dissipation 0 140 180 0 130 360 CONDUCTION ANGLE 120 30° 110 90° 100 180° 90 0 500 1000 1500 2000 0 500 Average On-State Current - If(av) - Amperes 1000 1500 2000 Average On-State Current - If(av) - Amperes Maximum Allowable Case Temperature Maximum On-State Power Dissipation (Rectangular Waveform) (Rectangular Waveform) 150 3500 360° 3000 2500 Max. Case Temperature - Tcase -°C_ Max. Power Dissipation Per Diode - Watts_ 1 Time - t - Seconds 180° 120° 2000 60° 1500 1000 500 0 180 2000 2500 360 CONDUCTION ANGLE 140 130 180 0 360 CONDUCTION ANGLE 120 110 60° 100 120° 180° 90 360° 80 70 0 0 500 1000 1500 Average On-State Current - If(av) - Amperes 3000 3500 0 500 1000 1500 2000 2500 3000 3500 Average On-State Current - If(av) - Amperes Revision Date: 05/29/2012 ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PS41__20 TM POW-R-BLOK Single Diode Isolated Module 2000 Amperes / Up to 4000 Volts Revision Date: 05/29/2012