CD41__99A, CS41__99A CN41__99A, CC41__99A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Description: OUTLINE DRAWING Powerex Dual Diode & Single Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. TM POW-R-BLOK has been tested and recognized by the Underwriters Laboratories. A C F G H 2 3 T 1 B "U" THREAD R D M LABEL P + 2 -3 -2 -3 - + 1 CC41 1 CN41 1 2 - 1 Ordering Information: 2 CONNECTION DIAGRAMS Outline Dimensions Features: TElectrically Isolated Heatsinking TDBC Alumina (Al2O3) Insulator T Copper Baseplate T Low Thermal Impedance for Improved Current Capability T UL Recognized (E78240) Benefits: 3 + CS41 CD41__99A, CS41__99A CN41__99A, CC41__99A Dual & Single Diode Isolated TM POW-R-BLOK Module 100 Amperes / Up to 1600 Volts + ~ + N CD41 TM POW-R-BLOK Dual & Single Diode Isolated Module 100 Amperes / Up to 1600 Volts Select the complete nine digit module part number from the table below. Example: CD411699A is a 1600 Volt, 100 Ampere Dual Diode Isolated TM POW-R-BLOK Module Dimension Inches Millimeters A 3.62 92 B 0.83 21 C 3.15 80 D 1.18 30 F 0.59 15 CD41 TNo Additional Insulation Components Required TEasy Installation TNo Clamping Components Required T Reduce Engineering Time Applications: Type G 0.79 20 CN41 H 0.79 20 CC41 M 1.14 29 CS41 N 0.25 6.3 P 0.94 24 R 0.71 18 T 0.25 6.3 U M5 M5 Voltage Volts (x100) Current Amperes (x1) 08 12 16 99 (100A) TPower Supplies TBridge Circuits TAC & DC Motor Drives TBattery Supplies TLarge IGBT Circuit Front Ends TLighting Control THeat & Temperature Control TWelders Note: Dimensions are for reference only. Revision Date: 01/26/2002 CD41__99A, CS41__99A CN41__99A, CC41__99A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual & Single Diode Isolated Module 100 Amperes / Up to 1600 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM up to 1600 V Non-Repetitive Peak Reverse Blocking Voltage VRSM VRRM + 100 V (t < 5 msec) RMS Forward Current DC Conduction, TC=90°C IF(RMS) 157 A 180° Conduction, TC=100°C IF(AV) 100 A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, 100% VRRM reapplied, TJ = 150°C 60 Hz, No VRRM reapplied, TJ = 150°C 50 Hz, 100% VRRM reapplied, TJ = 150°C 50 Hz, No VRRM reapplied, TJ = 150°C 60 Hz, 100% VRRM reapplied, TJ = 150°C IFSM IFSM IFSM IFSM IFSM 1,780 2,110 1,700 2,020 1,310 A A A A A 50 Hz, 100% VRRM reapplied, TJ = 150°C IFSM 1,250 A Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, 100% VRRM reapplied, TJ = 150°C IFSM 940 A 50 Hz, 100% VRRM reapplied, TJ = 150°C IFSM 900 A 8.3 ms, 100% VRRM reapplied, TJ = 150°C 8.3 ms, No VRRM reapplied, TJ = 150°C 10 ms, 100% VRRM reapplied, TJ = 150°C 10 ms, No VRRM reapplied, TJ = 150°C 2 Operating Temperature It 2 It 2 It 2 It TJ 13,190 18,650 14,450 20,430 -40 to +150 A sec 2 A sec 2 A sec 2 A sec °C Storage Temperature Tstg -40 to +150 °C Max. Mounting Torque, M6 Mounting Screw on Terminals 25 3 in. – Lb. Nm Max. Mounting Torque, Module to Heatsink 44 5 110 in. – Lb. Nm g 3.88 Oz 3500 V Average Forward Current Peak One Cycle Surge Current, Non-Repetitive 2 I t for Fusing for One Cycle Module Weight, Typical V Isolation @ 25C 50-60 Hz, 1 second Vrms 2 Circuit To Base, All Terminals Shorted Together Revision Date: 01/26/2002 CD41__99A, CS41__99A CN41__99A, CC41__99A Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 TM POW-R-BLOK Dual & Single Diode Isolated Module 100 Amperes / Up to 1600 Volts Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Repetitive Peak Reverse Leakage Current Peak On-State Voltage Symbol Test Conditions Min. Max. IRRM Up to 1600V, TJ=150°C 10 Units mA VFM TJ=25°C, IFM=315A, 180° Conduction 1.45 V Threshold Voltage, Low-level Slope Resistance, Low-level V(FO)1 rT1 TJ = 150°C, I = 16.7% x πIF(AV) to πIF(AV) 0.79 1.78 V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(FO)2 rT2 TJ = 150°C, I = πIF(AV) to IFSM 0.87 1.57 V mΩ VTM Coefficients, Full Range TJ = 150°C, I = 15%IF(AV) to IFSM VTM = A+ B Ln I +C I + D Sqrt I A= B= C= D= 7.72E-01 1.22E-02 1.57E-03 -2.76E-05 Thermal Characteristics Characteristics Symbol Max. Units 0.175 0.35 °C/W °C/W Thermal Resistance, Junction to Case RΘJ-C Per Module, both conducting Per Junction, both conducting Thermal Impedance Coefficients ZΘJ-C ZΘJ-C= K1 (1-exp(-t/τ1)) K1 = 9.82 E+1 τ1 = 4.60 E-3 + K2 (1-exp(-t/τ2)) K2 = -1.11 E+2 τ2 = 4.65 E-3 + K3 (1-exp(-t/τ3)) K3 = 1.32 E+1 τ3 = 5.05 E-3 + K4 (1-exp(-t/τ4)) Per Module K4 = 2.72 E-1 τ4 = 0.1398 0.1 Thermal Resistance, Case to Sink Lubricated RΘC-S °C/W Revision Date: 01/26/2002 CD41__99A, CS41__99A CN41__99A, CC41__99A TM POW-R-BLOK Dual & Single Diode Isolated Module 100 Amperes / Up to 1600 Volts Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 Maximum Transient Thermal Impedance Maximum On-State Forward Voltage Drop (Junction to Case) ( Tj = 150 °C ) 0.40 3 0.35 Thermal Impedance - Rjc - °C/W On-State Voltage - Vfm - Volts 2.5 2 1.5 1 0.5 0.30 0.25 0.20 0.15 0.10 0.05 0 0.00 10 100 1000 0.001 0.01 0.1 Instantaneous On-State Current - Ifm - Amperes 100 (Sinusoidal Waveform) (Sinusoidal Waveform) 130 150 120 145 120° 110 180° 90° 100 Max. Case Temperature - Tcase -°C Max. Power Dissipation Per Diode - Watts 10 Maximum Allowable Case Temperature Maximum On-State Power Dissipation 60° 90 80 30° 70 60 50 40 180 0 30 360 CONDUCTION ANGLE 20 140 135 180 0 130 360 CONDUCTION ANGLE 125 120 115 110 30° 60° 105 10 90° 180° 120° 100 0 0 10 20 30 40 50 60 70 80 90 0 100 10 20 30 Maximum On-State Power Dissipation 70 80 90 100 150 360° 160 145 140 Max. Case Temperature - Tcase -°C 270° 180° 120° 100 60 (Rectangular Waveform) 180 60° 50 Maximum Allowable Case Temperature (Rectangular Waveform) 120 40 Average On-State Current - If(av) - Amperes Average On-State Current - If(av) - Amperes Max. Power Dissipation Per Diode - Watts 1 Time - t - Seconds 90° 30° 80 60 40 180 0 360 CONDUCTION ANGLE 20 140 135 180 0 130 360 CONDUCTION ANGLE 125 120 115 110 30° 105 60° 100 90° 120° 95 360° 180° 270° 90 0 0 20 40 60 80 100 120 Average On-State Current - If(av) - Amperes 140 160 0 20 40 60 80 100 120 140 160 Average On-State Current - If(av) - Amperes Revision Date: 01/26/2002