Nippon Pulse Motor Co., Ltd. [Preface] Thank you for considering our pulse control LSI, the "PCL6045B." To learn how to use the PCL6045B, read this manual to become familiar with the product. The handling precautions for installing this LSI are described at the end of this manual. Make sure to read them before installing the LSI. In addition to this manual, the PLC6045B User's Manual, Application Version, will be available. It includes programming examples. Please contact us if you need a copy. [Cautions] (1) Copying all or any part of this manual without written approval is prohibited. (2) The specifications of this LSI may be changed to improve performance or quality without prior notice. (3) Although this manual was produced with the utmost care, if you find any points that are unclear, wrong, or have inadequate descriptions, please let us know. (4) We are not responsible for any results that occur from using this LSI, regardless of item (3) above. • Explanation of the descriptions in this manual 1. The "x" "y" "z" and "u" of terminal names and bit names refer to the X axis, Y axis, Z axis and U axis, respectively. ) are negative logic. Their logic cannot be changed. 2. Terminals with a bar over the name (ex. Terminals without a bar over the name are positive logic. Their output logic can be changed. 3. When describing the bits in registers, "n" refers to the bit position. A "0" means that the bit is in position 0, and that it is prohibited to write to any bit other than the "0" bit. Finally, this bit will always return a "0" when read. -i- INDEX 1. Outline and Features ........................................................................................................................... 1 1-1. Outline......................................................................................................................................... 1 1-2. Features...................................................................................................................................... 1 2. Specifications ...................................................................................................................................... 5 3. Terminal Assignment Diagram ............................................................................................................. 6 4. Function of Terminals .......................................................................................................................... 7 5. Block Diagram................................................................................................................................... 12 6. CPU Interface.................................................................................................................................... 13 6-1. Setting up connections to a CPU ............................................................................................... 13 6-2. Precautions for designing hardware ........................................................................................... 13 6-3. CPU interface circuit block diagram ........................................................................................... 14 6-4. Address map ............................................................................................................................. 16 6-4-1. Axis arrangement map ........................................................................................................ 16 6-4-2. Internal map of each axis..................................................................................................... 16 6-5. Description of the map details.................................................................................................... 18 6-5-1. Write the command code and axis selection (COMW, COMB) ............................................. 18 6-5-2. Write to an output port (OTPW, OTPB) ................................................................................ 18 6-5-3. Write/read the input/output buffer (BUFW, BUFB) ................................................................ 18 6-5-4. Reading the main status (MSTSW, MSTSB) ........................................................................ 19 6-5-5. Reading the sub status and input/output port. (SSTSW, SSTSB, IOPB) ............................... 20 7. Commands (Operation and Control Commands)................................................................................ 21 7-1. Operation commands................................................................................................................. 21 7-1-1. Procedure for writing an operation command....................................................................... 21 7-1-2. Start command.................................................................................................................... 21 7-1-3. Speed change command..................................................................................................... 22 7-1-4. Stop command .................................................................................................................... 22 7-1-5. NOP (do nothing) command ................................................................................................ 22 7-2. General-purpose output bit control commands ........................................................................... 23 7-3. Control command ...................................................................................................................... 24 7-3-1. Software reset command..................................................................................................... 24 7-3-2. Counter reset command ...................................................................................................... 24 7-3-3. ERC output control command.............................................................................................. 24 7-3-4. Pre-register control command.............................................................................................. 24 7-3-5. PCS input command............................................................................................................ 24 7-3-6. LTCH input (counter latch) command................................................................................... 24 7-4. Register control command ......................................................................................................... 25 7-4-1. Procedure for writing data to a register ................................................................................ 25 7-4-2. Procedure for reading data from a register........................................................................... 25 7-4-3. Table of register control commands ..................................................................................... 26 7-5. General-purpose output port control command .......................................................................... 27 7-5-1. Command writing procedures .............................................................................................. 27 7-5-2. Command bit allocation ....................................................................................................... 27 - ii - 8. Registers........................................................................................................................................... 28 8-1. Table of registers ....................................................................................................................... 28 8-2. Pre-registers.............................................................................................................................. 29 8-2-1. Writing to the operation pre-registers ................................................................................... 29 8-2-2. Cancel the pre-register operations ....................................................................................... 30 8-2-3. Writing to the comparator pre-registers ................................................................................ 30 8-2-4. Cancel the comparator pre-register data .............................................................................. 30 8-3. Description of the registers......................................................................................................... 31 8-3-1. PRMV (RMV) registers (Feed amount, target position) ................................................... 31 8-3-2. PRFL (RFL) registers (Initial speed) ............................................................................. 31 8-3-3. PRFH (RFH) registers (Operation speed) ...................................................................... 31 8-3-4. PRUR (RUR) registers (Acceleration rate)...................................................................... 31 8-3-5. PRDR (RDR) registers (Deceleration rate) ..................................................................... 32 8-3-6. PRMG (RMG) registers (Speed magnification rate) ......................................................... 32 8-3-7. PRDP (RDP) registers (Ramping-down point)................................................................ 32 8-3-8. PRMD (RMD) registers (Operation mode)....................................................................... 33 8-3-9. PRIP (RIP) registers (Circular interpolation center position, master axis feed amount)........................................................... 35 8-3-10. PRUS (RUS) registers (S-curve acceleration range) ...................................................... 35 8-3-11. PRDS (RDS) registers (S-curve deceleration range) ...................................................... 35 8-3-12. RFA register (Speed at amount correction) ..................................................... 35 8-3-13. RENV1 register (Environment setting 1) .............................................................. 36 8-3-14. RENV2 register (Environment setting 2) .............................................................. 38 8-3-15. RENV3 register (Environment setting 3) .............................................................. 40 8-3-16. RENV4 register (Environment setting 4) .............................................................. 42 8-3-17. RENV5 register (Environment setting 5) .............................................................. 44 8-3-18. RENV6 register (Environment setting 6) .............................................................. 45 8-3-19. RENV7 register (Environment setting 7) .............................................................. 45 8-3-20. RCUN1 register (COUNTER1 <command position>) ........................................... 46 8-3-21. RCUN2 register (COUNTER2 <mechanical position>)......................................... 46 8-3-22. RCUN3 register (COUNTER3 <deflection counter>)............................................ 46 8-3-23. RCUN4 register (COUNTER4 <general-purpose counter>) ................................. 46 8-3-24. RCMP1 register (Comparison data for Comparator 1) ......................................... 47 8-3-25. RCMP2 register (Comparison data for Comparator 2) ......................................... 47 8-3-26. RCMP3 register (Comparison data for Comparator 3) ......................................... 47 8-3-27. RCMP4 register (Comparison data for Comparator 4) ......................................... 47 8-3-28. RCMP5 register (Comparison data for Comparator 5) ......................................... 47 8-3-29. RIRQ register (Specify event interruption cause) ............................................. 48 8-3-30. RLTC1 register (COUNTER1 latch data)............................................................ 48 8-3-31. RLTC2 register (COUNTER2 latch data)............................................................ 48 8-3-32. RLTC3 register (COUNTER3 latch data)............................................................ 49 8-3-33. RLTC4 register (COUNTER4 latch data)............................................................ 49 8-3-34. RSTS register (Extension status)..................................................................... 50 8-3-35. REST register (Error INT status)...................................................................... 51 8-3-36. RIST register (Event INT status) ..................................................................... 52 8-3-37. RPLS register (Number of pulses left for feeding) ............................................ 52 8-3-38. RSPD register (EZ counter, current speed monitor) .......................................... 53 8-3-39. RSDC register (Automatically calculated ramping-down point) .......................... 53 8-3-40. PRCI (RCI) registers (Number of steps for interpolation) ............................................ 53 8-3-41. RCIC register (Circular interpolation step number counter) ............................. 53 8-3-42. RIPS register (Interpolation status) ................................................................. 54 - iii - 9. Operation Mode .............................................................................................................................. 55 9-1. Continuous operation mode using command control .................................................................. 55 9-2. Positioning operation mode........................................................................................................ 55 9-2-1. Positioning operation (specify a target position using an incremental value) ......................... 55 9-2-2. Positioning operation (specify the absolute position COUNTER1) ........................................ 56 9-2-3. Positioning operation (specify the absolute position COUNTER2) ........................................ 56 9-2-4. Command position 0 return operation .................................................................................. 56 9-2-5. Machine position 0 return operation ..................................................................................... 56 9-2-6. One pulse operation ............................................................................................................ 56 9-2-7. Timer operation ................................................................................................................... 57 9-3. Pulsar (PA/PB) input mode ........................................................................................................ 58 9-3-1. Continuous operation using a pulsar input ........................................................................... 61 9-3-2. Positioning operations using a pulsar input (specify incremental position) ............................ 61 9-3-3. Positioning operations using a pulsar input (specify absolute position to COUNTER1)..................................... 61 9-3-4. Positioning operations using a pulsar input (specify absolute position to COUNTER2)..................................... 61 9-3-5. Command position zero return operation using a pulsar input .............................................. 62 9-3-6. Mechanical position zero return operation using a pulsar input............................................. 62 9-3-7. Continuous linear interpolation 1 using a pulsar input .......................................................... 62 9-3-8. Linear interpolation 1 using pulsar input............................................................................... 62 9-3-9. Continuous linear interpolation 2 using pulsar input ............................................................. 62 9-3-10. Linear interpolation 2 using pulsar input............................................................................. 62 9-3-11. CW circular interpolation using pulsar input........................................................................ 62 9-3-12. CCW circular interpolation using pulsar input ..................................................................... 62 9-4. External switch (±DR) operation mode ....................................................................................... 63 9-4-1. Continuous operation using an external switch .................................................................... 63 9-4-2. Positioning operation using an external switch ..................................................................... 64 9-5. Zero position operation mode .................................................................................................... 65 9-5-1. Zero return operation........................................................................................................... 66 9-5-2. Leaving the zero position operations.................................................................................... 74 9-5-3. Zero search operation ......................................................................................................... 74 9-6. EL or SL operation mode ........................................................................................................... 75 9-6-1. Feed until reaching an EL or SL position.............................................................................. 76 9-6-2. Leaving an EL or SL position ............................................................................................... 76 9-7. EZ count operation mode........................................................................................................... 76 9-8. Interpolation operations ............................................................................................................. 77 9-8-1.Interpolation operations ........................................................................................................ 77 9-8-2. Interpolation control axis...................................................................................................... 77 9-8-3. Constant synthesized speed control .................................................................................... 78 9-8-4. Continuous linear interpolation 1 (MOD: 60h) ...................................................................... 79 9-8-5. Linear interpolation 1 (MOD: 61h)........................................................................................ 79 9-8-6. Continuous linear interpolation 2 (MOD: 62h) ...................................................................... 80 9-8-7. Linear interpolation 2 (MOD: 63h)........................................................................................ 80 9-8-8. Circular interpolation............................................................................................................ 81 9-8-9. Circular interpolation synchronized with the U axis............................................................... 83 9-8-10. Interpolation operation synchronized with PA/ PB .............................................................. 83 9-8-11. Operation during interpolation ............................................................................................ 83 10. Speed Patterns................................................................................................................................ 85 10-1. Speed patterns....................................................................................................................... 85 10-2. Speed pattern settings ........................................................................................................... 86 10-3. Manual FH correction ............................................................................................................. 90 10-4. Example of setting up an acceleration/deceleration speed pattern .......................................... 94 10-5. Changing speed patterns while in operation ........................................................................... 95 - iv - 11. Description of the Functions............................................................................................................. 96 11-1. Reset...................................................................................................................................... 96 11-2. Position override..................................................................................................................... 97 11-2-1. Target position override 1................................................................................................ 97 11-2-2. Target position override 2 (PCS signal) ........................................................................... 98 11-3. Output pulse control ............................................................................................................... 99 11-3-1. Output pulse mode ......................................................................................................... 99 11-3-2. Control the output pulse width and operation complete timing ....................................... 100 11-4. Idling control......................................................................................................................... 101 11-5. Mechanical external input control.......................................................................................... 102 11-5-1. +EL, -EL signal ............................................................................................................. 102 11-5-2. SD signal ...................................................................................................................... 102 11-5-3. ORG, EZ signals........................................................................................................... 105 11-6. Servomotor I/F .................................................................................................................... 106 11-6-1. INP signal ..................................................................................................................... 106 11-6-2. ERC signal ................................................................................................................... 107 11-6-3. ALM signals.................................................................................................................. 108 11-7. External start, simultaneous start .......................................................................................... 109 signal ........................................................................................................... 109 11-7-1. 11-7-2. PCS signal.................................................................................................................... 110 11-8. External stop / simultaneous stop...........................................................................................111 11-9. Emergency stop ................................................................................................................... 112 11-10. Counter .............................................................................................................................. 113 11-10-1. Counter type and input method ................................................................................... 113 11-10-2. Counter reset .............................................................................................................. 115 11-10-3. Latch the counter and count condition ......................................................................... 116 11-10-4. Stop the counter ..........................................................................................................117 11-11. Comparator..........................................................................................................................118 11-11-1. Comparator types and functions...................................................................................118 11-11-2. Software limit function ................................................................................................. 122 11-11-3. Out of step stepper motor detection function................................................................ 123 11-11-4. IDX (synchronous) signal output function..................................................................... 124 11-11-5. Ring count function ..................................................................................................... 125 11-12. Backlash correction and slip correction ............................................................................... 126 11-13. Vibration restriction function................................................................................................ 127 11-14. Synchronous starting .......................................................................................................... 128 11-14-1. Start triggered by another axis stopping ...................................................................... 129 11-14-2. Starting from an internal synchronous signal ............................................................... 132 11-15. Output an interrupt signal.................................................................................................... 135 12. Electrical Characteristics................................................................................................................ 138 12-1. Absolute maximum ratings ................................................................................................... 138 12-2. Recommended operating conditions..................................................................................... 138 12-3. DC characteristics ................................................................................................................ 139 12-4. AC characteristics 1) (reference clock) ................................................................................. 139 12-5. AC characteristics 2) (CPU I/F)............................................................................................. 140 12-5-1. CPU-I/F 1) (IF1 = H, IF0 = H) Z80................................................................................. 140 12-5-2. CPU-I/F 2) (IF1 = H, IF0 = L) 8086................................................................................ 141 12-5-3. CPU-I/F 3) (IF1 = L, IF0 = L) H8.................................................................................... 142 12-5-4. CPU-I/F 4) (IF1 = L, IF0 = L) 68000 .............................................................................. 143 12-6. Operation timing................................................................................................................... 144 13. External Dimensions...................................................................................................................... 146 Appendix: List of various items ............................................................................................................ 147 Appendix 1: List of commands ........................................................................................................ 147 Appendix 2: Setting speed pattern .................................................................................................. 149 Appendix 3: Label list...................................................................................................................... 153 -v- Appendix 4: Differences between the PCL6045 and PCL6045B .......................................................162 Handling Precautions ...........................................................................................................................166 1. Design precautions ......................................................................................................................166 2. Precautions for transporting and storing LSIs ...............................................................................166 3. Precautions for installation ...........................................................................................................166 4. Other precautions ........................................................................................................................168 - vi - 1. Outline and Features 1-1. Outline The PCL6045B is a CMOS LSI designed to provide the oscillating, high-speed pulses needed to drive stepper motors and servomotors (pulse string input types). It can offer various types of control over the pulse strings and therefore the motor performance. These include continuous feeding, positioning, zero return at a constant speed, linear acceleration/deceleration, and S-curve acceleration/deceleration. The PLC6045B controls four axes. It can control the linear interpolation of two to four axes, circular interpolations between any two axes, confirm PCL operation status, and interrupt output with various conditions. It also integrates an interface for servo control drivers. These functions can be used with simple commands. The intelligent design philosophy reduces the burden on the CPU units to control motors. 1-2. Features ♦ CPU-I/F The PCL6045B contains the following CPU interface circuits. 1) 8-bit interface for Z80 CPU. 2) 16-bit interface for 8086 CPU. 3) 16-bit interface for H8 CPU. 4) 16-bit interface for 68000 CPU. ♦ Acceleration/Deceleration speed control Linear acceleration/deceleration and S-curve acceleration/deceleration are available. Linear acceleration/deceleration can be inserted in the middle of an S-curve acceleration/deceleration curve. (Specify the S-curve range.) The S-curve range can specify each acceleration and deceleration independently. Therefore, you can create an acceleration/deceleration profile that consists of linear acceleration and S-curve deceleration, or vice versa. ♦ Interpolation operation Feeding with linear interpolation of any two to four axes and circular interpolation of any two axes are both possible. ♦ Speed override The feed speed can be changed in the middle of any feed operation. However, the feed speed cannot be changed during operation when the synthesized speed constant control for linear interpolation is ON while using S-curve deceleration. ♦ Overriding target position 1) and 2) 1) The target position (feed amount) can be changed while feeding in the positioning mode. If the current position exceeds the newly entered position, the motor will decelerate, stop (immediate stop when already feeding at a low speed), and then feed in the reverse direction. 2) Starts operation the same as in the continuous mode and, when it receives an external signal, it will stop after the specified number of pulses. ♦ Triangle drive elimination (FH correction function) In the positioning mode, when there are a small number of output pulses, this function automatically lowers the maximum speed and eliminates triangle driving. ♦ Look ahead function The next two sets of data (feed amount, initial speed, feed speed, acceleration rate, deceleration rate, speed magnification rate, ramping-down point, operation mode, center of circular interpolation, S-curve range on an acceleration, S-curve range on a deceleration, number of steps for circular interpolation) can be written while executing the current data. The next set of data, and other sets of data, can be written in advance of their execution for checking by the comparator. When the current operation is complete, the system will immediately execute the next operation. -1- ♦ A variety of counter circuits The following four counters are available separately for each axis. Counter Use or purpose COUNTER1 28-bit counter for control of the command position COUNTER2 28-bit counter for mechanical position control (Can be used as general-purpose counter) Counter Input/Output Outputs pulses EA/EB input Outputs pulses PA/PB input COUNTER3 16-bit counter for controlling the deviation between Outputs pulses and EA/EB the command position and the machine's current input position Outputs pulses and PA/PB input EA/EB input and PA/PB input COUNTER4 28-bit counter used to output synchronous signals Outputs pulses (Can be used as general-purpose counter) EA/EB input PA/PB input 1/2 of reference clock All counters can be reset by writing a command or by providing a CLR signal. They can also be latched by writing a command, or by providing an LTC or ORG signal. The PCL6045B can also be set to reset automatically soon after latching these signals. The COUNTER1, COUNTER2, and COUNTER4 counters have a ring count function that repeats counting through a specified counting range. ♦ Comparator There are five comparator circuits for each axis. They can be used to compare target values and internal counter values. The counter to compare can be selected from COUNTER1 (command position counter), COUNTER2 (mechanical position counter), COUNTER3 (deflection counter), and COUNTER4 (a general-purpose counter). Comparators 1 and 2 can also be used as software limits (+SL, -SL). ♦ Software limit function You can set software limits using two of the comparator's circuits. When the mechanical position approaches the software limit range, the LSI will instruct the motors to stop immediately or to stop by deceleration. After that these axes can only be moved in the direction opposite their previous travel. ♦ Backlash correction function / Slip correction function The LSI has a backlash correction function. Each time the feed direction is changed, the LSI applies a backlash correction. However, the backlash correction cannot be applied while performing a circular interpolation. ♦ Synchronous signal output function / Slip correction function Both the backlash and slip corrections are available. Backlash correction corrects the feed amount each time the feed direction is changed. Slip correction corrects the feed amount regardless of the feed direction. ♦ Simultaneous start function Multiple axes controlled by the same LSI, or controlled by multiple sets of this LSI, can be started at the same time. ♦ Simultaneous stop function Multiple axes controlled by the same LSI, or controlled by multiple sets of this LSI, can be stopped at the same time by a command, by an external signal, or by an error stop on any axis. ♦ Vibration restriction function Specify a control constant in advance and add one pulse each for reverse and forward feed just before -2- stopping. Using this function, vibration can be decreased while stopping. ♦ Manual pulsar input function By applying manual pulse signals (PA/PB), you can rotate a motor directly. The input signals can be 90Û SKDVH GLIIHUHQFH VLJQDOV [ [ RU [ RU XS DQG GRZQ VLJQDOV In addition to the magnification rates above, the PCL6045B contains an integral pulse number magnification circuit which multiplies by 1x to 32x and a pulse quantity division circuit which is divided by 1 to 2048. Software limit settings can be used, and the PCL stops the output of pulses. It can also feed in the opposite direction. ♦ Direct input of operation switch Positive and negative direction terminals (±DR) are provided to drive a motor with an external operation switch. These switches turn the motor forward (+) and backward (-). ♦ Out-of-step detection function This LSI has a deflection counter which can be used to compare command pulses and encoder signals (EA/EB). It can be used to detect out-of-step operation and to confirm a position by using a comparator. ♦ Idling pulse output function This function outputs a preset number of pulses at the self start frequency (FL) before a high-speed start acceleration operation. When the initial speed is set higher during the acceleration, this function is effective in preventing out-ofstep operation. ♦ Operation mode The basic operations of this LSI are: continuous operation, positioning, zero return, linear interpolation, and circular interpolation. By setting the optional operation mode bits, you can use a variety of operations. <Examples of the operation modes> 1) Start/stop by command. 2) Continuous operation and positioning operation using PA/PB inputs (manual pulsar). 3) Operate for specified distances or in continuous operation using +DR/-DR signals (drive switch). 4) Zero return operation. 5) Positioning operation using commands. input. 6) Hardware start of the positioning operation using 7) Change the target position after turning ON the PCS. (Delay control) ♦ Variety of zero return sequences (Homing) The following patterns can be used. 1) Feeds at low speed and stops when the ORG signal is turned ON 2) Feeds at low speed and stops when an EZ signal is received (after the ORG signal is turned ON). 3) Feeds at low speed, reverses when the ORG signal is turned ON, and stops when an EZ signal is received. 4) Feeds at low speed and stops when the EL signal is turned ON. (Normal stop) 5) Feeds at low speed, reverses when the EL signal is turned ON, and stops when an EZ signal is received. 6) Feeds at high speed, decelerates when the SD signal is turned ON, and stops when the ORG signal is turned ON. 7) Feeds at high speed, decelerates when the ORG signal is turned ON, and stops when an EZ signal is received. 8) Feeds at high speed, decelerates and stops after the ORG signal is turned ON. Then, it reverse feeds and stops when an EZ signal is received. 9) Feeds at high speed, decelerates and stops by memorizing the position when the ORG signal is turned ON, and stops at the memorized position. 10) Feeds at high speed, decelerates to the position stored in memory when an EZ signal is received after the ORG signal is turned ON. Then, returns to the memorized position if an overrun occurs. -3- 11) Feeds at high speed, reverses after a deceleration stop triggered by the EL signal, and stops when an EZ signal is received. ♦ Mechanical input signals The following four signals can be input for each axis. 1) +EL: When this signal is turned ON, while feeding in the positive (+) direction, movement on this axis stops immediately (with deceleration). When this signal is ON, no further movement occurs on the axis in the positive (+) direction. (The motor can be rotated in the negative (-) direction.) 2) -EL: Functions the same as the +EL signal except that it works in the negative (-) direction. 3) SD: This signal can be used as a deceleration signal or a deceleration stop signal, according to the software setting. When this is used as a deceleration signal, and when this signal is turned ON during a high speed feed operation, the motor on this axis will decelerate to the FL speed. If this signal is ON and movement on the axis is started, the motor on this axis will run at the FL low speed. When this signal is used as a deceleration stop signal, and when this signal is turned ON during a high speed feed operation, the motor on this axis will decelerate to the FL speed and then stop. 4) ORG: Input signal for a zero return operation. For safety, make sure the +EL and -EL signals stay on from the EL position until the end of each stroke. The input logic for these signals can be changed using the ELL terminal. The input logic of the +EL and -EL signals can be changed with the ELL terminal. The input logic of the SD and ORG signals can be changed using software. ♦ Digital servomotor I/F The following three signals can be used as an interface for each axis 1) INP: Input positioning complete signal that is output by a servomotor driver. 2) ERC: Output deflection counter clear signal to a servomotor driver. 3) ALM: Regardless of the direction of operation, when this signal is ON, movement on this axis stops immediately (deceleration stop). When this signal is ON, no movement can occur on this axis. The input logic of the INP, ERC, and ALM signals can be changed using software. The ERC signal is a pulsed output. The pulse length can be set. (12 µsec to 104 msec. A level output is also available.) ♦ Output pulse specifications Output pulses can be set to a common pulse or 2-pulse mode. The output logic can also be selected. ♦ Emergency stop signal ( ) input When this signal is turned ON, movement on both axes stops immediately. While this signal is ON, no movement is allowed on either axes. ♦ Interrupt signal output signal (interrupt request) can be output for many reasons. An The terminal output signal can use ORed logic for lots of conditions on each axis. (When more than one 6045B LSI is used, wired OR connections are not possible.) - 4 - 2. Specifications Item Number of axes Reference clock Positioning control range Ramping-down point setting range Number of registers used for setting speeds Speed setting step range Speed magnification range Description 4 axes (X, Y, Z, and U axis) Standard: 19.6608 MHz (Max. 20 MHz) -134,217,728 to +134,217,727 (28-bit) 0 to 16,777,215 (24-bit) Three for each axis (FL, FH, and FA (speed correction)) 1 to 65,535 (16-bits) Multiply by 0.1 to 100 Multiply by 0.1 = 0.1 to 6,553.5 pps Multiply by 1 = 1 to 65,535 pps Multiply by 100 = 100 to 6,553,500 pps (When the reference clock is 19.6608 MHz) Acceleration/deceleration Selectable acceleration/deceleration pattern for both increasing and decreasing characteristics speed separately, using Linear and S-curve acceleration/deceleration. Acceleration rate setting 1 to 65,535 (16-bit) range Deceleration rate setting 1 to 65,535 (16-bit) range Ramping-down point Automatic setting within the range of (deceleration time) < (acceleration time x automatic setting 2) Feed speed automatic Automatically lowers the feed speed for short distance positioning moves. correction function Manual operation input Manual pulsar input, pushbutton switch input Counter COUNTER1: Command position counter (28-bit) COUNTER2: Mechanical position counter (28-bit) COUNTER3: Deflection counter (16-bit) COUNTER4: General-purpose counter (28-bit) Comparators 28-bits x 5 circuits / axis Interpolation functions Linear interpolation: Any 2 to 4 axes, Circular interpolation: Any 2 axes Operating temperature o -40 to +70 C range Power supply Two power supplies of +5V±10% and 3.3 V±10% Package 176-pin QFP -5- 3. Terminal Assignment Diagram 132 130 128 126 124 122 120 118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 134 86 136 84 138 82 140 80 142 78 144 76 146 74 148 72 150 70 152 PLC6045B 154 ( ( ) ) 68 66 156 64 158 62 ( ) ( ) 160 60 162 58 164 56 166 54 168 52 170 50 172 48 174 46 176 10 12 14 16 18 2 0 22 2 4 26 28 -6- 30 32 34 36 3 8 40 4 2 44 4. Functions of Terminals Signal name Terminal No. 17, 25, 39, 56, 77, 105, 127, 163, 176 33, 61, 100,121, 149, 161, 162,165, 166,167 12, 88, 144 Input/ output Power source 175 Input CLK 164 Input IF0 IF1 1 2 Input GND VDD5 VDD3 Power source Power source Logic Description Supply a negative power. Make sure to connect all of these terminals. Supply +5 VDC power. The allowable power supply range is +5 VDC ±10%. Make sure to connect all of these terminals. Supply +3.3 VDC power. The allowable power supply range is +3.3 VDC ±10%. Make sure to connect all of these terminals. Negative Input reset signal. Make sure to set this signal LOW after turning ON the power and before starting operation. Input and holding low for at least 8 cycles of the reference clock. For details about the chip's status after a reset, see section 11-1, "Reset", in this manual. Input a CMOS level reference clock signal. (Signals other than the CLK are TTL level inputs.) The reference clock frequency is 19.6608 MHz. The LSI creates output pulses based on the clock input on this terminal. Enter the CPU-I/F mode IF1 IF0 L L H H A0 to A3 L H L H CPU CPU signal connected to the example terminal A0 68000 +5 V R/ H8 (GND) 8086 (GND) READY Z80 A0 3 Input 4 5 6 to 10 Input 11 Input 13 Output Negative Outputs a wait request signal to cause a CPU to wait. The LSI needs 4 reference clock cycles to process each signal is not used, make sure that an command. If the external CPU does not access this LSI during this interval. Input Negative When the signal level on this terminal is LOW, the terminals will be valid. Negative Connect the I/F signals to the CPU. The and terminal is LOW. are valid when Positive Address control signals and terminals Negative Outputs an interrupt request signal (IRQ) to an external CPU. After this terminal is turned ON, the signal will return to OFF when a RESET (error interrupt cause) or RIST (event interrupt cause) signal is received. The output status can be checked with an MSTSW (main status) command signal. signal can be masked. The When more than one 6045B LSI is used, a wired OR connection between terminals is not allowed. -7- Signal name D0 to D7 D8 to D15 ELLx ELLy ELLz ELLu + ELLx + ELLy + ELLz + ELLu - ELLx - ELLy - ELLz - ELLu SDx SDy SDz SDu Terminal Input/ Logic Description No. output 14 Output Negative Signal used to indicate that the LSI is processing commands. Use this signal to make connections with a CPU that does not have a wait control input terminal. When the LSI receives a write command from a CPU, this signal will go LOW. When the LSI finishes processing, this signal will go HIGH. The LSI makes sure that this terminal is HIGH and then proceeds to the next step. 15 to 16, Input/ Positive Bi-directional data bus. 18 to 23 Output When connecting a 16-bit data bus, connect the lower 8 signal lines here. 24, Input/ Positive Bi-directional data bus. 26 to 32 Output When connecting a 16-bit data bus, connect the upper 8 signal lines here. A Z80-I/F (IF1 = H, IF0 = H) is used. Provide a pull up resistor (5k to 10 K-ohms) on VDD5. (One resistor can be used for all 8 lines.) 168 Input/ Negative Input/Output terminal for simultaneous start. Output When more than one LSI is used and you want to start them * simultaneously, connect this terminal on each LSI. The terminal status can be checked using an RSTS command signal (extension status). 169 Input/ Negative Input/Output terminal for a simultaneous stop. (See Note 6.) Output When more than one LSI is used and you want to stop them * simultaneously, connect this terminal on each LSI. The terminal status can be checked using an RSTS command signal (extension status). 170 Input U Negative Input for an emergency stop. While this signal is LOW, the PCL cannot start. If this signal changes to LOW while in operation, all the motors will stop operation immediately. Input U Specify the input logic for the ±EL signal. 171 LOW: The input logic on ±EL is positive. 172 HIGH: The input logic on ±EL is negative. 173 174 34 Input U Negative Input end limit signal in the positive (+) direction. (See Note 6.) When this signal is ON while feeding in the positive (+) direction, 66 % the motor on that axis will stop immediately or will decelerate 97 and stop. 130 Specify the input logic using the ELL terminal. The terminal status can be checked using an SSTSW command signal (sub status). 35 Input U Negative Input end limit signal in the negative (-) direction. (See Note 6.) When this signal is ON while feeding in negative (-) direction, the 67 % motor on that axis will stop immediately, or will decelerate and 98 stop. 131 Specify the input logic using the ELL terminal. The terminal status can be checked using an SSTSW command signal (sub status). Input U Negative Input deceleration signal. 36 # Selects the input method: LEVEL or LATCHED inputs. 68 The input logic can be selected using software. The terminal 99 status can be checked using an SSTSW command signal (sub 132 status). - 8 - Signal name ORGx ORGy ORGz ORGu ALMx ALMy ALMz ALMu OUTx OUTy OUTz OUTu DIRx DIRy DIRz DIRu EAx, EBx EAy, EBy EAz, EBz EAu, EBu EZx EZy EZz EZu PAx, PBx PAy, PBy PAz, PBz PAu, PBu +DRx,-DRx +DRy,-DRy +DRz,-DRz +DRu,-DRu Terminal Input/ Logic Description No. output Input U Negative Input zero position signal. 37 # Used for zero return and other operations. (Edge detection.) 69 The input logic can be selected using software. The terminal 101 status can be checked using an SSTSW command signal (sub 133 status). 38 Input U Negative Input alarm signal. (See Note 6.) 70 # When this signal is ON, the motor on that axis stops immediately, 102 or will decelerate and stop. 134 The input logic can be selected using software. The terminal status can be checked using an SSTSW command signal (sub status). 57 Output Negative Outputs command pulses for controlling a motor, or outputs 78 # direction signals. 122 When Common Pulse mode is selected: Outputs a direction 145 signal. When 2-pulse output mode is selected: Outputs pulses in the negative (-) direction. The output logic can be changed using software. 58 Output Negative Output command pulses for controlling a motor, or outputs 79 # direction signal. 123 When Common Pulse mode is selected: Outputs a direction 146 signal. When 2-pulse output mode is selected: Output pulses in the negative (-) direction. The output logic can be changed using software 40, 41 Input U Input this signal when you want to control the mechanical 71, 72 position using the encoder signal. Input a 90˚ phase difference 103, 104 signal (1x, 2x, 4x) or input positive (+) pulses on EA and 135, 136 negative (-) pulses on EB. When inputting 90˚ phase difference signals, if the EA signal phase is ahead of the EB signal, the LSI will count pulses. The counting direction can be changed using software. 42 Input U Negative Input a marker signal (this signal is output once for each turn of 73 # the encoder) when using the marker signal in zero return mode. 106 Use of the EZ signal improves zero return precision. 137 The input logic can be changed using software. The terminal status can be checked using an RSTS command signal (extension status). 43,44 Input U Input for receiving external drive pulses, such as manual pulsar. 74,75 You can input 90˚ phase difference signals (1x, 2x, 4x) or 107,108 positive (+) pulses (on PA) and negative (-) pulses (on PB). 138,139 When 90˚ phase difference signals are used, if the signal phase of PA is ahead of the PB signal, the LSI will count up. The counting direction can be changed using software. Input U Negative Setting these terminals LOW enables PA/PB and +DR/-DR input. 45 By inputting an axis change switch signal, one manual pulsar 76 can be used alternately for four axes. 109 140 46,47 Input U Negative You can start operation of the PCL with these signals, using 82,83 # external switches. 110,111 Specifying the feed length, low-speed continuous feed, and high141,142 speed continuous feed are possible. The input logic can be changed using software. The terminal status can be checked using an RSTS command signal (extension status). - 9 - Signal name PCSx PCSy PCSz PCSu INPx INPy INPz INPu CLRx CLRy CLRz CLRu LTCx LTCy LTCz LTCu ERCx ERCy ERCz ERCu P0x/FUPx P0y/FUPy P0z/FUPz P0u/FUPu P1x/FDWx P1y/FDWy P1z/FDWz P1u/FDWu P2x/MVCx P2y/MVCy P2z/MVCz P2u/MVCu P3x/CP1x (+SLx) P3y/CP1y (+SLy) P3z/CP1z (+SLz) P3u/CP1u (+SLu) Terminal Input/ Logic Description No. output Input U Negative The PCL starts its positioning operation according to this input 48 # signal. (Override 2 of the target position.) 84 The input logic can be changed using software. The terminal 112 status can be checked using an RSTS command signal 143 (extension status). 49 Input U Negative Input the position complete signal from servo driver (in-position 85 # signal). 113 Input logic can be changed using software. The terminal status 150 can be checked using an RSTS command signal (extension status). Input U Negative Reset a specified counter from COUNTER1 to 4. 50 # The input logic can be changed using software. The terminal 86 status can be checked using an RSTS command signal 114 (extension status). 151 51 Input U Negative Latch counter value of specified counters (available on more 87 # than one) from COUNTER1 to 4. 115 The input logic can be changed using software. The terminal 152 status can be checked using an RSTS command signal. Output Negative Outputs a deflection counter clear signal to a servo driver as a 59 # pulse. 80 The output logic and pulse width can be changed using software. 124 A LEVEL signal output is also available. The terminal status can 147 be checked using an RSTS command signal. Output Negative Outputs a LOW signal while feeding. 60 81 125 148 52 Input/ Positive Common terminal for general purpose I/O and FUP. (See Note 89 Output* 5.) 116 As an FUP terminal, it outputs a LOW signal while decelerating 153 As a general purpose I/O terminal, three possibilities can be specified: input terminal, output terminal, and one shot pulse output terminal. The usage, output logic of the FUP and one shot pulse parameters can be changed using software. 53 Input/ Positive Common terminal for general purpose I/O and FDW. (See Note 90 Output 5.) 117 * As an FDW terminal, it outputs a LOW signal while decelerating. 154 As a general purpose I/O terminal, three possibilities can be specified: input terminal, output terminal, and one shot pulse output terminal. The usage, output logic of the FDW and one shot pulse parameters can be changed using software. Input/ Positive Common terminal for general purpose I/O and MVC. (See Note 54 5.) Output 91 When used as an MVC terminal, it outputs a signal while * 118 performing a low speed feed. 156 The usage, and output logic of the MVC can be changed using software. Input/ Positive Common terminal for general purpose I/O and CP1 (+SL). (See 55 Note 5.) Output 92 When used as a CP1 (+SL) terminal, it outputs a signal while * 119 establishing the conditions (within +SL) of comparator 1. 156 The output logic of CP1 (+SL) as well the selection of input or output functions can be changed using software. - 10 - Signal name Terminal No. P4x/CP2x (-SLx) 62 P4y/CP2y (-SLy) 93 P4z/CP2z (-SLz) 120 P4u/CP2u (-SLu) 157 P5x/CP3x P5y/CP3y P5z/CP3z P5u/CP3u 63 94 126 158 P6x/CP4x P6y/CP4y P6z/CP4z P6u/CP4u 64 95 128 159 P7x/CP5x P7y/CP5y P7z/CP5z P7u/CP5u 65 96 129 160 Input/ Logic Description output Input/ Positive Common terminal for general purpose I/O and CP2 (-SL). Output When used as a CP2 (-SL) terminal, it outputs a signal while * establishing the conditions (within -SL) of comparator 2. The output logic of CP2 (-SL) as well as the selection of input or output functions can be changed using software. (See Note 5.) Input/ Positive Common terminal for general purpose I/O and CP3. (See Note Output 5.) * When used as a CP3 terminal, it outputs a signal while establishing the conditions of comparator 3. The output logic of CP3 as well as the selection of input or output functions can be changed using software. Input/ Positive Common terminal for general purpose I/O and CP4. (See Note 5.) Output When used as a CP4 terminal, it outputs a signal while * establishing the conditions of comparator 4. The output logic of CP4 as well as the selection of input or output functions can be changed using software. Input/ Positive Common terminal for general purpose I/O and CP5. (See Note Output 5.) * When used as a CP5 terminal, it outputs a signal while establishing the conditions of comparator 5. The output logic of CP5 as well as the selection of input or output functions can be changed using software. Note 1: "Input U" refers to an input with a pull up resistor. The internal pull up resistance (50 K to 100 K-ohms) is only used to keep a terminal from floating. If you want to use the LSI with an open collector system, an external pull up resistor (5k to 10 K-ohms) is required. As a noise prevention measure, pull up unused terminals to VDD5 using an external resistor (5 k to 10 K-ohms), or connect them directly to VDD5. Note 2: "Input/Output *" refers to a terminal with a pull up resistor. The internal pull up resistor (50 K to 100 Kohms) is only used to keep a terminal from floating. If it is connected in a wired OR circuit, an external pull up resistor (5 k to 10 K-ohms) is required. As a noise prevention measure, pull up unused terminals to VDD5 using an external resistor (5 k to 10 Kohms). Note 3: If an output terminal is not being used, leave it open. Note 4: "Positive" refers to positive logic. "Negative" refers to negative logic. "#" means that the logic can be changed using software. "%" means that the logic can be changed by the setting on another terminal. The logic shown refers only to the initial status of the terminal. The DIR terminal is initially in a 2-pulse mode. Note 5: Use the RENV2 register to select an output signal. When P0 to P7 are set up as output terminals, they can be controlled simultaneously as 8 bits or one bit at a time using output bit control commands, depending on what is written to the output port (OTPB). When P0 and P1 are set up as one shot pulse output terminals, they will output a one shot signal (T = Approx. 26 msec) using the output bit control command. Note 6: When a deceleration stop is selected, latch the input signal ON until the PCL stops operation. - 11 - 5. Block Diagram - 12 - 6. CPU Interface 6-1. Setting up connections to a CPU This LSI can be connected to four types of CPUs by changing the hardware settings. Use the IF0 and IF1 terminals to change the settings and connect the CPU signal lines as follows. Setting CPU signal to connect to the 6045B terminals status CPU type IF1 IF0 terminal terminal A0 terminal terminal L L 68000 +5V R/ L H H8 (GND) H L 8086 (GND) READY H H Z80 A0 6-2. Precautions for designing hardware • • • • Apply a CMOS level clock to the CLK terminal. To reset the LSI, hold the signal LOW, and input the CLK signal for at least 8-clock cycles. Connect unused P0 to P7 terminals to VDD5 through a pull up resistor (5 k to 10 K-ohms). When connecting a CPU with an 8-bit bus, pull up terminals D8 to D15 to VDD5 using an external resistor (5 k to 10). (Shared use of one resister for the 8 lines is available.) • Use the ELL terminal to change the ±EL signal input logic. • To supply and shut down the power, turn both the 5 V and 3.3 V power supplies ON and OFF simultaneously, if possible. • Turning ON only one power supply may feed current to the other side, which can shorten the life of the LSI if this condition continues over time. - 13 - 6-3. CPU interface circuit block diagram 1) Z80 interface PCL6045B Z80 CLK M1 A5-A7 Decode circuit A0-A3 CLK +5V CS IF1 IF0 A0-A3 INT IORQ RD WR INT WAIT D0-D7 RESET WRQ RD WR D0-D7 RST System reset 2) 8086 interface 8086 PCL6045B CLK CS CLK Decode circuit M/IO A5-A19 ALE A16-A19 AD0-AD15 Latch A1-A4 A1-A19 IF1 IF0 A1-A4 A0 GND GND D0-D15 Interrupt control circuit INTR INTA INT RD WR READY RESET MN/MX RD WR WRQ RST +5V System reset System reset - 14 - +5V 3) H8 interface PCL6045B H8 CLK CS CLK A4-A15 Decode circuit +5V IF0 IF1 A1-A4 A0 INT RD WR WRQ A1-A3 IRQ RD HWR WAIT D0-D15 RESET GND D0-D15 RST System reset GND 4) 68000 interface PCL6045B 68000 AS A5-A23 CLK Decode circuit A1-A3 D0-D15 CLK CS IF0 IF1 A1-A3 D0-D15 GND LDS DTACK IPLO-IPL2 A0 WRQ Interrupt control circuit INT +5V RD WR RST R/W RESET System reset Note: For the 8086, H8, and 68000 interfaces, only word (16-bit) access is available. Byte (8-bit) access is not available. - 15 - 6-4. Address map 6-4-1. Axis arrangement map In this LSI, the control address range for each axis is independent. It is selected by using address input terminal A3 and A4, as shown below. A4 A3 Detail 0 0 X axis control address range 0 1 Y axis control address range 1 0 Z axis control address range 1 1 U axis control address range 6-4-2. Internal map of each axis The internal map of each axis is defined by A0, A1 and A2 address line inputs. <When used with the Z80 I/F> 1) Write cycle A0 to A2 Address signal Processing detail 000 COMB0 Write a control command 001 COMB1 Assign the axis (specify a control command for execution) Change the status of the general-purpose output port (only bits 010 OTPB assigned as outputs are effective) 011 (Invalid) 100 BUFB0 Write to the input/output buffer (bits 0 to 7) 101 BUFB1 Write to the input/output buffer (bits 8 to 15) 110 BUFB2 Write to the input/output buffer (bits 16 to 23) 111 BUFB3 Write to the input/output buffer (bits 24 to 31) 2) Read cycle A0 to A2 Address signal 000 MSTSB0 001 MSTSB1 010 IOPB 011 SSTSB 100 BUFB0 101 BUFB1 110 BUFB2 111 BUFB3 Processing detail Read the main status (bits 0 to 7) Read the main status (bits 8 to 15) Read the general-purpose input/output port Read the sub status Read from the input/output buffer (bits 0 to 7) Read from the input/output buffer (bits 8 to 15) Read from the input/output buffer (bits 16 to 23) Read from the input/output buffer (bits 24 to 31) - 16 - <When used with the 8086 I/F> 1) Write cycle A1 to A2 Address signal Processing detail 00 COMW Write the axis assignment and control command Change the status of the general-purpose output port (only bits 01 OTPW assigned as outputs are effective) 10 BUFW0 Write to the input/output buffer (bits 0 to 15) 11 BUFW1 Write to the input/output buffer (bits 16 to 31) 2) Readout cycle A1 to A2 Address signal 00 MSTSW 01 SSTSW 10 BUFW0 11 BUFW1 Processing detail Read the main status (bits 0 to 15) Read the sub status or general-purpose input/output port Read from the input/output buffer (bits 0 to 15) Read from the input/output buffer (bits 16 to 31) <When used with the H8 or 68000 I/F> 1) Write cycle A1 to A2 Address signal Processing detail 11 COMW Write the axis assignment and control command Change the status of the general-purpose output port (only bits 10 OTPW assigned as outputs are effective) 01 BUFW0 Write to the input/output buffer (bits 0 to 15) 00 BUFW1 Write to the input/output buffer (bits 16 to 31) 2) Readout cycle A1 to A2 Address signal 11 MSTSW 10 SSTSW 01 BUFW0 00 BUFW1 Processing detail Read the main status (bits 0 to 15) Read the sub status or general-purpose input/output port Read from the input/output buffer (bits 0 to 15) Read from the input/output buffer (bits 16 to 31) - 17 - 6-5. Description of the map details 6-5-1. Write the command code and axis selection (COMW, COMB) Write the commands for reading and writing to registers and the start and stop control commands for each axis. COMB0: Set the command code. For details, see 7. "Command (Operation and Control commands)." SELu to x: Select an axis for executing the command. If all of the bits are 0, only this axis (selected by A4, A3) is selected. To write the same command to more than one axis, set the bits of the selected axes to 1. When you write to a register, the details of the input/output buffer are written into the register for each axis. When you read from a register, the details in the register are written into the input/output buffer for each axis. 6-5-2. Write to an output port (OTPW, OTPB) Specify output terminal status from the general purpose I/O terminals P0 to P7. Bits corresponding to terminals not set as outputs are ignored. When writing a word, the upper 8 bits are ignored. However, they should be set to 0 for future compatibility. OTP0 to 7: Specify the status of output terminals P7n to P0n (n = x, y, z, u). A HIGH is output when the bit is set to 1. OTPW OTPB 15 14 13 12 11 10 9 8 0 0 0 0 0 0 0 0 7 6 5 4 3 2 1 0 OTP7 OTP6 OTP5 OTP4 OTP3 OTP2 OTP1 OTP0 6-5-3. Write/read the input/output buffer (BUFW, BUFB) When you want to write data into a register, after placing the data in the input/output buffer, write a "register write command" into COMB0. The data in the input/output buffer will be copied into the register. When you want to write data into the input/output buffer, write a "register read command" into COMB0. The data in the register will be copied to the input/output buffer. Then you can read the data from the input/output buffer. The order for writing and reading buffers BUFW0 to 1 (BUFB0 to 3) is not specified. The data written in the input/output buffer can be read at any time. - 18 - 6-5-4. Reading the main status (MSTSW, MSTSB) Bit 0 1 2 Bit name SSCM SRUN SENI 3 4 5 6 to 7 8 9 10 11 12 13 SEND SERR SINT SSC0 to 1 SCP1 SCP2 SCP3 SCP4 SCP5 SEOR 14 15 SPRF SPDF Details Set to 1 by writing a start command. Set to 0 when the operation is stopped. Set to 1 by the start pulse output. Set to 0 when the operation is stopped. Stop interrupt flag When IEND in RENV2 is 1, the PCL turns ON the INT output when the status changes from operating to stop, and the SENI bit becomes 1. (After the main status is read, it returns to 0.) When IEND is set to 0, this flag will always be 0. Set to 0 by writing start command. Set to 1 when the operation is stopped. Set to 1 when an error interrupt occurs. Set to 0 by reading the RESET. Set to 1 when an error interrupt occurs. Set to 0 by reading the RIST. Sequence number for execution or stopping. Set to 1 when the COMPARATOR 1 comparison conditions are met. Set to 1 when the COMPARATOR 2 comparison conditions are met. Set to 1 when the COMPARATOR 3 comparison conditions are met. Set to 1 when the COMPARATOR 4 comparison conditions are met. Set to 1 when the COMPARATOR 5 comparison conditions are met. When a positioning override cannot be executed (reading the RMV register while stopped), this signal changes to 1. After the main status is read, it changes to 0. Set to 1 when the pre-register for the subsequent operation data is full. Set to 1 when the pre-register for comparator 5 is full. Status change timing chart 1) When the continuous mode (MOD=00h, 08h) is selected. 2) When the PA/ PB continuous mode (MOD=01h) is selected. - 19 - 3) When the DR continuous mode (MOD=02h) is selected. 4) When the auto stop mode is selected such as positioning operation mode (MOD=41h). 6-5-5. Reading the sub status and input/output port. (SSTSW, SSTSB, IOPB) SSTSW SSTSB IOPB 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 SSD SORG SMEL SPEL SALM SFC SFD SFU IOP7 IOP6 IOP5 IOP4 IOP3 IOP2 IOP1 IOP0 Bit Bit name Description 0 to 7 IOP0 to 7 Read the status of P0 to 7 (0: L level, 1: H level) 8 SFU Set to 1 while accelerating. 9 SFD Set to 1 while decelerating. 10 SFC Set to 1 while feeding at low speed. 11 SALM Set to 1 when the ALM input is ON. 12 SPEL Set to 1 when the +EL input is ON. 13 SMEL Set to 1 when the -EL input is ON. 14 SORG Set to 1 when the ORG input is ON. 15 SSD Set to 1 when the SD input is ON. (Latches the SD signal.) Note: When the backlash or slip correction function is used, SFU, SFD, and SFC will all be 0. The main status SRUM will be 1, even if this correction is used. - 20 - 7. Commands (Operation and Control Commands) 7-1. Operation commands After writing the axis assignment data to COMB1 (address 1 when a Z80 I/F is used), write the command to COMB0 (address 0 when a Z80 I/F is used), the LSI will start and stop, as well as change the speed of the output pulses. When an 8086, H8, or 68000 I/F is used, write 16-bit data, which combines the axis assignment and operation command data. 7-1-1. Procedure for writing an operation command (the axis assignment is omitted) Write a command to COMB0 (address 0 when a Z80 I/F is used). A waiting time of 4 register reference clock cycles (approximately 0.2 µsec when CLK = 19.6608 MHz) is required for the interval between "writing a command" and "writing the next command," "writing a register" and "writing the I/O buffer," and between "reading a register" and "reading the I/O buffer." When the WRQ output signal is used by connecting it to the CPU, the CPU automatically ensures this waiting time. If you want to use a CPU that does not have this waiting function, arrange the program sequence so that access is only allowed after confirming that the IFB output signal is HIGH. 1) When not using A0 to A2 0h Next command address CS WR D0 to D7 Command Command Secure 4 reference clock cycles by the software 2) When not using A0 to A2 0h Next command address CS WR WRQ D0 to D7 Command Command Automaticall secure 4 reference clock cycles 7-1-2. Start command 1) Start command If this command is written while stopped, the motor will start rotating. If this command is written while the motor is operating, it is taken as the next start command. COMB0 Symbol Description 50h STAFL FL low speed start 51h STAFH FH low speed start 52h STAD High speed start 1 (FH low speed -> deceleration stop) Note. 1 53h STAUD High speed start 2 (Acceleration -> FH low speed -> Deceleration stop) Note. 1 Note 1: For details, see section 10-1, "Speed patterns." - 21 - 2) Residual pulses start command Write this command after the motor is stopped on the way to a positioning, it will continue movement for the number of pulses left in the deflection counter. COMB0 Symbol Description 54h CNTFL Residual pulses FL low speed start 55h CNTFH Residual pulses FH low speed start 56h CNTD Residual pulses high speed start (FH constant speed start without acceleration, with deceleration) 57h CNTUD Residual pulse high speed start (With acceleration and deceleration.) 3) Simultaneous start command By setting the RMD register, the LSI will start an axis which is waiting for signal. COMB0 Symbol Description 06h CMSTA Output one shot of the start pulse from the terminal. 2Ah SPSTA Only this axis will process the command, the same as when the input. signal is 7-1-3. Speed change command Write this command while the motor is operating, the motor on that axis will change its feed speed. If this command is written while stopped it will be ignored. COMB0 Symbol Description 40h FCHGL Change to the FL speed immediately. 41h FCHGH Change to the FH speed immediately. 42h FSCHL Decelerate and change to the FL speed. 43h FSCHH Accelerate and change to the FH speed. 7-1-4. Stop command 1) Stop command Write this command to stop feeding while operating. COMB0 Symbol Description 49h STOP Write this command while in operation to stop immediately. 4Ah SDSTP Write this command while feeding at FH low speed or high speed, the motor on that axis will decelerate to the FL low speed and stop. If this command is written while the axis is being fed at FL low speed, the motor on that axis will stop immediately. 2) Simultaneous stop command Stop the motor on any axis whose input stop function has been enabled by setting the RMD register. COMB0 Symbol Description 07h CMSTP Outputs one shot of pulses from the terminal to stop movement on that axis. 3) Emergency stop command Stops an axis in an emergency COMB0 Symbol 05h CMEMG Emergency stop (same as a Description signal input) 7-1-5. NOP (do nothing) command COMB0 Symbol 00h NOP Description This command does not affect the operation. - 22 - 7-2. General-purpose output bit control commands These commands control the individual bits of output terminals P0 to P7. When the terminals are designated as outputs, the LSI will output signals from terminals P0 to P7. Commands that have not been designated as outputs are ignored. The write procedures are the same as for the Operation commands. In addition to this command, by writing to a general-purpose output port (OTPB: Address 2 when a Z80 I/F is used), you can set 8 bits as a group. See section 7-5, "General-purpose output port control." COMB0 10h 11h 12h 13h 14h 15h 16h 17h Symbol P0RST P1RST P2RST P3RST P4RST P5RST P6RST P7RST Description Make P0 LOW. Make P1 LOW. Make P2 LOW. Make P3 LOW. Make P4 LOW. Make P5 LOW. Make P6 LOW. Make P7 LOW. COMB0 18h 19h 1Ah 1Bh 1Ch 1Dh 1Eh 1Fh Symbol P0SET P1SET P2SET P3SET P4SET P5SET P6SET P7SET Description Make P0 HIGH. Make P1 HIGH. Make P2 HIGH. Make P3 HIGH. Make P4 HIGH. Make P5 HIGH. Make P6 HIGH. Make P7 HIGH. The P0 and P1 terminals can be set for one shot output (T = approx. 26 msec.) using the RENV2 (Environment setting 2) register, and the output logic can be selected. To use them as one shot outputs, set the P0 terminal to P0M (bits 0 and 1) = 11, or, set the P1 terminal to P1M (bits 2 and 3) = 11. To change the output logic, set P0L (bit 16) on the P0 terminal and P1L (bit 17) on the P1 terminal. In order to perform a one-shot output from the P0 and P1 terminals, a bit control command should be written. However, the command you need to write will vary, depending on the output logic selected. See the table below for the details. Bit control Bit control Terminal Logic setting Terminal Logic setting command command Negative logic (P0L = 0) P0RST (10h) Negative logic (P1L = 0) P1RST (11h) P0 P1 Positive logic (P0L = 1) P0SET (18h) Negative logic (P1L = 1) P1SET (19h) When writing control commands to output ports (OTPB: address 2 for the Z80 interface), the P0 and P1 terminals will not change. - 23 - 7-3. Control command Set various controls, such as the reset counter. The procedures for writing are the same as the operation commands. 7-3-1. Software reset command Used to reset this LSI. COMB0 Symbol Description 04h SRST Software reset. (Same function as making the terminal LOW.) 7-3-2. Counter reset command Reset counters to zero. COMB0 Symbol Description 20h CUN1R Reset COUNTER1 (command position). 21h CUN2R Reset COUNTER2 (mechanical position). 22h CUN3R Reset COUNTER3 (deflection counter). 23h CUN4R Reset COUNTER4 (general-purpose counter). 7-3-3. ERC output control command Control the ERC signal using commands. COMB0 24h 25h Symbol Description ERCOUT Outputs the ERC signal. ERCRST Resets the output when the ERC signal output is specified to a level type output. 7-3-4. Pre-register control command Cancel the pre-register settings and transfer the pre-register data to a register. See section "8-2. Pre-register" in this manual for details about the pre-register. COMB0 Symbol Description 26h PRECAN Cancel the operation pre-register. Note 1, 2. 27h PCPCAN Cancel the RCMP5 operation pre-register (PRCP5). 2Bh PRESHF Shift the operation pre-register data. Note 3. 2Ch PCPSHF Shift the RCMP5 operation pre-register data. 4Fh PRSET Use the pre-register operation for speed pattern change data using a comparator. 7-3-5. PCS input command Entering this command has the same results as inputting a signal on the PCS terminal. COMB0 28h Symbol Description STAON Alternative to a PCS terminal input. 7-3-6. LTCH input (counter latch) command Entering this command has the same result as inputting a signal on the LTC terminal. COMB0 29h Symbol Description LTCH Alternative to an LTC (latch counter) terminal input. - 24 - 7-4. Register control command By writing a Register Control command to COMB0 (Address 0 when a Z80 I/F is used), the LSI can copy data between a register and the I/O buffer. When using the I/O buffer while responding to an interrupt, a precaution is required, reading the I/O buffer contents before using it and returning it to its original value after use. 7-4-1. Procedure for writing data to a register (the axis assignment is omitted) 1) Write the data that will be written to a register into the I/O buffer (addresses 4 to 7 when a Z80 I/F is used). The order in which the data is written does not matter. However, secure two reference clock cycles between these writings. 2) Then, write a "register write command" to COMB0 (address 0 when a Z80 I/F is used). After writing one set of data, wait at least two cycles (approx. 0.1 µsec when CLK = 19.6608 MHz) before writing the next set of data. In both case1) and case 2), when the WRQ output is connected to the CPU, the CPU wait control function will provide the waiting time between write operations automatically. A0 to A2 4h 5h 6h 7h 0h Next address CS WR D0 to D7 Command Data Data Data Two reference clock cycles or more Command Command Four reference clock cycles or more 7-4-2. Procedure for reading data from a register (the axis assignment is omitted) 1) First, write a "register read out command" to COMB0 (address 0 when a Z80 I/F is used). 2) Wait at least four reference clock cycles (approx. 0.2 µsec when CLK = 19.6608 MHz) for the data to be copied to the I/O buffer. 3) Read the data from the I/O buffer (addresses 4 to 7 when a Z80 I/F is used). The order for reading data from the I/O buffer does not matter. There is no minimum time between read operations. When the output is connected to the CPU, the CPU wait control function will provide the waiting time between write operations automatically. - 25 - 7-4-3. Table of register control commands No. Detail Name Register Read command Write command COMB0 Symbol COMB0 Symbol Feed amount, target 1 position RMV D0h 2 3 4 5 RFL RFH RUR RDR Initial speed Operation speed Acceleration rate Deceleration rate Speed magnification 6 rate Ramping-down point 7 8 Operation mode Circular interpolation 9 center Acceleration S-curve 10 range Deceleration S-curve 11 range Feed amount 12 correction speed 13 Environment setting 1 14 Environment setting 2 15 Environment setting 3 16 Environment setting 4 17 Environment setting 5 18 Environment setting 6 19 Environment setting 7 COUNTER1 20 (command position) COUNTER2 21 (mechanical position) COUNTER3 22 (deflection counter) COUNTER4 (general 23 purpose) 24 Data for comparator 1 25 Data for comparator 2 26 Data for comparator 3 27 Data for comparator 4 28 Data for comparator 5 29 Event INT setting COUNTER1 latched 30 data COUNTER2 latched 31 data COUNTER3 latched 32 data COUNTER4 latched 33 data 34 Extension status 35 Error INT status 36 Event INT status 37 Positioning counter EZ counter, speed 38 monitor 39 Ramping-down point Circular interpolation 40 stepping number Circular interpolation 41 stepping counter 42 Interpolation status Name 2nd pre-register Read command Write command COMB0 Symbol COMB0 Symbol WRMV PRMV C0h RPRMV 80h WPRMV 91h WRFL PRFL C1h RPRFL 81h WPRFL 92h 93h 94h WRFH WRUR WRDR PRFH PRUR PRDR C2h C3h C4h RPRFH RPRUR RPRDR 82h 83h 84h WPRFH WPRUR WPRDR RRMG 95h WRMG PRMG C5h RPRMG 85h WPRMG D6h RRDP 96h WRDP PRDP C6h RPRDP 86h WPRDP RMD D7h RRMD 97h WRMD PRMD C7h RPRMD 87h WPRMD RIP D8h RRIP 98h WRIP PRIP C8h RPRIP 88h WPRIP RUS D9h RRUS 99h WRUS PRUS C9h RPRUS 89h WPRUS RDS DAh RRDS 9Ah WRDS PRDS CAh RPRDS 8Ah WPRDS RFA DBh RRFA 9Bh WRFA RENV1 RENV2 RENV3 RENV4 RENV5 RENV6 RENV7 DCh DDh DEh DFh E0h E1h E2h RRENV1 RRENV2 RRENV3 RRENV4 RRENV5 RRENV6 RRENV7 9Ch 9Dh 9Eh 9Fh A0h A1h A2h WRENV1 WRENV2 WRENV3 WRENV4 WRENV5 WRENV6 WRENV7 RCUN1 E3h RRCUN1 A3h WRCUN1 RCUN2 E4h RRCUN2 A4h WRCUN2 RCUN3 E5h RRCUN3 A5h WRCUN3 RCUN4 E6h RRCUN4 A6h WRCUN4 RCMP1 RCMP2 RCMP3 RCMP4 RCMP5 RIRQ E7h E8h E9h EAh EBh ECh RRCMP1 RRCMP2 RRCMP3 RRCMP4 RRCMP5 RRIRQ A7h A8h A9h AAh ABh ACh WRCMP1 WRCMP2 WRCMP3 WRCMP4 WRCMP5 PRCP5 WRIRQ CBh RPRCP5 8Bh WPRCP5 RLTC1 EDh RRLTC1 RLTC2 EEh RRLTC2 RLTC3 EFh RRLTC3 RLTC4 F0h RRLTC4 RSTS REST RIST RPLS F1h F2h F3h F4h RRSTS RREST RRIST RRPLS CCh RPRCI 8Ch WPRCI RRMV 90h D1h RRFL D2h D3h D4h RRFH RRUR RRDR RMG D5h RDP RSPD F5h RRSPD PSDC F6h RPSDC RCI FCh RRCI RCIC FDh RRCI RIPS FFh RRIPS BCh - 26 - WRCI PRCI 7-5. General-purpose output port control command By writing an output control command to the output port (OTPB: Address 2 when using a Z80 interface), the PCL will control the output of the P0 to P7 terminals. When the I/O setting for P0 to P7 is set to output, the PCL will output signals from terminals P0 to P7 to issue the command. When writing words to the port, the upper 8 bits are discarded. However, they should be set to zero to maintain future compatibility. The output status of terminals P0 to P7 are latched, even after the I/O setting is changed to input. The output status for each terminal can be set individually using the bit control command. 7-5-1. Command writing procedures Write control data to output port (OTPB: Address 2h when a Z80 I/F is used). To continue with the next command, the LSI must wait for four reference clock cycles (approx. 0.2 µsec terminal outputs a wait request signal. when CLK = 19.6608 MHz). The 2h A0 to A2 Next command address CS WR D0 to D7 Command Command 4 cycle of reference clock 7-5-2. Command bit allocation 7 6 5 4 3 2 1 0 OTP7 OTP6 OTP5 OTP4 OTP3 OTP2 OTP1 OTP0 Output P0 Output P1 Output P2 Output P3 Output P4 Output P5 Output P6 Output P7 - 27 - 0: Low level 1: High level 8. Registers 8-1. Table of registers The following registers are available for each axis. Register Bit No. R/W Details name length 1 RMV 28 R/W Feed amount, target position 2 RFL 16 R/W Initial speed 3 RFH 16 R/W Operation speed 4 RUR 16 R/W Acceleration rate 5 RDR 16 R/W Deceleration rate 6 RMG 12 R/W Speed magnification rate 7 RDP 24 R/W Ramping-down point 8 RMD 28 R/W Operation mode 9 RIP 28 R/W Circular interpolation center position, master axis feed amount with linear interpolation and with multiple chips 10 RUS 15 R/W S-curve acceleration range 11 RDS 15 R/W S-curve deceleration range 12 RFA 16 R/W Speed at amount correction 13 RENV1 32 R/W Environment setting 1 (specify I/O terminal details) 14 RENV2 32 R/W Environment setting 2 (specify general-purpose port details) 15 RENV3 32 R/W Environment setting 3 (specify zero return and counter details) 16 RENV4 32 R/W Environment setting 4 (specify details for comparators 1 to 4) 17 RENV5 22 R/W Environment setting 5 (specify details for comparator 5) 18 RENV6 32 R/W Environment setting 6 (specify details for feed amount correction) 19 RENV7 32 R/W Environment setting 7 (specify vibration reduction control details) 20 RCUN1 28 R/W COUNTER1 (command position) 21 RCUN2 28 R/W COUNTER2 (mechanical position) 22 RCUN3 16 R/W COUNTER3 (deflection counter) 23 RCUN4 28 R/W COUNTER4 (general-purpose counter) 24 RCMP1 28 R/W Comparison data for comparator 1 25 RCMP2 28 R/W Comparison data for comparator 2 26 RCMP3 28 R/W Comparison data for comparator 3 27 RCMP4 28 R/W Comparison data for comparator 4 28 RCMP5 28 R/W Comparison data for comparator 5 29 RIRQ 19 R/W Specify event interruption cause 30 RLTC1 28 R COUNTER1 (command position) latch data 31 RLTC2 28 R COUNTER2 (mechanical position) latch data 32 RLTC3 16 R COUNTER3 (deflection counter) latch data 33 RLTC4 28 R COUNTER4 (general-purpose) latch data 34 RSTS 22 R Extension status 35 REST 18 R Error INT status 36 RIST 20 R Event INT status 37 RPLS 28 R Positioning counter (number of residual pulses to feed) 38 RSPD 23 R EZ counter, current speed monitor 39 RSDC 24 R Automatically calculated ramping-down point 40 RCI 31 R/W Number of steps for interpolation 41 RCIC 31 R Circular interpolation step counter 42 RIPS 24 R Interpolation status - 28 - 2nd preregister name PRMV PRFL PRFH PRUR PRDR PRMG PRDP PRMD PRIP PRUS PRDS PRCP5 PRCI 8-2. Pre-registers The following registers and start commands have pre-registers: RMV, RFL, RFH, RUR, RDR, RMG, RDP, RMD, RIP, RUS, RDS, RCI, and RCMP5. The term pre-register refers to a register which contains the next set of operation data while the current step is executing. This LSI has the following 2-layer structure and executes FIFO operation. The pre-registers consist of two groups: the operation pre-registers (PRMV, PRFL, PRFH, PRUR, PRDR, PRMG, PRDP, PRMD, PRIP, PRUS, PRDS, PRCI) and the comparator pre-register (PRCP5). 8-2-1. Writing to the operation pre-registers The pre-registers have a two layer structure and each register can contain up to two pieces of operation data. Write the data to a pre-register (P register name). Registers that don't need to be changed do not need to be rewritten. When the PCL stops its current operation, the data you wrote to the pre-registers is shifted into the working registers and used as the current data. When the PCL is operating, the data remains stored as pre-register data. The data will be transferred into the pre-registers when a start command is issued. When the current operation completes, the data will be shifted into the working registers and the PCL starts the new operation automatically. The status of the pre-registers can be checked by reading PFM in the RSET register. When the PFM is value is "11," SPRF in the main status register (MSTSW) changes to "1". Writing data while the pre-register is full is not allowed. To change the current operating status before the operation is complete, such as when you want to change the speed, write the new data directly to the working register. The relationship between the write status of the pre-registers and the possible PFM values are as follows. Procedure 2nd pre-register 1st pre-register Working register PFM SPRF 0 0 0 Initial status 00 0 Undetermined Undetermined Undetermined Data 1 is Data 1 is Data 1 is Write Operation Data 1 00 0 undetermined undetermined undetermined Data 1 is Data 1 is Write a Start command Data 1 is set 01 0 undetermined undetermined Write Operation Data 2 and a Data 2 is Data 2 is set Data 1 is set 10 0 Start command while in operation undetermined Write Operation Data 3 and Start Data 3 is set Data 3 is set Data 1 is set 11 1 command while in operation The operation using Operation Data 3 is Data 3 is set Data 2 is set 10 0 Data 1 is complete undetermined Also, by setting an event interrupt cause in the RIRQ register (IRNM), the PCL can be set to output an signal as the 2nd pre-register changes from "set" to "undetermined" status when the operation is complete. Note: When you want the next operation to start automatically using the pre-registers, set the operation completion timing to "cycle completion (METM = 0 on RMD)." When pulse completion (METM = 1 on RMD)" is set, the time between the last pulse and next operation start pulse will be as little as 15x TCLK (TCKL: Reference clock cycle). For details, see 11-3-2. "Control the output pulse width and operation completion timing." - 29 - 8-2-2. Cancel the pre-register operations Use a pre-register Cancel command (26h) and a Stop command (49h, 4Ah) to cancel all the data in the pre-registers, and their status then becomes undetermined. The pre-register data are also cancelled if the PCL stops with an error. 8-2-3. Writing to the comparator pre-registers Comparator 5 has a pre-register. To overwrite the current data, write directly to RCMP5. To write to the pre-register, write to PRCP5. The comparator data will only be set by writing to PRCP5. The status of the comparator pre-register can be checked by reading PFC in the RSTS register. When the PFC value is 11, SPDF in the main status register (MSTSW) will be 1. Writing data to the pre-register when it is full is not allowed. After the conditions have been established, the comparator data in the pre-register will be shifted when the condition changes from false to true. Comparator data can be written regardless of the PCL mode (stopped/operating). The relationship between the pre-register writing status and the PFC values are as follows. Procedure 2nd pre-register 1st pre-register Working register PFC 0 0 0 Initial status 00 Undetermined Undetermined Undetermined Data 1 is Data 1 is Write Data 1 to PRCP5 Data 1 is set 01 undetermined undetermined Data 2 is Write Data 2 to PRCP5 Data 2 is set Data 1 is set 10 undetermined Write Data 3 to PRCP5 Data 3 is set Data 2 is set Data 1 is set 11 Comparison result for Data Data 3 is Data 3 is set Data 2 is set 10 1 changes from true to false undetermined SPDF 0 0 0 1 0 Also, by setting an event interrupt cause in the RIRQ register (IRND), the PCL can be set to output an INT signal as the 2nd pre-register changes from "set" to "undetermined" status when the operation is complete. 8-2-4. Cancel the comparator pre-register data The pre-register cancel command (27h) will cancel the pre-register data and its status becomes undetermined. However, please note that the register will not change to the undetermined status. - 30 - 8-3.Description of the registers The initial value of all the registers and pre-registers is "0." Please note that with some registers, a value of "0" is outside the allowable setting range. 8-3-1. PRMV (RMV) registers These registers are used to specify the target position for positioning operations. The set details change with each operation mode. PMV is the register for PRMV. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & Setting range: -134,217,728 to +134,217,727. By changing the RMV register while in operation, the feed length can be overridden. 8-3-2. PRFL (RFL) registers These pre-registers are used to set the initial speed (stop seed) for high speed (with acceleration /deceleration) operations. RFL is the register for PRFL. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & The setting range is 1 to 65,535. However, the actual speed [pps] may vary with the speed magnification rate setting in the PRMG register. 8-3-3. PRFH (RFH) registers These pre-registers are used to specify the operation speed. RFH is the working register for PRFH. Write to this register to override the current speed. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * The setting range is 1 to 65,535. However, the actual speed [pps] may vary with the speed magnification rate set in the PRMG register. 8-3-4. PRUR (RUR) registers These pre-registers are used to specify the acceleration rate. RUR is the register for PRUR. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * Setting range is 1 to 65,535. Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among the non-marked bits. (Sign extension) - 31 - 8-3-5. PRDR (RDR) registers These pre-registers are used to specify the deceleration rate. RDR is the register for PRDR. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * The normal setting range is 1 to 65,535. When RDR = 0, the deceleration rate will be the value set by PRUR. 8-3-6. PRMG (RMG) registers These pre-registers are used to set the speed magnification rate. RMG is the register for PRMG. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * * * * * The setting range is 2 to 4,095. Sets the relationship between the speed register PRFL (RFL), PRFH (RFH), RFA values and the operation speeds. The actual operation speed [pps] is a product of the speed magnification rate and the speed register setting. [Setting example when the reference clock is 19.6608 MHz] Speed Operation speed Speed Operation speed setting Setting Setting magnification rate setting range [pps] magnification rate range [pps] 2999 0.1x 0.1 to 6,553.5 59 5x 5 to 327,675 1499 0.2x 0.2 to 13,107.0 29 10x 10 to 655,350 599 0.5x 0.5 to 32,767.5 14 20x 20 to 1,310,700 299 1x 1 to 65,535 5 50x 50 to 3,276,750 149 2x 2 to 131,070 2 100x 100 to 6,553,500 8-3-7. PRDP (RDP) registers These pre-registers are used to set a ramping-down point (deceleration start point) for positioning operations. RDP is the 2nd register for PRDP. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 # # # # # # # # Bits marked with a "#" symbol are ignored when written and change their setting when read according to the setting of MSDP (bit 13) in the PRMD register. MSDP Setting details bit # Offset for automatically set values. When a positive value is entered, the PCL will start deceleration earlier and the Same as bit 0 FL speed range will be used longer. 23. When a negative value is entered, the PCL will start deceleration later and will not reach the FL speed. When number of pulses left drops to less than a set value, the motor on that axis 1 0 starts to decelerate. Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among the non-marked bits. (Sign extension.) - 32 - 8-3-8. PRMD (RMD) registers These pre-registers are used to set the operation mode. RMD is the register for PRMD. Bits Bit name Description Setting basic operation mode 0 to 6 MOD Set operation mode. 000 0000 (00h): Continuous positive rotation controlled by command control. 000 1000 (08h): Continuous negative rotation controlled by command control. 000 0001 (01h): Continuous operation controlled by pulsar (PA/PB) input. 000 0010 (02h): Continuous operation controlled by external signal (+DR/-DR) input. 001 0000 (10h): Positive rotation zero return operation. 001 1000 (18h): Negative rotation zero return operation. 001 0010 (12h): Positive feed leaving from the zero position. 001 1010 (1Ah): Negative feed leaving from the zero position. 001 0101 (15h): Zero search in the positive direction 001 1101 (1Dh): Zero search in the negative direction 010 0000 (20h): Feed to +EL or +SL position. 010 1000 (28h): Feed to -EL or -SL position. 010 0010 (22h): Move away from the -EL or -SL position. 010 1010 (2Ah): Move away from the +EL or +SL position. 010 0100 (24h): Feed in the positive direction for a specified number of EZ counts. 010 1100 (2Ch): Feed in the negative direction for a specified number of EZ counts. 100 0001 (41h): Positioning operation (specify the incremental target position) 100 0010 (42h): Positioning operation (specify the absolute position in COUNTER1) 100 0010 (43h): Positioning operation (specify the absolute position in COUNTER2) 100 0100 (44h): Zero return of command position (COUNTER1). 100 0101 (45h): Zero return of mechanical position (COUNTER2). 100 0110 (46h): Single pulse operation in the positive direction. 100 1110 (4Eh): Single pulse operation in the negative direction. 100 0111 (47h): Timer operation 101 0001 (51h): Positioning operation controlled by pulsar (PA/PB) input. 101 0010 (52h): Positioning operation is synchronized with PA/PB (specify the absolute position of COUNTER1) 101 0011 (53h): Positioning operation is synchronized with PA/PB (specify the absolute position of COUNTER2 101 0100 (54h): Zero return to the specified position controlled by pulsar (PA/PB) input. 101 0101 (55h): Zero return to a mechanical position controlled by pulsar (PA/PB) input. 101 0110 (56h): Positioning operation controlled by external signal (+DR/-DR) input. 110 0000 (60h): Continuous linear interpolation 1 (continuous operation with linear interpolation 1) 110 0001 (61h): Linear interpolation 1 110 0010 (62h): Continuous linear interpolation 2 (continuous operation with linear interpolation 2) 110 0011 (63h): Linear interpolation 2 110 0100 (64h): CW circular interpolation operation 110 0101 (65h): CCW circular interpolation operation. 110 0110 (66h): Clockwise circular interpolation, synchronized with the U axis (arc linear interpolation) 110 0111 (67h): Counter-clockwise circular interpolation, synchronized with the U axis (arc linear interpolation) - 33 - Bits Bit name 0 to 6 MOD 7 MENI Description 110 1000 (68h): Continuous linear interpolation 1, synchronized with PA/PB 110 1001 (69h): Linear interpolation 1, synchronized with PA/PB 110 1010 (6Ah): Continuous linear interpolation 2, synchronized with PA/PB. 110 1011 (6Bh): Linear interpolation 2, synchronized with PA/PB. 110 1100 (6Ch): Clockwise circular interpolation, synchronized with PA/PB 110 1101 (6Dh): Counter-clockwise circular interpolation, synchronized with PA/PB 1: When the pre-register is set, the PCL will not output an INT signal, even if IEND becomes 1. Optical setting items 8 MSDE 0: SD input will be ignored. (Checking can be done with RSTS in sub status) 1: Decelerates (deceleration stop) by turning ON the input. 9 MINP 0: Delay using an INP input will be possible. (Checking can be done with RSTS in sub status) 1: Completes operation by turning ON the INP input. 10 MSMD Specify an acceleration/deceleration type for high speed feed. (0: Linear accel/decel. 1: S-curve accel/decel.) 11 MCCE 1: Stop COUNTER1 (command position) This is used to move a mechanical part without changing the PLC control position 12 METM Specify the operation complete timing. (0: End of cycle. 1: End of pulse.) When using the vibration reduction function, select "End of pulse." 13 MSDP Specify the ramping-down point for high speed feed. (0: Automatic setting. 1: Manual setting.) Effective for positioning operations and linear interpolation feeding. 14 MPCS 1: While in automatic operation, control the number of pulses after the PCS input is turned ON. (Override 2 for the target position.) 15 MIPF 1: Make a constant, synthetic speed while performing interpolation feeding. 16 to 17 MSN0 to When you want to control an operation block, specify a sequence number using 2 1 bits. By reading the main status (MSTSW), a sequence number currently being executed (SSC0 to 1) can be checked. Setting the sequence number does not affect the operation. 18 to 19 MSY0 to 1 After writing a start command, the LSI will start an axis synchronization operation based on other timing. 00: Start immediately. input (or command 06h, 2Ah). 01: The PCL starts on a 10: Start with an internal synchronous start signal. 11: Start when a specified axis stops moving. 20 to 23 MAX 0 to Specify an axis to check for an operation stop when the value of MSY 0 to 1 is 11. 3 Setting examples 0001: Starts when the X axis stops. 0010: Starts when the Y axis stops. 0100: Starts when the Z axis stops. 1000: Starts when the U axis stops. 0101: Starts when both the X and Z axes stop. 1111: Starts when all axes stop. 24 MSPE 1:Deceleration stop or immediate stop by input. This is used for a simultaneous stop with another axis when this other axis stops with an error. 25 MSPO 1: Outputs a (simultaneous stop) signal when stopping due to an error. 26 MADJ Specify an FH correction function. (0: ON. 1: OFF.) When S-shaped deceleration is selected (MSMD = 1) and the operation is set to use linear interpolation 1 (MOD = 61h) with a constant synthesized speed control (MIPF = 1), make sure to turn this bit ON. 27 MPIE 1: After the circular interpolation operation is complete, the PCL will draw to the end point automatically. 28 to 31 Not (Always set to 0.) defined - 34 - 8-3-9. PRIP (RIP) registers These pre-registers are used to set the center position for circular interpolation or a master axis feed amount for linear interpolation 2. RIP is the register for PRIP. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & - When MOD (bits 0 to 6) of the PRMD register are set as shown below, the register is enabled. 110 0010 (62h): Continuous linear interpolation 2 (continuous operation with the linear interpolation 2). 110 0011 (63h): Linear interpolation 2. 110 0100 (64h): Circular interpolation in a CW direction. 110 0101 (65h): Circular interpolation in a CCW direction. - With Continuous linear interpolation 2 and Linear interpolation 2, specify the feed amount on the master axis using an incremental value. - With circular interpolation, enter a circular center position using an absolute value. - Setting range: -134,217,727 to +134,217,727 8-3-10. PRUS (RUS) registers These pre-registers are used to specify the S-curve range of the S-curve acceleration. RUS is the register for PRUS. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * * The normal setting range is 1 to 32,767. When 0 is entered, the value of (PRFH - PRFL)/2 will be calculated internally and applied. 8-3-11. PRDS (RDS) registers These pre-registers are used to specify the S-curve range of the S-curve deceleration. RDS is the register for PRDS. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * * The normal setting range is 1 to 32,767. When 0 is entered, the value of (PRFH - PRFL)/2 will be calculated internally and applied. 8-3-12. RFA register This register is used to specify the low speed for backlash correction or slip correction. This is also used as a reverse low speed for a zero return operation. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 * * * * * * * * * * * * * * * * Although the setting range is 1 to 65,535, the actual speed [pps] varies with the speed magnification rate setting in the RMG register. Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among the non-marked bits. (Sign extension) - 35 - 8-3-13. RENV1 register This register is used for Environment setting 1. This is mainly used to set the specifications for input/output terminals. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ERCL EPW2 EPW1 EPW0 EROR EROE ALML ALMM ORGL SDL 31 30 29 28 27 PDTC PCSM INTM DTMF DRF Bits 0 to 2 26 25 FLTR DRL 24 INPL 21 20 ELM 19 PMD2 PMD1 PMD0 18 Positive direction OUT output DIR output Negative direction OUT output DIR output Low 001 High Low 010 Low High 011 Low High 100 High High OUT OUT DIR DIR OUT OUT DIR DIR 111 Low ELM 16 Description High 110 17 CLR1 CLR0 STPM STAM ETW1 ETW0 000 101 3 22 PCSL LTCL Bit name PMD0 to 2 Specify OUT output pulse details PMD0 to 2 23 SDLT SDM Low Specify the process to occur when the EL input is turned ON. (0: Immediate stop. 1: Deceleration stop.) Note 1, 2 4 SDM Specify the process to occur when the SD input is turned ON. (0: Deceleration only. 1: Deceleration and stop.) 5 SDLT Specify the latch function of the SD input. (0: OFF. 1: ON.) Turns ON when the SD signal width is short. When the SD input is OFF while starting, the latch signal is reset. The latch signal is also reset when SDLT is 0. 6 SDL Specify the SD signal input logic. (0: Negative logic. 1: Positive logic.) 7 ORGL Specify the ORG signal input logic. (0: Negative logic. 1: Positive logic.) 8 ALMM Specify the process to occur when the ALM input is turned ON. (0: Immediate stop. 1: Deceleration stop.) 9 ALML Specify the ALM signal input logic. (0: Negative logic. 1: Positive logic.) 10 EROE 1: Automatically outputs an ERC signal when the axis is stopped immediately by a +EL, -EL, ALM, or input signal. However, the ERC signal is not output when a deceleration stop occurs on the axis. When the EL signal is specified for a normal stop, by setting MOD = "010X000" (feed to the EL position) in the RMD register, the ERC signal is output if an immediate stop occurs. 11 EROR 1: Automatically output the ERC signal when the axis completes a zero return. 12 to 14 EPW0 to 2 Specify the pulse width of the ERC output signal. 000: 12 µsec 001: 102 µsec 010: 409 µsec 011:1.6 msec 100: 13 msec 101: 52 msec 110: 104 msec 111: Level output 15 ERCL Specify the ERC signal output logic. (0: Negative logic. 1: Positive logic.) 16 to 17 ETW0 to 1 Specify the ERC signal OFF timer time. 00: 0 µsec 10: 1.6 msec 01: 12 µsec 11: 104 msec - 36 - Bits 18 19 Bit name STAM Specify the STPM Description signal input type. (0: Level trigger. 1: Edge trigger.) Specify a stop method using Note 2 input. (0: Immediate stop. 1: Deceleration stop.) 20 to 21 CLR0 to 1 Specify a CLR input. 00: Clear on the falling edge 10: Clear on a LOW. 01: Clear on the rising edge 11: Clear on a HIGH. 22 INPL Specify the INP signal input logic. (0: Negative logic. 1: Positive logic.) 23 LTCL Specify the operation edge for the LTC signal. (0: Falling. 1: Rising) 24 PCSL Specify the PCS signal input logic. (0: Negative logic. 1: Positive logic.) 25 DRL Specify the +DR, -DR signal input logic. (0: Negative logic. 1: Positive logic.) 26 FLTR 1: Apply a filter to the +EL, -EL, SD, ORG, ALM, or INP inputs. When a filter is applied, signal pulses shorter than 4 µsec are ignored. 27 DRF 1: Apply a filter on the +DR, -DR, or PE inputs. When a filter is applied, signals pulses shorter than 32 msec are ignored. 28 DTMF 1: Turn OFF the direction change timer (0.2 msec) function. 29 INTM 1: Mask an INT output. (Changes the interrupt circuit.) 30 PCSM 1: Only allow the PCS input on the local axis signal. 31 PDTC 1: Keep the pulse width at a 50% duty cycle. Note1: When a deceleration stop (ELM = 1) has been specified to occur when the EL input turns ON, the axis will start the deceleration when the EL input is turned ON. Therefore, the axis will stop by passing over the EL position. In this case, be careful to avoid collisions of mechanical systems. Note 2: When deceleration stop is selected, this bit remains ON until the PCL decelerates and stops. The PCL determines whether it has stopped normally or not according to the stop timing. Therefore, if an error stop signal is input while decelerating with high speed positioning, the PCL may determine whether the stop was normal. In this case, the PCL will continue to the next operation without canceling the data stored in the pre-registers. If a constant error stop signal is input, the PCL will not continue to the next operation and it will stop with an error. - 37 - 8-3-14. RENV2 register This is a register for the Environment 2 settings. Specify the function of the general-purpose port, EA/EB input, and PA/PB input. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 P7M1 P7M0 P6M1 P6M0 P5M1 P5M0 P4M1 P4M0 P3M1 P3M0 P2M1 P2M0 P1M1 P1M0 P0M1 P0M0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 POFF EOFF SMAX PMSK IEND PDIR PIM1 PIM0 EZL Bits 0 to 1 EDIR EIM1 EIM0 PINF EINF P1L P0L Bit name Description P0M0 to 1 Specify the operation of the P0/FUP terminals 00: General-purpose input 01: General-purpose output 10: Output the FUP (acceleration) signal. 11: General-purpose one shot signal output (T = 26 msec) Note: 1 2 to 3 P1M0 to 1 Specify the operation of the P1/FDW terminals 00: General-purpose input 01: General-purpose output 10: Output the DFW (deceleration) signal. 11: General-purpose one shot signal output (T = 26 msec) Note: 1 4 to 5 P2M0 to 1 Specify the operation of the P2/MVC terminal. 00: General-purpose input 01: General-purpose output 10: Output the MVC (low speed feeding) signal with negative logic. 11: Output the MVC (low speed feeding) signal with positive logic. 6 to 7 P3M0 to 1 Specify the operation of the P3/CP1 (+SL) terminals. 00: General-purpose input 01: General-purpose output 10: Output the CP1 (satisfied the Comparator 1 conditions) signal with negative logic. 11: Output the CP1 (satisfied the Comparator 1 conditions) signal with positive logic. 8 to 9 P4M0 to 1 Specify the operation of the P4/CP2 (-SL) terminals. 00: General-purpose input 01: General-purpose output 10: Output the CP2 (satisfied the Comparator 2 conditions) signal with negative logic. 11: Output the CP2 (satisfied the Comparator 2 conditions) signal with positive logic. 10 to 11 P5M0 to 1 Specify the operation of the P5/CP3 terminals. 00: General-purpose input 01: General-purpose output 10: Output the CP3 (satisfied the Comparator 3 conditions) signal with negative logic. 11: Output the CP3 (satisfied the Comparator 3 conditions) signal with positive logic. 12 to 13 P6M0 to 1 Specify the operation of the P6/CP4/ID terminals. 00: General-purpose input 01: General-purpose output 10: Output the CP4 (satisfied the Comparator 4 conditions) signal with negative logic. 11: Output the CP4 (satisfied the Comparator 4 conditions) signal with positive logic. 14 to 15 P7M0 to 1 Specify the operation of the P7/CP5 terminals. 00: General-purpose input 01: General-purpose output 10: Output the CP5 (satisfied the Comparator 5 conditions) signal with negative logic. 11: Output the CP5 (satisfied the Comparator 5 conditions) signal with positive logic. 16 P0L Specify the output logic when the P0 terminal is used for FUP or as a one shot. (0: Negative logic. 1: Positive logic.) 17 P1L Specify the output logic when the P1 terminal is used for FDW or as a one shot. (0: Negative logic. 1: Positive logic.) 18 EINF 1: Apply a noise filter to EA/EB input. Note 3. Ignores pulse inputs less than 3 CLK signal cycles long. - 38 - Bits 19 Bit name Description PINF 1: Apply a noise filter to PA/PB input. Note 3. Ignore pulse inputs less than 3 CLK signal cycles long. 20 to 21 EIM0 to 1 Specify the EA/EB input operation. 00: Multiply a 90˚ phase difference by 1 (Count up when the EA input phase is ahead.) 01: Multiply a 90˚ phase difference by 2 (Count up when the EA input phase is ahead.) 10: Multiply a 90˚ phase difference by 4 (Count up when EA input phase is ahead.) 11: Count up when the EA signal rises, count down when the EB signal falls. 22 EDIR 1: Reverse the counting direction of the EA/EB inputs. 23 EZL Specify EZ signal input logic. (0: Falling edge. 1: Rising edge.) 24 to 25 PIM0 to 1 Specify the PA/PB input operation. 00: Multiply a 90˚ phase difference by 1 (Count up when the PA input phase is ahead.) 01: Multiply a 90˚ phase difference by 2 (Count up when the PA input phase is ahead.) 10: Multiply a 90˚ phase difference by 4 (Count up when PA input phase is ahead.) 11: Count up when the EA signal rises, count down when the PB signal falls. 26 PDIR 1: Reverse the counting direction of the PA/PB inputs. 27 IEND 1: Outputs an INT signal when stopping, regardless of whether the stop was normal or due to an error. 28 PMSK 1: Masks output pulses. 29 SMAX 1: Enable a start operation that is triggered by stop on the same axis. 30 EOFF 1: Disable EA/EB input. 31 POFF 1: Disable PA/PB input. Note 1: For details about outputting a general-purpose one shot signal, see 7-2 "General-purpose output bit control commands." - 39 - 8-3-15. RENV3 register This is a register for the Environment 3 settings. Zero return methods and counter operation specifications are the main function of this register. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 BSYC CI41 CI40 CI31 CI30 CI21 CI20 EZD3 EZD2 EZD1 EZD0 ORM3 ORM2 ORM1 ORM0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 CU4H CU3H CU2H 0 CU4B CU3B CU2B CU1B CU4R CU3R CU2R CU1R CU4C CU3C CU2C CU1C Bit 0 to 3 Bit name ORM0 to 3 Description Specify a zero return method. 0000: Zero return operation 0 - Stops immediately (deceleration stop when feeding at high speed) by changing the ORG input from OFF to ON. - Counter reset timing: When the ORG input is turned ON. 0001: Zero return operation 1 - Stops immediately (deceleration stop when feeding at high speed) by changing the ORG input from OFF to ON, and feeds in the opposite direction at RFA low speed until ORG input is turned OFF. Then, feeds in the original direction at RFA speed. While doing so, it will stop immediately when the ORG input is turned ON again. - COUNTER reset timing: When ORG input is turned ON from OFF. 0010: Zero return operation 2 - When feeding at low speed, movement on the axis stops immediately by counting the EZ signal after the ORG input is turned ON. When feeding at high speed, movement on the axis decelerates when the ORG input is turned ON and stops immediately by counting the EZ counts. - COUNTER reset timing: When counting the EZ signal. 0011: Zero return operation 3 - When feeding at low speed, movement on the axis stops immediately by counting the EZ signal after the ORG input is turned ON. When feeding at high speed, the axis will decelerate and stop by counting the EZ signal after the ORG input is turned ON. - COUNTER reset timing: When counting the EZ signal. 0100: Zero return operation 4 - Stops immediately (deceleration stop when feeding at high speed) by turning the ORG input ON, and feeds in the reverse direction at RFA low speed. Stops immediately by counting the EZ signal. - COUNTER reset timing: When counting the EZ signal. 0101: Zero return operation 5 - Stop immediately (deceleration stop when feeding at high speed) and reverse direction when the ORG input is turned ON. Then, stop immediately when counting the EZ signal. - COUNTER reset timing: When counting the EZ signal. 0110: Zero return operation 6 - Stop immediately (deceleration stop when ELM = 1) by turning ON the EL input, and reverse at RFA low speed. Then stop immediately by turning OFF the EL input. - COUNTER reset timing: When EL input is OFF. 0111: Zero return operation 7 - Stop immediately (deceleration stop when ELM = 1) by turning ON the EL input, and reverse direction at RFA low speed. Then stop immediately by counting the EL signal. - COUNTER reset timing: When stopped by counting the EL input. 1000: Zero return operation 8 - Stop immediately (deceleration stop when ELM = 1) and reverse direction by turning ON the EL signal. Then stop immediately (deceleration stop when feeding at high speed) when counting the EZ signal. - COUNTER reset timing: When counting the EZ signal. 1001: Zero return operation 9 - After executing a Zero return operation 0, move back to the zero position (operate until COUNTER2 = 0). - 40 - Bit 0 to 3 Bit name ORM0 to 3 Description 1010: Zero return operation 10 - After executing a Zero return operation 3, move back to the zero position (operate until COUNTER2 = 0). 1011: Zero return operation 11 - After executing a Zero return operation 5, move back to the zero position (operate until COUNTER2 = 0). 1100: Zero return operation 12 - After executing a Zero return operation 8, move back to the zero position (operate until COUNTER2 = 0). EZD0 to 3 Specify the EZ count up value that is used for zero return operations. 0000 (1st count) to 1111 (16th count) 8 to 9 CI20 to 21 Select the input count source for COUNTER2 (mechanical position). 00: EA/EB input 01: Output pulse 10: PA/PB input 10 to 11 CI30 to 31 Select the input count source for COUNTER3 (deflection counter) 00: Output pulse and EA/EB input (deflection counter) 01: Output pulse and PA/PB input (deflection counter) 10: EA/EB input and PA/PB input (deflection counter) 12 to 13 CI40 to 41 Select the input count source for COUNTER4 (general-purpose) 00: Output pulse 01: EA/EB input 10: PA/PB input 11: Divide the CLK count by 2 14 BSYC 1: Operate COUNTER4 only while LSI is operating ( is low). 15 Not defined (Always set to 0.) 16 CU1C 1: Reset COUNTER1 (command position) when the CLR input turns ON. 17 CU2C 1: Reset COUNTER2 (mechanical position) when the CLR input turns ON. 18 CU3C 1: Reset COUNTER3 (deflection counter) when the CLR input turns ON. 19 CU4C 1: Reset COUNTER4 (general-purpose) when the CLR input turns ON. 20 CU1R 1: Reset COUNTER1 (command position) when the zero return is complete. 21 CU2R 1: Reset COUNTER2 (mechanical position) when the zero return is complete. 22 CU3R 1: Reset COUNTER3 (deflection counter) when the zero return is complete. 23 CU4R 1: Reset COUNTER4 (general-purpose) when the zero return is complete. 24 CU1B 1: Operate COUNTER1 (command position) while in backlash/slip correction mode. 25 CU2B 1: Operate COUNTER2 (mechanical position) while in backlash/slip correction mode. 26 CU3B 1: Operate COUNTER3 (deflection counter) while in backlash/slip correction mode. 27 CU4B 1: Operate COUNTER4 (general-purpose) while in backlash/slip correction mode. 28 Not defined (Always set to 0.) 29 CU2H 1: Stop the counting operation on COUNTER2 (mechanical position). Note 1. 30 CU3H 1: Stop the counting operation on COUNTER3 (deflection counter). 31 CU4H 1: Stop the counting operation on COUNTER4 (general-purpose). Note 1: To stop the counting on COUNTER1 (command position), change MCCE (bit 11) in the RMD register. 4 to 7 - 41 - 8-3-16. RENV4 register This register is used for Environment 4 settings. Set up comparators 1 to 4. Bit 0 to 1 Bit name Description C1C0 to 1 Select a comparison counter for comparator 1. Note 1 00: COUNTER1 (command position) 01: COUNTER2 (mechanical position) 10: COUNTER3 (deflection counter) 11: COUNTER4 (general-purpose) 2 to 4 C1S0 to 2 Select a comparison method for comparator 1. Note 2 001: RCMP1 data = Comparison counter (regardless of counting direction) 010: RCMP1 data = Comparison counter (while counting up) 011: RCMP1 data = Comparison counter (while counting down) 100: RCMP1 data > Comparison counter data 101: RCMP1 data < Comparison counter data 110: Use as positive end software limit (RCMP1< COUNTER1) Others: Treats that the comparison conditions are not satisfied. Note 4 5 to 6 C1D0 to 1 Select a process to execute when the Comparator 1 conditions are met. 00: None (use as an , terminal output, or internal synchronous start) 01: Immediate stop. 10: Deceleration stop. 11: Change operation data to pre-register data (change speed). 7 C1RM 1: Use COUNTER1 for ring counter operation by using Comparator 1. See "11-11-5. Ring counter function." 8 to 9 C2C0 to 1 Select a comparison counter for Comparator 2. Note 1. 00: COUNTER1 (command position) 01: COUNTER2 (mechanical position) 10: COUNTER3 (deflection counter) 11: COUNTER4 (general purpose) 10 to 12 C2S0 to 2 Select a comparison method for Comparator 2. Note 2. 001: RCMP2 data = Comparison counter (regardless of counting direction) 010: RCMP2 data = Comparison counter (while counting up) 011: RCMP2 data = Comparison counter (while counting down) 100: RCMP2 data > Comparison counter data 101: RCMP2 data < Comparison counter data 110: Use as negative end software limit (RCMP2>COUNTER1) Others: Treats that the comparison conditions do not meet. Note 4. 13 to 14 C2D0 to 1 Select a process to execute when the Comparator 2 conditions are met. 00: None (use as an , terminal output, or internal synchronous start) 01: Immediate stop. 10: Deceleration stop. 11: Change operation data to pre-register data (change speed). 15 C2RM 1: Use COUNTER2 for ring counter operation by using Comparator 2. See "11-11-5. Ring counter function." 16 to 17 C3C0 to 1 Select a comparison counter for Comparator 3. Note 1 00: COUNTER1 (command position) 01: COUNTER2 (mechanical position) 10: COUNTER3 (deflection counter) 11: COUNTER4 (general-purpose) - 42 - 18 to 20 C3S0 to 2 Select a comparison method for comparator 3. Note 2 001: RCMP3 data = Comparison counter (regardless of counting direction) 010: RCMP3 data = Comparison counter (while counting up) 011: RCMP3 data = Comparison counter (while counting down) 100: RCMP3 data > Comparison counter data 101: RCMP3 data < Comparison counter data 110: Prohibited setting Others: Treats that the comparison conditions do not meet. 21 to 22 C3D0 to 1 Select a process to execute when the Comparator 3 conditions are met. 00: None (use as an , terminal output, or internal synchronous start) 01: Immediate stop. 10: Deceleration stop. 11: Change operation data to pre-register data (change speed). 23 IDXM 0: Outputs an IDX signal while COUNTER4 = RCMP2. 1: When COUNTER4 reaches 0 by counting, the PCL outputs an IDX signal for two CLK cycles. (This is only possible when the values in C4S0 to C4S3 are 1000 to 1010.) 24 to 25 C4C0 to 1 Select a comparison counter for Comparator 4. Note 1. 00: COUNTER1 (command position) 01: COUNTER2 (mechanical position) 10: COUNTER3 (deflection counter) 11: COUNTER4 (general purpose) 26 to 29 C4S0 to 3 Select a comparison method for Comparator 4. Note 3. 0001: RCMP4 data = Comparison counter (regardless of counting direction) 0010: RCMP4 data = Comparison counter (while counting up) 0011: RCMP4 data = Comparison counter (while counting down) 0100: RCMP4 data > Comparison counter data 0101: RCMP4 data < Comparison counter data 0111: Treats that the comparison conditions do not meet. 1000: Use as IDX (synchronous) signal output (regardless of counting direction) 1001: Use as IDX (synchronous) signal output (while counting up) 1010: Use as IDX (synchronous) signal output (while counting down) Others: Treats that the comparison conditions do not meet. 30 to 31 C4D0 to 1 Select a process to execute when the Comparator 4 conditions are met. 00: None (use as an , terminal output, or internal synchronous start) 01: Immediate stop. 10: Deceleration stop. 11: Change operation data to pre-register data (change speed). Note 1: When COUNTER3 (deflection counter) is selected as the comparison counter, the LSI compares the counted absolute value and the comparator data. (Absolute value range: 0 to 32,767.) Note 2: When you specify C1S0 to 2 = 110 (positive software limit) or C2S0 to 2 = 110 (negative software limit), select COUNTER1 (specified position) as the comparison counter. Note 3: When C4S0 to 3 is set to 1000 to 1010 (synchronous signal output), select COUNTER4 (generalpurpose) for the comparison counter. The other counters cannot be selected. To set the comparator, select a positive value. Note 4: When this bit is used as software limit, the PCL stops operation regardless of the settings for selecting a process when the conditions are satisfied. However, when the PCL is operating and "10: Deceleration stop" is selected, it only uses a deceleration stop when operating at high speed. In all other cases, it stops immediately. - 43 - 8-3-17. RENV5 register This is a register for the Environment 5 settings. Settings for Comparator 5 are its main use. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 LT0F LTFD LTM1 LTM0 0 IDL2 IDL1 IDL0 C5D1 C5D0 C5S2 C5S1 C5S0 C5C2 C5C1 C5C0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 0 SYI1 SYI0 SYO3 SYO2 SYO1 SYO0 Bit 0 to 2 3 to 5 6 to 7 8 to 10 11 12 to 13 14 15 16 to 19 20 to 21 22 to 23 24 25 26 27 28 to 31 Bit name Description C5C0 to 2 Select a comparison counter for comparator 5. 000: COUNTER1 (command position) 011: COUNTER4 (general-purpose) 001: COUNTER2 (mechanical position) 100: Positioning counter 010: COUNTER3 (deflection counter) 101: Current speed data C5S0 to 2 Select a comparison method for comparator 5. 001: RCMP5 data = Comparison counter (regardless of counting direction) 010: RCMP5 data = Comparison counter (while counting up) 011: RCMP5 data = Comparison counter (while counting down) 100: RCMP5 data > Comparison counter 101: RCMP5 data < Comparison counter Others: Treats that the comparison conditions are not met. C5D0 to 1 Select a process to execute when the Comparator 5 conditions are met. 00: None (use as an INT, terminal output, or internal synchronous start) 01: Immediate stop. 10: Deceleration stop. 11: Change operation data to pre-register data (change speed). IDL0 to 2 Enter the number of idling pulses. (0 to 7 pulses) Not defined (Always set to 0.) LTM0 to 1 Specify the latch timing for a counter (COUNTER1 to 4). 00: When the LTC input turns ON. 01: On an ORG input 10: When the Comparator 4 conditions are met. 11: When the Comparator 5 conditions are met. LTFD 1: Latch the current speed in place of COUNTER3. LTOF 1: Stop the latch by timing of a hardware operation. (Only used by software.) SYO0 to 3 Select the output timing of the internal synchronous signal. 0001: When the Comparator 1 conditions are met. 0010: When the Comparator 2 conditions are met. 0011: When the Comparator 3 conditions are met. 0100: When the Comparator 4 conditions are met. 0101: When the Comparator 5 conditions are met. 1000: When starting acceleration. 1001: When ending acceleration. 1010: When starting deceleration. 1011: When ending deceleration. Others: Internal synchronous signal output is OFF. SYI0 to 1 Select an input source when starting with an internal synchronous signal. 00: Internal synchronous signal output from the X axis. 01: Internal synchronous signal output from the Y axis. 10: Internal synchronous signal output from the Zaxis. 11: Internal synchronous signal output from the U axis. Not defined (Always set to 0.) CU1L 1: Resets COUNTER1 at the same time COUNTER1 is latched. CU2L 1: Resets COUNTER2 at the same time COUNTER2 is latched. CU3L 1: Resets COUNTER3 at the same time COUNTER3 is latched. CU4L 1: Resets COUNTER4 at the same time COUNTER4 is latched. Not defined (Always set to 0.) - 44 - 8-3-18. RENV6 register This is a register for the Environment 6 settings. It is primarily used to set feed amount correction data. Bit Bit name Description 0 to 11 BR0 to 11 Enter a backlash correction amount or a slip correction amount. (0 to 4095) 12 to 13 ADJ0 to 1 Select a feed amount correction method. 00: Turn OFF the correction function. 01: Backlash correction 10: Slip correction 14 Not defined (Always set to 0.) 15 PSTP 1: Even if a stop command is written, the PCL will operate for the number of pulses that are already input on PA/PB. Note 1. 16 to 26 PD0 to 10 Specifies the division ratio for pulses on the PA/PB input. The number of pulses are divided using the set value/2048. When 0 is entered, the division circuit will be OFF. (= 2048/2048) 27 to 31 PMG0 to 4 Specifies the magnification rate for pulses on the PA/PB input. The number of pulses are multiplied by the set value + 1. Note 1: When PSTP is 1, the Stop command will be ignored when = H (OFF), regardless of the operation mode. Before writing a Stop command, check the main status register. When SRUN = 0, change PSTP to 0 and then write a Stop command. 8-3-19. RENV7 register This is a register for the Environment 7 settings. It is primarily used to enter the time for the vibration reduction function. If both RT and FT data are other than zero, the vibration reduction function is turned ON. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 RT15 RT14 RT13 RT12 RT11 RT10 RT9 RT8 RT7 RT6 RT5 RT4 RT3 RT2 RT1 RT0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 FT15 FT14 FT13 FT12 FT11 FT10 FT9 FT8 FT7 FT6 FT5 FT4 FT3 FT2 FT1 FT0 Bit name Description Bit 0 to 15 RT0 to 15 Enter the RT time shown in the figure below. The units are 32 ticks of the reference clock (approx. 1.6 µsec). 16 to 31 FT0 to 15 Enter the FT time shown in the figure below. The units are 32 ticks of the reference clock (approx. 1.6 µsec). The dotted lines in the figure below are pulses added by the vibration reduction function. - 45 - 8-3-20. RCUN1 register This is a register used for COUNTER1 (command position counter). This is a counter used exclusively for command pulses. Setting rage: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-21. RCUN2 register This is a register used for COUNTER2 (mechanical position counter). It can count three types of pulses: Command pulses, encoder signals (EA/EB input), pulsar inputs (PA/PB input). Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-22. RCUN3 register This is a register used for COUNTER3 (deflection counter). It can count three types of deflections: Between command pulses and encoder signals, between command pulses and pulsar signals, and between encoder signals and pulsar signals. Setting range: -32,768 to +32,767. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & & & & & & & & & & & & & 8-3-23. RCUN4 register This is a register used for COUNTER4 (general-purpose counter). It can count four types of signals: Command pulses, encoder signals (EA/EB input), pulsar signals (PA/PB input), and 1/2 ticks of the reference clock. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & For details about the counters, see section 11-10, "Counters." Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among bits having no marks when read. (Sign extension) - 46 - 8-3-24. RCMP1 register Specify the comparison data for Comparator 1. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-25. RCMP2 register Specify the comparison data for Comparator 2. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-26. RCMP3 register Specify the comparison data for Comparator 3. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-27. RCMP4 register Specify the comparison data for Comparator 4. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-28. RCMP5 (PRCP5) register Specify the comparison data for Comparator 5. PRCP5 is the 2nd pre-register for RCMP5. Normally, use RCMP5. To use the comparator pre-register function, use PRCP5. Setting range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & For details about the comparators, see section 11-11, "Comparator." Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among bits having no marks when read. (Sign extension) - 47 - 8-3-29. RIRQ register Enables event interruption cause. Bits set to 1 that will enable an event interrupt for that event. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 IROL IRLT IRCL IRC5 IRC4 IRC3 IRC2 IRC1 IRDE IRDS IRUE IRUS IRND IRNM IRN IREN 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 0 0 0 0 IRSA IRDR IRSD Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 31 Bit name IREN IRN IRNM IRND IRUS IRUE IRDS IRDE IRC1 IRC2 IRC3 IRC4 IRC5 IRCL IRLT IROL IRSD IRDR IRSA Not defined Description Stopping normally. Starting the next operation continuously. Writing to the 2nd pre-register. Writing to the 2nd pre-register for Comparator 5. Starting acceleration. When ending acceleration. When starting deceleration. When ending deceleration. When Comparator 1 conditions are met. When Comparator 2 conditions are met. When Comparator 3 conditions are met. When Comparator 4 conditions are met. When Comparator 5 conditions are met. When resetting the count value with a CLR signal input. When latching the count value with an LTC signal input. When latching the count value with an ORG signal input. When the SD input is ON. When the ±DR input is changed. When the input is ON. (Always set to 0.) 8-3-30. RLTC1 register Latched data for COUNTER1 (command position). (Read only.) The contents of COUNTER1 are copied when triggered by the LTC, an ORG input, or an LTCH command. Data range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & 8-3-31. RLTC2 register Latched data for COUNTER2 (mechanical position). (Read only.) The contents of COUNTER2 are copied when triggered by the LTC, an ORG input, or an LTCH command. Data range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & - 48 - 8-3-32. RLTC3 register Latched data for COUNTER3 (deflection counter) or current speed. (Read only.) The contents of COUNTER3 or the current speed are copied when triggered by the LTC, an ORG input, or an LTCH command. When the LTFD in the RENV5 register is 0, the register latches the COUNTER3 data. When the LTFD is 1, the register latches the current speed. When the LTFD is 1 and movement on the axis is stopped, the latched data will be 0. Data range when LTFD is 0: -32,768 to +32,767. Data range when LTDF is 1: 0 to 65535. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ Bits marked with a "$" will be the same as bit 15 when LTFD (bit 14) in the RENV5 register is 0 (sign extension), and they will be 0 when the LTFD is 1. 8-3-33. RLTC4 register Latched data for COUNTER4 (general-purpose). (Read only.) The contents of COUNTER4 are copied when triggered by the LTC, an ORG input, or an LTCH command. Data range: -134,217,728 to +134,217,727. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 & & & & For details about the counter data latch, see section 11-10, " Counter." Note 1: Bits marked with an "*" (asterisk) will be ignored when written and are 0 when read. Note 2: Bits marked with an "&" symbol will be ignored when written and will be the same value as the upper most bit among bits having no marks when read. (Sign extension) - 49 - 8-3-34. RSTS register The extension status can be checked. (Read only.) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 SDIN SLTC SCLR SDRM SDRP SEZ SERC SPCS SEMG SSTP SSTA SDIR CND3 CND2 CND1 CND0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 Bit 0 to 3 0 0 PFM1 PFM0 PFC1 PFC0 0 SINP Bit name Description CND0 to 3 Reports the operation status. 1000: Waiting for PA/PB input 0000: Under stopped condition 1001: Feeding at FA low 0001: Waiting for DR input speed. 0010: Waiting for input 1010: Feeding at FL low 0011: Waiting for an internal synchronous speed. signal 1011: Accelerating 0100: Waiting for another axis to stop. 0101: Waiting for a completion of ERC timer 1100: Feeding at FH low speed. 0110: Waiting for a completion of direction 1101: Decelerating change timer 1110: Waiting for INP input. 0111: Correcting backlash 1111: Others (controlling start) 4 SDIR Operation direction (0: Positive direction. 1: Negative direction.) 5 SSTA Becomes 1 when the input signal is turned ON. 6 SSTP Becomes 1 when the input signal is turned ON. 7 SEMG Becomes 1 when the input signal is turned ON. 8 SPCS Becomes 1 when the PCS input signal is turned ON. 9 SERC Becomes 1 when the ERC input signal is turned ON. 10 SEZ Becomes 1 when the EZ input signal is turned ON. 11 SDRP Becomes 1 when the +DR input signal is turned ON. 12 SDRM Becomes 1 when the -DR input signal is turned ON. 13 SCLR Becomes 1 when the CLR input signal is turned ON. 14 SLTC Becomes 1 when the LTC input signal is turned ON. 15 SDIN Becomes 1 when the SD input signal is turned ON. (Status of SD input terminal.) 16 SINP Becomes 1 when the INP input signal is turned ON. 17 Not defined (Always set to 0.) 18 to 19 PFC0 to 1 Used to monitor the condition of the RCMP5 pre-register. 20 to 21 PFM0 to 1 Used to monitor the condition of the operation pre-registers (other than RCMP5). 22 to 31 Not defined (Always set to 0.) - 50 - 8-3-35. REST register Used to check the error interrupt cause. (Read only.) The corresponding bit will be "1" when that item has caused an error interrupt. This register is reset when read. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ESAO ESPO ESIP ESDT 0 ESSD ESEM ESSP ESAL ESML ESPL ESC5 ESC4 ESC3 ESC2 ESC1 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ESPE ESEE Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Bit name ESC1 ESC2 ESC3 ESC4 ESC5 ESPL ESML ESAL ESSP ESEM ESSD Not defined ESDT Description Stopped when Comparator 1 conditions were met. (+SL) Stopped when Comparator 2 conditions were met. (-SL) Stopped when Comparator 3 conditions were met. Stopped when Comparator 4 conditions were met. Stopped when Comparator 5 conditions were met. Stopped by the +EL input being turned ON. Stopped by the -EL input being turned ON. Stopped by the ALM input being turned ON. Stopped by the input being turned ON. Stopped by the input being turned ON. Decelerated and stopped by the SD input being turned ON. (Always set to 0.) Stopped by an operation data error. (Note 1) Simultaneous stop with another axis due to an error stop on the other axis during ESIP interpolation. 14 ESPO An overflow occurred in the PA/PB input buffer counter. 15 ESAO An out of range count occurred in the positioning counter during interpolation. 16 ESEE An EA/EB input error occurred. (Does not stop) 17 ESPE A PA/PB input error occurred. (Does not stop) 18 to 31 Not defined (Always set to 0.) Note 1: In any of the following cases, ESDT will be 1. 1) Write a Start command using linear interpolation 1 mode (MOD = 60h, 61h, 68h, and 69h) on only one axis. 2) Write a Start command using circular interpolation mode (MOD = 64h, 65h, 66h, 67h, 6Ch, and 6Dh) on only one axis. 3) Write a Start command using the circular interpolation mode after setting PRIP (arc center coordinates) to (0, 0). 4) Write a Start command using circular interpolation mode on 3 or 4 axes. 5) Write a Start command using linear interpolation 2 mode (MOD = 62h, 63h, 6Ah, and 6Bh) while RIP is 0. 6) Tried to write a Start command using circular interpolation mode (MOD = 66h, 67h) while synchronized with the U axis. But the U axis did not respond. Or, the U axis completed operation while in arc interpolation mode. - 51 - 8-3-36. RIST register This register is used to check the cause of event interruption. (Read only.) When an event interrupt occurs, the bit corresponding to the cause will be set to 1. This register is reset when read. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 ISOL ISLT ISCL ISC5 ISC4 ISC3 ISC2 ISC1 ISDE ISDS ISUE ISUS ISND ISNM ISN ISEN 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 0 0 0 ISSA ISMD ISPD ISSD Bit Bit name 0 ISEN 1 ISN 2 ISNM 3 ISND 4 ISUS 5 ISUE 6 ISDS 7 ISDE 8 ISC1 9 ISC2 10 ISC3 11 ISC4 12 ISC5 13 ISCL 14 ISLT 15 ISOL 16 ISSD 17 ISPD 18 ISMD 19 ISSA 20 to 31 Not defined Description Stopped automatically. The next operation starts continuously. Available to write operation to the 2nd pre-register. Available to write operation to the 2nd pre-register for Comparator 5. Starting acceleration. Ending acceleration. Starting deceleration. Ending deceleration. The comparator 1 conditions were met. The comparator 2 conditions were met. The comparator 3 conditions were met. The comparator 4 conditions were met. The comparator 5 conditions were met.. The count value was reset by a CLR signal input. The count value was latched by an LTC input. The count value was latched by an ORG input. The SD input turned ON. The +DR input changed. The -DR input changed. The input turned ON. (Always set to 0.) 8-3-37. RPLS register This register is used to check the value of the positioning counter (number of pulses left for feeding). (Read only.) At the start, this value will be the absolute value in the RMV register. Each pulse that is output will decrease this value by one. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 - 52 - 8-3-38. RSPD register This register is used to check the EZ count value and the current speed. (Read only.) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 AS15 AS14 AS13 AS12 AS11 AS10 AS9 AS8 AS7 AS6 AS5 AS4 AS3 AS2 AS1 AS0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 IDC2 IDC1 IDC0 ECZ3 ECZ2 ECZ1 ECZ0 Bit 0 to 15 Bit name AS0 to 15 Description Read the current speed as a step value (same units as for RFL and RFH). When stopped the value is 0. 16 to 19 ECZ0 to 3 Read the count value of EZ input that is used for a zero return. 20 to 22 IDC0 to 2 Read the idling count value. 23 to 31 Not defined (Always set to 0.) 8-3-39. RSDC register This register is used to check the automatically calculated ramping-down point value for the positioning operation. (Read only.) 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 8-3-40. PRCI (RCI) registers These registers are used to set circular interpolation stepping number. RCI is the pre-register for the PRCI. These registers only exist for the X, Y, and Z axes. They do not exist for the U axis because the U axis is not available for circular interpolation control. To decelerate during a circular interpolation, enter the number of steps (number of operations) required for the circular interpolation. Entering a number other than 0 can decelerate the speed by using an automatic ramping-down point. Setting range: 0 to 2,147,483,648. 8-3-41. RCIC register This register is used to read the count of the number of circular interpolation steps that have been completed. (Read only.) The RCI register value is loaded when a circular interpolation is started. This value is decreased by one for each circular interpolation step. However, if the counter value is 0, the PCL will not decrease it further. The counter value at the completion of a circular interpolation is held in the PCL memory until the start of the next circular interpolation operation. The range for this value is 0 to 2,147,483,647. This register is shared by all axes, and the value is same when read from any axis. - 53 - 8-3-42. RIPS register This register is used to check the interpolation setting status and the operation status. (Read only.) This register is shared by all axes, and the value is same when read from any axis. Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 to 23 24 to 31 Bit name IPLx IPLy IPLz IPLu IPEx IPEy IPEz IPEu IPSx IPSy IPSz IPSu IPFx IPFy IPFz IPFu IPL IPE IPCW IPCC SDM0 to 1 Description 1: X axis is in linear interpolation 1 mode. 1: Y axis is in linear interpolation 1 mode. 1: Z axis is operating in linear interpolation 1 mode. 1: U axis is operating in linear interpolation 1 mode. 1: X axis is in linear interpolation 2 mode. 1: Y axis is in linear interpolation 2 mode. 1: Z axis is operating in linear interpolation 2 mode. 1: U axis is operating in linear interpolation 2 mode. 1: X axis is in circular interpolation mode. 1: Y axis is in circular interpolation mode. 1: Z axis is operating in circular interpolation mode. 1: U axis is operating in circular interpolation mode. 1: X axis is specified for constant synthetic speed. 1: Y axis is specified for constant synthetic speed. 1: Z axis is operating at a specified constant synthesized speed. 1: U axis is operating at a specified constant synthesized speed. 1: Executing linear interpolation 1. 1: Executing linear interpolation 2. 1: Executing a CW directional circular interpolation. 1: Executing a CCW directional circular interpolation. Current phase of a circular interpolation (00: 1st phase, 01: 2nd phase, 10: 3rd phase, 11: 4th phase) SED0 to 1 Final phase in a circular interpolation (00: 1st phase, 01: 2nd phase, 10: 3rd phase, 11: 4th phase) Not defined (Always set to 0.) - 54 - 9. Operation Mode Specify the basic operation mode using the MOD area (bits 0 to 6) in the RMD (operation mode) register. 9-1. Continuous operation mode using command control This is a mode of continuous operation. A start command is written and operation continues until a stop command is written. MOD Operation method Direction of movement 00h Continuous operation from a command Positive direction 08h Continuous operation from a command Negative direction Stop by turning ON the EL signal corresponding to the direction of operation. When operation direction is positive, +EL can be used. When operation direction is negative, -EL is used. In order to start operation in the reverse direction after stopping the motion by turning ON the EL signal, a new start command must be written. 9-2. Positioning operation mode The following seven operation types are available for positioning operations. MOD Operation method Direction of movement 41h Positioning operation (specify target increment Positive direction when PRMV 0 42h 43h 44h position) Negative direction when PRMV < 0 Positioning operation (specify the absolute Positive direction when PRMV COUNTER1 position in COUNTER1) Negative direction when PRMV < COUNTER1 Positioning operation (specify the absolute Positive direction when PRMV COUNTER2 position in COUNTER2) Negative direction when PRMV < COUNTER2 Return to command position 0 (COUNTER1) Positive direction when COUNTER1 0 Negative direction when COUNTER1 > 0 45h Return to machine position 0 (COUNTER2) Positive direction when COUNTER2 0 Negative direction when COUNTER2 > 0 46h One pulse operation Positive direction 4Eh One pulse operation Negative direction 47h Timer operation 9-2-1. Positioning operation (specify a target position using an incremental value) (MOD: 41h) This is a positioning mode used by placing a value in the PRMV (target position) register. The feed direction is determined by the sign set in the PRMV register. When starting, the RMV register setting is loaded into the positioning counter (RPLS). The PCL instructs to feed respective axes to zero direction. When the value of the positioning counter drops to 0, movement on the axes stops. When you set the PRMV register value to zero to start a positioning operation, the LSI will stop outputting pulses immediately. - 55 - 9-2-2. Positioning operation (specify the absolute position in COUNTER1) (MOD: 42h) This mode only uses the difference between the PRMV (target position) register value and COUNTER1. Since the COUNTER1 value is stored when starting to move, the PCL cannot be overridden by changing the COUNTER1 value. But, the target position can be overridden by changing the RMV value. The direction of movement can be set automatically by evaluating the relative relationship between the PRMV register setting and the value in COUNTER1. At start up, the difference between the RMV setting and the value stored in COUNTER1 is loaded into the positioning counter (RPLS). The PCL moves toward the zero position. When the positioning counter value reaches zero, it stops operation. If the PRMV register value is made equal to the COUNTER1 value and the positioning operation is started, the PCL will immediately stop operation without outputting any command pulses. 9-2-3. Positioning operation (specify the absolute position in COUNTER2) (MOD: 43h) This mode only uses the difference between the PRMV (target position) register setting and the value in COUNTER2. Since the COUNTER2 value is stored when starting a positioning operation, the PCL cannot be overridden by changing the value in COUNTER2; however, it can override the target position by changing the value in RMV. The direction of movement can be set automatically by evaluating the relationship between the PRMV register setting and the value in COUNTER2. At start up, the difference between the RMV setting and the value stored in COUNTER2 is loaded into the positioning counter (RPLS). The PCL moves in the direction to the zero position. When the positioning counter value reaches zero, it stops operation. If the PRMV register value is made equal to the COUNTER2 value and the positioning operation is started, the PCL will immediately stop operation without outputting any command pulses. 9-2-4. Command position 0 return operation (MOD: 44h) This mode continues operation until the COUNTER1 (command position) value becomes zero. The direction of movement is set automatically by the sign for the value in COUNTER1 when starting. This operation is the same as when positioning (specify the absolute position in COUNTER1) by entering zero in the PRMV register; however, there is no need to specify the PRMV register. 9-2-5. Machine position 0 return operation (MOD: 45h) This mode is used to continue operations until the value in COUNTER2 (mechanical position) becomes zero. The number of output pulses and feed direction are set automatically by internal calculations based on the COUNTER2 value when starting. This operation is the same as when positioning (specify the absolute position in COUNTER2) by entering zero in the PRMV register. However, there is no need to specify the PRMV register. 9-2-6. One pulse operation (MOD: 46h, 4Eh) This mode outputs a single pulse. This operation is identical to a positioning operation (incremental target positioning) that writes a "1" (or "1") to the RMV register. However, with this operation, you do need not to write a "1" or "-1" to the RMV register. - 56 - 9-2-7. Timer operation (MOD: 47h) This mode allows the internal operation time to be used as a timer. The internal effect of this operation is identical to the positioning operation. However, the LSI does not output any pulses (they are masked). Therefore, the internal operation time using the low speed start command will be a product of the frequency of the output pulses and the RMV register setting. (Ex.: When the frequency is 1000 pps and the RMS register is set to 120 pulses, the internal operation time will be 120 msec.) Write a positive number (1 to 134,217,727) into the RMV register. The ±EL input signal, SD input signal, and software limits are ignored. (These are always treated as OFF.) The ALM input signal input signal, and input signals are effective. The backlash/slip correction, vibration restriction function, and when changing direction, this timer function is disabled. The LSI stops counting from COUNTER1 (command position). Regardless of the MINP setting (bit 9) in the RMD (operation mode) register, an operation complete delay controlled by the INP signal will not occur. In order to eliminate deviations in the internal operation time, set the METM (bit 12) in the PRMD register to zero and use the cycle completion timing of the output pulse as the operation complete timing. - 57 - 9-3. Pulsar (PA/PB) input mode This mode is used to allow operations from a pulsar input. In order to enable pulsar input, bring the terminal LOW. Set POFF in the RENV2 register to zero. It is also possible to apply a filter on the input. After writing a start command, when a pulsar signal is input, the LSI will output pulses to the OUT terminal. Use an FL low speed start (STAFL: 50h) or an FH low speed start (STAFH: 51h). Four methods are available for inputting pulsar signals through the PA/PB input terminal by setting the RENV2 (environmental setting 2) register. ♦ Supply a 90˚ phase difference signal (1x, 2x, or 4x). ♦ Supply either positive or negative pulses. Note: The backlash correction function is available with the pulsar input mode. However, reversing pulsar input while in the backlash correction is unavailable. Besides the above 1x to 4x multiplication, the PCL has a multiplication circuit of 1x to 32x and division circuit of (1 to 2048)/2048. For setting the multiplication from 1x to 32x, specify the PMG0 to 4 in the RENV6 and for setting the division of n/2048, specify the PD0 to 10 in the RENV6. The timing of the UP1 and DOWN1 signals will be as follows by setting of the PIM0 to PIM1 in the RENV2. 1) When using 90˚ phase difference signals and 1x input (PIM = 00) 2) When using 90˚ phase difference signals and 2x input (PIM = 01) 3) When using 90˚ phase difference signals and 4x input (PIM = 10) 4) When using two pulse input. - 58 - When the 1x to 32x multiplication circuit is set to 3x (PMG = 2 on the RENV6), operation timing will be as follows. When the n/2048 division circuit is set to 512/2048 (PD =512 on the RENV6), operation timing will be as follows. The pulsar input mode is triggered by an FL constant speed start command (50h) or by an FH constant speed start command (51h). Pulsar input causes the PCL to output pulses with some pulses from the FL speed or FH speed pulse outputs being omitted. Therefore, there may be a difference in the timing between the pulsar input and output pulses, up to the maximum internal pulse frequency. The maximum input frequency for pulsar signals is restricted by the FL speed when an FL low speed start is used, and by the FH speed when an FH low speed start is used. The LSI outputs signals as errors when both the PA and PB inputs change simultaneously, or when the input frequency is exceeded, or if the input/output buffer counter (deflection adjustment 16-bit counter for pulsar input and output pulse) overflows. This can be monitored by the REST (error interrupt factor) register. F P < (speed) / (input I/F phas e value) / ( P M G setting value + 1) / (PD s e tting value /2048), PD s etting value ≠ 0 FP < (speed) / (input I/F phase value), PD setting value = 0 <Examples of the relationship between the FH (FL) speed [pps] and the pulsar input frequency FP [pps]> PA/PB input method PMG setting value PD setting value Usable range 0 (1x) 0 FP < FH (FL) 2 pulse input 0 (1x) 1024 FP < FH (FL) x 2 2 (3x) 0 FP < FH (FL) / 3 0 (1x) 0 FP < FH (FL) 90˚ phase difference 1x 0 (1x) 1024 FP < FH (FL) x 2 2 (3x) 0 FP < FH (FL) / 3 0 (1x) 0 FP < FH (FL) / 2 90˚ phase difference 2x 0 (1x) 1024 FP < FH (FL) 2 (3x) 0 FP < FH (FL) / 6 0 (1x) 0 FP < FH (FL) / 4 90˚ phase difference 4x 0 (1x) 1024 FP < FH (FL) / 2 2 (3x) 0 FP < FH (FL) / 6 Note: When the PA/ PB input frequency fluctuates, take the shortest frequency, not average frequency, as "Frequency of FP" above. - 59 - <Setting relationship of PA/PB input> Specify the PA/PB input <Set to PIM0 to 1 (bit 24 & 25) in RENV2> 00: 90˚ phase difference, 1x 10: 90˚ phase difference, 4x 01: 90˚ phase difference, 2x 11: 2 sets of up or down input pulses [RENV2] (WRITE) 31 24 - - - - - - n n Specify the PA/PB input count direction <Set to PDIR (bit 26) in RENV2> 0: Count up when the PA phase is leading. Or, count up on the rising edge of PA. 1: Count up when the PB phase is leading. Or, count up on the rising edge of PB. Enable/disable PA/PB input <Set POFF (bit 31) in RENV2> 0: Enable PA/PB input 1: Disable PA/PB input. Set the +/- DR, input filter <Set DRF (bit 27) in RENV1> 1: Insert a filter on +/- DR input and input By setting the filter, the PCL ignores signals shorter than 32 msec. Reading operation status <CND (bit 0 to 3) in RSTS> 1000 : wait for PA/ PB input. [RENV2] (WRITE) 31 24 - - - - - n - Reading PA/PB input error <ESPE (bit 17) in REST> ESPE (bit 17) = 1: Occurs a PA/PB input error [REST] (READ) 23 16 0 0 0 0 0 0 n - Reading PA/PB input buffer counter status <ESP0 (bit 14) in REST> ESPO (bit 14) = 1: Occurs an overflow. [REST] (READ) 15 8 - n - - - - - - [RENV2] (WRITE) 31 24 n - - - - - - [RENV1] (WRITE) 31 24 - - - - n - - [RSTS] (READ) 7 0 - - - - n n n n * In the descriptions in the right hand column, "n" refers to the bit position. "0" refers to bit positions where it is prohibited to write any value except zero and the bit will always be zero when read. The pulsar input mode has the following 12 operation types. The direction of movement for continuous operation can be changed by setting the RENV2 register, without changing the wiring connections for the PA/PB inputs. MOD Operation mode Direction of movement 01h Continuous operation using pulsar input Determined by the PA/PB input. Positioning operation using pulsar input Determined by the sign of the PRMV value. 51h (absolute position) Positioning operation using pulsar input Determined by the relationship of the RMV and 52h (COUNTER1 absolute position) COUNTER1 values. Positioning operation using pulsar input Determined by the relationship of the RMV and 53h (COUNTER2 absolute position) COUNTER2 values. Specified position (COUNTER1) zero Determined by the sign of the value in 54h point return operation using pulsar input COUNTER1. Specified position (COUNTER2) zero Determined by the sign of the value in 55h point return operation using pulsar input COUNTER2. Continuous linear interpolation 1 using Determined by the sign of the value in PRMV. 68h pulsar input 69h Linear interpolation 1 using pulsar input Determined by the sign of the value in PRMV. Continuous linear interpolation 2 using Determined by the sign of the value in PRMV. 6Ah pulsar input 6Bh Linear interpolation 2 using pulsar input Determined by the sign of the value in PRMV. CW circular interpolation using pulsar Determined by the circular interpolation 6Ch input operation CCW circular interpolation using pulsar Determined by the circular interpolation 6Dh input operation - 60 - 9-3-1. Continuous operation using a pulsar input (MOD: 01h) This mode allows continuous operation using a pulsar input. When PA/PB signals are input after writing a start command, the LSI will output pulses to the OUT terminal. The feed direction depends on PA/PB signal input method and the value set in PDIR. PA/PB input method PDIR Feed direction PA/PB input Positive direction When the PA phase leads the PB phase. 0 90˚ phase difference Negative direction When the PB phase leads the PA phase. signal Positive direction When the PB phase leads the PA phase. (1x, 2x, and 4x) 1 Negative direction When the PA phase leads the PB phase. Positive direction PA input rising edge. 0 2 pulse input of Negative direction PB input rising edge. positive and Positive direction PB input rising edge. negative pulses 1 Negative direction PA input rising edge. The PCL stops operation when the EL signal in the current feed direction is turned ON. But the PCL can be operated in the opposite direction without writing a restart command. output) will occur. When stopped by the EL input, no error interrupt ( To release the operation mode, write an immediate stop command (49h). Note: When the "immediate stop command (49h)" is written while the PCL is performing a multiplication operation (caused by setting PIM 0 to 1 and PMG 0 to 4), the PCL will stop operation immediately and the total number of pulses that are output will not be an even multiple of the magnification. When PSTP in RENV6 is set to 1, the PCL delays the stop timing until an even multiple of pulses has been output. However, after a stop command is sent by setting PSTP to 1, check the MSTS. If SRUN is 0, set PSTP to 0. (When SRUN is 0 while PSTP is 1, the PCL will latch the stop command.) 9-3-2. Positioning operations using a pulsar input (MOD: 51h) The PCL positioning is synchronized with the pulsar input by using the PRMV setting as incremental position data. This mode allows positioning using a pulsar input. The feed direction is determined by the sign in the PMV register. When PA/PB signals are input, the LSI outputs pulses and the positioning counter counts down. When the value in the positioning counter reaches zero, movement on the axis will stop and another PA/ PB input will be ignored. Set the RMV register value to zero and start the positioning operation. The LSI will stop movement on the axis immediately, without outputting any command pulses. 9-3-3. Positioning operation using a pulsar input (specify absolute position to COUNTER1) (MOD: 52h) The PCL positioning is synchronized with the pulsar input by using the PRMV setting as the absolute value for COUNTER1. The direction of movement is determined by the relationship between the value in PRMV and the value in COUNTER1. When starting, the difference between the values in RMV and COUNTER1 is loaded into the positioning counter. When a PA/PB signal is input, the PCL outputs pulses and decrements the positioning counter. When the value in the positioning counter reaches "0," the PCL any further ignores PA/PB input. If you try to start with PRMV = COUNTER1, the PCL will not output any pulses and it will stop immediately. 9-3-4. Positioning operation using a pulsar input (specify the absolute position in COUNTER2) (MOD: 53h) The operation procedures are the same as MOD= 52h, except that this function uses COUNTER2 instead of COUNTER1. - 61 - 9-3-5. Command position zero return operation using a pulsar input (MOD: 54h) This mode is used to feed the axis using a pulsar input until the value in COUNTER1 (command position) becomes zero. The number of pulses output and the feed direction are set automatically by internal calculation, using the COUNTER1 value when starting. Set the COUNTER1 value to zero and start the positioning operation, the LSI will stop movement on the axis immediately, without outputting any command pulses. 9-3-6. Mechanical position zero return operation using a pulsar input (MOD: 55h) Except for using COUNTER2 instead of COUNTER1, the operation details are the same as for MOD = 54h. 9-3-7. Continuous linear interpolation 1 using pulsar input (MOD: 68h) Performs continuous linear interpolation 1, synchronized with the pulsar input. For continuous linear interpolation 1 operation details, see section "9-8. Interpolation operations." 9-3-8. Linear interpolation 1 using pulsar input (MOD: 69h) Performs linear interpolation 1, synchronized with the pulsar input. Any pulsar inputs after operation is complete will be ignored. For linear interpolation 1 operation details, see section "9-8. Interpolation operations." 9-3-9. Continuous linear interpolation 2 using pulsar input (MOD: 6Ah) Performs continuous linear interpolation 2, synchronized with the pulsar input. For continuous linear interpolation 2 operation details, see section "9-8. Interpolation operations." 9-3-10. Linear interpolation 2 using pulsar input (MOD: 6Bh) Performs linear interpolation 2, synchronized with the pulsar input. Any pulsar inputs after operation is complete will be ignored. For linear interpolation 2 operation details, see section "9-8. Interpolation operations." 9-3-11. CW circular interpolation using pulsar input (MOD: 6Ch) Performs CW circular interpolation, synchronized with the pulsar input. Any pulsar inputs after operation is complete will be ignored. For CW circular interpolation operation details, see section "9-8. Interpolation operations." 9-3-12. CCW circular interpolation using pulsar input (MOD: 6Dh) Performs CCW circular interpolation, synchronized with the pulsar input. Any pulsar inputs after operation is complete will be ignored. For CCW circular interpolation operation details, see section "9-8. Interpolation operations." - 62 - 9-4. External switch (±DR) operation mode This mode allows operations with inputs from an external switch. To enable inputs from an external switch, bring the terminal LOW. After writing a start command, when a +DR/-DR signal is input, the LSI will output pulses to the OUT terminal. Set the RENVI (environment 1) register to specify the output logic of the ±DR input signal. The signal can be set to send an output when ±DR input is changed. The RSTS (extension status) register can be used to check the operating status and monitor the ±DR input. It is also possible to apply a filter to the ±DR or inputs. Set the input logic of the +DR/-DR signals <Set DRL (bit 25) in RENV1 > 0: Negative logic 1: Positive logic Applying a ±DR or input filter <Set DRF (bit 27) in RENV1> 1: Apply a filter to ±DR input or inputs When a filter is applied, pulses shorter than 32 msec will be ignored. Setting an event interrupt cause <Set IRDR (bit 17) in RIRQ> signal when ±DR signal changed input. 1: Output the Reading the event interrupt cause <ISPD (bit 17) and ISMD (bit 18) in RIST> ISPD(bit 17) = 1: When the +DR signal input changes. ISMD(bit 18) = 1: When the -DR signal input changes. Read operation status < CND (bits 0 to 3) in RSTS> 0001: Waiting for a DR input Reading the ±DR signal <SDRP (bit 11) and SDRM (bit 12) in RSTS> SDRP = 0: +DR signal is OFF SDRP = 1: +DR signal is ON SDRM = 0: -DR signal is OFF SDRM = 1: -DR signal is ON [RENV1] (WRITE) 31 24 - - - - - - n [RENV1] (WRITE) 31 24 - - - - n - - [RIRQ] (WRITE) 23 16 0 0 0 0 0 - n - [RIST] (READ) 23 16 0 0 0 0 - n n - [RSTS] (READ) 7 0 - - - - n n n n [RSTS] (READ) 15 8 - - - n n - - - The external switch operation mode has the following two forms MOD Operation mode Direction of movement 02h Continuous operation using an external switch. Determined by +DB, - DR input. 56h Positioning operation using an external switch. Determined by +DB, - DR input. 9-4-1. Continuous operation using an external switch (MOD: 02h) This mode is used to operate an axis only when the DR switch is ON. After writing a start command, turn the +DR signal ON to feed the axis in the positive direction, turn the DR signal ON to feed the axis in the negative direction, using a specified speed pattern. By turning ON an EL signal for the feed direction, movement on the axis will stop. However, the axis can be fed in the reverse direction. An error interrupt ( output) will not occur. To end this operation mode, write an immediate stop command (49h). If the axis is being fed with high speed commands (52h, 53h), movement on the axis will decelerate and stop when the DR input turns OFF. If the DR input for reverse direction turns ON while decelerating, movement on the axis will decelerate and stop. Then it will resume in the opposite direction. [Setting example] 1) Bring the input LOW. 2) Specify RFL, RFH, RUR, RDR, and RMG (speed setting). 3) Enter "0000010" for MOD (bits 0 to 6) in the RMD (operation mode) register 4) Write a start command (50h to 53h). CND (bits 0 to 3) of the RSTS (extension status) register will wait for "0001: DR input." - 63 - In this condition, turn ON the +DR or -DR input terminal. The axis will move in the specified direction using the specified speed pattern as long as the terminal is kept ON. 9-4-2. Positioning operation using an external switch (MOD: 56h) This mode is used for positioning based on the DR input rising timing. When started, the data in the RMV register is loaded into the positioning counter. When the DR input is ON, the LSI will output pulses and the positioning counter will start counting down pulses. When the positioning counter value reaches zero, the PCL stops operation. Even if the DR input is turned OFF or ON again during the operation, it will have no effect on the operation. If you make the REMV register value 0 and start a positioning operation, the PCL will stop operation immediately without outputting any command pulses. Turn ON the +DR signal to feed in the positive direction. Turn ON the -DR signal to feed in the negative direction. By turning ON the EL signal corresponding to the feed direction, the axis will stop operation and issue an error interrupt ( output). - 64 - 9-5. Zero position operation mode The following six zero position operation modes are available. MOD Operation mode Direction of movement 10h Zero return operation Positive direction 18h Zero return operation Negative direction 12h Leaving the zero position operation Positive direction 1Ah Leaving the zero position operation Negative direction 15h Zero position search operation Positive direction 1Dh Zero position search operation Negative direction Depending on the operation method, the zero position operation uses the ORG, EZ, or ±EL inputs. Specify the input logic of the ORG input signal in the RENV1 (environment 1) register. This register's terminal status can be monitored with an SSTSW (sub status) command. Specify the input logic of the EZ input signal in the RENV2 (environment 2) register. Specify the number for EZ to count up to for a zero return complete condition in the RENV3 (environment 3) register. This register's terminal status can be monitored by reading the RSTS (extension status) register. Specify the logic for the ±EL input signal using the ELL input terminals. Specify the operation to execute when the signal turns ON (immediate stop/deceleration stop) in the RENV1 register. This register's terminal status can be monitored with an SSTSW (sub status) command. An input filter can be applied to the ORG input signal and ±EL input signal by setting the RENV1 register. Set the ORG signal input logic <Set ORGL (bit 7) in RENV1 > 0: Negative logic 1: Positive logic [RENV1] (WRITE) 7 0 n - - - - - - - Read the ORG signal <SORG (bit14) in SSTSW> 0: Turn OFF the ORG signal 1: Turn ON the ORG signal [SSTSW] (READ) 15 8 - n - - - - - [RENV2] (WRITE) 23 16 n - - - - - Set the EZ signal input logic <Set EZL (bit 23) in RENV2> 0: Falling edge 1: Rising edge Set the EZ count <Set EZD0 to 3 (bits 4 to 7) in RENV3> [RENV3] (WRITE) Specify the number for EZ to count up to that will indicate a zero return completion. 7 0 Enter the value (the count minus 1) in EZD0 to 3. Setting range: 0 to 15. n n n n - - - Read the EZ signal < SEZ (bit 10) in RSTS> [RSTS] (READ) 0: Turn OFF the EZ signal 15 8 1: Turn ON the EZ signal - - - - - n - Set the ±EL signal input logic <ELL input terminal> L: Positive logic input H: Negative logic input Specify a method for stopping when the ±EL signal turns ON <Set ELM (bit 3) in [RENV1] (WRITE) RENV1 > 7 0 0: Immediate stop when the ±EL signal turns ON. - - - - n - - 1: Deceleration stop when the ±EL signal turns ON. Read the ±EL signal <SPEL (bit 12), SMEL (bit 13) in SSTSW> [SSTSW] (READ) SPEL = 0: Turn OFF + EL signal SPEL = 1: Turn ON + EL signal 15 8 SMEL = 0: Turn OFF - EL signal SMEL = 1: Turn ON - EL signal - - n n - - - Applying an input filter to the ±EL and ORG inputs <Set FLTR (bit 26) in RENV1> [RENV1] (WRITE) 1: Apply a filter to the ±EL and ORG inputs. 31 24 By applying a filter, pulses shorter than 4 µsec will be ignored. - - - - - n - - - 65 - 9-5-1. Zero return operation After writing a start command, the axis will continue feeding until the conditions for a zero return complete are satisfied. MOD: 10h Positive direction zero return operation 18h Negative direction zero return operation When a zero return is complete, the LSI will reset the counter and output an ERC (deflection counter clear) signal. The RENV3 register is used to set the basic zero return method. That is, whether or not to reset the counter when the zero return is complete. Specify whether or not to output the ERC signal in the RENV1 register. For details about the ERC signal, see 11-6-2, "ERC signal." Set the zero return method <Set ORM0 to 3 (bits 0 to 3) in RENV3> 0000: Zero return operation 0 - Stop immediately (deceleration stop when feeding at high speed) when the ORG signal turns ON - COUNTER reset timing: When the ORG input signal turns ON. 0001: Zero return operation 1 - Stop immediately (deceleration stop when feeding at high speed) when the ORG signal turns ON. Next, feed in the reverse direction at RFA low speed until the ORG signal turns OFF. Then, the axis moves back in the original direction at RFA speed and stops immediately when ORG turns ON again. - COUNTER reset timing: When the ORG input signal turns ON. 0010: Zero return operation 2 - When feeding at low speed, after the ORG signal turns ON, movement on the axis stops immediately when the EZ counter finishes counting up. When feeding at high speed, after the ORG signal turns ON, the axis decelerates and stops immediately when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. 0011: Zero return operation 3 - When feeding at low speed, after the ORG signal turns ON, movement on the axis stops immediately when the EZ counter finishes counting up. When feeding at high speed, after the ORG signal turns ON, the axis decelerates and stops immediately when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. 0100: Zero return operation 4 - Movement on the axis stops immediately (decelerate and stop when feeding at high speed) when the ORG input is turned ON. Next, the direction of movement is reversed at RFA low speed. Then, it stops immediately when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. - 66 - [RENV3] (WRITE) 7 0 - - - - n n n n 0101: Zero return operation 5 - Movement on the axis stops immediately and is reversed (decelerates and stops when feeding at high speed) when the ORG input is turned ON. Then, all movement stops immediately (decelerates and stops when feeding at high speed) when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. 0110: Zero return operation 6 - Movement on the axis stops immediately (decelerates and stops when ELM is 1) when the EL signal turns ON, and it reverses at RFA low speed. Then, all movement stops immediately when the EL signal is turned OFF. - COUNTER reset timing: When the EL signal is turned OFF. 0111: Zero return operation 7 - Movement on the axis stops immediately (decelerates and stops when ELM is 1) when the EL signal turns ON, and reverses at RFA low speed. Then, all movement stops immediately when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. 1000: Zero return operation 8 Movement on the axis stops immediately (decelerates and stops when ELM is 1) when the EL signal turns ON, and reverses. Then it stops immediately (decelerates and stops when feed at high speed) when the EZ counter finishes counting up. - COUNTER reset timing: When the EZ counter finishes counting up. 1001: Zero return operation 9 - After the process in zero return operation 0 has executed, it returns to zero (operates until COUNTER2 = 0). 1010: Zero return operation 10 - After the process in zero return operation 3 has executed, it returns to zero (operates until COUNTER2 = 0). 1011: Zero return operation 11 - After the process in zero return operation 5 has executed, it returns to zero (operates until COUNTER2 = 0). 1100: Zero return operation 12 - After the process in zero return operation 8 has executed, it returns to zero (operates until COUNTER2 = 0). Settings after a zero return complete <Set CU1R to 4R (bits 20 to 23) in RENV3> CU1R (bit 20) =1: Reset COUNTER1 (command position) CU2R (bit 21) =1: Reset COUNTER2 (mechanical position) CU3R (bit 22) =1: Reset COUNTER3 (deflection counter) CU4R (bit 23) =1: Reset COUNTER4 (general-purpose) Setting the ERC signal for automatic output <Set EROR (bit 11) in RENV1> 0: Does not output an ERC signal when a zero return is complete. 1: Automatically outputs an ERC signal when a zero return is complete. - 67 - [RENV3] (WRITE) 7 0 - - - - n n n n [RENV3] (WRITE) 23 16 n n n n - - - - [RENV1] (WRITE) 15 8 - - - - n - - - 9-5-1-1. Zero return operation 0 (ORM = 0000) Low speed operation <Sensor: EL (ELM = 0), ORG> OFF ON ORG OFF EL @ Operation 1 ON Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL (ELM = 0), ORG> Even if the axis stops normally, it may not be at the zero position. However, COUNTER2 (mechanical position) provides a reliable value. ORG EL @ Operation 1 Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL (ELM = 1), ORG> Even if the axis stops normally, it may not be at the zero position. However, COUNTER2 (mechanical position) provides a reliable value. ORG EL @ Operation 1 Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL (ELM = 1), SD (SDM = 0, SDLT = 0), ORG> ORG SD OFF ON EL Operation 1 @ Operation 2 @ Operation 3 Emergency stop Operation 4 Emergency stop Note: Positions marked with "@" reflect the ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. - 68 - 9-5-1-2. Zero return operation 1 (ORM=0001) Low speed operation <Sensor: EL (ELM = 0), ORG> ORG EL Operation 1 FA speed @ Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL, ORG> ORG EL Operation 1 FA speed @ Emergency stop Operation 2 Emergency stop Operation 3 9-5-1-3. Zero return operation 2 (ORM = 0010) Low speed operation <Sensor: EL (ELM = 0), ORG, EZ (EZD = 0001)> ORG EZ ON EL @ Operation 1 Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> Note: Positions marked with "@" reflect ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. - 69 - 9-5-1-4. Zero return operation 3 (ORM = 0011) Low speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL @ Operation 1 High speed operation <Sensor: EL,ORG, EZ (EZD = 0001)> ORG EZ EL @ Operation 1 Emergency stop Operation 2 Emergency stop Operation 3 9-5-1-5. Zero return operation 4 (ORM = 0100) Low speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ FA speed High speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ FA speed Operation 2 Emergency stop Emergency stop Operation 3 Note: Positions marked with "@" reflect the ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. - 70 - 9-5-1-6. Zero return operation 5 (ORM = 0101) Low speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ Emergency stop Operation 2 Emergency stop Operation 3 High speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ Emergency stop Operation 2 Emergency stop Operation 3 9-5-1-7. Zero return operation 6 (ORM = 0110) Low speed operation <Sensor: EL> EL * Operation 1 @ FA speed (Stop when EL is OFF) High speed operation <Sensor: EL> EL * Operation 1 @ FA speed (Stop when EL is OFF) Note: Positions marked with "@" reflect the ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. Also, when EROE (bit 10) is 1 in the RENV1 register and ELM (bit 3) is 0, the LSI will output an ERC signal at positions marked with an asterisk (*). - 71 - 9-5-1-8. Zero return operation 7 (ORM = 0111) Low speed operation <Sensor: EL, EZ (EZD = 0001)> EZ EL * Operation 1 @ FA speed High speed operation <Sensor: EL, EZ (EZD = 0001)> EZ EL * Operation 1 @ FA speed 9-5-1-9. Zero return operation 8 (ORM=1000) Low speed operation <Sensor: EL, EZ (EZD = 0001)> EZ EL * Operation 1 @ High speed operation <Sensor: EL, EZ (EZD = 0001)> EZ EL * Operation 1 @ 9-5-1-10. Zero return operation 9 (ORM = 1001) High speed operation <Sensor: EL, ORG)> ORG EL Operation 1 @ Emergency stop Operation 2 Emergency stop Operation 3 Note: Positions marked with "@" reflect the ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. Also, when EROE (bit 10) is 1 in the RENV1 register and ELM (bit 3) is 0, the LSI will output an ERC signal at positions marked with an asterisk (*). - 72 - 9-5-1-11. Zero return operation 10 (ORM = 1010) High speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ Emergency stop Operation 2 Emergency stop Operation 3 9-5-1-12. Zero return operation 11 (ORM = 1011) High speed operation <Sensor: EL, ORG, EZ (EZD = 0001)> ORG EZ EL Operation 1 @ Emergency stop Operation 2 Emergency stop Operation 3 9-5-1-13. Zero return operation 12 (ORM = 1100) High speed operation <Sensor: EL, EZ (EZD = 0001)> EZ EL @ Operation 1 * Note: Positions marked with "@" reflect the ERC signal output timing when "Automatically output an ERC signal" is selected for the zero stopping position. Also, when EROE (bit 10) is 1 in the RENV1 register and ELM (bit 3) is 0, the LSI will output an ERC signal at positions marked with an asterisk (*). - 73 - 9-5-2. Leaving the zero position operations After writing a start command, the axis will leave the zero position (when the ORG input turns ON). Make sure to use the "Low speed start command (50h, 51h)" when leaving the zero position. When you write a start command while the ORG input is OFF, the LSI will stop the movement on the axis as a normal stop, without outputting pulses. Since the ORG input status is sampled when outputting pulses, if the PCL starts at constant speed while the ORG signal is ON, it will stop operation after outputting one pulse, since the ORG input is turned OFF. (Normal stop) MOD: 12h Leave the zero position in the positive direction 1Ah Leave the zero position in the negative direction 9-5-3. Zero search operation This mode is used to add functions to a zero return operation. It consists of the following possibilities. 1) A "Zero return operation" is made in the opposite direction to the one specified. 2) A "Leaving the zero position using positioning operations" is executed in the opposite direction to the one specified. 3) A "Zero return operation" is executed in the specified direction. Operation 1: If the ORG input is turned ON after starting, movement on the axis will stop normally. Operation 2: If the ORG input is already turned ON when starting, the axis will leave the zero position using positioning operations, and then begin a "zero return operation." Operation 3: If movement on the axis is stopped by an EL signal while operating in the specified direction, the axis will execute a "zero return operation (ORM = 0000)" and a "leaving the zero position by positioning" in the opposite direction. Then it will execute a "zero return operation" in the specified direction. When "leaving the zero position by positioning," the axis will repeat the positioning operation for the number of pulses specified in the RMV (target position) register, until the zero position has been left. Enter a positive number (1 to 134,217,727) in the RMV register. MOD: 15h Zero search operation in the positive direction 1Dh Zero search operation in the negative direction 9-5-3-1. Zero return operation 0 (ORM=0000) Low speed operation <Sensor: EL, ORG> ORG EL Operation 1 Operation 2 Operation 3 RMV setting value - 74 - High speed operation <Sensor: EL, ORG> Even if the axis stops normally, it may not be at the zero position. However, COUNTER2 (mechanical position) provides a reliable value. ORG EL Operation 1 Operation 2 Operation 3 RMV setting value 9-6. EL or SL operation mode The following four modes of EL or SL (soft limit) operation are available. MOD Operation mode Direction of movement 20h Operate until reaching the +EL or +SL position. Positive direction 28h Operate until reaching the -EL or -SL position. Negative direction 22h Leave from the -EL or -SL positions. Positive direction 2Ah Leave from the +EL or +SL positions. Negative direction To specify the ±EL input signal, set the input logic using the ELL input terminal. Select the operation type (immediate stop / deceleration stop) when the input from that terminal is ON in the RENV1 (Environment setting 1) register. The status of the terminal can be monitored using the SSTSW (sub status) register. For details about setting the SL (software limit), see section 11-11-2, "Software limit function." Select the ±EL signal input logic <ELL input terminal> L: Positive logic input H: Negative logic input Select the stop method to use when the ±EL signal is turned ON <Set ELM (bit 3) in RENV1> 0: Stop immediately when the ±EL signal turns ON. 1: Decelerates and stops when the ±EL signal turns ON. Reading the ±EL signal <SPEL (bit 12), SMEL (bit 13) in SSTSW> SPEL=0: Turn OFF +EL signal SPEL=1: Turn ON +EL signal SMEL=0: Turn OFF -EL signal SMEL=1: Turn ON -EL signal Setting the ±EL input filter <Set the FLTR (bit 26) in RENV1 > 1: Apply a filter to the ±EL input. After applying a filter, signals shorter than 4 µsec will be ignored. - 75 - [RENV1] (WRITE) 7 0 - - - - n - - [SSTSW] (READ) 15 8 - - n n - - - [RENV1] (WRITE) 31 24 - - - - - n - - 9-6-1. Feed until reaching an EL or SL position This mode is used to continue feeding until the EL or SL (soft limit) signal is turned ON and then the operation stops normally. When a start command is written on the position where the EL or SL signal is turned ON, the LSI will not output pulses and it will stop the axis normally. When a start command is written to the axis while the EL and SL signals are OFF, the axis will stop when the EL or SL signal is turned ON. (Normal stop.) MOD: 20h Feed until reaching the +EL or +SL position. 28h Feed until reaching the -EL or -SL position. 9-6-2. Leaving an EL or SL position This mode is used to continue feeding until the EL or SL (software limit) signal is turned OFF. When a start command is written on the position where the EL and SL signals are turned OFF, the LSI will not output pulses and it will stop the axis normally. When starting an operation while the EL input or SL signal is ON, the PCL will stop operation normally when both the EL input and SL signal are OFF. MOD: 22h Leave from a -EL or -SL position 2Ah Leave from a + EL or +SL position 9-7. EZ count operation mode This mode is used to count EZ signal of the number (EZD set value +1) written into the RENV3 register. MOD: 24h Feed until the EZ count is complete in positive direction. 2Ch Feed until the EZ count is complete in negative direction. After a start command is written, the axis stops immediately (or decelerates and stops when feeding at high speed) after the EZ count equals the number stored in the register. The EZ count can be set from 1 to 16. Use the low speed start command (50h, 51h) for this operation. When the high speed start command is used, the axis will start decelerating and stop when the EZ signal turns ON, so that the motion on the axis overruns the EZ position. Specify logical input for the EZ signal in the RENV2 (environment setting 2) register, and the EZ number to count to in the RENV3 (environment setting 3) register. The terminal status can be monitored by reading the RSTS (extension status) register. Setting the input logic of the EZ signal <Set EZL (bit 23) in RENV2> 0: Falling edge 1: Rising edge Setting the EZ count number <Set EZD0 to 3 (bits 4 to 7) in RENV3> Specify the EZ count number after a zero return complete condition. Enter a value (the number to count to minus 1) in EZD 0 to 3. Setting range: 0 to 15. Reading the EZ signal < SEZ (bit 10) in RSTS> 0: Turn OFF the EZ signal 1: Turn ON the EZ signal - 76 - [RENV2] (WRITE) 23 16 n - - - - - - [RENV3] (WRITE) 7 0 n n n n - - - - [RSTS] (READ) 15 8 - - - - - n - - 9-8. Interpolation operations 9-8-1.Interpolation operations In addition to each independent operation, this LSI can execute the following interpolation operations. MOD Operation mode MOD Operation mode 60h Continuous linear interpolation 1 for 67h CCW circular interpolation 2 to 4 axes synchronized with the U axis. 61h Linear interpolation 1 for 2 to 4 axes 68h Continuous linear interpolation 1 synchronized with PA/PB input 62h Continuous linear interpolation 2 for 69h Linear interpolation 1 synchronized 1 to 4 axes with PA/PB input 63h Linear interpolation 2 for 1 to 4 axes 6Ah Continuous linear interpolation 2 synchronized with PA/PB input. 64h Circular interpolation (CW) 6Bh Linear interpolation 2 synchronized with PA/PB input 65h Circular interpolation (CCW) 6Ch CW circular interpolation synchronized with PA/PB input 66h CW circular interpolation 6Dh CCW circular interpolation synchronized with the U axis synchronized with PA/PB input Continuous linear interpolation is the same as the linear interpolation used to feed multiple axes at specified rates, and to start and stop feeding using commands such as the continuous mode commands. Interpolation 1 executes an interpolation operation between any two to four axes in the LSI. Interpolation 2 is used to control five axes or more using more than one LSI, and to control feeding using linear interpolation. Independent operation of the un-interpolated axes is also possible. The interpolation settings and operation status can be monitored by reading the RIPS (interpolation status) register. The RIPS register is shared by the X and Y axes. Reading from any axis will return the identical information. Write start and stop commands to both axes by setting SELx and SELy in COMB1. [Interpolation operations that can be combined with this LSI] 1) Linear interpolation 1 of two axes. 2) Linear interpolation 1 of three axes. 3) Linear interpolation 1 of four axes. 4) Circular interpolation of two axes 5) Linear interpolation 1 of two axes and circular interpolation of two axes Axes that are not involved in one of the interpolation operations 1) to 5) above, can be operated independently or can be used to execute a linear interpolation 2. 9-8-2. Interpolation control axis In Circular interpolation and Linear interpolation 1, specify the speed for one axis only. This axis is referred to as the interpolation control axis. Interpolation control axes can only be in the order X, Y, Z, and U for the axes that are interpolated. When you want to execute both an circular interpolation and a linear interpolation simultaneously, there will be two interpolation control axes. When linear interpolation 2 is selected, each axis will be used to control the interpolation. [Relationship between an interpolation operation and the axes used for interpolation control] No Interpolation operation Interpolation control axis 1) Linear interpolation 1 of the X, Y, Z, and U axes. X axis 2) Linear interpolation 1 of the X, Y, and Z axes. X axis 3) Linear interpolation 1 of the Y, Z, and U axes. Y axis 4) Linear interpolation 1 of the Y and U axis Y axis 5) Circular interpolation of the X and U axis X axis 6) Circular interpolation of the X and Z axes, and linear Circular interpolation: X axis interpolation 1 of the Y and U axes Linear interpolation 1: Y axis - 77 - 9-8-3. Constant synthesized speed control This function is used to create a constant synthesized speed for linear interpolation 1 and circular interpolation operations. When linear interpolation 2 is selected, this function cannot be used. To enable this function, set the MIPF (bit 15) in the PRMD (operation mode) register to "1" for the axes that you want to have a constant synthesized speed. When the same interpolation mode is selected, the axes whose MIPF bit is set to "1" will have a longer pulse output interval: multiplied by the square root of ) for three axis ) for two axis simultaneous output, and by the square root of three ( two ( simultaneous output. For example, when applying linear interpolation 1 to the X, Y, and Z axes, and only the Y and Z axes have the MIPF bit = 1, the interval before a pulse output on another axis after simultaneous pulse output on the . When X and Y, or X and Z output pulses at the same time, the Y and Z axes will be multiplied by the interval until the next pulse output will not change. The synthesized constant speed control can only be used for 2 or 3 axes. When applying linear interpolation 1 to four axes, if MIPE = 1 for all four axes, and if all four axes output pulses at the same . time, the interval will also be multiplied by the When the synthesized constant speed control bit is turned ON (MIPF = 1), the synthesized speed (while performing interpolation) will be the operation speed (PRFH) or the initial speed (PRFL) of the interpolated axes. SRUN, SEND, and SERR in MSTSW (main status byte) for the interpolated axis will change using the same pattern. The RSPD (speed monitor) feature is only available for the interpolation control axes. However, when linear interpolation 2 is used, the value read out will be the main axis speed. <Precautions for using the composite constant speed control bit (MIPF = 1)> 1) Positioning is only possible at the unit's resolution position for machine operation. Therefore, even if an interpolation operation is selected, the machine will use the following points to approximate an arc, and the actual feed pattern will be point to point (zigzag feeding). With this feed pattern, the actual feed amount will be longer than the ideal linear line or an ideal arc. The function of the synthesized constant speed control in this LSI is to make constant synthesized speeds for multiple axes in simultaneous operation, which means that the speed through the ideal locus (trajectory) will not be constant. For example, with linear interpolation in the figure on the right (using the synthesized constant speed o feature), the PCL will make a constant synthesized speed in order to feed at a 45 angle by decreasing the Y (Slave axis) . speed to 1/ Therefore, the feeding interval when the feed =11.66 speed is 1 pps will be 6 + 4 seconds. End coordinates (10, 4) 4 3 2 The length of the ideal line (dotted line) is 1 = 10.77. If the machine can be fed by 0 just following the ideal line, the feed interval 0 5 will be 10.77 seconds. Please take note of the above when using synthesized constant speed control. X (Master axis) 10 2) Acceleration/deceleration operations when the synthesized constant speed control bit is ON (MIPF = 1) Basically, the operation will have a constant speed when MIPF = 1. (The synthesized speed will vary with the acceleration/deceleration.) When MIPF = 1 and you select linear interpolation 1 or circular interpolation with acceleration/deceleration, the following limitations apply. - Make the acceleration rate (PRUP) and deceleration rate (PRDR) for the control axes equal. - Do not change the speed during S-curve acceleration/deceleration. Failure to follow these guidelines may cause the PCL to decelerate abnormally. - 78 - 9-8-4. Continuous linear interpolation 1 (MOD: 60h) This is the same as linear interpolation 1, and each axis operates at a speed corresponding to the PRMV setting. However, the PCL will continue to output pulses until a stop command is received. This mode only uses the rate from the PRMV setting for all of the interpolated axes. Therefore, if the PRMV setting for the all of the interpolated axes is zero, the PCL will output pulses to all the interpolated axes at the same speed. 9-8-5. Linear interpolation 1 (MOD: 61h) Linear interpolation 1 is used to allow a single LSI to provide interpolation operations between any 2 to 4 axes. If only one axis is specified and operation is started, an error (ESDT: Stop due to operation data error) will occur. After setting the operation speed for the interpolation control axes, specify whether to use or not the synthesized constant speed control in the PRMD registers, or specify an end point position in the PRMV register for all of the interpolated axes. The direction of operation is determined by the sign of the value in the PRMV register. Automatically, the axis with the maximum feed amount (maximum absolute value in the PRMV register) will be considered the master axis. The other axis will be the slave axis. When a start command is written, the LSI will output pulses to the master axis and the slave axis will be supplied a smaller number of pulses than the master axis. Write a start command by setting either the SELx or SELy bits corresponding to the interpolation axes in COMB1 to 1. Writing any of these axes bring the same result. [Setting example] Use the settings below and write a start command (0751h). The PCL will output pulses with the timing shown in the figure below. Entering values in the blank items will not affect operation. Setting X axis Y axis Z axis MOD 61h 61h 61h MIPF 0 (OFF) 0 (OFF) 0 (OFF) RMV value 5 10 2 Operation speed 1000 pps Interpolation control axis O Master axis / slave axis Slave axis Master axis Slave axis [Precision of linear interpolation] As shown in the figure on the right, linear interpolation executes an interpolation from the current coordinates to the end coordinates. The positional precision of a specified line during linear interpolation will be ±0.5 LSB throughout the interpolation range. "LSB" refers to the minimum feed unit for the PRMV register setting. It corresponds to the resolution of the mechanical system. (distance between tick marks in the figure on the right.) - 79 - Y (Slave axis) End coordinates (10, 4) 4 3 2 1 ±0.5 LSB max 0 X (Master axis) 0 5 10 9-8-6. Continuous linear interpolation 2 (MOD: 62h) Same as Linear Interpolation 2: the PCL controls each axis using speeds that correspond to the ratios of the values set in PRIP and PRMV. However, in continuous mode the PCL will continue to output pulses until it receives a stop command. 9-8-7. Linear interpolation 2 (MOD: 63h) Linear interpolation 2 is used for linear interpolations between 5 or more axes and uses more than one LSI for control. In this mode, the PCL cannot synchronize the acceleration/deceleration timing between interpolated axes, so this mode cannot be used with acceleration/deceleration. In order to execute a linear interpolation using multiple LSIs, you must use a simultaneous start signal ( signal). For details about the signal, see section 11-7, "External start, simultaneous start." The axis with the maximum amount to be fed is referred to as the master axis during the interpolation and the other axes are slave axes. Enter the PRMV register setting for the master axis in the RIP registers of each axis (including the master axis). In the PRMV registers of the slave axes, enter end point of each axis. Specify the speed data (PRFL, PRFH, PRUR, PRDR, PRMG, PRDP, PRUS, and PRDS) for the slave axes to be the same as for the master axis. The feed direction is determined by the sign of the value in the PRMV register. After writing "01" into MSY (bits 18 and 19) in the PRMD (operation mode) register of the axes, write a start command and set the axes to wait for the signal input. By entering a signal, all of the axes on all of the LSIs will start at the same time. The master axis provides pulses constantly. The slave axes provide some of the pulses fed to the master axis, but some are omitted. [Setting example] 1) Connect the signals between LSI-A and LSI-B. input.) 2) Set up the LSIs as shown below. (Set the PRMD to start with an 3) Write start commands (LSI-A: 0951h, LSI-B: 0651h). 4) Write a signal input command (06h) to the X axis on LSI-A. After completing steps 1) to 4) above, the LSIs will output pulses using the timing shown in the figure below. Setting RMD RMV value RIP value Operation speed Master axis / slave axis LSI-A X axis Y axis 0004 0004 0063h 0063h 8 5 10 10 1000 1000 pps pps Slave Slave axis axis LSI-B Y axis 0004 0063h 2 10 1000 pps Slave axis Z axis 0004 0063h 10 10 1000 pps Master axis +5 V CSTA CSTA LSI-A LSI-B 5 k to 10 k-ohm Note: If you start linear interpolation 2 while PRIP = 0, an operation data error (ESDT of RESET is "1") will occur. - 80 - 9-8-8. Circular interpolation This function provides CW circular interpolation (MOD: 64h) and CCW circular interpolation (MOD: 65h) between the X and Y axes. If only one axis or 3 to 4 axis is specified for circular interpolation and a start command is written, a data setting error will occur. Circular interpolation takes the current position as the starting point (coordinate 0, 0) regardless of the values in the counters (COUNTER1 to 4). After specifying the speed for each axis being interpolated, specify whether or not to apply constant synthetic speed control (MIPF in the PRMD register) for each axis, the end points (the PRMV register value), and the center point (the PRIP register value). If the end point is 0 (the starting point), both axes will draw a simple circle. The synthetic speed used in the circular interpolation will be the speed set for the axes being interpolated (FH/FL) if the constant synthetic speed control is ON (MIPF = 1) for both axes. Write a start command after setting SELx and SELy in COMB1 to 1. Either axis can be used to write a start command. [Setting example] As shown in the table below, specify the MOD, MIPF, PRMV, PRIP and operation speed for each axis and write a start command (ex. 0351h) that will be used by both axes. The axes will move as shown on the right. Step No. A B C D Set X Y X Y X Y X Y axis axis axis axis axis axis axis axis value MOD 64h (CW circular interpolation) MIPF 1 (turn ON constant synthetic speed control) PRMV value 0 0 100 100 200 0 100 -100 PRIP value 100 0 100 0 100 0 100 0 Operation Simple o o o 90 arc 180 arc 270 arc result circle B (100, 100) 2nd phase 1st phase A (0, 0) C (200, 0) Start point (0,0) Center (100, 0) 3rd phase 4th phase D (100, -100) This LSI terminates a circular interpolation operation when either of the axes reaches the end point in the last quadrant, and the end point can be specified as the whole number coordinates nearest to the end position. For this reason, even though the circular interpolation operation is complete, the PCL will not be at the end coordinate specified. To move to the coordinates of the specified end point when the circular interpolation operation is complete, set the MPIE bit in the PRMD register to "1" and turn ON the end point draw function. If the end point of the circular interpolation is set within the shaded areas, the axes will not stop moving (perpetual circular motion). Y [Circular interpolation precision] The circular interpolation function draws a circular from the current position to the end coordinate moving CW or CCW. The positional deviation from the specified curve is ±0.5 LSB. The figure on the right is an example of how to draw a simple circle with a radius of 11 units. X The LSB refers the minimum feeding unit of the PRMV register setting value. It corresponds to the resolution of mechanical system (size of the cells in the figure right.) : Interpolation track Solid line : A circle of radius 11 Dotted line : A circle of radius 11±0.5 - 81 - [Circular interpolation with acceleration/deceleration] To use circular interpolation with acceleration/deceleration, you have to enter the number of circular interpolation pulses required (circular interpolation step numbers) in the PRCI register for the control axis. To calculate the number of pulses required for circular interpolation, break the area covered by the X and Y axes into 8 (0 to 7) sections, using the center coordinate of the circular interpolation as the center point. See the figure below. The output pulse status of each axis in each area is as follows Area X axis output pulse 0 Output according to the interpolation calculation result 1 Always output 2 Always output 3 5 Output according to the interpolation calculation result Output according to the interpolation calculation result Always output 6 Always output 7 Output according to the interpolation calculation result 4 Y axis output pulse Always output Output according to the interpolation calculation result Output according to the interpolation calculation result Always output Always output Output according to the interpolation calculation result Output according to the interpolation calculation result Always output The table above shows the PCL output pulses for either of the axes in each area. Therefore, the number of pulses required for circular interpolation (the number of circular interpolation steps) is equal to the number of pulses to move around this side of a square that is surrounded by the circle used for the circular interpolation. o For example, to draw a 90 arc with radius "a," the number of pulses required for circular interpolation will ) x 2. Enter this value in the PRCI register. be (a To obtain the number of steps for any start and end points, follow the procedure below. 1) First, determine the area that the start point belongs to (area 0 to 7). Then, draw a horizontal (vertical) line to find the contact point with the square inside the circle. 2) Next, determine the area that the end point belongs to (area 0 to 7). Then, draw a vertical (horizontal) line to find the contact point with the square inside the circle. 3) Find the distance between the two contact points on the square (from 1) and 2) above) and enter this value in the PRIC register. - 82 - To continue the end point draw function, set MPIE in the PRMD register to "1." Then enter the value in the PRCI register after adding number of pulses required for the end point draw function. Note 1: The PRCI register value is used to trigger the start of the deceleration timing. When a smaller value is entered, the PCL will start deceleration sooner and the FL constant time will apply. When a larger value is entered, the PCL will delay the beginning of deceleration and then will have to stop suddenly. However, the interpolation trajectory is equal to the constant speed circular interpolation. Note 2: To specify a ramp down point manually, think of the PRCI setting as a number of output pulses, so that the PRDP calculation formula for the positioning operation can be used. However, this formula cannot be used when the synthesized constant speed operation is ON. In this case, there is no other way to obtain a ramp down point except by changing the RICI value and conducting a test. 9-8-9. Circular interpolation synchronized with the U axis By synchronizing with the U axis, any two axes can be used for CW circular interpolation (MOD: 66h) or CCW circular interpolation (MOD: 67h). If you specify circular interpolation for one axis or for 3 to 4 axes, and try to start the operation, the PCL will declare a data setting error. When the U axis positioning counter (RPLS) reaches 0 while starting or during an circular interpolation, the PCL will also declare a data setting error. By simultaneously using linear interpolation, the PCL can synchronize one axis while performing a circular interpolation on two other axes. This function can be used for things like a circular interpolation between the X and Y axes and to adjust the angle of a jig toward an arc tangent point with the Z axis. Also, in this operation the U axis operation will be a dummy motion and it cannot be used for any other purpose. Using the operation above, set the operation mode (RMD) for the X and Y axes to 66H (67h), and set the Z and U axes to 61h. Enter the number of circular interpolation steps in the PRMV register for the U axis. For details about how to obtain the number of circular interpolation steps, see the discussion of "circular interpolation with acceleration/deceleration" in the previous section. To write a start or stop command, make all the bits in SELx to SELu of the COMB1 register equal to "1." Any axis can be used to write "1." 9-8-10. Interpolation operation synchronized with PA/PB This function uses the PA/PB input signal (after magnification or division) instead of the internal clock. Any PA/PB input after the interpolation operation is complete will be ignored. 9-8-11. Operation during interpolation ♦ Acceleration/deceleration operations Acceleration and deceleration (linear and S-curve) can be used with Linear interpolation 1 and circular interpolation operations. Please note the following limitations. 1) Set the MSDP and MADJ in the PRMD register the same for all of the interpolated axes. 2) When MIPF = 1 and MSDP = 0 in the PRMD register, if the PRDP register is set to "-1" it will make a small deviation in the ramp down point. 3) During circular interpolation, the FH correction function will be disabled. - 83 - 4) When circular interpolation is selected with S-curve acceleration/deceleration, the PRUS and PRDS register values cannot be set to zero (auto). To control the ramp down point while using linear interpolation1, the PCL executes a comparison of RPLS and RSDC for the longest axis. The RSDC setting for any shorter axes will be invalid. However, if more than one axis has the same length and they are the longest axes, to specify a ramp down point manually you must enter the same value for all of the interpolated axes. To control the ramp down point while using circular interpolation, the PCL executes a comparison of CIC and RSDC on the control axis. Therefore, to specify a ramp down point manually, write to RSD on the control axis. ♦ Error stop If any of the axes stops with an error, all of the axes being interpolated will stop (SERR = 1). By reading the REST (error stop cause) register, you can determine which axis actually stopped with an error. ♦ SD input When SD input is enabled (MSDE (bit 8) in the RMD register is set to 1), and if the SD input turns ON either of the axes, both axes will decelerate or decelerate and stop. ♦ Idling control If any axis is in idling range, none of the axes being interpolated will accelerate. ♦ Correction function When phases are changed during circular interpolation, backlash correction and slip correction control cannot be used. ♦ Continuous interpolation The PCL can use the pre-register to make a continuous linear interpolation or circular interpolation. However, when the axes being interpolated change during a continuous interpolation, requires special care. An example of the settings for continuous interpolation using the pre-register is shown in section 1114-1, "Start triggered by a stop on another axis." - 84 - 10. Speed patterns 10-1. Speed patterns Speed pattern FL low speed operation f Continuous mode 1) Write an FL low speed start command (50h). Positioning operation mode 1) Write an FL low speed start command (50h). 2) Stop feeding by writing an immediate 2) Stop feeding when the positioning counter stop (49h) or deceleration stop reaches zero, or by writing an immediate (4Ah) command. stop (49h) or deceleration stop (4Ah) command. FL 1) 2) FH low speed operation f t 1) Write an FH low speed start command (51h). 1) Write an FH low speed start command (51h). 2) Stop feeding by writing an immediate 2) Stop feeding when the positioning counter reaches zero, or by writing an immediate stop command (49h). stop (49h) command. FH 1) 2) t * When the deceleration stop command (4Ah) is written to the register, the PCL starts deceleration. High speed operation 1) f 1) Write high speed start command 1 (52h). 1) Write high speed start command 1 (52h). FH 2) Start deceleration by writing a deceleration stop command (4Ah). 2) Start deceleration when a ramping-down point is reached or by writing a deceleration stop command (4Ah). FL 1) 2) High speed operation 2) f * When the deceleration stop command (49h) is written to the * When positioning with a high speed start register, the PCL immediately stops t command 1 (52h), the ramping-down point is fixed to the manual setting, * When idling pulses are added by regardless of the setting for MSDP (bit 13) setting IDL in RENV5 to a non-zero in the PRMD. If the ramping-down point value, after outputting idling pulses setting (PRDP) is zero, the axis will stop at FL speed, the PCL will accelerate immediately. to FH speed. 1) Write high speed command 2 (53h). 1) Write high speed start command 2 (53h). 2) Start deceleration by writing a deceleration stop command (4Ah). FH FL 1) 2) * When the deceleration stop command (49h) is written to the t register, the PCL starts deceleration. -85- 2) Start deceleration when a ramping-down point is reached or by writing a deceleration stop command (4Ah). * If the ramping-down point is set to manual (MSDP = 1 in the PRMD), and the rampingdown value (PRDP) is zero, the axis will stop immediately. 10-2. Speed pattern settings Specify the speed pattern using the registers (pre-registers) shown in the table below. If the next register setting is the same as the current value, there is no need to write to the register again. Pre-register Description Bit length setting range PRMV Positioning amount 28 PRFL PRFH PRUR PRDR PRMG PRDP PRUS PRDS Initial speed Operation speed Acceleration rate Deceleration rate Note 1 Speed magnification rate Ramping-down point S-curve acceleration range S-curve deceleration range 16 16 16 16 12 24 15 15 Setting range register -134,217,728 to 134,217,727 (8000000h) (7FFFFFFh) 1 to 65,535 (0FFFFh) 1 to 65,535 (0FFFFh) 1 to 65,535 (0FFFFh) 0 to 65,535 (0FFFFh) 2 to 4,095 (0FFFh) 0 to 16,777,215 (0FFFFFFh) 0 to 32,767 (7FFFh) 0 to 32,767 (7FFFh) RMV RFL RFH RUR RDR RMG RDP RUS RDS Note 1: If PRDR is set to zero, the deceleration rate will be the value set in the RUR. [Relative position of each register setting for acceleration and deceleration factors] ♦ PRFL: FL speed setting register (16-bit) Specify the speed for FL low speed operations and the start speed for high speed operations (acceleration/deceleration operations) in the range of 1 to 65,535 (0FFFFh). The speed will be calculated from the value in PRMG. Reference clock frequency [Hz] FL speed [pps] = PRFL x (RMG + 1) x 65536 ♦ PRFH: FH speed setting register (16-bit) Specify the speed for FH low speed operations and the start speed for high speed operations (acceleration/deceleration operations) in the range of 1 to 65,535 (0FFFFh). When used for high speed operations (acceleration/deceleration operations), specify a value larger than PRFL. The speed will be calculated from the value placed in RMG. Reference clock frequency [Hz] FH speed [pps] = PRFH x (RMG + 1) x 65536 -86- ♦ PRUR: Acceleration rate setting register (16-bit) Specify the acceleration characteristic for high speed operations (acceleration/deceleration operations), in the range of 1 to 65,535 (0FFFFh) Relationship between the value entered and the acceleration time will be as follows: 1) Linear acceleration (MSMD = 0 in the PRMD register) (PRFH - PRFL) x (PRUR + 1) x 4 Acceleration time [s] = Reference clock frequency [Hz] 2) S-curve without a linear range (MSMD=1 in the PRMD register and PRUS register =0) (PRFH - PRFL) x (PRUR + 1) x 8 Acceleration time [s] = Reference clock frequency [Hz] 3) S-curve with a linear range (MSMD=1 in the PRMD register and PRUS register >0) (PRFH - PRFL + 2 x PRUS) x (PRUR + 1) x 4 Acceleration time [s] = Reference clock frequency [Hz] ♦ PRDR: Deceleration rate setting register (16-bit) Normally, specify the deceleration characteristics for high speed operations (acceleration/deceleration operations) in the range of 1 to 65,535 (0FFFFh). Even if the ramping-down point is set to automatic (MSDP = 0 in the PRMD register), the value placed in the RDR register will be used as the deceleration rate. However, when PRDR = 0, the deceleration rate will be the value placed in the PRUR. When the ramping-down point is set to automatic, there are the following restrictions. While in linear interpolation 1 or circular interpolation operation, and when synthesized constant speed operation (MIPF = 1 in PRMD) is selected, make the deceleration time = the acceleration time. For other operations, arrange (deceleration time) ≤ acceleration time x 2. If setting otherwise, the axis may not decrease the speed to the specified FL speed when stopping. In this case, use a manual ramping-down point (MSDP = 1 in the RMD register). < When (deceleration time) (acceleration time x 2) using an automatic ramping-down point > <When (deceleration time) > (acceleration time x 2) using an automatic ramping-down point> The relationship between the value entered and the deceleration time is as follows. 1) Linear deceleration (MSMD = 0 in the PRMD register) (PRFH - PRFL) x (PRDR + 1) x 4 Deceleration time [s] = Reference clock frequency [Hz] -87- 2) S-curve deceleration without a linear range (MSMD=1 in the PRMD register and PRDS register = 0) (PRFH - PRFL) x (PRDR + 1) x 8 Deceleration time [s] = Reference clock frequency [Hz] 3) S-curve deceleration with a linear range (MSMD=1 in the PRMD register and PRDS register >0) (PRFH - PRFL + 2 x PRDS) x (PRDR + 1) x 4 Deceleration time [s] = Reference clock frequency [Hz] ♦ PRMG: Magnification rate register (12-bit) Specify the relationship between the PRFL and PRFH settings and the speed, in the range of 2 to 4,095 (0FFFh). As the magnification rate is increased, the speed setting units will tend to be approximations. Normally set the magnification rate as low as possible. The relationship between the value entered and the magnification rate is as follows. Reference clock frequency [Hz] Magnification rate = (PRMG + 1) x 65536 [Magnification rate setting example, when the reference clock =19.6608 MHz] (Output speed unit: pps) Setting 2999 (0BB7h) 1499 (5DBh) 599 (257h) 299 (12Bh) 149 (95h) Magnification rate 0.1 0.2 0.5 1 2 Output speed range 0.1 to 6,553.5 0.2 to 13,107.0 0.5 to 32,767.5 1 to 65,535 2 to 131,070 Setting 59 (3Bh) 29 (1Dh) 14 (0Eh) 5 (5h) 2 (2h) Magnification rate 5 10 20 50 100 Output speed range 5 to 327,675 10 to 655,350 20 to 1,310,700 50 to 3,276,750 100 to 6,553,500 ♦ PRDP: Ramping-down point register (24-bits) Specify the value used to determine the deceleration start point for positioning operations that include acceleration and deceleration. The meaning of the value specified in the PRDP changes with the "ramping-down point setting method", (MSDP) in the PRMD register. <When set to manual (MSDP=1 in the PRMD register)> Set the number of pulses at which to start deceleration, in the range of 0 to16,777,215 (0FFFFFFh). The optimum value for the ramping-down point can be calculated as shown in the equation below. 1) Linear deceleration (MSMD=0 of the PRMD register) 2 2 (PRFH - PRFL ) x (PRDR + 1) Optimum value [Number of pulses]= (PRMG + 1) x 32768 However, the optimum value for a triangle start, without changing the value in the PRFH register while turning OFF the FH correction function (MADJ = 1 in the PRMD register) will be calculated as shown the equation below. (When using idling control, modify the value for RMV in the equation below by deducting the number of idling pulses from the value placed in the RMV register. The number of idling pulses will be "1 to 6" when IDL = 2 to 7 in RENV5.) PRMV x (PRDR + 1) Optimum value [Number of pulses] = PRUR + PRDR + 2 2) S-curve deceleration without a linear range (MSMD=1 in the PRMD register and the PRDS register =0) 2 2 (PRFH - PRFL ) x (PRDR + 1) x 2 Optimum value [Number of pulses] = (PRMG + 1) x 32768 -88- 3) S-curve deceleration with a linear range (MSMD=1 in the PRMD register and the PRDS register >0) (PRFH + PRFL) x (PRFH - PRFL + 2 x PRDS) x (PRDR + 1) Optimum value [Number of pulses] = (PRMG + 1) x 32768 Start deceleration at the point when the (positioning counter value) (RDP set value). <When set to automatic (MSDP = 0 in the PRMD register)> This is an offset value for the automatically set ramping-down point. Set in the range of -8,388,608 (800000h) to 8,388,607 (7FFFFFFh). When the offset value is a positive number, the axis will start deceleration at an earlier stage and will feed at the FL speed after decelerating. When a negative number is entered, the deceleration start timing will be delayed. If the offset is not required, set to zero. When the value for the ramping-down point is smaller than the optimum value, the speed when stopping will be faster than the FL speed. On the other hand, if it is larger than the optimum value, the axis will feed at FL low speed after decelerating. ♦ PRUS: S-curve acceleration range register (15-bit) Specify the S-curve acceleration range for S-curve acceleration/deceleration operations in the range of 1 to 32,767 (7FFFh). The S-curve acceleration range SSU will be calculated from the value placed in PRMG. Reference clock frequency [Hz] SSU [pps] = PRUS x (PRMG + 1) x 65536 In other words, speeds between the FL speed and (FL speed + SSU), and between (FH speed - SSU) and the FH speed, will be S-curve acceleration operations. Intermediate speeds will use linear acceleration. However, if zero is specified, "(PRFH - PRFL)/2" will be used for internal calculations, and the operation will be an S-curve acceleration without a linear component. ♦ PRDS: S-curve deceleration range setting register (15-bit) Specify the S-curve deceleration range for S-curve acceleration/deceleration operations in the range of 1 to 32,767 (7FFFh). The S-curve acceleration range SSD will be calculated from the value placed in PRMG. Reference clock frequency [Hz] SSD [pps] = PRDS x (PRMG + 1) x 65536 In other words, speeds between the FL speed and (FL speed + SSD), and between (FH speed - SSD) and the FH speed, will be S-curve deceleration operations. Intermediate speeds will use linear deceleration. However, if zero is specified, "(PRFH - PRFL)/2" will be used for internal calculations, and the operation will be an S-curve deceleration without a linear component. -89- 10-3. Manual FH correction When the FH correction function is turned ON (MADJ = 0 in the PRMD register), and when the feed amount is too small for a normal acceleration and deceleration operation, the LSI will automatically lower the FH speed to eliminate triangle driving. However, if values in the PRUR and PRDR registers are set so that the (deceleration time) > (acceleration time x 2), do not use the FH correction function. In order to eliminate triangle driving without using the FH correction function (MADJ = 1 in the PRMD register), lower the FH speed before starting the acceleration/deceleration operation. When using idling control, enter a value for PRMV in the equation below after deducting the number of idling pulses. The number of idling pulses will be 1 to 6 when IDL = 2 to 7 in RENV5. pps [FH correction function] sec Automatic correction of the maximum speed for changing the feed amount. -90- < To execute FH correction manually> 1) Linear acceleration/deceleration speed (MSMD=0 in the PRMD register) 2 2 (PRFH - PRFL ) x (PRUR + PRDR + 2) PRMV (PRMG + 1) x 32768 (PRMG + 1) x 32768 x PRMV 2 + PRFL PRUR + PRDR + 2 PRFH 2) S-curve acceleration without linear acceleration (MSMD=1 in the PRMD and PRDS registers = 0) 2 2 (PRFH - PRFL ) x (PRUR + PRDR + 2) x 2 When PRMV (PRMG + 1) x 32768 PRFH (PRMG + 1) x 32768 x PRMV 2 + PRFL (PRUR + PRDR + 2) x 2 3) S-curve acceleration/deceleration with linear acceleration/deceleration (MSMD = 1 in the PRMD register and the PRUS register > 0, PRDS register > 0) (3)-1. When PRUS = PRDS (i) Set up a small linear acceleration range (PRFH + PRFL) x (PRFH - PRFL + 2 x PRUS) x (PRUR + PRDR + 2) PRMV (PRMG + 1) x 32768 PRMV > and (PRUS + PRFL) x PRUS x (PRUR + PRDR + 2) x 8 (PRMG + 1) x 32768 2 PRFH - PRSU + (PRUS - PRFL) + (PRMG + 1) x 32768 x PRMV (PRUR + PRDR + 2) (ii) Eliminate the linear acceleration/deceleration range (PRUS + PRFL) x PRUS x (PRUR + PRDR + 2) x 8 PRMV (PRMG + 1) x 32768 Change to S-curve acceleration/deceleration without a linear acceleration/deceleration range (PRUS = 0, PRDS = 0), PRFH (PRMG + 1) x 32768 x PRMV 2 + PRFL (PRUR + PRDR + 2) x 2 PRMV: Positioning amount PRFL: Initial speed PRFH: Operation speed PRUR: Operation speed acceleration rate PRDR: Deceleration rate PRMG: Speed magnification rate PRUS: S-curve acceleration range PRDS: S-curve deceleration range -91- (3)-2. When PRUS < PRDS (i) Set up a small linear acceleration/deceleration range When (PRFH+PRFL) x {(PRFH-PRFL) x (PRUR + PRDR + 2) + 2 x PRUS x (PRUR+1) + 2 x PRDS x (PRDR + 1)} PRMV (PRMG + 1) x 32768 and PRMV > (PRDS+PRFL) x {PRDS x (PRUR + 2 x PRDR + 3) + PRUS x (PRUR + 1)} x 4 (PRMG + 1) x 32768 PRFH -A + A + B PRUR + PRDR + 2 , 2 However, A = PRUS x (PRUR + 1) + PRDS x (PRDR + 1) 2 B= {(PRMG + 1) x 32768 x PRMV - 2 x A x PRFL + (PRUR + PRDR + 2) x PRFL } x (PRUR + PRDR + 2) (ii) Eliminate the linear acceleration/deceleration range and set up a small linear acceleration section. When (PRDS + PRFL) x {PRDS x (PRUR + 2 x PRDR + 3)} + PRUS x (PRUR +1 )} x 4 PRMV and (PRMG + 1) x 32768 PRMV > (PRUS + PRFL) x PRUS x (PRUR + PRDR + 2) x 8 , (PRMG + 1) x 32768 Change to S-curve acceleration/deceleration without any linear acceleration/deceleration (PRUS>0, PRDS=0) PRFH -A + A2 + B PRUR + 2 x PRDR + 3 However, A = PRUS x (PRUR + 1), 2 B= {(PRMG + 1) x 32768 x PRMV - 2 x A x PRFL + (PRUR + 2 x PRDR + 3) x PRFL } x (PRUR + 2 x PRDR + 3) (iii) Eliminate the linear acceleration/deceleration range When PRMV (PRUS + PRFL) x PRUS x (PRUR + PRDR + 2) x 8 (PRMG + 1) x 32768 Change to S-curve acceleration/deceleration without any linear acceleration/deceleration (PRUS=0, PRDS=0), PRFH (PRMG + 1) x 32768 x PRMV 2 + PRFL (PRUR + PRDR + 2) x 2 PRMV: Positioning amount PRUR: Operation speed acceleration rate PRUS: S-curve acceleration range PRFL: Initial speed PRFH: Operation speed PRDR: Deceleration rate PRMG: Speed magnification rate PRDS: S-curve deceleration range -92- (3)-3. When PRUS>PRDS (i) Set up a small linear acceleration/deceleration range When (PRFH + RFL) x {(PRFH - PRFL) x (PRUR + PRDR + 2) + 2 x PRUS x (PRUR + 1) + 2 x PRDS x (PRDR + 1)} PRMV (PRMG +1) x 32768 and (PRUS + PRFL) x {PRUS x (2 x PRUR + PRDR + 3) + PRDS x (PRDR + 1) x 4 , (PRMG + 1) x 32768 PRMV > 2 PRFH -A + A + B PRUR + PRDR + 2 However, A = PRUS x (PRUR + 1) + PRDS x (PRDR + 1), 2 B= {(PRMG + 1) x 32768 x PRMV - 2 x A x PRFL + (PRUR + PRDR + 2) x PRFL } x (PRUR + PRDR + 2) (ii) Eliminate the linear acceleration section and set up a small linear deceleration range. When (PRUS + PRFL) x {PRUS x (2 x PRUR + PRDR + 3) + PRDS x (PRDR + 1)} x 4 PRMV (PRMG + 1) x 32768 PRMV > and (PRDS + PRFL) x PRDS x (PRUR + PRDR + 2) x 8 , (PRMG + 1) x 32768 Change to S-curve acceleration/deceleration without any linear acceleration (PRUS = 0, PRDS > 0) PRFH -A + A2 + B 2 x PRUR+ PRDR + 3 However, A = PRDS x (PRDR + 1), 2 B= {(PRMG + 1) x 32768 x PRMV - 2 x A x PRFL + (2 x PRUR + PRDR + 3) x PRFL } x (2 x PRUR + PRDR + 3) (iii) Eliminate the linear acceleration/deceleration range When PRMV (PRDS + PRFL) x PRDS x (PRUR + PRDR + 2) x 8 (PRMG + 1) x 32768 Change to S-curve acceleration/deceleration without any linear acceleration/deceleration (PRUS = 0, PRDS = 0), PRFH (PRMG + 1) x 32768 x PRMV 2 + PRFL (PRUR + PRDR + 2) x2 PRMV: Positioning amount PRFL: Initial speed PRFH: Operation speed PRUR: Operation speed acceleration rate PRDR: Deceleration rate PRMG: Speed magnification rate PRUS: S-curve acceleration range PRDS: S-curve deceleration range -93- 10-4. Example of setting up an acceleration/deceleration speed pattern Ex. Reference clock = 19.6608 MHz When the start speed =10 pps, the operation speed =100 kpps, and the accel/decel time = 300 msec, 1) Select the 2x mode for multiplier rate in order to get 100 kpps output PRMG = 149 (95h) 2) Since the 2x mode is selected to get an operation speed 100 kpps, PRFH = 50000 (C350h) 3) In order to set a start speed of 10 pps, the rate magnification is set to the 2x mode. PRFL = 5 (0005h) 4) In order to make the acceleration/deceleration time 300 msec, set PRUR = 28,494, from the equation for the acceleration time and the RUR value. (PRFH - PRFL) x (PRUR + 1) x 4 Acceleration time [s] = Reference clock frequency [Hz] 0.3 = (50000 - 5) x (PRUR + 1) x 4 19.6608 x 106 PRUR = 28.494 However, since only integers can be entered for PRUR, use 28 or 29. The actual acceleration/deceleration time will be 295 msec if PRUR = 28, or 305 msec if PRUR = 29. An example of the speed pattern when PRUR = 29 -94- 10-5. Changing speed patterns while in operation By changing the RFH, RUR, RDR, RUS, or RDS registers during operation, the speed and acceleration can be changed on the fly. However, if the ramping-down point was set to automatic (MSDP = 0 in the RDM register) for the positioning mode, do not change the values for RFL, RUR, RDR, RUS, or RDS. The automatic ramping-down point function will not work correctly. An example of changing the speed pattern by changing the speed, during a linear acceleration/deceleration operation Speed 2) 3) 1) Time 1) Use a small RFH while accelerating or decelerating the axis until it reaches the correct speed. 2), 3) Change RFH after the acceleration/deceleration is complete. The axis will continue accelerating or decelerating until it reaches the new speed. An example of changing the speed pattern by changing the speed during S-curve acceleration/deceleration operation Speed 4) 5) 1) 2) 3) Time 1) Use a small RFH and if ((change speed) < (speed before change)) and the axis will accelerate/decelerate using an S-curve until it reaches the correct speed. 5) Use a small RFH and if ((change speed) (speed before change)) and the axis will accelerate/decelerate without changing the S-curve's characteristic until it reaches the correct speed. 4) Use a large RFH while accelerating and the axis will accelerate to the original speed entered without changing the S-curve's characteristic. Then it will accelerate again until it reaches the newly set speed. 2), 3) If RFH is changed after the acceleration/deceleration is complete, the axis will accelerate/decelerate using an S-curve until it reaches the correct speed. -95- 11. Description of the Functions 11-1. Reset After turning ON the power, make sure to reset the LSI before beginning to use it. To reset the LSI, hold the terminal LOW while supplying at least 8 cycles of a reference clock signal. After a reset, the various portions of the LSI will be configured as follows. Item Internal registers, pre-register Control command buffer Axis assignment buffer Input/output buffer terminal terminal terminal D0 to D7 terminals D8 to D15 terminals P0n to P7n terminals terminal terminal OUTn terminal DIRn terminal ERCn terminal terminal Reset status (initial status) n = x, y, z, u 0 0 0 0 HIGH HIGH HIGH High Z (impedance) High Z (impedance) Input terminal HIGH HIGH HIGH HIGH HIGH HIGH - 96 - 11-2. Position override This LSI can override (change) the target position freely during operation. There are two methods for overriding the target position. 11-2-1. Target position override 1 By rewriting the target position data (RMV register value), the target position can be changed. The starting position is used as a reference to change target position. f 1) If the new target position is further away from the original target position during acceleration or low speed operation, the axis will maintain the operation using the same speed pattern and it will complete the positioning operation at the position specified in the new data (new RMV value). Further away 2) If the new target position is further away from the original target position during deceleration, the axis will accelerate from the current position to FH speed and complete the positioning operation at the position specified in the new data (new RMV value). Assume that the current speed is Fu, and when RFL = Fu, a curve of next acceleration will be equal to a normal acceleration curve. 3) If the axis has already passed over the new target position, or the target position is changed to a position that is closer than the original position during deceleration, movement on the axis will decelerate and stop. Then, the movement will reverse and complete the positioning operation at the position specified in the new data (new RMV value). f f Further away Already passed position The axis accelerates/decelerates only when starting in high speed. The target position data (RMV register value) can be rewritten any number of times until the positioning operation is complete. Note1: If the ramping-down point is set to automatic and the (deceleration time) > (acceleration time x 2), it may be the case that the axis cannot reduce the speed to the FL level, as shown below. In this case, if the target position is set closer than original position and the axis is decelerating, the axis will decelerate along the deceleration curve to the new override position, and then slow to the FL speed and finally stop. Then it will start moving to the new position. Therefore, the axis will overrun the original target position during deceleration (shaded area). Speed Target position change FH Normally, the PCL stops feeding without decelerating to FL speed. When an overrride is specified, the PCL will decelerate to FL speed. FL Time Acceleration Deceleration To avoid creating an overrun condition, make sure that the deceleration time is less than two times the acceleration time, or if the deceleration time is more than double the acceleration time, make the ramping-down point a manual setting. Note 2: The position override is only valid while feeding. When the PCL receives an override command just a little before stopping a feed, it may not respond to the override command. For this reason, check SEOR in the main status after sending an override command. If the override is ignored, the SEOR will become "1." - 97 - The PCL will set SEOR to "1" when it receives a command in the RMV register (90h) while feeding is stopped, to allow the override command to be evaluated. Therefore, if the command is written to the RMV register while stopped, before feeding starts, the SEOR will also become "1." When the override command is ignored, after writing the RMV write command (90h), the PCL will set SEOR to "1" within five CLK cycles. After reading the MSTS, the PCL will set SEOR to "0" within three CLK cycles. Note 3: A Position Override 1 cannot be executed while performing an interpolation operation. 11-2-2. Target position override 2 (PCS signal) By making MPCS in the PRMD (operation mode) register "1," the PCL will perform positioning operations for the amount specified in the PRMV register, based on the timing of this command after the operation start (after it starts outputting instruction pulses) or on the "ON" timing of the PCS input signal. A PCS input signal can change the input logic. The PCS terminal status can be monitored using the RSTS register (extension status). Setting pulse control using the PCS input <Set MPCS (bit 14) in PRMD> 1: Positioning for the number of pulses stored in the PRMV, starting from the time at which the PCS input signal is turned ON. [PRMD] (WRITE) 15 8 - n - - - - - - Setting the PCS input logic <Set PCSL (bit 24) in RENV1> 0: Negative logic 1: Positive logic [RENV1] (WRITE) 31 24 - - - - - - - n Reading the PCS signal < SPCS (bit 8) in MRSTS> 0: Turn OFF PCS 1: Turn ON PCS [RSTS] (READ) 15 8 - - - - - - - n PCS substitution input <STAON: Operation command> Perform processes that are identical to those performed by supplying a PCS signal. [Operation command] 28h Note: A Position Override 2 cannot be executed while performing an interpolation operation. - 98 - 11-3. Output pulse control 11-3-1. Output pulse mode There are four types of common command pulse output modes and two types of 2-pulse modes. Common pulse mode: Outputs operation pulses from the OUT terminal and outputs the direction signal from the DIR terminal. 2-pulse mode: Outputs positive direction operation pulses from the OUT terminal, and outputs negative direction operation pulses from the DIR terminal. The output mode for command pulses is set in PMD (bits 0 to 2) in RENV1 (environment setting 1). If motor drivers using the common pulse mode need a lag time (since the direction signal changes, until receiving a command pulse), use a direction change timer. When DTMP (bit 28) in the RENV1 (environment setting 1) is set to 0, the operation can be delayed for one direction change timer unit (0.2 msec), after changing the direction identification signal. Setting the pulse output mode <Set PMD0 to 2 (bits 0 to 2) in RENV1> When feeding in the When feeding in the PMD0 positive direction negative direction to 2 OUT output DIR output OUT output DIR output 000 High Low 001 High Low 010 Low High 011 Low High 100 High High 111 Low Low Setting the direction change timer (0.2 msec) function <Set DTMF (bit 28) in RENV1> 0: ON 1: OFF - 99 - [RENV1] (WRITE) 7 0 - - - - - n n n [RENV1] (WRITE) 31 24 - - - n - - - - 11-3-2. Control the output pulse width and operation complete timing In order to increase the stopping speed, this LSI controls the output pulse width. When the output pulse speed is slower than 1/8192 of reference clock (approx. 2.4 Kpps when CLK = 19.6608 MHz), the pulse width is constant and is 4096 cycles of the reference clock (approx. 200 µsec when CLK = 19.6608 MHz). For faster pulse speeds than this, the duty cycle is kept constant (approx. 50%). By setting PDTC (bit 13) in the RENV1 register (environment setting 1), the output pulse width can be set to make a constant duty cycle (50%). Also, when setting METM (operation completion timing setting) in the PRMD register (operation mode), the operation complete timing can be changed. 1) When METM = 0 (the point at which the output frequency cycle is complete) in the PRMD register Output pulse frequency 10xT CLK OUT 1st pulse of the next operation Last pulse BSY 2) When METM = 1 (when the output pulse is OFF) in the PRMD register When set to "complete when the output pulse is OFF," the time interval "Min" from the last pulse until the next starting pulse output will be TMIN = 15 x TCLK. (TCLK: Reference clock frequency) Setting the operation complete timing <Set METM (bit 12) in PRMD> 0: At the end of a cycle of a particular output frequency 1: Complete when the output pulse turns OFF. [RMD] (WRITE) 15 8 - - - n - - - - Setting the output pulse width <Set PDTC (bit 31) in RENV1> 0: Automatically change between a constant output pulse and a constant duty cycle (approx. 50%) in accord with variations in speed. 1: Keep the output pulse width at a constant duty cycle (approx. 50%). [RENV1] (WRITE) 31 24 n - - - - - - - - 100 - 11-4. Idling control When starting an acceleration or a deceleration operation, it can be started after the output of a few pulses at FL speed (idling output). Set the number of pulses for idling in IDL of the RENV5 register (environment setting 5). If you will not be using this function, enter a value "n" of 0 or 1. The LSI will start the acceleration at the same time it begins outputting pulses. Therefore, the start speed obtained from an initial 2-pulse frequency will be faster than the FL speed. To use this function, enter a value "n" of 2 to 7. The LSI will start the acceleration by beginning its output on the "n" th pulse. Therefore, the start speed will be the FL speed and the FL speed can be set to start automatically at upper speed limit. If this function is used with the positioning mode, the total feed amount will not change. [Setting idling pulses and the acceleration start timing] BSY When n = 0 OUT 1 2 3 FUP Start the acceleration from the 1st pulse When n = 1 OUT 1 2 3 FUP Start the acceleration from the 1st pulse FL speed cycle When n = 3 OUT 1 2 3 FUP Start the acceleration from the 3rd pulse Set the number of idling pulses <Set IDL0 to 2 (bits 8 to 10) in RENV5> Specify the number of idling pulses, from 0 to 7. Start accelerating at FL speed after outputting the specified number of pulses. [RENV5] (WRITE) 15 8 - - - - - n n n Read the idling control counter value < IDC0 to 2 (bits 20 to 22) in RSPD> Read the idling control counter. [RSPD] (READ) 23 16 0 n n n - - - Note: While setting the number of idling pulses, when you write a High-Speed Start 1 command (52h or 56h), the PCL will accelerate to FH speed after outputting the specified number of idling pulses at FL speed. Then the operation will be the same as the High-Speed Start 2 command. - 101 - 11-5. Mechanical external input control 11-5-1. +EL, -EL signal When an end limit signal (a +EL signal when feeding in the + direction) in the feed direction turns ON while operating, the axis will stop immediately or decelerate and stop. After stopping, even if the EL signal is turned OFF, the axis will remain stopped. For safety, keep the EL signal ON until the axis reaches the end of the stroke. If the EL signal is ON when writing a start command, the axis cannot start moving in the direction of the particular EL signal that is ON. By setting ELM in the RENV1 (environment setting 1) register, the stopping pattern for use when the EL signal is turned ON can be set to immediate stop or deceleration stop (high speed start only). The minimum pulse width of the EL signal is 80 reference clock cycles (4 µsec) when the input filter is ON. When the input filter is turned OFF, the minimum pulse width is two reference clock cycles (0.1 µsec). The EL signal can be monitored by reading SSTSW (sub status). By reading the REST register, you can check for an error interrupt caused by the EL signal turning ON. When in the timer mode, this signal is ignored. Even in this case, the EL signal can be monitored by reading SSTSW (sub status). The input logic of the EL signal can be set for each axis using the ELL input terminal. Set the input logic of the ±EL signal <ELL input terminal> L: Positive logic input H: Negative logic input Stop method to when the ±EL signal turns ON <Set ELM (bit 3) in RENV1> 0: Immediate stop by turning ON the ±EL signal 1: Deceleration stop by turning ON the ±EL signal [RENV1] (WRITE) 7 0 - - - - n - - - Reading the ±EL signal <SPEL (bit 12), SMEL (bit 13) in SSTSW> SPEL = 0:Turn OFF the +EL signal SPEL = 1: Turn ON the +EL signal SMEL = 0:Turn OFF the -EL signal SMEL = 1: Turn ON the -EL signal [SSTSW] (READ) 15 8 - - n n - - - Reading the stop cause when the ±EL signal turns on <ESPL (bit 5), ESML (bit 6) in [REST] (READ) 7 0 REST> - n n - - - - ESPL = 1: Stop by turning ON the +EL signal ESML = 1: Stop by turning ON the -EL signal Setting the ±EL input filter <Set FLTR (bit 26) in RENV1> [RENV1] 1: Apply a filter to the ±EL input (WRITE) Apply a filter and any signals shorter than 4 µsec pulse width are ignored. 27 20 - - - - - n - Note 1: Operation after turning ON the EL signal may be different for the zero return operation (9-5-1), the zero search operation (9-5-3), and the EL or SL operation mode (9-6). See the description of each operation mode. 11-5-2. SD signal If the SD signal input is disabled by setting MSDE in the PRMD register (operation mode), the SD signal will be ignored. If the SD signal is enabled and the SD signal is turned ON while in operation, the axis will: 1) decelerate, 2) latch and decelerate, 3) decelerate and stop, or 4) latch and perform a deceleration stop, according to the setting of SDM and SDLT in the RENV1 register (environment setting 1). 1) Deceleration < SDM (bit 4) = 0, SDLT (bit 5) = 0 in RENV1 register> - While feeding at low speed, the SD signal is ignored. While in high speed operation the axis decelerates to the FL speed when the SD signal is turned ON. After decelerating, or while decelerating, if the SD signal turns OFF, the axis will accelerate to the FH speed. - If the SD signal is turned ON when the high speed command is written, the axis will operate at FL speed. When the SD signal is turned OFF, the axis will accelerate to FH speed. - 102 - [FL low speed operation] [FH low speed operation] [High speed operation] 2) Latch and decelerate <SDM (bit 4) = 0, SDLT (bit 5) = 1 in RENV1 register> - While feeding at low speed, the SD signal is ignored. While in high speed operation, decelerate to FL speed by turning the SD signal ON. Even if the SD signal is turned OFF after decelerating or while decelerating, the axis will continue moving at FL speed and will not accelerate to FH speed. - If the SD signal is turned ON while writing a high speed command, the axis will feed at FL speed. Even if the SD signal is turned OFF, the axis will not accelerate to FH speed. [FL low speed operation] [FH low speed operation] [High speed operation] 3) Deceleration stop <SDM (bit 4) = 1, SDLT (bit 5) = 0 in RENV1 register> - If the SD signal is turned ON while in low speed operation, the axis will stop. While in high speed operation, the axis will decelerate to FL speed when the SD signal is turned ON, and then stop. If the SD signal is turned OFF during deceleration, the axis will accelerate to FH speed. - If the SD signal is turned ON after writing a start command, the axis will complete its operation without another start. - When stopped, the axis will output an signal. [FL low speed operation] [FH low speed operation] [High speed operation] - 103 - 4) Latched, deceleration stop <SDM (bit 4) = 1, SDLT (bit 5)=1 in RENV1> - If the SD signal is turned ON while in low speed operation, the axis will stop. If the SD signal is turned ON while in high speed operation, the axis will decelerate to FL speed and then stop. Even if the SD signal is turned OFF during deceleration, the axis will not accelerate. - If the SD signal is turned ON while writing a start command, the axis will not start moving and the operation will not be completed. - While stopped, the LSI outputs an signal. [FL low speed operation] [FH low speed operation] [High speed operation] The input logic of the SD signal can be changed. If the latched input is set to accept input from the SD signal, and if the SD signal is OFF at the next start, the latch will be reset. The latch is also reset when the latch input is set to zero. The minimum pulse width of the SD signal is 80 reference clock cycles (4.0 µsec) when the input filter is ON. When the input filter is turned OFF, the minimum pulse width is two reference clock cycles (0.1 µsec). (When CLK = 19.6608 MHz.) The latch signal of the SD signal can be monitored by reading SSTSW (sub status). The SD signal terminal status can be monitored by reading RSTS (extension status). By reading the REST register, you can check for an error interrupt caused by the SD signal turning ON. [RMD] (WRITE) Enable/disable SD signal input <Set MSDE (bit 8) in PRMD> 15 8 0: Enable SD signal input - - - - - - - n 1: Disable SD signal input [RENV1] (WRITE) Input logic of the SD signal <Set SDL(bit 6) in RENV1> 7 0 0: Negative logic - n - - - - - 1: Positive logic Set the operation pattern when the SD signal is turned ON <Set SDM (bit 4) in [RENV1] (WRITE) 7 0 RENV1> - - - n - - - - 0: Decelerates on receiving the SD signal and feeds at FL low speed 1: Decelerates and stops on receiving the SD signal [RENV1] (WRITE) Select the SD signal input type <Set SDLT (bit 5) in RENV1> 7 0 0: Level input 1: Latch input - - n - - - - To release the latch, turn OFF the SD input when next start command is written or select Level input. Reading the latch status of the SD signal <SSD (bit 15) in SSTSW> [SSTSW] (READ) 15 8 0: The SD latch signal is OFF n - - - - - 1: The SD latch signal is ON Reading the SD signal < SDIN (bit 15) in the RSTS register> [RSTS] (READ) 15 8 0: The SD signal is OFF n - - - - - 1: The SD signal is ON [REST] (READ) Reading the cause of an when stopped by the SD signal <ESSD (bit 10) in 15 8 RESET> 1: Deceleration stop caused by the SD signal turning ON - - - - 0 n - Apply an input filter to SD <Set FLTR (bit 26) in RENV1> [RENV1] (WRITE) 31 24 1: Apply a filter to the SD input By applying a filter, signals with a pulse width of 4 µsec or less will be - - - - - n - ignored. - 104 - 11-5-3. ORG, EZ signals These signals are enabled in the zero return modes (zero return, leave zero position, and zero position search) and in the EZ count operation modes. Specify the operation mode and the operation direction using the PRMD register (operation mode). Since the ORG signal input is latched internally, there is no need to keep the external signal ON. The ORG latch signal is reset when stopped. The minimum pulse width of the ORG signal is 80 reference clock cycles (4 µsec) when the input filter is ON. When the input filter is turned OFF, the minimum pulse width is two reference clock cycle (0.1 µsec). (When CLK = 19.6608 MHz.) The input logic of the ORG signal and EZ signal can be changed using the RENV1 register (environment setting 1). The ORG terminal status can be monitored by reading SSTSW (sub status). The EZ terminal status can be monitored by reading the RSTS register (extension status). For details about the zero return operation modes, see 9-5, "Zero position operation mode." ORG signal and EZ signal timing (i) When t 2 x TCLK, counts. (ii) When TCLK < t < 2 x TCLK, counting is undetermined. (iii) When t TCLK, do not count. TCLK: Reference clock frequency ORG EZ t Enabling the ORG and EZ signals <Set MOD (bits 0 to 6) in RMD> 001 0000: Zero return in the positive direction 001 0010: Leave zero position in the positive direction 001 0101: Zero position search in the positive direction 010 0100: EZ counting in the positive direction 001 1000: Zero return in the negative direction 001 1010: Leave zero position in the negative direction 001 1101: Zero position search in the negative direction 010 1100: EZ count operation in the negative direction Set the zero return method <Set ORM0 to 3 (bits 0 to 3) in RENV3> See the RENV3 register description [RMD] (WRITE) 7 0 0 n n n n n n n [RENV3] (WRITE) 7 0 - - - - n n n n Set the input logic for the ORG signal <Set ORGL (bit 7) in RENV1> 0: Negative logic 1: Positive logic [RENV1] (WRITE) 7 0 n - - - - - - - Read the ORG signal <SORG (bit 14) in SSTSW> 0: The ORG signal is OFF 1: The ORG signal is ON [SSTSW] (READ) 15 8 - n - - - - - - Set the EZ count number <Set EZD0 to 3 (bits 4 to 7) in RENV3> Set the zero return completion condition and the EZ count number for counting. Specify the value (the number to count to ñ 1) in EZD0 to 3. The setting range is 0 to 15. Specify the input logic of the EZ signal <Set EZL (bit 23) in RENV2> 0: Falling edge 1: Rising edge [RENV3] (WRITE) 7 0 n n n n - - - - Read the EZ signal <SEZ (bit 10) in RSTS> 0: The EZ signal is OFF 1: The EZ signal is ON [RENV2] (WRITE) 23 16 n - - - - - - [RSTS] (READ) 15 8 - - - - - n - Apply an input filter to ORG <Set FLTR (bit 26) in RENV1> 1: Apply a filter to the ORG input By applying a filter, signals with a pulse width of 4 µsec or less will be ignored. [RENV1] (WRITE) 31 24 - - - - - n - - - 105 - 11-6. Servomotor I/F (Case in digital servo) 11-6-1. INP signal The pulse strings input accepting servo driver systems have a deflection counter to count the difference between command pulse inputs and feedback pulse inputs. The driver controls to adjust the difference to zero. In other words, the effective function of servomotors is to delete command pulses and, even after the command pulses stop, the servomotor systems keep feeding until the count in the deflection counter reaches zero. This LSI can receive a positioning complete signal (INP signal) from a servo driver in place of the pulse output complete timing, to determine when an operation is complete. When the INP signal input is used to indicate the completion status of an operation, the signal when an operation is complete, the main status (bits 0 to 5 of the MSECTSW, stop condition), and the extension status (CND0 to 3, operation status) will also change when the INP signal is input. The input logic of the INP signal can be changed. The minimum pulse width of the INP signal is 80 reference clock cycles (4 µsec) when the input filter is ON. If the input filter is OFF, the minimum pulse width will be 2 reference clock cycles (0.1 µsec). (When CLK = 19.6608 MHz) If the INP signal is already ON when the PCL is finished outputting pulses, it treats the operation as complete, without any delay. The INP signal can be monitored by reading the RSTS register (extension status). Set the operation complete delay using the INP signal <Set MINP (bit 9) in PRMD> 0: No operation complete delay waiting for the INP signal. 1: Operation complete (status, ) delay until the INP signal turns ON. Input logic of the INP signal <Set INPL (bit 22) in RENV1> 0: Negative logic 1: Positive logic Reading the INP signal <SINP (bit 16) in RSTS> 0: The INP signal is OFF 1: The INP signal is ON [RENV1] (WRITE) 23 16 - n - - - - - - Set the INP input filter <FLTR (bit 26) in RENV1> 1: Apply a filter to the INP input. By applying a filter, pulses less than 4 µsec in width are ignored. [RENV1] (WRITE) 31 24 - - - - - n - - - 106 - [RMD] (WRITE) 15 8 - - - - - - n - [RSTS] (READ) 23 16 0 0 0 0 0 0 0 n 11-6-2. ERC signal A servomotor delays the stop until the deflection counter in the driver reaches zero, even after command pulses have stopped being delivered. In order to stop the servomotor immediately, the deflection counter in the servo driver must be cleared. This LSI can output a signal to clear the deflection counter in the servo driver. This signal is referred to as an "ERC signal." The ERC signal is output as one shot signal or a logic level signal. The output type can be selected by setting the RENV1 register (environment setting 1). If an interval is required for the servo driver to recover after turning OFF the ERC signal (HIGH) before it can receive new command pulses, the ERC signal OFF timer can be selected by setting the RENV1 register. In order to output an ERC signal at the completion of a zero return operation, set EROR (bit 11) = 1 in the RENV1 register (environment setting 1) to make the ERC signal an automatic output. For details about ERC signal output timing, see the timing waveform in section 9-5-1, "Zero return operation." In order to output an ERC signal for an immediate stop based on the EL signal, ALM signal, or signal input, or on the emergency stop command (05h), set EROE (bit 10) = 1 in the RENV1 register, and set automatic output for the ERC signal. (In the case of a deceleration stop, the ERC signal cannot be output, even when set for automatic output.) The ERC signal can be output by writing an ERC output command (24h). The output logic of the ERC signal can be changed by setting the RENV1 register. Read the RSTS (extension status) register to monitor the ERC signal. Emergency stop command <CMEMG: Operation command> Output an ERC signal [Operationcommand] ERC signal output command <ERCOUT: Control command> Turn ON the ERC signal [Control command] ERC signal output reset command <ERCRST: Control command> Turn OFF the ERC signal [Control command] Set automatic output for the ERC signal <Set EROE (bit 10) in RENV1> input. 1: Does not output an ERC signal when stopped by EL, ALM, or 1: Automatically outputs an ERC signal when stopped by EL, ALM, or input. Set automatic output for the ERC signal <Set EROR (bit 11) in RENV1> 0: Does not output an ERC signal at the completion of a zero return operation. 1: Automatically outputs an ERC signal at the completion of a zero return operation. [RENV1] (WRITE) 15 8 - - - - - n - - - 107 - 05h 24h 25h [RENV1] (WRITE) 15 8 - - - - n - - - Set the ERC signal output width <Set EPW0 to 2 (bits 12 to 14) in RENV1> 000: 12 µsec 100: 13 msec 001: 102 µsec 101: 52 msec 010: 408 µsec 110: 104 msec 011: 1.6 msec 111: Logic level output Select output logic for the ERC signal <Set ERCL (bit 15) in RENV1> 0: Negative logic 1: Positive logic Specify the ERC signal OFF timer time <Set ETW0 to 1 (bits 16 to 17) in RENV1> 00: 0 µsec 10: 1.6 msec 01: 12 µsec 11: 104 msec Specify the ERC signal OFF timer time <Set ETW0 to 1 (bits 16 to 17) in RENV1> 00: 0 µsec 10: 1.6 msec 01: 12 µsec 11: 104 msec Read the ERC signal <SERCR (bit 9) in STS> 0: The ERC signal is OFF 1: The ERC signal is ON [RENV1] (WRITE) 15 8 - n n n - - - [RENV1] (WRITE) 15 8 n - - - - - - [RENV1] (WRITE) 23 16 - - - - - - n n [RENV1] (WRITE) 23 16 - - - - - - n n [RSTS] (READ) 15 8 0 - - - - - n - 11-6-3. ALM signals Input alarm (ALM) signal. When the ALM signal turns ON while in operation, the axis will stop immediately or decelerate and stop. To stop using deceleration, keep the ALM input ON until the axis stops operation. However, the axis only decelerates and stops on an ALM signal if it was started with a high speed start. If the ALM signal is ON when a start command is written, the LSI will not output any pulses. The minimum pulse width of the ALM signal is 80 reference clock cycles (4 µsec) if the input filter is ON. If the input filter is OFF, the minimum pulse width is 2 reference clock cycles (0.1 µsec). (When CLK = 19.6608 HMz.) The input logic of the ALM signal can be changed. The signal status of the ALM signal can be monitored by reading SSTSW (sub status). [RENV1] (WRITE) Stop method when the ALM signal is ON <Set ALMM (bit 8) in RENV1> 15 8 0: Stop immediately when the ALM signal is turned ON - - - - - - - n 1: Deceleration stop (high speed start only) when the ALM signal is turned ON [RENV1] (WRITE) Input logic setting of the ALM signal <Set ALML (bit 9) in RENV1> 15 8 0: Negative logic - - - - - - n 1: Positive logic Read the ALM signal <SALM (bit 11) in SSTSW> 0: The ALM signal is OFF 1: The ALM signal is ON [SSTSW] (READ) 15 8 - - - - n - - - Reading the cause of a stop when the ALM signal is turned ON <ESAL (bit 7) in RESET> 1: Stop due to the ALM signal being turned ON [REST] (READ) 7 0 n - - - - - - - Set the ALM input filter <Set FLTR (bit 26) in RENV1> 1: Apply a filter to the ALM input When a filter is applied, pulses less than 4 µsec pulse in width will be ignored. [RENV1] (WRITE) 31 24 - - - - - n - - - 108 - 11-7. External start, simultaneous start 11-7-1. signal This LSI can start when triggered by an external signal on the terminals. Set MSY (bits 18 and 19) goes LOW. = 01 in the PRDM register (operation mode) and the LSI will start feeding when the When you want to control multiple axes using more than one LSI, connect the terminal on each LSI and set the axes to "waiting for input", to start them all at the same time. In this example a start signal can be output through the terminal. The input logic on the terminals cannot be changed. By setting the RIRQ register (event interrupt cause), the signal can be output together with a input is ON). By reading the RIST register, the cause of an event simultaneous start (when the interrupt can be checked. The operation status (waiting for input), and status of the terminal (OR of the signals) can be monitored by reading the RIST register, or RSTS register (extension status), respectively. <How to make a simultaneous start> Set MSY0 to 1 (bits 18 and 19) in the RMD register for the axes you want to start. Write a start command input" status. Then, start the axes simultaneously by either of and put the LSI in the "waiting for the methods described below. 1) By writing a simultaneous start command, the LSI will output a one shot signal of 8 reference clock cycles (approx. 0.4 µsec when CLK = 19.6608 MHz) from the terminal. 2) Input hardware signal from outside. Supply a hardware signal by driving the terminal with open collector output (74LS06 or equivalent). signals can be supplied as level trigger or edge trigger inputs. However, when level trigger input is selected, if = L or a start command is written, the axis will start immediately. After connecting the terminals on each LSI, each axis can still be started independently using start commands. To release the "waiting for input" condition, write an immediate stop command (49h). 1) To start axes controlled by different LSIs simultaneously, connect the LSIs as follows. +5 V CSTA CSTA CSTA CSTA 5 k to 10 k-ohm 2) To start simultaneously from an external circuit, or use a single axis as an external start, connect the LSIs as follows. For start signal, supply a one shot input signal with a pulse width of at least 4 reference clock cycles (approx. 0.2 µsec when CLK = 19.6608 MHz). - 109 - input <MSY0 to 1 (bits 18 and 19) in PRMD> 01: Start by inputting a signal Specify the input specification for the signal <Set STAM (bit 18) in RENV1> 0: Level trigger input for the signal signal 1: Edge trigger input for the Read the signal <SSTA (bit 5) in RSTS> 0: The signal is OFF 1: The signal is ON Read the operation status <CND (bits 0 to 3) in RSTS> 0010: Waiting for input [RMD] (WRITE) 23 16 - - - - n n - - [RENV1] (WRITE) 23 16 - - - - - n - - [RSTS] (READ) 7 0 - - n - - - - [RSTS] (READ) 7 0 - - - - n n n n Set an event interrupt cause <Set IRSA (bit 18) in RIRQ> 1: Output an signal when the input is ON. [RIRQ] (WRITE) 23 16 0 0 0 0 0 n - Reading the event interrupt cause <ISSA (bit 19) in RIST> 1: When the signal is ON. [RIST] (READ) 23 16 0 0 0 0 n - - - [Operation command] Simultaneous start command <CMSTA: Operation command> Output a one shot pulse 8 reference clock cycles long from the terminal. 06h (The terminal is bi-directional. It can receive signals output from other PCLs.) Local axis only, simultaneous start command <SPSTA: Operation command> [Operation command]] Used the same way as when a signal is supplied, for a local axis only. 2Ah 11-7-2. PCS signal The PCS input is a terminal originally used for the target position override 2 function. By setting the MSY (bits 18 & 19) to "01" in the PRMD (operation mode) register, the PCS input signal can enable the signal for only its own axis. The input logic of the PCS input signal can be changed. The terminal status can be monitored by reading the RSTS register (extension status). Specify the function of the PCS signal <Set PCSM (bit 30) in RENV1> 1: Make PCS input effective on only the local axis. Set the input logic of the PCS signal <Set PCSL (bit 24) in RENV1> 0: Negative logic 1: Positive logic [RENV1] (WRITE) 31 24 - n - - - - - [RMD] (WRITE) 23 16 - - - - n n - - [RENV1] (WRITE) 31 24 - - - - - - - n Read the PCS signal <SPCS (bit 8) in RSTS> 0: The PCS signal is OFF 1: The PCS signal is ON [RSTS] (READ) 15 8 - - - - - - - n Set the Waiting for 01: Start on a input <Set MSY0 to 1 (bits 18 and 19) in RMD> input. - 110 - 11-8. External stop / simultaneous stop This LSI can execute an immediate stop or a deceleration stop triggered by an external signal using the terminal. Set MSPE (bit 24) = 1 in the PRMD register (operation mode) to enable a stop from a input. The axis will stop immediately or decelerate and stop when the terminal is LOW. However, a deceleration stop is only used for a high speed start. When the axis is started at low speed, the signal on the terminal will cause an immediate stop. The input logic of the terminal cannot be changed. When multiple LSIs are used to control multiple axes, connect all of the terminals from each LSI and input the same signal so that the axes which are set to stop on a input can be stopped terminal. simultaneously. In this case, a stop signal can also be output from the When an axis stops because the signal is turned ON, an signal can be output. By reading the REST register, you can determine the cause of an error interrupt. You can monitor terminal status by reading the RSTS register (extension status). <How to make a simultaneous stop> Set MSPE (bit 24) = 1 in the PRMD register for each of the axes that you want to stop simultaneously. Then start these axes. Stop these axes using either of the following two methods. terminal will output a one shot signal 8 reference 1) By writing a simultaneous stop command, the clock cycles in length (approx. 0.4 µsec when CLK = 19.6608 MHz). 2) Supply an external hardware signal Supply a hardware signal using an open collector output (74LS06 or equivalent). 3) The CSTP terminal will output a one shot signal for 8 reference clock cycles (approximately 0.4 µsec when CLK = 19.6608 MHz) when a stop caused by an error occurs on an axis that has MSPO = 1 in the PRMD register. Even when the terminals on LSIs are connected together, each axis can still be stopped independently by using the stop command. 1) Connect the terminals as follows for a simultaneous stop among different LSIs. +5 V 5 k to 10 k-ohm CSTP CSTP CSTP CSTP 2) To stop simultaneously using an external circuit, connect as follows. As a stop signal, supply a one shot signal 4 reference clock cycles or more in length (approx. 0.2 µsec when CLK = 19.6608 MHz). Setting to enable input <Set MSPB (bit 24) in PRMD> [PRMD] (WRITE) 1. Enable a stop from the input. (Immediate stop, deceleration stop) [PRMD] (WRITE) signal <Set to MSPO (bit 25) in the PRMD> Auto output setting for the 24 1: When an axis stops because of an error, the PCL will output the signal. 31 (Output signal width: 8 reference clock cycles) 0 0 0 0 - - n - - 111 - signal is turned ON. <Set STPM Specify the stop method to use when the (bit 19) in RENV1> 0: Immediate stop when the signal is turned ON. signal is turned ON. 1: Deceleration stop when the Read the signal <SSTP (bit 6) in RSTS> 0: The signal is OFF 1: The signal is ON Read the cause of an error input < ESSP (bit 8) in REST> 1. When stopped because the signal turned ON. Simultaneous stop command <CMSTP: Operation command> Outputs a one shot pulse of 8 reference clock cycles in length from the terminal. (The CSTP terminal is bi-directional. It can receive signals output from other PCLs.) [RENV1] (WRITE) 23 16 - - - - n - - [RSTS] (READ) 7 0 - n - - - - - [REST] (READ) 15 8 - - - - - - - n [Operation command] 07h 11-9. Emergency stop This LSI has a input terminal for use as an emergency stop signal. While in operation, if the input goes LOW or if you write an emergency stop command, all the axes will stop immediately. While the input remains LOW, no axis can be operated. The logical input of the terminal cannot be changed. input was turned ON, the LSI will output an signal. By When the axes are stopped because the reading the REST register, the cause of the error interruption can be determined. The status of the terminal can be monitored by reading the REST register (extension status). Read the signal <SEMG (bit 7) in RSTS> 0: The signal is OFF signal is ON 1: The Read the cause of an error interrupt <ESEM (bit 9) in REST> 1. Stopped when the signal was turned ON. Emergency stop command <CMEMG: Operation command> The operation is the same as when a signal is input. [RSTS] (READ) 7 0 n - - - - - [REST] (READ) 16 8 - - - - - - n [Operation command] 05h Note: In a normal stop operation, the final pulse width is normal. However, in an emergency stop operation, the final pulse width may not be normal. It can be triangular. Motor drivers do not recognize triangle shaped pulses, and therefore only the PCL counter may count this pulse. (Deviation from the instructed position control). Therefore, after an emergency stop, you must perform a zero return to match the instructed position with the mechanical position. - 112 - 11-10. Counter 11-10-1. Counter type and input method In addition to the positioning counter, this LSI contains four other counters. These counters offer the following functions. ♦ Control command position and mechanical position ♦ Detect a stepper motor that is "out of step" using COUNTER3 (deflection counter) and a comparator. ♦ Output a synchronous signal using COUNTER4 (general-purpose) and a comparator. The positioning counter is loaded with an absolute value for the RMV register (target position) with each start command, regardless of the operation mode selected. It decreases the value with each pulse that is output. However, if MPCS (bit 14) of the RMD register (operation mode) is set to 1 and a position override 2 is executed, the counter does will not decrease until the PCS input turned ON. Input to COUNTER1 is exclusively for output pulses. However COUNTERS2 to 4 can be selected as follows by setting the RENV3 register (environment setting 3). COUNTER2 COUNTER3 COUNTER4 Mechanical Deflection General-purpose position Counter type Up/down counter Up/down counter Deflection counter Up/down counter Number of bits 28 28 16 28 Output pulse Possible Possible Possible Possible Encoder (EA/EB) input Not possible Possible Possible Possible Pulsar (PA/PB) input Not possible Possible Possible Possible 1/2 of reference clock Not possible Not possible Not possible Not possible Note: When using pulsar input, use the internal signal result after multiplying or dividing. Counter name COUNTER1 Command position Specify COUNTER2 (mechanical position) input <CI20 to 21 (bit 8 & 9) in RENV3> 00: EA/EB input 01: Output pulses 10: PA/PB input Set COUNTER3 (deflection) input <CI30 to 31 (bit 10 & 11) in RENV3> 00: Measure the deflection between output pulses and EA/EB input 01: Measure the deflection between output pulses and PA/PB input 10: Measure the deflection between EA/EB input and PA/PB input Set COUNTER4 (general-purpose) input <CI40 to 41 (bit 12 & 13) in RENV3> 00: Output pulses 01: EA/EB input 10: PA/PB input 11: Reference clock (CLK) / 2. [RENV3] (WRITE) 15 8 - - - - - - n n [RENV3] (WRITE) 15 8 - - - - n n - [RENV3] (WRITE) 15 8 - - n n - - - - The EA/EB and PA/PB input terminal, that are used as inputs for the counter, can be set for one of two signal input types by setting the RENV2 (environment setting 2) register. 1) Signal input method: Input 90Û SKDVH GLIIHUHQFH VLJQDOV [ [ 4x) Counter direction: Count up when the EA input phase is leading. Count down when the EB input phase is leading. 2) Signal input method: Input 2 sets of positive and negative pulses. Counter direction: Count up on the rising edge of the EA input. Count down on the falling edge of the EB input. The counter direction or EA/EB and PA/PB input signals can be reversed. The LSI can be set to sense an error when both the EA and EB input, or both the PA and PB inputs change simultaneously, and this error can be detected using the REST (error interrupt cause) register. - 113 - Set the input signal filter for EA/EB/EZ <Set EINF (bit 18) in RENV2> 0: Turn OFF the filter function 1: Turn ON the filter function (Input signals shorter than 3 reference clock cycles are ignored.) Setting the EA/EB input <Set EIM0 to 1 (bit 20 & 21) in RENV2> 00: 90˚ phase difference, 1x 10: 90˚ phase difference, 4x 01: 90˚ phase difference, 2x 11: 2 sets of up or down input pulses [RENV2] (WRITE) 23 16 - - - - - n - - Specify the EA/EB input count direction <Set to EDIR (bit 22) in RENV2> 0: Count up when the EA phase is leading. Or, count up on the rising edge of EA. 1: Count up when the EB phase is leading. Or, count up on the rising edge of EB. Enable/disable EA/EB input <Set EOFF (bit 30) in RENV2> 0: Enable EA/EB input 1: Disable EA/EB input. (EZ input is valid.) [RENV2] (WRITE) 23 16 - n - - - - - - Set the input signal filter for PA/PB <Set PINF (bit 19) in RENV2> 0: Turn OFF the filter function. 1: Turn ON the filter function (Input signals shorter than 3 reference clock cycles are ignored.) Specify the PA/PB input <Set to PIM0 to 1 (bit 24 & 25) in RENV2> 00: 90˚ phase difference, 1x 10: 90˚ phase difference, 4x 01: 90˚ phase difference, 2x 11: 2 sets of up or down input pulses [RENV2] (WRITE) 23 16 - - - - n - - - Specify the PA/PB input count direction <Set to PDIR (bit 26) in RENV2> 0: Count up when the PA phase is leading. Or, count up on the rising edge of PA. 1: Count up when the PB phase is leading. Or, count up on the rising edge of PB. Enable/disable PA/PB input <Set POFF (bit 31) in RENV2> 0: Enable PA/PB input 1: Disable PA/PB input. Reading EA/EB, PA/PB input error <ESEE (bit 16), ESPE (bit 17) in the REST> ESEE (bit 16) = 1: An EA/EB input error occurred. ESPE (bit 17) = 1: An PA/PB input error occurred. [RENV2] (WRITE) 31 24 - - - - - n - [RENV2] (WRITE) 23 16 - - n n - - - - [RENV2] (WRITE) 31 24 - n - - - - - - [RENV2] (WRITE) 31 24 - - - - - - n n [RENV2] (WRITE) 31 24 n - - - - - - [REST] (READ) 23 16 0 0 0 0 0 0 n n When EDIR is "0," the EA/EB input and count timing will be as follows. For details about the PA/PB input, see section "9-3. Pulsar input mode." 1) When using 90˚ phase difference signals and 1x input EA EB COUNTER n n n + 1 2) When using 90˚ phase difference signals and 2x input EA EB COUNTER n n + 1 n + 2 - 114 - n + 1 n 3) When using 90Û SKDVH GLIIHUHQFH VLJQDOV DQG [ LQSXW EA EB COUNTER n n + 1 n + 2 n + 4 n + 3 n + 3 n + 2 n n + 1 4) When two pulses are input (counted on the rising edge) EA EB COUNTER n n + 1 n + 2 n + 1 n 11-10-2. Counter reset All the counters can be reset using any of the following three methods. 1) When the CLR input signal turns ON (set in RENV3). 2) When a zero return is executed (set in RENV3). 3) When a command is written. The PCL can also be specified to reset automatically, soon after latching the counter value. signal The CLR input timing can be set in RENV1 (environment setting 1). An CLR input is the cause of an event interrupt. Action when the CLR signal turns ON <Set CU1C to 4C (bit 16 to 19) in the RENV3> CU1C (bit 16) =1: Reset COUNTER1 (command position). CU2C (bit 17) =1: Reset COUNTER2 (mechanical position). CU3C (bit 18) =1: Reset COUNTER3 (deflection). CU4C (bit 19) =1: Reset COUNTER4 (general-purpose). Action when a zero return is complete <Set CU1R to 4R (bit 20 to 23) in RENV3> CU1R (bit 20) =1: Reset COUNTER1 (command position). CU2R (bit 21) =1: Reset COUNTER2 (mechanical position) CU3R (bit 22) =1: Reset COUNTER3 (deflection) CU4R (bit 23) =1: Reset COUNTER4 (general-purpose) Setting when latched <Set CU1L to 4L (bits 24 to 27) in RENV5> CU1L (bit 24) = 1: Reset COUNTER1 (instructed position). CU2L (bit 25) = 1: Reset COUNTER2 (machine position). CU3L (bit 26) = 1: Reset COUNTER3 (deviation). CU4L (bit 27) = 1: Reset COUNTER4 (general-purpose). Action for the CLR signal <Set CLR0 and 1 (bit 20 & 21) in RENV1> 00: Clear on the falling edge 10: Clear on a LOW level 01: Clear on the rising edge 11: Clears on a HIGH level Reading the CLR signal <SCLR (bit 13) in RSTS> 0: The CLR signal is OFF 1: The CLR signal is ON Set event interrupt cause <Set IRCL (bit 13) in RIRQ> signal when resetting the counter value by turning the CLR 1: Output an signal ON. can be output when a Read the event interrupt cause <ISCL (bit 13) in RIST> 1: When you want to reset the counter value by turning ON the CLR signal. [RIST] (READ) 15 8 - - n - - - - - Counter reset command <CUN1R to CUN4R: Control command> 20h: Set COUNTER1 (command position) to zero 21h: Set COUNTER2 (mechanical position) to zero. 22h: Set COUNTER3 (deflection) to zero. 23h: Set COUNTER4 (general-purpose) to zero [Control command] 20h 21h 22h 23h - 115 - [RENV3] (WRITE) 23 16 - - - - n n n n [RENV3] (WRITE) 23 16 n n n n - - - - [RENV5] (WRITE) 31 24 0 0 0 0 n n n n [RENV1] (WRITE) 23 16 - - n n - - - - [RSTS] (READ) 15 8 - - n - - - - [RIRQ] (WRITE) 15 8 - - n - - - - - Note: In order to prevent incorrect counts, when the count timing and reset timing match, the counter will be +1 or -1, never 0. Please note this operation detail when detecting 0 with the comparator function. 11-10-3. Latch the counter and count condition All the counters can latch their counts using any of the following methods. The setting is made in RENV5 (environment setting 5) register. The latched values can be output from the RLTC1 to 4 registers. 1) Turn ON the LTC signal. 2) Turn ON the ORG signal. 3) When the conditions for Comparator 4 are satisfied. 4) When the conditions for Comparator 5 are satisfied. 5) When a command is written. The current speed can also be latched instead of COUNTER3 (deflection). Items 1) to 4) above can also be latched by hardware timing. signal can be output when The LTC input timing can be set by in RENV1 (environment setting 1). An a counter value is latched by turning ON the LTC signal or the ORG signal. This allows you to identify the cause of an event interrupt. Specify the latch method for a counter (1 to 4) <Set LTM0 to 1 (bit 12 to 13) in RENV5> 00: Turn ON the LTC signal. 01: Turn ON the ORG signal. 10: When the conditions for Comparator 4 are satisfied. 11: When the conditions for Comparator 5 are satisfied Specify the latch method for the current speed <Set LTFD (bit 14) in RENV5> 1: Latch the current speed instead of COUNTER 3 (deflection). [RENV5] (WRITE) 15 8 - - n n - - - - [RENV5] (WRITE) 15 8 - n - - - - - - Specify latching using hardware <Set LTOF (bit 15) in RENV5> 1: Do not latch 1) to 4) above with hardware timing. [RENV5] (WRITE) 15 8 n - - - - - - - Specify the LTC signal mode <Set LTCL (bit 23) in RENV1> 0: Latch on the falling edge. 1: Latch on the rising edge. [RENV1] (WRITE) 23 16 n - - - - - - - Set an event interrupt cause <Set IRLT (bit 14) and IROT (bit 15) in RIRQ> signal when the counter value is latched by the LTC IRLT = 1: Output an signal being turned ON. signal when the counter value is latched by the ORG IROT = 1: Output an signal being turned ON. Read the event interrupt cause <ISLT (bit 14), ISOL (bit 15) in RIST> ISLT = 1: Latch the counter value when the LTC signal turns ON. ISOL = 1: Latch the counter value when the ORG signal turns ON. Read the LTC signal <SLTC (bit 14) in RSTS> 0: The LTC signal is OFF 1: The LTC signal is ON Counter latch command <LTCH: Control command> Latch the contents of the counters (COUNTER1 to 4). [RIRQ] (WRITE) 15 8 n n - - - - - - - 116 - [RIST] (READ) 15 8 n n - - - - - [RSTS] (READ) 15 8 - n - - - - - [Control command] 29h 11-10-4. Stop the counter COUNTER1 (command position) stops when the PRMD (operation mode) register is set to stop the counter while in timer mode operation. COUNTER2 (mechanical position), COUNTER3 (deflection), and COUNTER4 (general-purpose) stop when the RENV3 (environment setting 3) register is set to stop. By setting the RENV3 register, you can stop counting pulses while performing a backlash or slip correction. COUNTER4 (general-purpose) can be set to count only during operation (BSY = low) using the RENV3 register. By specifying 1/2 of the CLK (reference clock) signal, the time after the start can be controlled. Stopping COUNTER1 (command) <Set MCCE (bit 11) in RMD> 1. Stop COUNTER1 (command position). Specify the counting operation for COUNTERS 2 to 4 <Set CU2H to 4H (bits 29 to 31) in RENV3> CU2H (bit 29) = 1: Stop COUNTER2 (mechanical position) CU3H (bit 30) = 1: Stop COUNTER3 (deflection) CU4H (bit 31) = 1: Stop COUNTER4 (general-purpose) Setting the counters for backlash or slip correction <Set CU1B to 4B (bits 24 to 27) in RENV3> CU1B (bit 16) = 1: Enable COUNTER1 (command position) CU2B (bit 17) = 1: Enable COUNTER2 (mechanical position) CU3B (bit 18) = 1: Enable COUNTER3 (deflection) CU4B (bit 19) = 1: Enable COUNTER4 (general-purpose) Specify the counting conditions for COUNTER4 <Set BSYC (bit 14) in RENV3> 1. Enable COUNTER4 (general-purpose) only while operating (BSY = L). - 117 - [RMD] (WRITE) 15 8 - - - - n - - [RENV3] (WRITE) 31 24 n n n 0 - - - [RENV3] (WRITE) 31 24 0 n n n n [RENV3] (WRITE) 15 8 - n - - - - - 11-11. Comparator 11-11-1. Comparator types and functions This LSI has 5 circuits/axes using 28-bit comparators. It compares the values set in the RCMP1 to 5 registers with the counter values. Comparators 1 to 4 can be used as comparison counters and can be assigned as COUNTERS 1 to 4. Comparator 5 can be assigned as COUNTER 1 to 4, a positioning counter, or to track the current speed. There are many comparison methods and four processing methods that can be used when the conditions are met. Specify the comparator conditions in the RENV4 (environment 4) and RENV5 (environment 5) registers. By using these comparators, you can perform the following. ♦ Use comparators for INT outputs, external output of comparison data, and for internal synchronous starts ♦ Immediate stop and deceleration stop operations. ♦ Change operation data to pre-register data (used to change speed while operating). ♦ Software limit function using Comparators 1 and 2. ♦ Ring count function using COUNTER1 (command position) and Comparator 1. ♦ Ring count function using COUNTER2 (mechanical position) and Comparator 2. ♦ Set up a software limit function. ♦ Detect out of step stepper motors using COUNTER3 (deflection) and a comparator. ♦ Output a synchronous signal (IDX) using COUNTER4 (general-purpose) and a comparator. Comparator 5 is equipped with a pre-register. It too can output an signal when the comparator's conditions are satisfied. [Comparison data] Each comparator can select the data for comparison from the items in the following table. Comparator 1 Comparator 2 Comparator 3 Comparator 4 Comparator 5 Comparison data C1C0 to 1 C2C0 to 1 C3C0 to 1 C4C0 to 1 C5C0 to 2 COUNTER1 O "00" O "00" O "00" O "00" O "000" (command position) COUNTER2 (mechanical O "01" O "01" O "01" O "01" O "001" position) COUNTER3 O "10" O "10" O "10" O "10" O "010" (deflection) COUNTER4 O "11" O "11" O "11" O "11" O "011" (general-purpose) Positioning counter O "100" Current speed O "101" Pre-register None None None None Yes +SL -SL Use Use IDX output Major application COUNTER1 COUNTER1 as a ring as a ring counter counter - O: Comparison possible. Blank: Comparison not possible. - +SL, -SL are used for software limits. - If COUNTER3 (deflection) is selected as the comparison counter, the LSI will compare the absolute value of the counter with the comparator data. (Absolute value range: 0 to 32,767) - The bit assignments of the comparison data settings are as follows: C1C0 to 1 (RENV4 bits 0 & 1), C2C0 to 1 (RENV4 bits 8 & 9), C3C0 to 1 (RENV4 bits 16 & 17), C4C0 to 1 (RENV4 bits 24 & 25), C5C0 to 2 (RENV5 bits 0 to 2) - 118 - [Comparison method] Each comparator can be assigned a comparison method from the table below. Comparison method Comparator = Comparison counter (regardless of count direction) Comparator = Comparison counter (Count up only) Comparator = Comparison counter (count down only) Comparator > Comparison counter Comparator < Comparison counter Use for software limits IDX (synchronous signal) output (regardless of counting direction) IDX (synchronous signal) output (count up only) IDX (synchronous signal) output (count down only) Use COUNTER1 as a ring counter Use COUNTER1 as a ring counter Comparator 1 C1S0 C1RM to 2 Comparator 2 Comparator 3 Comparator 4 Comparator 5 C2S0 C1RM C3S0 C4S0 C5S0 to 2 to 2 to 3 to 2 O "001" '0' O "001" '0' O "001" O "0001" O "001" O "010" '0' O "010" '0' O "010" O "0010" O "010" O "011" '0' O "011" '0' O "011" O "0011" O "011" O "100" '0' O "100" '0' O "100" O "0100" O "100" O "101" '0' O "101" '0' O "101" O "0101" O "101" O "110" '0' O "110" '0' O "1000" O "1001" O "1010" O "1010" O "1010" O "001" '1' O "001" '1' - O: Comparison possible. Blank: Comparison not possible. - When used for software limits, Comparator 1 is a positive direction limit and the comparison method is comparator < comparison counter. Comparator 2 is the negative limit value and the comparison method is comparator > comparison counter. Select COUNTER1 (command position) for the comparison counter. - Comparator 3 must not have C3S0 to 2 set to a value of 110. Setting any of the values may result in failing to satisfy the comparison conditions. - When C4S0 to 3 = 1000 to 1010 for Comparator 4 <IDX (synchronous signal) output>, select COUNTER4 (general-purpose) for use as the comparison counter. Other counters cannot be used for this function. Enter a positive value for the comparator setting. - The bit assignments for various comparison methods are as follows: C1S0 to 2 (RENV4 bits 2 to 4), C2S0 to 2 (RENV4 bits 10 to 12), C3S0 to 1 (RENV4 bits 18 to 20), C4S0 to 3 (RENV4 bits 26 to 29), C5S0 to 2(RENV5 bits 3 to 5) [Processing method when comparator conditions are satisfied] The processing method that is used when the conditions are satisfied can be selected from the table below. Processing method when the conditions are met Do nothing Immediate stop operation Deceleration stop operation Change operation data to preregister data Comparator 1 Comparator 2 Comparator 3 Comparator 4 Comparator 5 C1D0 to 1 C2D0 to 1 C3D0 to 1 C4D0 to 1 C5D0 to 1 "00" "00" "00" "00" "00" "01" "01" "01" "01" "01" "10" "10" "10" "10" "10" "11" "11" "11" "11" "11" - "Do nothing " is mainly used for INT output, external output of comparison result, or internal synchronous starts. - To change the speed pattern while in operation, change the operation data to the values stored as pre-register data. The PRMV setting will also be transferred to the RMV. However, this does not affect operation. - The bit assignments to select a processing method are as follows. C1D0 to 1 (RENV4 bits 5 & 6), C2D0 to 1 (RENV4 bits 13 & 14), C3D0 to 1 (RENV4 bits 21 & 22), C4D0 to 1 (RENV4 bits 30 & 31), C5D0 to 1 (RENV5 bits 6 & 7) - 119 - [How to set the INT output, external output of comparison results, and internal synchronous starting] Set an event interrupt cause <Set IRC1 to 5 (bit 8 to 12) in RIRQ> [RIRQ] (WRITE) signal when the Comparator 1 conditions are satisfied. IRC1 (bit 8) = 1: Output 15 8 signal when the Comparator 2 conditions are satisfied. IRC2 (bit 9) = 1: Output - - - n n n n n signal when the Comparator 3 conditions are IRC3 (bit 10) = 1: Output satisfied. signal when the Comparator 4 conditions are IRC4 (bit 11)= 1: Output satisfied. signal when the Comparator 5 conditions are IRC5 (bit 12)= 1: Output satisfied. Read the event interrupt cause <ISC1 to 5 (bit 8 to 12) in RIST> [RIST] (READ) IRC1 (bit 8) = 1: When the Comparator 1 conditions are satisfied. 15 8 IRC2 (bit 9) = 1: When the Comparator 2 conditions are satisfied. - - - n n n n n IRC3 (bit 10) = 1: When the Comparator 3 conditions are satisfied. IRC4 (bit 11) = 1: When the Comparator 4 conditions are satisfied. IRC5 (bit 12) = 1: When the Comparator 5 conditions are satisfied. Read the comparator condition status <SCP1 to 5 (bits 8 to 12) in MSTSW> [MSTSW] SCP1 (bit 8) = 1: When the Comparator 1 conditions are satisfied. (READ) SCP2 (bit 9) = 1: When the Comparator 2 conditions are satisfied. 15 8 SCP3 (bit 10) = 1: When the Comparator 3 conditions are satisfied. - - - n n n n n SCP4 (bit 11) = 1: When the Comparator 4 conditions are satisfied. SCP5 (bit 12) = 1: When the Comparator 5 conditions are satisfied. Specify the P3/CP1 (+SL) terminal specifications <P3M0 to 1 (bits 6 & 7) in RENV2> [RENV2] 00: General-purpose input (WRITE) 01: General-purpose output 7 0 10: Output a CP1 (Comparator 1 conditions satisfied) signal using negative logic. n n - - - - - 11: Output a CP1 (Comparator 1 conditions satisfied) signal using positive logic. Specify the P4/CP2 (-SL) terminal specifications <P4M0 to 1 (bits 8 & 9) in RENV2> [RENV2] 00: General-purpose input (WRITE) 01: General-purpose output 15 8 10: Output CP2 (Comparator 2 conditions satisfied) signal using negative logic. - - - - - - n n 11: Output CP2 (Comparator 2 conditions satisfied) signal using positive logic. Specify the P5/CP3 terminal specifications <Set P5M0 to 1 (bits 10 & 11) in RENV2> [RENV2] 00: General-purpose input (WRITE) 01: General-purpose output 15 8 10: Output CP3 (Comparator 3 conditions satisfied) signal using negative logic. - - - - n n - 11: Output CP3 (Comparator 3 conditions satisfied) signal using positive logic. Specify the P6/CP4 terminal specifications <Set P6M0 to 1 (bits 12 & 13) in RENV2> [RENV2] 00: General-purpose input (WRITE) 01: General-purpose output 15 8 10: Output CP4 (Comparator 4 conditions satisfied) signal using negative logic. - - n n - - - 11: Output CP4 (Comparator 4 conditions satisfied) signal using positive logic. Specify the P7/CP5 terminal specifications <Set P7M0 to 1 (bits 14 & 15) in RENV2> [RENV2] 00: General-purpose input (WRITE) 01: General-purpose output 15 8 10: Output CP5 (Comparator 5 conditions satisfied) signal using negative logic. n n - - - - - 11: Output CP5 (Comparator 5 conditions satisfied) signal using positive logic. Specify the output timing for an internal synchronous signal <Set SYO1 to 3 (bits 16 to [RENV5] 19) in RENV5> (WRITE) 0001: When the Comparator 1 conditions are satisfied. 23 16 0010: When the Comparator 2 conditions are satisfied. - - - - n n n n 0011: When the Comparator 3 conditions are satisfied. 0100: When the Comparator 4 conditions are satisfied. 0101: When the Comparator 5 conditions are satisfied. 1000: When the acceleration starts. 1001: When the acceleration is complete. 1010: When the deceleration starts 1011: When the deceleration is complete. Others: Turn OFF internal synchronous output signal - 120 - [Speed change using the comparator] When the comparator conditions are met, you can use the function which changes the operation data to the values stored as pre-register data. This function is used to change the speed when a specified position is reached. Also, comparator 5 has a pre-register function, and can be specified for use in changing the speed at specified positions. In this case, use the "Pre-register set command (4Fh)," to specify several sets of speed data. If the speed change data (data used with set commands) are left in Pre-registers 1 and 2 when the current operation completes (Example 1), or if the speed change data is left in Pre-register 1 and some next operation data exists in Pre-register 2 (Example 2), the PCL will ignore the speed change data and shift the data in the pre-registers. Then, in Example 2, the PCL will start the next operation after shifting the data in the pre-registers. Example 1 Pre-register 2 Pre-register 1 Register (PFM=11) Speed change data 2 (set) Speed change data 1 (set) Current operation data (set) (PFM=00) Pre-register 2 Speed change data 2 undetermined Complete Pre-register 1 Speed change data current operation 2 undetermined Register Speed change data 1 undetermined Æ Example 2 Pre-register 2 Pre-register 1 Register (PFM=11) Speed change data 2 (set) Speed change data 1 (set) Current operation data (set) Complete current operation Æ Set a pre-register <PRSET: Operation command> Identify the pre-register details as speed change data. - 121 - (PFM=01) Pre-register 2 Speed change data 2 undetermined Pre-register 1 Speed change data 2 undetermined Register Speed change data 1 undetermined (set) [Operation command] 4Fh 11-11-2. Software limit function A software limit function can be set up using comparators 1 and 2. Select COUNTER1 (command position) as a comparison counter for comparators 1 and 2. Use Comparator 1 for a positive direction limit and Comparator 2 for a negative direction limit to stop the axis based on the results of the comparator and the operation direction. When the software limit function is used the following process can be executed. 1) Stop pulse output immediately 2) Decelerate and then stop pulse output While using the software limit function, if a deceleration stop is selected as the process to use when the comparator conditions are met (C1D, C2D), when an axis reaches the software limit while in a high speed start (52h, 53h), that axis will stop using deceleration. When some other process is specified for use when the conditions are met, or while in a low speed start, that axis will stop immediately. If a software limit is ON while writing a start command, the axis will not start to move in the direction in which the software limit is enabled. However, it can start in the opposite direction. [Setting example] RENV4=00003838h: Use Comparator 1 as positive direction software limit. Use Comparator 2 as negative direction software limit. Set to stop immediately when the software limit is reached. RCMP1= 100,000: Positive direction limit value RCMP2= -100,000: Negative direction limit value Positive direction limit position RCMP1 (100,000) Negative direction limit position RCMP2 (-100,000) Normal operation zone Unable to feed in the negative direction Able to feed in the positive direction Able to feed in the negative direction Operation from the negative direction limit position Operation from the positive direction limit position Setting the comparison method for Comparator 1 <Set C1S0 to C1S2 (bits 2 to 4) in RENV4> 110: Use as a positive direction software limit Specify the process to use when the Comparator 1 conditions are met <Set C1D0 to C1D1 (bits 5 & 6) in RENV4> 01: Immediate stop 10: Deceleration stop Specify the comparison method for Comparator 2 <Set C2S0 to C2S2 (bits 10 to 12) in RENV4> 110: Use as a negative direction software limit. Specify the process to use when the Comparator 2 conditions are met <Set C2D0 to C2D1 (bits 13 & 14) in RENV4> 01: Immediate stop 10: Deceleration stop - 122 - Unable to feed in the positive direction [RENV4] (WRITE) 7 0 - - - n n n - [RENV4] (WRITE) 7 0 - n n - - - - [RENV4] (WRITE) 15 8 - - - n n n - [RENV4] (WRITE) 15 8 - n n - - - - - 11-11-3. Out of step stepper motor detection function If the deflection counter value controlled by the motor command pulses and the feed back pulses from an encoder on a stepper motor exceed the maximum deflection value, the LSI will declare that the stepper motor is out of step. The LSI monitors stepper motor operation using COUNTER3 (the deflection counter) and a comparator. The process which takes place after an out of step condition is detected can be selected from the table. [Processing method to use when the comparator conditions are satisfied]. For this function, use an encoder with the same resolution as the stepper motor. COUNTER3 (deflection) can be cleared by writing a set command to the deflection counter. There are two methods for inputting a feedback signal: Input 90˚ phase difference signals (1x, 2x, 4x) on the EA/EB terminals, input two sets of positive and negative pulses. If both EA and EB signals change at the same time, the LSI will treat this as an error and output an signal. [Setting example] RENV4 = 00360000h: Satisfy the conditions of Comparator 3 < COUNTER3 (deflection) Stop immediately when the conditions are satisfied. RCMP3 = 32: The maximum deflection value is "32" pulses. RIRQ = 00000400h: Output an signal when the conditions for Comparator 3 are satisfied. Specify the EA/EB input <Set EIM0 to 1 (bits 20 & 21) in RENV2> 00: 90˚ phase difference, 1x 01: 90˚ phase difference, 2x 10: 90˚ phase difference, 4x 11: 2-pulse mode Specify the EA/EB input count direction <Set EDIR (bit 22) in RENV2> 0: When the EA phase is leading, or count up on the EA rising edge. 1: When the EB phase is leading, or count up on the EB rising edge Read the EA/EB input error <ESEE (bit 16) in REST> 1: An EA/EB input error has occurred. Counter reset command <CUN3R: Control command> Clear COUNTER3 (deflection) to zero. - 123 - [RENV2] (WRITE) 23 16 - - n n 0 0 - - [RENV2] (WRITE) 23 8 - n - - 0 0 - [REST] (READ) 23 16 0 0 0 0 0 0 - n [Control command] 22h 11-11-4. IDX (synchronous) signal output function Using Comparator 4 and COUNTER4, the PCL can output signals to the P6n/CP4n terminals at specified intervals. Setting C4C0 and C4C1 to "11" (in the general-purpose counter) and setting C4S0 thru C4S3 to "1000", "1001 or "1010" (the IDX output), the PCL can be used for IDX (index) operation. The counter range of COUNTER4 will be 0 to the value set in RCMP4. If counting down from 0 the lower limit will be the value set in RCMP4, and if counting up from the value set in RCMP4 the limit will be 0. The input for COUNTER4 can be set to C140 or C141 in RENV3. By setting IDXM in RENV4, you can select either level output or count output. Select the specification for the P6/CP4 terminals <Set P6M0 to 1 in RENV2 (bits [RENV2] (WRITE) 12 and 13)> 15 8 10: Output an IDX signal using negative logic - - n n - - - 11: Output an IDX signal using positive logic [RENV3] (WRITE) Select the count input for COUNTER4 (general-purpose) <set to CI40 and C41 (bits 12 & 13) in RENV3> 15 8 00: Output pulses 10: PA/PB input - - n n - - - 01: EA/EB input 11: Divide the CLK input by 2. Select the comparison counter for Comparator 4 <set C4C0 and 41 (bits 25 & [RENV4] (WRITE) 31 24 26) in RENV4> - - - - - - n n 11: COUNTER4 (general-purpose). [RENV4] (WRITE) Select the comparison method for COUNTER4 <set C4S0 to CSS3 (bits 26 to 31 24 29) in RENV4> - - n n n n - 1000: IDX output (regardless of count direction) 1001: IDX output (only while counting up) 1010: IDX output (only while counting down) Select the IDX output mode <set IDXM (bit 23) in RENV4> [RENV4] (WRITE) 23 16 0: Outputs an IDX signal while COUNTER4 = RCMP4. 1: Outputs an IDX signal for two CLK cycles when COUNTER4 reaches 0 by n - - - - - - counting. Note: While IDXM = 1, writing a "0" to COUNTER4 or resetting COUNTER4 will not output an IDX signal. The setting in IDXM is only effective when C4S0 to C4S3 are set to 1000, 1001, or 1010 (synchronous signal output). Output example 1: IDXM = 0: Level output Regardless of the feed direction, the PCL will output the IDX signal using negative logic for the output pulses. (Counting range: 0 to 4.) Settings: RENV2 = D00002000h, RENV3 = 00000000h, RENV4 = 23000000h, RCMP4 = 4 Output example 2 (IDXM = 1: Count output) Regardless of the feed direction, the PCL will output the IDX signal using negative logic for the output pulses. Counting range 0 to 4. Settings: RENV2 = 00002000h, RENV3 = 00000000h, RENV4 = 23800000h, RCMP4 = 4 - 124 - 11-11-5. Ring count function COUNTER1 and 2 have a ring count function for use in controlling a rotating table. Set C1PM = 1, C1S0 to 2 = 000, and C1C0 to 1 = 00 in RENV4 and COUNTER1 will be in the ring count mode. Then the PCL can perform the following operations. - Count value = Count up from the value in PCMP1 until reaching 0. - Count value = Count down from 0 until the count equals the value in PCMP1. Set C2PM = 1, C2S0 to 2 = 000, and C2C0 to 1 = 01 in RENV4 and COUNTER2 will be in the ring count mode. Then the PCL can perform the following operations. - Count value = Count up from the value in PCMP2 until reaching 0. - Count value = Count down from 0 until the count equals the value in RCMP2. Set COUNTER1 to ring counter operation <set C1RM, C1D0 to 1, C1S0 to 2, and C1C0 to 1 in RENV4> 10000000: Operate COUNTER1 as a ring counter. [RENV2] (WRITE) Set COUNTER2 to ring count operation <set C2RM, C2D0 to 1, C2C0 to 1 in RENV4> 10000001: Operate COUNTER2 as a ring counter. [RENV2] (WRITE) 15 8 n n n n n n n n Even if the value for PRMV outside the range of 0 to the value in RCMPn, the PCL will continue to perform positioning operations. When driving a rotating table with 3600 pulses per revolution, and when RCMP1 = 3599, MOD = 41h, and RMV = 7200, the table will rotate twice and the value in COUNTER1, when stopped, will be the same as the value before starting. Note: To use the ring counter function, set the count value between 0 and the value in RCMPn. If the value is outside the range above, the PCL will not operate normally. Set the comparator conditions (C1S0 to 2, C2S0 to 2) when using a counter as a ring counter to "000." Setting example RENV4 = XXXXXX80h --- COUNTER1 is in ring counter mode (C1RM = 1, C1S0 to 2 = 000, C1C0 to 1 = 00) RCMP1 = 4 --- Count range: 0 to 4 - 125 - 11-12. Backlash correction and slip correction This LSI has backlash and slip correction functions. These functions output the number of command pulses specified for the correction value in the speed setting in the RFA (correction speed) register. The backlash correction is performed each time the direction of operation changes. The slip correction function is performed before a command, regardless of the feed direction. The correction amount and method is specified in the RENV6 (environment setting 6) register. The operation of the counter (COUNTER 1 to 4) can be set using the RENV3 (environment setting 3) register. Enter the correction value <BR0 to 11 (bits 0 to 11) in RENV6> Backlash or slip correction amount value (0 to 4095) Set the correction method <ADJ0 to 1 (bits 12 &13) in RENV6> 00: Turn the correction function OFF 01: Backlash correction 10: Slip correction Action for backlash/slip correction <CU1B to 4B (bit 24 to 27) in RENV3> CU1B (bit 16) = 1: Enable COUNTER1 (command position) CU2B (bit 17) = 1: Enable COUNTER2 (mechanical position) CU3B (bit 18) = 1: Enable COUNTER3 (deflection) CU4B (bit 19) = 1: Enable COUNTER4 (general-purpose) - 126 - [RENV6] (WRITE) 15 8 - - - - n n n n 7 0 n n n n n n n n [RENV6] (WRITE) 15 8 - - n n - - - [RENV3] (WRITE) 31 24 - - - 0 n n n n 11-13. Vibration restriction function This LSI has a function to restrict vibration when stopping by adding one pulse of reverse operation and one pulse of forward operation shortly after completing a command pulse operation. Specify the output timing for additional pulses in the RENV7 (environment setting 7) register. When both the reverse timing (RT) and the forward timing (FT) are non zero, the vibration restriction function is enabled. The dotted lines below are pulses added by the vibration restriction function. (An example in the positive direction) Positive pulses Final pulse Negative pulses RT/2 RT FT/2 FT Specify the reverse operation timing <Set RT0 to 15 (bits 0 to 15) in RENV7> RT range: 0 to 65,535 The units are 32x the reference clock frequency (approx. 1.6 µsec when CLK = 19,6608 MHz) Settable range: 0 to approx. 0.1 sec. [RENV7] (WRITE) 15 8 n n n n n n n n 7 0 n n n n n n n n [RENV7] (WRITE) 31 24 n n n n n n n n 23 16 n n n n n n n n Note: The optimum values for RT and FT will vary with each piece of machinery and load. Therefore, it is best to obtain these values by experiment. Specify the forward operation timing <Set FT0 to 15 (bits 16 to 31) in RENV7> FT range: 0 to 65,535 The units are 32x the reference clock frequency (approx. 1.6 µsec when CLK = 19,6608 MHz) Settable range: 0 to approx. 0.1 sec. - 127 - 11-14. Synchronous starting This LSI can perform the following operation by setting the PRMD (operation mode) register in advance. ♦ Start triggered by another axis stopping. ♦ Start triggered by an internal synchronous signal from another axis. The internal synchronous signal output is available with 9 types of timing. They can be selected by setting the RENV5 (environment setting 5) register. By setting the RIRQ (event interrupt cause) register, an signal can be output at the same time the internal synchronous signal is output. You can determine the cause of event interrupt by reading the RIST register. The operation status can be checked by reading the RSTS (extension status) register. Specify the synchronous starting method <Set MSY0 to 1 (bits 18 & 19) in PRMD> [RMD] (WRITE) 23 16 10: Start with an internal synchronous signal. - - - - n n - - 11: Start triggered by another axis stopping. Select an axis for confirming a stop (setting example) <Specify the axis using MAX0 to MAX3 (bits 20 to 23) in PRMD> 0001: Start when the X axis stops 0010: Start when the Y axis stops 0100: Start when the Z axis stops 1000: Start when the U axis stops 0011: Start when both the X and Y axes have stopped 0101: Start when both the X and Z axes have stopped 1011: Start when the X, Y, and U axes have all stopped 1111: Start when all of the axes have stopped Select the synchronous starting mode <Set SMAX (bit 29) in RENV2> 0: PCL6045 compatible mode 1: PCL6045B mode [RMD] (WRITE) 23 16 n n n n - - - Specify the internal synchronous signal output timing <Set SYO1 to 3 (bits 16 to 19) in RENV5> 0001: When the Comparator 1 conditions are satisfied. 0010: When the Comparator 2 conditions are satisfied. 0011: When the Comparator 3 conditions are satisfied. 0100: When the Comparator 4 conditions are satisfied. 0101: When the Comparator 5 conditions are satisfied. 1000: When the acceleration is started. 1001: When the acceleration is complete. 1010: When the deceleration is started. 1011: When the acceleration is complete Others: Internal synchronous output signal is OFF. Specify the input for the internal synchronous signal <Set SYI0 to 1 (bits 20 & 21) in RENV5> 00: Use an internal synchronous signal output by the X axis. 01: Use an internal synchronous signal output by the Y axis. 10: Use an internal synchronous signal output on the Z axis. 11: Use an internal synchronous signal output on the U axis. Read the operation status <CND (bits 0 to 3) in RSTS> 0011: Wait for an internal synchronous signal. 0100: Wait for another axis to stop. Select the event interrupt ( output) cause <Set bit 4 to 12 of RIRQ> IRUS (bit 4) = 1: When the acceleration is started. IRUE (bit 5) = 1: When the acceleration is complete. IRUS (bit 6) = 1: When the acceleration is started. IRUS (bit 7) = 1: When the deceleration is complete. IRC1 (bit 8) = 1: When the Comparator 1 conditions are satisfied. IRC2 (bit 9) = 1: When the Comparator 2 conditions are satisfied. IRC3 (bit 10) = 1: When the Comparator 3 conditions are satisfied. IRC4 (bit 11) = 1: When the Comparator 4 conditions are satisfied. IRC5 (bit 12) = 1: When the Comparator 5 conditions are satisfied. [RENV5] (WRITE) 23 16 - - - - n n n n - 128 - [RENV2] (WRITE) 31 24 - - n - - - - - [RENV5] (WRITE) 23 16 - - n n - - - - [RSTS] (READ) 7 0 - - - - n n n n [RIRQ] (WRITE) 7 0 n n n n - - - 15 8 - - - n n n n n output) cause <Bit 4 to 12 of RIST> Read the event interrupt ( IRUS (bit 4) = 1: When the acceleration is started. IRUS (bit 5) = 1: When the acceleration is complete. IRUS (bit 6) = 1: When the deceleration is started. IRUS (bit 7) = 1: When the deceleration is complete. IRC1 (bit 8) = 1: When the Comparator 1 conditions are satisfied. IRC2 (bit 9) = 1: When the Comparator 2 conditions are satisfied. IRC3 (bit 10) = 1: When the Comparator 3 conditions are satisfied. IRC4 (bit 11) = 1: When the Comparator 4 conditions are satisfied. IRC5 (bit 12) = 1: When the Comparator 5 conditions are satisfied. [RIST] (READ) 7 0 n n n n - - - 15 8 - - - n n n n n 11-14-1. Start triggered by another axis stopping If the start condition is specified as a "Stop on two or more axes", when any of the specified axes stops after operating, and the other axes never start (remain stopped), the axis which is supposed to start when the conditions are met will start operation. Example 1 below shows how to specify a "stop on two or more axes". In the example, while the X axis (or Y axis) is working, the Y (or X) axis remains stopped. Then, the U axis starts operation when triggered by the X (or Y) axis stopping. [Example 1] After setting steps 1) to 3), start and stop the Y axis and then the X axis will start. 1) Set MSY0 to 1 (bits 18 to 19) in PRMD for the U axis to "11." (Start triggered by another axis stopping) 2) Set MAX0 to 1 (bits 20 to 23) in PRMD for the U axis to "0011." (When the Y axis and then the X axis stops) 3) Write a start command for the U axis. The "start when another axis stops" function has two operation modes: one is PCL6045 compatible and the other is the PCL 6045B mode. Select the operation mode using SMAX in the RENV2 register. (When SMAX = 0, the PCL6045 compatible mode is selected.) [PCL6045 compatible mode] In order to use "Another axis stops" as a start condition, the axis specifying this condition (X axis) must be ready to start its process and then it can wait for the other axis to stop. At this point the other axis (the Y axis) can be started and stopped. For example, if the X and Y axes are performing circular interpolation, and if "All Y axes stop" is set as a start condition in the pre-register for the next operation, when X an Y are "waiting for all axes to stop" (so that they can start the linear interpolation at the end of the circular interpolation), since they are already stopped the change "from operation to stop" will not occur while they are waiting. Therefore the X and Y axes will never start the linear interpolation. In other words, the working axis cannot be specified for the MAX setting to start itself. [PCL6045B mode] When "start when another axis stops" is specified as the start condition for the next operation in a specific pre-register, the working axis can be called out in the MAX setting so that it starts itself on the next operation at the end of a previous operation. Example 1 Settings Operation mode for the X axis in initial operation: MSY0 to 1 = 00, MAX0 to 3 = 0000 Operation mode calling for the X axis in the next operation: MSY0 to 1 = 11, MAX0 to 3 = 0011 Operation mode for the Y axis in initial operation: MSY0 to 1 = 00, MAX0 to 3 = 0000 Operation mode calling for the Y axis in the next operation: MSY0 to 1 = 11, MAX0 to 3 = 0011 (X axis positioning operation time) > (Y axis positioning operation time) - 129 - 1) When the PCL6045 compatible mode (SMAX = 0) is selected 2) When the PCL6045B mode (SMAX = 1) is selected When using continuous interpolation without changing the interpolation axes, you may set the next operation in the pre-register (you don't need to specify any stop conditions) rather using the "start when another axis stops" function. The settings are shown in Example 2 below. The example below describes only the items related to the operations. The settings for speed and acceleration are omitted. [Setting example 2] How to set up a continuous interpolation (X-Y axis circular interpolation followed by an X-Y axis linear interpolation) Step Register X axis Y axis Description PRMV 10000 10000 X and Y axes perform an circular o PRIP 10000 0 interpolation operation of a 90 curve with a 1 radius of 10000 PRMD 0000_0064h 0000_0064h 2 Start command: Write 0351h (FH low speed start) X and Y axes start command PRMV 10000 5000 X and Y axes perform a linear interpolation with an end point (1000, 5000) PRMD 0000_0061h 0000_0061h Start command: Write 0351h (FH low speed start) X and Y axes start command After the settings above are complete, the LSI will execute a continuous operation in the order shown below. o 1. The X and Y axes perform a CW circular interpolation operation of a 90 curve with a radius of 10000. 2. The X and Y axes perform a linear interpolation (10000, 5000) Precautions are needed for continuous interpolation operations that change the axes subject to interpolation using the pre-register function. Basically, to change the axes subject to interpolation, enter dummy operation data for all the axes (positioning operations with the feed amount set to 0), and then write the interpolation data for the new axes subject to interpolation. Note When changing the interpolation axis, failure to enter dummy operation data for all the axes may cause a continuous operation to stop or the interpolation operation may not stop when desired. - 130 - [Example 3 (PCL6045 compatible mode)] How to perform continuous interpolation while changing the interpolation axes (moving from circular interpsolation on the X and Y axes) to (Linear interpolation on the X and Y axes) to (Linear interpolation on the X and Z axes) STEP Register X axis Y axis Z axis Details o The X and Y axes make a 90 circular PRMV 10000 10000 0 interpolation with a radius of 100000. The Z axis is given a positioning operation with PRIP 10000 0 0 feed amount of 0. The X and Y axes start immediately. The Z axis 1 0000 0000 003C PRMD _0064h _0064h _0041h has nothing to do and waits for the X and Y axes to stop. Start command: Write 0751h (FH constant The X, Y, and Z axes Start command speed start) The X and Y axes perform linear interpolation 1, PRMV 10000 5000 0 and the Z axis is given a positioning operation with a feed amount of 0. The X and Y axes wait for the Z axis to stop, 004C 004C 003C 2 PRMD _0061h _0061h _0041h and the Z axis waits for the X and Y axes to stop. Start command: Write 0751h (FH constant The X, Y, and Z axes Start command start) X and Z axes perform linear interpolation 1. (Previous PRMV 10000 -5000 The X and Y axes wait for the Z axis to stop and value) the Z axis starts again, just like in continuous 004C (Previous 0000 3 PRMD operation. _0061h value) _0061h Start command: Write 0551h (FH constant The X and Z axes Start command (X, Z axes start) SPRF = 1). Using the settings above, the PCL will perform steps 1 to 5 continuously. o 1. Start a CW circular interpolation using a 90 angle and a radius 10000 on the X and Y axes. 2. After the X and Y axes stop, the Z axis positioning operation is complete (because the feed amount is 0). 3. Linear interpolation is performed on the X and Y axes (10000, 5000) 4. After the X and Y axes stop, the Z axis positioning operation is complete (because the feed amount is 0). 5. Linear interpolation is performed on the X and Z axes (10000, -5000). Note: In STEP3 above, the value for the Y axis is left the same as in the previous step (STEP2), in order not to start the Y axis. - 131 - [Example 4 (PCL6045B mode)] How to perform continuous interpolation while changing the interpolation axes (moving from circular interpolation on the X and Y axes) to (Linear interpolation on the X and Y axes) to (Linear interpolation on the X and Z axes) STEP Register X axis Y axis Z axis Details o The X and Y axes perform a 90 circular PRMV 10000 10000 0 interpolation with a radius of 10000. The Z axis is given a positioning operation with a PRIP 10000 0 0 feed amount of 0. 1 0000 0000 0000 The X, Y, and Z axes start. PRMD _0064h _0064h _0041h Start command: Write 0751h (FH constant The X, Y, and Z axes Start command speed start) The X and Y axes perform linear interpolation. PRMV 10000 5000 0 The Z axis is given a positioning operation with a feed amount of 0. 007C 007C 007C The X, Y, and Z axes wait for the X, Y, and Z 2 PRMD _0061h _0061h _0041h axes to stop. Start command: Write 0751h (FH constant The X, Y, and Z axes Start command start) Since the axes subject to interpolation are PRMV 0 0 0 changed, all of the axes are given a dummy operation. 007C 007C 007C The X, Y, and Z axes wait for the X, Y, and Z 3 PRMD _0041h _0041h _0041h axes to stop Start command: Write 0751h (FH constant The X, Y, and Z axes Start command start) The X and Z axes perform linear interpolation. PRMV 10000 0 -5000 The Y axis is given a positioning operation with a feed amount of 0. 007C 007C 007C The X, Y, and Z axes wait for the X, Y, and Z 4 PRMD _0061h _0041h _0061h axes to stop Start command: Write 0751h (FH constant X, Y, and Z axis start command. start) Using the settings above, the PCL will perform steps 1 to 3 continuously. (Specify STEP4 after STEP1 is complete) o 1. Start a CW circular interpolation of 90 with a radius of 10000 on the X and Y axes. The Z axis performs a positioning operation with a feed amount of 0. 2. The X and Y axes perform a linear interpolation operation (10000, 5000). The Z axis performs a positioning operation with a feed amount of 0. 3. The X and Z axes perform a linear interpolation operation (10000, -5000). The Y axis performs a positioning operation with a feed amount of 0. 11-14-2. Starting from an internal synchronous signal There are 9 types of internal synchronous signal output timing. They can be selected by setting the RENV5 register. The monitor signal for the internal synchronous signal can be output f externally. Y axis Example 1 below shows how to use the end of an acceleration for the FH internal synchronous signal. Acceleration FL Complete [Setting example 1] After completing steps 1) to 3) below, write a start command to the X and Y axes, the X axis will start when the Y axis completes its f X axis acceleration. FH 1) Set MSY0 to 1 (bits 18 &19) in the X axis RMD to 10. (Start with an internal synchronous signal) FL 2) Set SYI0 to 1 (bits 20 & 21) in the X axis to 01. (Use an - 132 - internal synchronous signal from the Y axis.) 3) Set SYO0 to 3 (bits 16 to 19) in the Y axis RENV5 to 1001. (Output an internal synchronous signal when the acceleration is complete) Example 2 shows how to start another axis using the satisfaction of the comparator conditions to generate an internal synchronous signal. Be careful, since comparator conditions satisfied by timing and the timing of the start of another axis may be different according to the comparison method used by the comparators. [Example 2] Use COUNTER1 (command position) and Comparator 1 to start the X axis when the Y axis = 1000. 1) Set MSY0 to 1 (bits 18 & 19) in the Y axis RMD to 10. (Start from an internal synchronous signal) 2) Set SYI0 to 1 (bits 20 & 21) in the X axis RENV5 to 01. (Use an internal synchronous signal from the Y axis) 3) Set SYO0 to 3 (bits 16 to 19) in the Y axis RENV5 to 0001. (Output an internal synchronous signal when the Comparator 1 conditions are satisfied) 4) Set C1C0 to 1 (bits 0 & 1) in the Y axis RENV4 to 00. (Comparator 1 comparison counter is COUNTER1) 5) Set C1S0 to 2 (bits 2 to 4) in the Y axis RENV4 to 001. (Comparison method: Comparator 1 = Comparison counter) 6) Set C1D0 to 1 (bits 5 & 6) in the Y axis RENV4 to 00. (Do nothing when the Comparator 1 condition are satisfied) 7) Set the RCMP1 value of the Y axis to 1000. (Comparison counter value of Comparator 1 is 1000.) 8) Write start commands for the X and Y axes. The timing chart below shows the period after the Comparator 1 conditions are established and the X axis starts. Note: In the example above, even if the Y feed amount is set to 2000 and the X feed amount is set to 1000, the X axis will be 1 when the Y axis position equals 1000. Therefore, the operation complete position will be one pulse off for both the X and Y axes. In order to make the operation complete timing the same, set the RCMP1 value to 1001 or set the comparison conditions to "Comparator 1 < comparison counter." Specify the use of the P0/FUP terminal <Set P0M0 to 1 (bits 0 & 1) in RENV2> 10: Output an FUP (accelerating) signal [RENV2] (WRITE) 7 0 - - - - - - n n Specify the use of the P1/FDW terminal <Set P1M0 to 1 (bits 2 & 3) in RENV2> 10: Output an FDW (decelerating) signal [RENV2] (WRITE) 7 0 - - - - n n - Select the output logic for P0 (one shot) / FUP <Set P0L (bit 16) in RENV2> 0: Negative logic 1: Positive logic [RENV2] (WRITE) 23 16 - - - - 0 0 - n - 133 - Select the output logic for P1 (one shot) / FDW <Set P1L (bit 17) in RENV2> 0: Negative logic 1: Positive logic [RENV2] (WRITE) 23 16 - - - - 0 0 n - Specify the use of the P3/CP1 (+SL) terminal <Set P3M0 to 1 (bits 6 & 7) in RENV2> 10: Output CP1 (Comparator 1 conditions are satisfied) using negative logic. 11: Output CP1 (Comparator 1 conditions are satisfied) using positive logic. Specify the use of the P4/CP2 (-SL) terminal <Set P4M0 to 1 (bits 8 & 9) in RENV2> 10: Output CP2 (Comparator 2 conditions are satisfied) using negative logic. 11: Output CP2 (Comparator 2 conditions are satisfied) using positive logic. Specify the use of the P5/CP3 terminal <Set P5M0 to 1 (bits 10 & 11) in RENV2> 10: Output CP3 (Comparator 3 conditions are satisfied) using negative logic. 11: Output CP3 (Comparator 3 conditions are satisfied) using positive logic. Specify the use of the P6/CP4 terminal <Set P6M0 to 1 (bits 12 & 13) in RENV2> 10: Output CP4 (Comparator 4 conditions are satisfied) using negative logic. 11: Output CP4 (Comparator 4 conditions are satisfied) using positive logic. [RENV2] (WRITE) 7 0 n n - - - - - [RENV2] (WRITE) 15 8 - - - - - - n n [RENV2] (WRITE) 15 8 - - - - n n - [RENV2] (WRITE) 15 8 - - n n - - - Specify the use of the P7/CP5 terminal <Set P7M0 to 1 (bits 14 & 15) in RENV2> [RENV2] (WRITE) 15 8 10: Output CP5 (Comparator 5 conditions are satisfied) using negative logic. n n - - - - 11: Output CP5 (Comparator 5 conditions are satisfied) using positive logic. - 134 - 11-15. Output an interrupt signal This LSI can output an interrupt signal ( signal) : There are 17 types of errors, 19 types of events, and change from operating to stop that can cause an signal to be output . All of the error causes will always output an signal. Each of the event causes can be set in the RIRQ register to output an signal or not. A stop interrupt is a simple interrupt function which produces an interrupt separate from a normal stop or error stop. For a normal stop interrupt to be issued, the confirmation process reads the RIST register as described in the Cause of an Event section. If your system needs to provide a stop interrupt whenever a stop occurs, it is easy to use the stop interrupt function. To approximate a free curve interpolation using multiple linear interpolation operations, event interrupts will be generated at the end of each linear interpolation. When using the stop interrupt, set MENI = 1 in the RMD register. You can set it to not output an signal if there is data for the next operation. The signal is output continuously until all the causes on all the axes that produced interrupts have been cleared. An interrupt caused by an error is cleared by writing a "REST (error cause) register read command." An interrupt caused by an event is cleared by writing a "RIST (event cause) register read command." A Stop interrupt is cleared by writing to the main status. To determine which type of interrupt occurred, on which axis and the cause of the interrupt, follow the procedures below. 1) Read the main status of the X axis and check whether bits 2, 4, or 5 is "1." 2) If bit 2 (SENI) is "1," a Stop interrupt occurs. 3) If bit 4 (SERR) is "1," read the RESET register to identify the cause of the interrupt. 4) If bit 5 (SINT) is "1," read the RIST register to identify the cause of the interrupt. 5) Repeat steps 1) to 4) above for the Y, Z, and U axes. The steps above will allow you to evaluate the cause of the interrupt and turn the output OFF. Note 1: When reading a register from the interrupt routine, the details of the input/output buffer will signal is output while the main routine is reading or writing registers, and the change. If the interrupt routine starts, the main routine may produce an error. Therefore, the interrupt routine should execute a PUSH/POP on input/output buffer. Note 2: While processing all axes in steps 1) to 4) above, it is possible that another interrupt may occur on an axis whose process has completed. In this case, if the CPU interrupts reception mode, and is set for edge triggering, the PCL will latch the output ON and it will not allow a new interrupt to interfere. Therefore, make sure that after you have reset the interrupt reception status the CPU reads main status of all the axes again. Also, make sure there is no signal output from the PCL. Then, end the interrupt routine. terminal, leave it open. Note 3: When not using the When using more than one PCL, the terminals cannot be wired ORed. The signal output can be masked by setting the RENV1 (environment setting 1) register. If the output is masked (INTM = 1 in RENV1), and when the interrupt conditions are satisfied, the status will change. However, the signal will not go LOW, but will remain HIGH. While the interrupt conditions are satisfied and if the output mask is turned OFF (INTM = 0 in RENV1), the signal will go LOW. - 135 - Read the interrupt status <SENI(bit2), SERR (bit 4), SINT (bit 5) in MSTSW> SENI = 1: When IEND = 1 and a stop interrupt occurs, make this bit 1. After reading MSTS, it will become 0. SERR = 1: Becomes 1 when an error interrupt occurs. Becomes 0 by reading REST. SINT = 1: Becomes 1 when an event interrupt occurs. Becomes 0 by reading RIST. Set the interrupt mask <INTM (bit 29) in RENV1> 1: Mask INT output. Setting a stop interrupt <IEDN (bit 27) in RENV2> 1: Enable a stop interrupt. [MSTSW] (READ) 7 0 - - n n - n - - [RENV1] (WRITE) 31 24 - - n - - - - [RENV2] (WRITE) 31 24 - - - - n - - - Select the stop interrupt mode <MENI (bit 7) of PRMD> [PRMD] (WRITE) 1: When there is data for the next operation in the pre-register, the PCL will not 7 0 output a stop interrupt. n - - - - - - Read the cause of the error interrupt <RREST: Read out command> [Read command] Copy the data in the RESET register (error interrupt cause) to BUF. F2h Read the event interrupt cause <RRIST: Read out command> [Read command] Copy the data in the RIST register (event interrupt cause) to BUF. F3h Set the event interrupt cause <WRIRQ: Write command> [Write command] Write the BUF data to the RIRQ register (event interrupt cause). ACh Operation example in which MENI is set This is operation is used to write data for the next operation and the operation after that when starting. 1) When IEND = 1 and MENI = 0 2) When IEND = 1 and MENI = 1 Note: Even if IEND = 1 and MENI = 1, if no pre-register has been specified (a Start command has not been written yet), the PCL will output an interrupt signal. - 136 - [Error interrupt causes] <Detail of REST: The cause of an interrupt makes the corresponding bit "1"> Cause (REST) Error interrupt cause Bit Bit name Stopped by Comparator 1 conditions being satisfied (+SL) 0 ESC1 Stopped by Comparator 2 conditions being satisfied (-SL) 1 ESC2 Stopped by Comparator 3 conditions being satisfied 2 ESC3 Stopped by Comparator 4 conditions being satisfied 3 ESC4 Stopped by Comparator 5 conditions being satisfied 4 ESC5 Stopped by turning ON the +EL input 5 ESPL Stopped by turning ON the -EL input 6 ESML Stopped by turning ON the ALM input 7 ESAL Stopped by turning ON the input 8 ESSP Stopped by turning ON the input 9 ESEM Deceleration stopped by turning ON the SD input 10 ESSD (Always 0) 11 Not defined Stopped by an operation data error. 12 ESDT Simultaneously stopped with another axis due to an error stop on the 13 ESIP other axis during an interpolation operation Stopped by an overflow of PA/PB input buffer counter occurrence 14 ESPO Stopped by an over range count occurrence while positioning in an 15 ESAO interpolation operation An EA/EB input error occurred (does not stop). 16 ESEE An PA/PB input error occurred (does not stop). 17 ESPE [Event interrupt causes] < The corresponding interrupt bit is set to 1 and then an interrupt occurred> Set cause (RIRQ) Cause (RIST) Event interrupt cause Bit Bit name Bit Bit name Automatic stop 0 IREN 0 ISEN The next operation starts continuously 1 IRNX 1 ISNX When it is possible to write an operation to the 2nd pre-register 2 IRNM 2 ISNM When it is possible to write to the 2nd pre-register for Comparator 3 IRND 3 ISND 5 When acceleration starts 4 IRUS 4 ISUS When acceleration ends 5 IRUE 5 ISUE When deceleration starts 6 IRDS 6 ISDS When deceleration ends 7 IRDE 7 ISDE When the Comparator 1 conditions are satisfied 8 IRC1 8 ISC1 When the Comparator 2 conditions are satisfied 9 IRC2 9 ISC2 When the Comparator 3 conditions are satisfied 10 IRC3 10 ISC3 When the Comparator 4 conditions are satisfied 11 IRC4 11 ISC4 When the Comparator 5 conditions are satisfied 12 IRC5 12 ISC5 When the counter value is reset by a CLR signal input 13 IRCL 13 ISCL When the counter value is latched by an LTC input 14 IRLT 14 ISLT When the counter value is latched by an ORG input 15 IROL 15 ISOL When the SD input is turned ON 16 IRSD 16 ISSD When the +DR input changes 17 ISPD 17 IRDR When the -DR input changes 18 ISMD When the input is turned ON 18 IRSA 19 ISSA - 137 - 12. Electrical Characteristics 12-1. Absolute maximum ratings Item Power supply voltage Input voltage Input current Storage temperature Symbol Vdd5 Vdd3 VIN IIN Tstg Rating -0.3 to +6.0 -0.3 to +4.5 -0.3 to Vdd5 +0.3 ±10 -40 to +125 Unit V V mA ˚C 12-2. Recommended operating conditions Item Power supply voltage Ambient temperature Symbol Vdd5 Vdd3 T J Rating 4.5 to 5.5 3.0 to 3.6 -40 to +70 - 138 - Unit V ˚C 12-3. DC characteristics Item Current consumption Symbol Idd5 Idd3 Output leakage current Input capacitance LOW input current IOZ HIGH input current IIH LOW input current VIL VOL HIGH output voltage VOH LOW output current HIGH output current Internal pull up resistance IOL IOH RUP 120 Inputs and input/output terminals, except CLK. CLK terminal Inputs and input/output terminals, except CLK. CLK terminal IOL = 1 uA IOL = 8 mA IOH = -1 uA IOH = -8 mA VOL = 0.4 V VOH = 2.4 V TCKH Symbol fCLK TCLK TCKH TCKL -200 -10 -10 10 10 µA µA 0.8 V 1.0 V 2.0 V 4.0 Vdd5-0.05 2.4 8 -8 25 Min. 50 20 20 TCKL CLK TCLK - 139 - Max. 20 mA µA pF µA 0.05 0.4 Condition Unit 10 5.6 10 12-4. AC characteristics 1) (reference clock) Item Reference clock frequency Reference clock cycle Reference clock HIGH width Reference clock LOW width Max. 7 Input and input/output terminals, other than CLK. CLK terminal VIH LOW output voltage Min. -10 IIL HIGH input current Condition CLK = 20 MHz, Output frequency = 6.666667 MHz, No load Unit MHz ns ns ns 500 V V V V V mA mA K-ohm 12-5. AC characteristics 2) (CPU I/F) 12-5-1. CPU-I/F 1) (IF1 = H, IF0 = H) Z80 Item Symbol Condition Min. Max. Unit Address setup time for ↓ TAR 29 ns Address setup time for ↓ TAW 17 ns Address hold time for , ↑ TRWA 0 ns TCSR setup time for ↓ 20 ns setup time for ↓ TCSW 8 ns hold time for , ↑ TRWCS 0 ns ON delay time for ↓ TCSWT CL = 40pF 25 ns signal LOW time TWAIT 4TCLK ns Data output delay time for ↓ TRDLD CL = 40pF 25 ns Data output delay time for ↑ TWTHD CL = 40pF 15 ns Data float delay time for ↑ TRDHD CL = 40pF 12 ns signal width TWR Note 1 10 ns Data setup time for ↑ TDWR 14 ns Data hold time for ↑ TWRD 0 ns Note 1: When a signal is output, the duration will be the interval between = H and <Read cycle> <Write cycle> - 140 - = H. 12-5-2. CPU-I/F 2) (IF1 = H, IF0 = L) 8086 Item Symbol Condition Min. Max. Unit Address setup time for ↓ TAR 28 ns Address setup time for ↓ TAW 17 ns Address hold time for , ↑ TRWA 0 ns TCSR setup time for ↓ 19 ns setup time for ↓ TCSW 8 ns hold time for , ↑ TRWCS 0 ns ON delay time for ↓ TCSWT CL = 40pF 25 ns signal LOW time TWAIT 4TCLK ns Data output delay time for ↓ TRDLD CL = 40pF 30 ns Data output delay time for ↑ TWTHD CL = 40pF 13 ns Data float delay time for ↑ TRDHD CL = 40pF 16 ns signal width TWR Note 1 10 ns Data setup time for ↓ TDWR 14 ns Data hold time for ↑ TWRD 0 ns Note 1: When a signal is output, the duration will be the interval between = H and <Read cycle> <Write cycle> - 141 - = H. 12-5-3. CPU-I/F 3) (IF1 = L, IF0 = L) H8 Item Symbol Condition Min. Max. Unit Address setup time for ↓ TAR 29 ns Address setup time for ↓ TAW 13 ns Address hold time for , ↑ TRWA 0 ns TCSR setup time for ↓ 20 ns setup time for ↓ TCSW 9 ns hold time for , ↑ TRWCS 0 ns ON delay time for ↓ TCSWT CL = 40pF 25 ns signal LOW time TWAIT 4TCLK ns Data output delay time for ↓ TRDLD CL = 40pF 30 ns Data output delay time for ↑ TWTHD CL = 40pF 13 ns Data float delay time for ↑ TRDHD CL = 40pF 16 ns signal width TWR Note 1 10 ns Data setup time for ↓ TDWR 12 ns Data hold time for ↑ TWRD 0 ns Note 1: When a signal is output, the duration will be the interval between = H and <Read cycle> <Write cycle> - 142 - = H. 12-5-4. CPU-I/F 4) (IF1 = L, IF0 = L) 68000 Item Address setup time for ↓ Address hold time for ↑ CS setup time for ↓ CS hold time for ↑ R/ setup time for ↓ R/ hold time for ↑ ON delay time for OFF delay time for ↓ ↑ Data output advance time for Data float delay time for ↑ Data setup time for ↑ Data hold time for ↓ ↓ Symbol TAS TSA TCSS TSCS TRWS TSRW TSLAKR TSLAKW TSHAKR TSHAKW TDAKLR TSHD TDSL TAKDH Condition CL = 40pF CL = 40pF CL = 40pF CL = 40pF CL = 40pF CL = 40pF Min. 19 0 11 0 3 3 1TCLK 1TCLK Max. 4TCLK+29 4TCLK+29 18 18 1TCLK 16 13 0 <Read cycle> A1 to A3 TAS TSA CS TCSS TSCS TRWS TSRW LS(A0) R/W(WR) TSLAKR TSHAKR ACK(WRQ) TDAKLR TSHD D0 to D15 <Write cycle> A1 to A3 TAS TSA CS TCSS TSCS TRWS TSRW LS(A0) R/W(WR) TSLAKW TSHAKW ACK(WRQ) TDSL D0 to D15 - 143 - TAKDH Unit ns ns ns ns ns ns ns ns ns ns ns ns ns ns 12-6. Operation timing Item input signal width CLR input signal width EA, EB input signal width EZ input signal width PA, PB input signal width ALM input signal width INP input signal width ERC output signal width Symbol Note 1 TEAB TPAB +EL, -EL input signal width SD input signal width ORG input signal width +DR, -DR input signal width input signal width PCS input signal width LTC input signal width Output signal width Input signal width Output signal width Input signal width signal ON delay time Start delay time Condition Note 2 Note 2 Note 3 Note 4 Note 4 RENV1 bit 12 to 14 = 000 RENV1 bit 12 to 14 = 001 RENV1 bit 12 to 14 = 010 RENV1 bit 12 to 14 = 011 RENV1 bit 12 to 14 = 100 RENV1 bit 12 to 14 = 101 RENV1 bit 12 to 14 = 110 RENV1 bit 12 to 14 = 111 Note 4 Note 4 Note 4 Note 5 Note 5 TCMDBSY TSTABSY TCMDPLS TSTAPLS Min. 10TCLK 2TCLK 1TCLK (3TCLK) 1TCLK (3TCLK) 1TCLK (3TCLK) 2TCLK 2TCLK 254TCLK 254 x 8TCLK 254 x 32TCLK 254 x 128TCLK 254 x 1024TCLK 254 x 4096TCLK 254 x 8192TCLK LEVEL output 2TCLK 2TCLK 2TCLK 2TCLK 2TCLK 2TCLK 2TCLK Max. 255TCLK 255 x 8TCLK 255 x 32TCLK 255 x 128TCLK 255 x 1024TCLK 255 x 4096TCLK 255 x 8192TCLK Unit ns ns ns ns ns ns ns ns ns ns ns ns ns ns ns 8TCLK ns 5TCLK ns 8TCLK ns 5TCLK ns 5TCLK 7TCLK 15TCLK 17TCLK ns ns ns ns Note 1: The actual CLK input signal is 10 cycles longer while the terminal is LOW. Note 2: If the input filter is ON < FLTR (bit 18) = 1 in RENV2 >, the minimum time will be 3TCLK. Note 3: If the input filter is ON < DRF (bit 19) = 1 in RENV2 >, the minimum time will be 3TCLK. Note 2: If the input filter is ON < FLTR (bit 26) = 1 in RENV1 >, the minimum time will be 80TCLK. Note 3: If the input filter is ON < DRF (bit 27) = 1 in RENV1 >, the minimum time will be 655,360TCLK. - 144 - 1) When the EA, EB inputs are in the 2-pulse mode TEAB TEAB TEAB EA TEAB TEAB TEAB TEAB TPAB TPAB EB o 2) When the EA, EB inputs are in the 90 phase-difference mode EA TEAB TEAB TEAB TEAB EB 3) When the PA, PB inputs are in the 2-pulse mode TPAB TPAB TPAB PA TPAB TPAB PB o 4) When the PA, PB inputs are in the 90 phase-difference mode PA TPAB TPAB TPAB TPAB PB 5) Timing for the command mode (when I/M = H, and B/ = H) A start command is written WR TCMDBSY BSY TCMDPLS OUT Initial output pulse 6) Simultaneous start timing CSTA TSTABSY BSY TSTAPLS OUT Initial output pulse - 145 - 13. External Dimensions - 146 - Appendix: List of various items Appendix 1: List of commands <Operation commands> COMB0 Symbol Description 05h CMEMG Emergency stop output (simultaneous 06h CMSTA start) output (simultaneous 07h CMSTP stop) Immediate change to FL low 40h FCHGL speed Immediate change to FH low 41h FCHGH speed COMB0 Symbol Description 50h STAFL FL low speed start 51h STAFH FH low speed start 52h STAD 53h STAUD 54h CNTFL 42h FSCHL Decelerate to FL speed 55h CNTFH 43h FSCHH Accelerate to FH speed 56h CNTD 57h CNTUD 49h STOP Immediate stop 4Ah SDSTP Deceleration stop High speed start 1 (FH low speed -> Deceleration stop) High speed start 2 (acceleration -> FH low speed -> deceleration) FL low speed start for remaining number of pulses FH low speed start for remaining number of pulses High speed start 1 for remaining number of pulses High speed start 2 for remaining number of pulses < General-purpose port control commands> COMB0 Symbol Description 10h P0RST Set the P0 terminal LOW 11h P1RST Set the P1 terminal LOW 12h P2RST Set the P2 terminal LOW 13h P3RST Set the P3 terminal LOW 14h P4RST Set the P4 terminal LOW 15h P5RST Set the P5 terminal LOW 16h P6RST Set the P6 terminal LOW 17h P7RST Set the P7 terminal LOW COMB0 18h 19h 1Ah 1Bh 1Ch 1Dh 1Eh 1Fh Symbol P0SET P1SET P2SET P3SET P4SET P5SET P6SET P7SET Description Set the P0 terminal HIGH Set the P1 terminal HIGH Set the P2 terminal HIGH Set the P3 terminal HIGH Set the P4 terminal HIGH Set the P5 terminal HIGH Set the P6 terminal HIGH Set the P7 terminal HIGH <Control commands> COMB0 00h 04h 20h 21h 22h 23h 24h 25h Symbol Description COMB0 NOP 26h (Invalid command) SRST Software reset 27h Reset COUNTER1 (command CUN1R 28h position) Reset COUNTER2 CUN2R 29h (mechanical position) Reset COUNTER3 (deflection CUN3R 2Ah counter) Reset COUNTER4 (generalCUN4R 2Bh purpose) ERCOUT Output an ERC signal 2Ch ERCRS Reset the ERC signal 4Fh - 147 - Symbol Description PRECAN Clear the operation pre-register PCPCAN Clear the RCMP5 pre-register STAON Substitute PCS input LTCH SPSTA Substitute LTC input Uses the same process as the input, but for this axis PRESHF Shift the operation pre-register data PCPSHF Shift the RCMP5 pre-register PRSET Set the speed change data in the working pre-register. <Register control commands> No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Description Number of feed pulses / target position Initial speed Operation speed Acceleration rate Deceleration rate Speed magnification rate Ramping-down point Operation mode Circular interpolation center S-curve range while accelerating S-curve range while decelerating Feed speed to correct feed distance Environment setting 1 Environment setting 2 Environment setting 3 Environment setting 4 Environment setting 5 Environment setting 6 Environment setting 7 COUNTER1 (command position) COUNTER2 (mechanical position) COUNTER3 (deflection counter) COUNTER4 (generalpurpose) Comparator 1 data Comparator 2 data Comparator 3 data Comparator 4 data Comparator 5 data Enable various event interrupts (INTs) COUNTER1 latch data COUNTER2 latch data COUNTER3 latch data COUNTER4 latch data Extension status Error INT status Event INT status Positioning counter EZ counter, speed monitor Ramping-down point Number of steps for circular interpolation Counter of steps for circular interpolation Interpolation status Register Read command Name COMB0 Symbol Write command COMB0 Symbol Name 2nd pre-register Read command Write command COM COMB0 Symbol Symbol B0 RMV D0h RRMV 90h WRMV PRMV C0h RPRMV 80h WPRMV RFL RFH RUR RDR RMG RDP RMD RIP D1h D2h D3h D4h D5h D6h D7h D8h RRFL RRFH RRUR RRDR RRMG RRDP RRMD RRIP 91h 92h 93h 94h 95h 96h 97h 98h WRFL WRFH WRUR WRDR WRMG WRDP WRMD WRIP PRFL PRFH PRUR PRDR PRMG PRDP PRMD PRIP C1h C2h C3h C4h C5h C6h C7h C8h RPRFL RPRFH RPRUR RPRDR RPRMG RPRDP RPRMD RPRIP 81h 82h 83h 84h 85h 86h 87h 88h WPRFL WPRFH WPRUR WPRDR WPRMG WPRDP WPRMD WPRIP RUS D9h RRUS 99h WRUS PRUS C9h RPRUS 89h WPRUS RDS DAh RRDS 9Ah WRDS PRDS CAh RPRDS 8Ah WPRDS RFA DBh RRFA 9Bh WRFA RENV1 RENV2 RENV3 RENV4 RENV5 RENV6 RENV7 DCh DDh DEh DFh E0h E1h E2h RRENV1 RRENV2 RRENV3 RRENV4 RRENV5 RRENV6 RRENV7 9Ch 9Dh 9Eh 9Fh A0h A1h A2h WRENV1 WRENV2 WRENV3 WRENV4 WRENV5 WRENV6 WRENV7 RCUN1 E3h RRCUN1 A3h WRCUN1 RCUN2 E4h RRCUN2 A4h WRCUN2 RCUN3 E5h RRCUN3 A5h WRCUN3 RCUN4 E6h RRCUN4 A6h WRCUN4 RCMP1 RCMP2 RCMP3 RCMP4 RCMP5 E7h E8h E9h EAh EBh RRCMP1 RRCMP2 RRCMP3 RRCMP4 RRCMP5 A7h A8h A9h AAh ABh WRCMP1 WRCMP2 WRCMP3 WRCMP4 WRCMP5 PRCP5 CBh RPRCP5 8Bh WPRCP5 RIRQ ECh RRIRQ ACh WRIRQ RLTC1 RLTC2 RLTC3 RLTC4 RSTS REST RIST RPLS RSPD RSDC EDh EEh EFh F0h F1h F2h F3h F4h F5h F6h RRLTC1 RRLTC2 RRLTC3 RRLTC4 RRSTS RREST RRIST RRPLS RRSPD RRSDC RCI FCh RRCI BCh WRCI CCh RPRCI 8Ch WPRCI RCIC FDh RRCIC RIPS FFh RRIPS - 148 - PRCI Appendix 2: Setting speed pattern Preregister Description Bit length setting range PRMV Positioning amount 28 PRFL PRFH PRUR PRDR PRMG PRDP PRUS PRDS Initial speed (FL speed) Operation speed (FH speed) Acceleration rate Deceleration rate Note 1 Speed magnification rate Ramping-down point S-curve acceleration range S-curve deceleration range 16 16 16 16 12 24 15 15 Setting range Register -134,217,728 to 134,217,727 (8000000h) (7FFFFFFh) 1 to 65,535 (0FFFFh) 1 to 65,535 (0FFFFh) 1 to 65,535 (0FFFFh) 0 to 65,535 (0FFFFh) 2 to 4,095 (0FFFh) 0 to 16,777,215 (0FFFFFFh) 0 to 32,767 (7FFFh) 0 to 32,767 (7FFFh) RMV RFL RFH RUR RDR RMG RDP RUS RDS Note 1: If RDR is set to zero, the deceleration rate will be the value set in the RUR. [Relative position of each register setting for acceleration and deceleration factors] ♦ PRFL: FL speed setting register (16-bit) Specify the speed for FL low speed operations and the start speed for high speed operations (acceleration/deceleration operations) in the range of 1 to 65,535 (0FFFFh). The speed will be calculated from the value in PRMG. Reference clock frequency [Hz] FL speed [pps] = PRFL x (PRMG + 1) x 65536 ♦ PRFH: FH speed setting register (16-bit) Specify the speed for FH low speed operations and the start speed for high speed operations (acceleration/deceleration operations) in the range of 1 to 65,535 (0FFFFh). When used for high speed operations (acceleration/deceleration operations), specify a value larger than RFL. The speed will be calculated from the value placed in PRMG. Reference clock frequency [Hz] FH speed [pps] = PRFH x (PRMG + 1) x 65536 - 149 - ♦ PRUR: Acceleration rate setting register (16-bit) Specify the acceleration characteristic for high speed operations (acceleration/deceleration operations), in the range of 1 to 65,535 (0FFFFh) Relationship between the value entered and the acceleration time will be as follows: 1) Linear acceleration (MSMD = 0 in the PRMD register) (PRFH - PRFL) x (PRUR + 1) x 4 Acceleration time [s] = Reference clock frequency [Hz] 2) S-curve without a linear range (MSMD=1 in the PRMD register and PRUS register =0) (PRFH - PRFL) x (PRUR + 1) x 8 Acceleration time [s] = Reference clock frequency [Hz] 3) S-curve with a linear range (MSMD = 1 in the PRMD register and PRUS register >0) (PRFH - PRFL + 2 x PRUS) x (PRUR + 1) x 4 Acceleration time [s] = Reference clock frequency [Hz] ♦ PRDR: Deceleration rate setting register (16-bit) Normally, specify the deceleration characteristics for high speed operations (acceleration /deceleration operations) in the range of 1 to 65,535 (0FFFFh). Even if the ramping-down point is set to automatic (MSDP = 0 in the PRMD register), the value placed in the PRDR register will be used as the deceleration rate. However, when PRDR = 0, the deceleration rate will be the value placed in the PRUR. When the ramping-down point is set automatically, the following limitations are applied. - While in the Linear interpolation 1 or circular interpolation, and when the synthetic speed constant control function is applied (MIPF = 1 in the PRMD), arrange that (deceleration time) = (acceleration). - For other cases, arrange that (deceleration time) > (acceleration time x 2) Setting exceeding the above limitations may not decrease the speed to the specified FL speed when stopping. In this case, use a manual ramping-down point (MSDP = 1 in the PRMD register). The relationship between the value entered and the deceleration time is as follows. 1) Linear deceleration (MSMD = 0 in the PRMD register) (PRFH - PRFL) x (PRDR + 1) x 4 Deceleration time [s] = Reference clock frequency [Hz] 2) S-curve deceleration without a linear range (MSMD=1 in the PRMD register and PRDS register = 0) (PRFH - PRFL) x (PRDR + 1) x 8 Deceleration time [s] = Reference clock frequency [Hz] 3) S-curve deceleration with a linear range (MSMD=1 in the PRMD register and PRDS register > 0) (PRFH - PRFL + 2 x PRDS) x (PRDR + 1) x 4 Deceleration time [s] = Reference clock frequency [Hz] ♦ PRMG: Magnification rate register (12-bit) Specify the relationship between the PRFL and PRFH settings and the speed, in the range of 2 to 4,095 (0FFFh). As the magnification rate is increased, the speed setting units will tend to be approximations. Normally set the magnification rate as low as possible. The relationship between the value entered and the magnification rate is as follows. Reference clock frequency [Hz] Magnification rate = (PRMG + 1) x 65536 - 150 - [Magnification rate setting example, when the reference clock =19.6608 MHz] (Output speed unit: pps) Magnification Magnification Setting Output speed range Setting Output speed range rate rate 2999 (0BB7h) 0.1 0.1 to 6,553.5 59 (3Bh) 5 5 to 327,675 1499 (5DBh) 0.2 0.2 to 13,107.0 29 (1Dh) 10 10 to 655,350 599 (257h) 0.5 0.5 to 32,767.5 14 (0Eh) 20 20 to 1,310,700 299 (12Bh) 1 1 to 65,535 5 (5h) 50 50 to 3,276,750 149 (95h) 2 2 to 131,070 2 (2h) 100 100 to 6,553,500 ♦ PRDP: Ramping-down point register (24-bits) Specify the value used to determine the deceleration start point for positioning operations that include acceleration and deceleration The meaning of the value specified in the PRDP changes with the "ramping-down point setting method ", (MSD0) in the PRMD register. <When set to manual> (MSDP = 1 in the PRMD register) The number of pulses at which to start deceleration, set in the range of 0 to16,777,215 (0FFFFFFh). The optimum value for the ramping-down point can be calculated as shown in the equation below. 1) Linear deceleration (MSMD=0 of the PRMD register) 2 2 (PRFH - PRFL ) x (PRDR + 1) Optimum value [Number of pulses] = (PRMG + 1) x 32768 However, the optimum value for a triangle start, without changing the value in the PRFH register while turning OFF the FH correction function (MADJ = 1 in the PRMD register) will be calculated as shown in the next equation below. (When using idling control, modify the value for PRMV in the equation below by deducting the number of idling pulses from the value placed in the PRMV register. The number of idling pulses will be "1 to 62 when IDL = 2 to 7 in RNVI5.) PRMV x (PRDR + 1) Optimum value [Number of pulses] = PRUR + PRDR + 2 2) S-curve deceleration without a linear range (MSMD=1 in the PRMD register and the PRDS register =0) 2 2 (PRFH - RFL ) x (PRDR + 1) x 2 Optimum value [Number of pulses] = (PRMG + 1) x 32768 3) S-curve deceleration with a linear range (MSMD=1 in the PRMD register and the PRDS register >0) (PRFH + PRFL) x (PRFH - PRFL + 2 x PRDS) x (RDR + 1) Optimum value [Number of pulses] = (PRMG + 1) x 32768 Start deceleration at the point when the (positioning counter value) ≤ (PRDP set value). <When set to automatic (MSDP = 0 in the PRMD register)> This is an offset value for the automatically set ramping-down point. Set in the range of -8,388,608 (800000h) to 8,388,607(7FFFFFFh). When the offset value is a positive number, the axis will start deceleration at an earlier stage and will feed at the FL speed after decelerating. When a negative number is entered, the deceleration start timing will be delayed. If the offset is not required, set to zero. When the value for the ramping-down point is smaller than the optimum value, the speed when stopping will be faster than the FL speed. On the other hand, if it is larger than the optimum value, the axis will feed at FL low speed after decelerating. ♦ PRUS: S-curve acceleration range register (15-bit) Specify the S-curve acceleration range for S-curve acceleration/deceleration operations in the range of 1 to 32,767 (7FFFh). The S-curve acceleration range SSU will be calculated from the value placed in PRMG. Reference clock frequency [Hz] SSU [pps] = PRUS x (PRMG + 1) x 65536 - 151 - In other words, speeds between the FL speed and (FL speed + SSU), and between (FH speed - Ssu) and the FH speed, will be S-curve acceleration operations. Intermediate speeds will use linear acceleration. However, if zero is specified, "(PRFH - PRFL) / 2" will be used for internal calculations, and the operation will be an S-curve acceleration without a linear component. ♦ PRDS: S-curve deceleration range setting register (15-bit) Specify the S-curve deceleration range for S-curve acceleration/deceleration operations in the range of 1 to 32,767 (7FFFh). The S-curve acceleration range SSU will be calculated from the value placed in PRMG. Reference clock frequency [Hz] SSD [pps] = PRDS x (PRMG + 1) x 65536 In other words, speeds between the FL speed (FL speed + SSD), and between (FH speed - SSD) and the FH speed, will be S-curve deceleration operations. Intermediate speeds will use linear deceleration. However, if zero is specified, "(PRFH - PRFL) / 2" will be used for internal calculations, and the operation will be an S-curve deceleration without a linear component. - 152 - Appendix 3: Label list Label A0 A1 A2 A3 A4 ADJ0 to 1 ALML ALMM Register bit RENV1 8 ALMu ALMx ALMy ALMz AS0 to 15 Terminal name Terminal name Terminal name Terminal name Register bit 134 38 70 102 RSPD 0-15 Description Address bus 0 (LSB) Address bus 1 Address bus 2 Address bus 3 Address bus 4 (MSB) Select the feed amount correction method Set the input logic for the ALM signal (0: Negative, 1: Positive) Select the process to use when the ALM input is ON (0: Immediate stop, 1: Deceleration stop) U axis driver alarm signal (to stop the axis) X axis driver alarm signal (to stop the axis) Y axis driver alarm signal (to stop the axis) Z axis driver alarm signal (to stop the axis) Monitor current speed BR0 to 11 BSYC Register bit Register bit Terminal name Terminal name Terminal name Terminal name Byte map name Byte map name Byte map name Byte map name Word map name Word map name RENV6 0-11 RENV3 14 148 60 81 125 4 for Z80 5 for Z80 6 for Z80 7 for Z80 4 for 80886 6 for 8086 Specify a backlash correction or slip correction amount. Increment/decrement COUNTER4 only while in operation ( Operation monitor output for the U axis Operation monitor output for the X axis Operation monitor output for the Y axis Operation monitor output for the Z axis Write/read the input/output buffer (bits 0 to 7). Write/read the input/output buffer (bits 8 to 15) Write/read the input/output buffer (bits 16 to 23) Write/read the input/output buffer (bits 24 to 31) Write/read the input/output buffer (bits 0 to 15) Write/read the input/output buffer (bits 16 to 31) Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Terminal name Register bit Register bit Register bit Terminal name Register bit Terminal name Terminal name Terminal name Terminal name Command Command Command 70h Register bit Command Command Command Command Byte map name Byte map name Word map name Circuit name Circuit name Circuit name Circuit name Terminal name Terminal name Terminal name RENV4 0-1 RENV4 5-6 RENV4 2-4 RENV4 7 RENV4 8-9 RENV4 13-14 RENV4 10-12 RENV4 15 RENV4 16-17 RENV4 21-22 RENV4 18-20 RENV4 24-25 RENV4 30-31 RENV4 26-29 RENV5 0-2 RENV5 6-7 RENV5 3-5 170 RENV3 8-9 RENV3 10-11 RENV3 12-13 164 RENV1 20-21 151 50 86 114 05h 06h 07h RSTS 0-3 56h 55h 54h 57h 0 when Z80 1 when Z80 0 when 8086 Select a comparison counter for comparator1 Select a process to execute when the comparator1 conditions are met Select a comparison method for comparator1 Set COUNTER1 for ring count operation using Comparator 1. Select a comparison counter for comparator2 Select a process to execute when the comparator2 conditions are met Select a comparison method for comparator2 Set COUNTER2 for ring count operation using Comparator 2 Select a comparison counter for comparator3 Select a process to execute when the comparator3 conditions are met Select a comparison method for comparator3 Select a comparison counter for comparator4 Select a process to execute when the comparator4 conditions are met Select a comparison method for comparator4 Select a comparison counter for comparator5 Select a process to execute when the comparator5 conditions are met Select a comparison method for comparator5 Emergency stop signal Specify the input count COUNTER2 (mechanical position) Specify the input count COUNTER3 (deflection counter) Specify the input count COUNTER4 (general-purpose) Reference clock (19.6608 MHz as standard) Select the CLR input mode Clear the counter input for the U axis Clear the counter input for the X axis Clear the counter input for the Y axis Clear the counter input for the Z axis Emergency stop Output (simultaneous start) signal Output (simultaneous stop) signal Operation status monitor Remaining high speed start pulses (FH low speed -> Deceleration stop) Remaining pulses FH low speed start pulses Remaining pulses FL low speed start pulses Remaining high speed start pulses (accelerate -> FH low speed -> deceleration stop) Write control command Axis selection Assign an axis, or write a control command 28-bit counter for command position control 28-bit counter for mechanical position control 16-bit counter for the deflection counter 28-bit counter for the general-purpose counter Chip select signal Simultaneous start signal Simultaneous stop signal BUFB0 BUFB1 BUFB2 BUFB3 BUFW0 BUFW1 C1C0 to 1 C1D0 to 1 C1S0 to 2 C1RM C2C0 to 1 C2D0 to 1 C2S0 to 2 C2RM C3C0 to 1 C3D0 to 1 C3S0 to 2 C4C0 to 1 C4D0 to 1 C4S0 to 3 C5C0 to 2 C5D0 to 1 C5S0 to 2 CI20 to 21 CI30 to 31 CI40 to 41 CLK CLR0 to 1 CLRu CLRx CLRy CLRz CMEMG CMSTA CMSTP CND0 to 3 CNTD CNTFH CNTFL CNTUD COMB0 COMB1 COMW COUNTER1 COUNTER2 COUNTER3 COUNTER4 Type Terminal name Terminal name Terminal name Terminal name Terminal name Register bit Register bit Position 6 7 8 9 10 RENV6 12-13 RENV1 9 3 168 169 - 153 - = L) Reference P7, 16, 17 P7, 16, 17 P7, 16, 17 P7, 16, 17 P7, 16, 17 P45 P36, 108 P45, 126 P41, 117 P10 P10 P10 P10 P16, 18 P16, 18 P16, 18 P16, 18 P17, 18 P17, 18 P36, 108 P9, 108 P9, 108 P9, 108 P9, 108 P53 P42, 118 P42, 119 P42, 119 P42, 125 P42, 118 P42, 119 P42, 119 P42, 125 P42, 118 P43, 119 P43, 119 P43, 118 P43, 119 P43, 119 P44, 118 P44, 118 P44, 119 P8, 112 P41, 113 P41, 113 P41, 113 P7 P37, 115 P10, 115 P10, 115 P10, 115 P10, 115 P22, 112 P22, 110 P22, 112 P50 P22 P22 P22 P22 P16, 18, 22 P16, 18, 21 P17, 18 P2, 113 P2, 113 P2, 113 P2, 113 P7 P8, 109 P8, 111 Label CU1B CU1C CU1L CU1R CU2B CU2C CU2H CU2L CU2R CU3B CU3C CU3H CU3L CU3R CU4B CU4C CU4H CU4L CU4R CUN1R CUN2R CUN3R CUN4R Type Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Command Command Command Command Position RENV3 24 RENV3 16 RENV5 24 RENV3 20 RENV3 25 RENV3 17 RENV3 29 RENV5 25 RENV3 21 RENV3 25 RENV3 18 RENV3 30 RENV5 26 RENV3 22 RENV3 27 RENV3 19 RENV3 31 RENV5 27 RENV3 23 20h 21h 22h 23h Description Operate COUNTER2 (mechanical position) with backlash/slip correction Reset COUNTER1 (command position) by turning ON the CLR input. Reset COUNTER1 (command position) right after latching the count value. Reset COUNTER1 (command position) when the zero return is complete Operate COUNTER2 (mechanical position) with backlash/slip correction Reset COUNTER2 (mechanical position) by turning ON the CLR input Stop the count on COUNTER2 (mechanical position) Reset COUNTER2 (mechanical position) right after latching the count value. Reset COUNTER2 (mechanical position) when the zero return is complete Operate COUNTER3 (deflection) with backlash/slip correction Reset the COUNTER3 (deflection) by turning ON the CLR input. Stop the count on COUNTER3 (deflection) Reset COUNTER3 (deflection) right after latching the count value. Reset COUNTER3 (deflection) when the zero return is complete Operate COUNTER4 (general-purpose) backlash/slip correction Reset COUNTER4 (general-purpose) by turning ON the CLR input Stop the count on COUNTER4 (general-purpose) Reset COUNTER4 (general-purpose) right after latching the count value. Reset COUNTER4 (general-purpose) when the zero position operation is complete Reset COUNTER1 (command position) Reset COUNTER2 (mechanical position) Reset COUNTER3 (deflection counter) Reset COUNTER4 (general purpose) Reference P41, 126 P41, 115 P44, 115 P41, 115 P41, 126 P41, 115 P41, 117 P44, 115 P41, 115 P41, 126 P41, 115 P41, 117 P44, 115 P41, 115 P41, 126 P41, 115 P41, 117 P44, 115 P41, 115 P24, 115 P24, 115 P24, 115 P24, 115 D0 D1 D10 D11 D12 D13 D14 D15 D2 D3 D4 D5 D6 D7 D8 D9 DIRu DIRx DIRy DIRz DRF DRL +DRu -DRu +DRx -DRx +DRy -DRy +DRz -DRz DTMF Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Register bit Register bit Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Register bit 15 15 27 28 29 30 31 32 18 19 20 21 22 23 24 26 146 58 79 123 RENV1 27 RENV1 25 141 142 46 47 82 83 110 111 RENV1 28 Data bus 0 (LSB) Data bus 1 Data bus 10 Data bus 11 Data bus 12 Data bus 13 Data bus 14 Data bus 15 (MSB) Data bus 2 Data bus 3 Data bus 4 Data bus 5 Data bus 6 Data bus 7 Data bus 8 Data bus 9 Motor drive direction signal for the U axis Motor drive direction signal for the X axis Motor drive direction signal for the Y axis Motor drive direction signal for the Z axis Apply a filter to +DR, -DR signal input Select +DR, -DR signal input logic (0: Negative logic, 1: Positive logic) Manual (+) input for the U axis Manual (-) input for the U axis Manual (+) input for the X axis Manual (-) input for the X axis Manual (+) input for the Y axis Manual (-) input for the Y axis Manual (+) input for the Z axis Manual (-) input for the Z axis Turn OFF the direction change timer (0.2 msec) P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P8 P9, 99 P9, 99 P9, 99 P9, 99 P37, 63 P37, 63 P9, 63 P9, 63 P9, 63 P9, 63 P9, 63 P9, 63 P9, 63 P9, 63 P37 EAu EAx EAy EAz EBu EBx EBy EBz ECZ0 to 3 EDIR EIM0 to 1 EINF ELLu ELLx Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Register bit Register bit Register bit Register bit Terminal name Terminal name 135 40 71 103 136 41 72 104 RSPD 16-19 RENV2 22 RENV2 20-21 RENV2 18 174 171 Encoder A phase signal for the U axis Encoder A phase signal for the X axis Encoder A phase signal for the Y axis Encoder A phase signal for the Z axis Encoder B phase signal for the U axis Encoder B phase signal for the X axis. Encoder B phase signal for the Y axis Encoder B phase signal for the Z axis Read the count value of the EZ input to monitor the zero return Reverse the EA, EB input count direction Specify the EA, EB input parameters Apply a noise filter to the EA/EB input Set the input logic of the end limit signal for the U axis Set the input logic of the end limit signal for the X axis P9 P9 P9 P9 P9 P9 P9 P9 P53 P39, 114 P39, 114 P38, 114 P8, 102 P8, 102 ELLy ELLz ELM Terminal name Terminal name Register bit 172 173 RENV1 3 Select the input logic of the end limit signal for the Y axis Set the input logic of the end limit signal for the Z axis Select the process to execute when the EL input is ON (0: Immediate stop, 1: P8, 102 P8, 102 P36, 102 - 154 - Label ESIP Register bit ESML ESPE ESPL ESPO ESSD ESSP EZL EZu EZx EZy EZz ETW0 to 1 EZD0 to 3 Register bit Register bit Register bit Register bit Register bit Register bit Register bit Terminal name Terminal name Terminal name Terminal name Register bits Register bits Description Deceleration stop) 130 (+) end limit signal for the U axis 131 (-) end limit signal for the U axis 34 (+) end limit signal for the X axis 35 (-) end limit signal for the X axis 66 (+) end limit signal for the Y axis 67 (-) end limit signal for the Y axis. 97 (+) end limit signal for the Z axis 98 (-) end limit signal for the Z axis RENV2 30 Invalid EA, EB input RENV1 12-14 Specify the ERC output signal pulse width RENV1 15 Set the output logic of the ERC signal (0: Negative logic, 1: Positive logic) 24h Output an ERC signal 25h Reset the output when the ERC signal is set to level output 147 Driver deflection clear output for the U axis 59 Driver deflection clear output for the X axis 80 Driver deflection clear output for the Y axis 124 Driver deflection clear output for the Z axis RENV1 10 Automatic output of the ERC signal RENV1 11 Auto output an ERC signal when the zero return is complete REST 7 Equals 1 when stopped by the ALM input turning ON REST 15 Equals 1 when the positioning counter exceeds the count range REST 0 Stopped when the comparator1 conditions (+SL) are met REST 1 Stopped when the comparator2 conditions (-SL) are met REST 2 Stopped when the comaprator3 conditions (detect out-of-step) are met REST 3 Stopped when the comparator4 conditions are met. REST 4 Stopped when the comparator5 conditions are met REST 12 Stopped by an operation data error REST 16 An EA/EB input error occurred REST 9 Stops by inputting ON input When any other axis in an interpolation operation stops in an emergency, this axis REST 13 stops simultaneously REST 6 Stopped because the ñEL input turned ON REST 17 A PA/PB input error occurred REST 5 Stopped because the + EL input turned ON REST 14 The PA/PB input buffer counter overflowed REST 10 Deceleration stop caused by the SD input turning ON REST 8 Stops by inputting ON input RENV2 23 Set the input logic for the EZ signal (0: Falling, 1: Rising) 137 U axis encoder Z phase signal 42 X axis encoder Z phase signal 73 Y axis encoder Z phase signal 106 Z axis encoder Z phase signal RENV1 16-17 Specify the ERC signal OFF timer RENV3 4-7 Enter an EZ count value for a zero return FCHGH FCHGL FLTR FSCHH FSCHL FT0 to 15 Command Command Register bit Command Command Register bits 41h 40h RENV1 26 43h 42h RENV7 16-31 Change immediately to FH speed Change immediately to FL speed Apply input filter Accelerate to FH speed Accelerate to FL speed Enter an FT time for the vibration reduction function P22 P22 P37 P22 P22 P45, 127 IDC0 to 2 IDL0 to 2 IDXM IEND IF0 IF1 IFB INPL INPu INPx INPy INPz Register bits Register bits Register bit Register bit Terminal name Terminal name Terminal name Register bit Terminal name Terminal name Terminal name Terminal name Terminal name Register bit Sub-status bits RSPD 20-22 RENV5 8-10 RENV4 23 RENV2 27 1 2 14 RENV1 22 150 49 85 113 11 RENV1 29 SSTSW 0-7 "2 " when using a Z80 RIPS 19 RIPS 18 RIPS 17 RIPS 7 Monitor the idling count (0 to 7 pulses) Enter the number of idling pulse (0 to 7 pulses) Select IDX output specification (0: Level output, 1: Pulse output) Specify that the stop interrupt will be output. CPU-I/F mode selection 0 CPU-I/F mode selection 1 Busy CPU-I/F P53, 101 P44, 101 P43, 124 P39, 136 P7, 13 P7, 13 P8 P37, 106 P10, 106 P10, 106 P10, 106 P10, 106 P7, 135 P37, 136 P20 +ELLu -ELLu +ELLx -ELLx +ELLy -ELLy +ELLz -ELLz EOFF EPW0 to 2 ERCL ERCOUT ERCRST ERCu ERCx ERCy ERCz EROE EROR ESAL ESAO ESC1 ESC2 ESC3 ESC4 ESC5 ESDT ESEE ESEM INTM IOP0 to 7 Type Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Register bit Register bit Register bit Command Command Terminal name Terminal name Terminal name Terminal name Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit IOPB Byte map name IPCC IPCW IPE IPEu Register bit Register bit Register bit Register bit Position In position input for the U axis In position input for the X axis In position input for the Y axis In position input for the Z axis Interrupt request signal Mask the INT output terminal Read the P0 to P7 terminal status. Reference P8, 102 P8, 102 P8, 102 P8, 102 P8, 102 P8, 102 P8, 102 P8, 102 P39, 114 P36, 107 P36, 107 P24, 108 P24, 108 P10, 107 P10, 107 P10, 107 P10, 107 P36, 107 P36, 107 P51, 108 P51 P51 P51 P51 P51 P51 P51 P51 P51, 112 P51 P51, 102 P51, 60 P51, 103 P51, 60 P51, 104 P51 P39, 65 P9, 65 P9, 65 P9, 65 P9, 65 P36, 108 P41, 65 Read the general I/O port P16, 20 Executing a CCW circular interpolation Executing a CW circular interpolation Executing a linear interpolation by entering master axis feed amount U axis linear interpolation mode from a specified master axis feed amount P54 P54 P54 P54 - 155 - IPEx IPEy IPEz IPFu IPFx IPFy IPFz IPL IPLu IPLx IPLy IPLz IPSu IPSx IPSy IPSz IRC1 IRC2 IRC3 IRC4 IRC5 IRCL IRDE IRDR IRDS IREN IRLT IRN IRND IRNM IROL IRSA IRSD IRUE IRUS ISC1 ISC2 ISC3 ISC4 ISC5 ISCL ISDE ISDS ISEN ISLT ISMD ISN ISND ISNM ISOL ISPD ISSA ISSD ISUE ISUS Label Type Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Register bit Position RIPS 4 RIPS 5 RIPS 6 RIPS 15 RIPS 12 RIPS 13 RIPS 14 RIPS 16 RIPS 3 RIPS 0 RIPS 1 RIPS 2 RIPS 11 RIPS 8 RIPS 9 RIPS 10 RIRQ 8 RIRQ 9 RIRQ 10 RIRQ 11 RIRQ 12 RIRQ 13 RIRQ 7 RIRQ 17 RIRQ 6 RIRQ 0 RIRQ 14 RIRQ 1 RIRQ 3 RIRQ 2 RIRQ 15 RIRQ 18 RIRQ 16 RIRQ 5 RIRQ 4 RIST 8 RIST 9 RIST 10 RIST 11 RIST 12 RIST 13 RIST 7 RIST 6 RIST 0 RIST 14 RIST 18 RIST 1 RIST 3 RIST 2 RIST 15 RIST 17 RIST 19 RIST 16 RIST 5 RIST 4 Description X axis linear interpolation mode from a specified master axis feed amount Y axis linear interpolation mode from a specified master axis feed amount Z axis linear interpolation mode from a specified master axis feed amount Specify a synthetic constant speed for the U axis Specify a synthetic constant speed for the X axis Specify synthetic constant speed for the Y axis Specify a synthetic constant speed for the Z axis Executing a normal linear interpolation U axis is in normal linear interpolation mode X axis is in normal linear interpolation mode Y axis is in normal linear interpolation mode Z axis is in normal linear interpolation mode U axis is in circular interpolation mode X axis is in circular interpolation mode Y axis is in circular interpolation mode Z axis is in circular interpolation mode Enable an INT when the comparator1 conditions are met Enable an INT when the comparator2 conditions are met Enable an INT when the comparator3 conditions are met Enable an INT when the comparator4 conditions are met Enable an INT when the comparator5 conditions are met Enable an INT when the count value is reset by a CLR input Enable an INT when the deceleration is finished Enable an INT when the ±DR input changes Enable an INT when the deceleration starts Enable an INT when there is a normal stop Enable an INT when the count value is latched by an LTC input Enable INT by continuing with the next operation. Enable an INT when writing to the 2nd pre-register for comparator5 is enabled Enable an INT when writing to 2nd pre-register for operation is enabled Enable an INT when the count value is latched by an ORG input Enable an INT by turning ON the input Enable an INT by turning ON the SD input Enable an INT when the acceleration is finished Enable an INT when acceleration starts Comparator 1 conditioned status Comparator 2 conditioned status Comparator 3 conditioned status Comparator 4 conditioned status Comparator 5 conditioned status Reset the count value when a CLR signal is input Equals 1 when deceleration is finished Equals 1 when deceleration starts Equals 1 when stopped automatically Equals 1 when the count value is latched by an LTC input Equals 1 when a ñDR input signal is input. To start the next operation continuously. Enable writing to the 2nd pre-register for comparator5 Enable writing to the 2nd pre-register for operations Latched count value from the ORG input Equals 1 when the +DR input is ON Equals 1 when the CSTA input is ON Equals 1 when the SD input is ON Equals 1 when the acceleration is finished Equals 1 when to start acceleration Reference P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P54 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P48,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 P52,137 LTCH LTCL LTCu LTCx LTCy LTCz LTFD LTM0 to 1 LTOF Command Register bit Terminal name Terminal name Terminal name Terminal name Register bit Register bits Register bit 29h RENV1 23 152 51 87 115 RENV5 14 RENV5 12-13 RENV5 15 Substitute the LTC input (for counting or latching) Select the trigger edge for the LTC signal (0: Falling edge, 1: Rising edge) Latch the input for the U axis Latch the input for the X axis Latch the input for the Y axis Latch the input for the Z axis Latch the current speed data in place of COUNTER3 Specify the latch timing of COUNTERS 1 to 4 Stop the latch using hardware timing P24, 116 P37, 116 P10, 116 P10, 116 P10, 116 P10, 116 P44, 116 P44, 116 P44, 116 MADJ MAX0 to 3 MCCE Register bit Register bits Register bit RMD 26 RMD 20-21 RMD 11 P34 P34, 128 P34, 117 MENI Register bit RMD 7 METM Register bit RMD 12 MINP Register bit RMD 9 Disable the FH correction function Specify the axis used to control stopping for a simultaneous start Stop the operation of COUNTER1 (command position) Does not output a stop INT between blocks while in continuous operation using the preregister. Select the operation completion timing (0: Stop at the end of a cycle, 1: Stop on a pulse) The operation is complete when the INP input turns ON - 156 - P34, 136 P34, 100 P34, 106 Label Type Register bit Register bits Register bit Position RMD 15 RMD 0-6 RMD 14 MPIE Register bit RMD 27 MSDE MSDP MSMD MSN0 to 1 MSPE MSPO Register bit Register bit Register bit Register bits Register bit Register bit MSTSB0 Byte map name MSTSB1 Byte map name MSTSW Word map name MSY0 to 1 Register bit RMD 8 RMD 13 RMD 10 RMD 16-17 RMD 24 RMD 25 0 when using a Z80 1 when using a Z80 0 when using an 8086 18, 19 NOP Command ORGL ORGu ORGx ORGy ORGz ORM0 to 3 Register bit Terminal name Terminal name Terminal name Terminal name Register bits General-purpose port name MIPF MOD MPCS OTP0 to 7 Read the main status (bits 0 to 7) P16, 19 Read the main status (bits 8 to 15) P16, 19 Read the main status bits (bits 0 to 7) P34, 81 P34 P34 P34 P34 P34, 111 P34, 111 P17, 19 P34, 128 00h Monitor the output while feeding the X-axis at low speed P22 RENV1 7 133 37 69 101 RENV3 0-3 Zero point signal for U axis Zero point signal for X axis Zero point signal for Y axis Zero point signal for Z axis Select the input logic for the ORG signal (0: Negative logic, 1: Positive logic) P36, 65 P9, 65 P9, 65 P9, 65 P9, 65 P40, 66 OTPW 0-7 Zero position signal for the X axis P18 Zero position signal for the Y axis (valid only for the output specified bits) P16, 18 OTPW Word map name OUTu OUTx OUTy OUTz Terminal name Terminal name Terminal name Terminal name P0L P0u/FUPu P0x/FUPx P0y/FUPy P0z/FUPz P1u/FDWu P1x/FDWx P1y/FDWy P1z/FDWz P2u/MVCu P2x/MVCx P2y/MVCy P2z/MVCz P3u/CP1u(+SLu) P3x/CP1x(+SLx) P3y/CP1y(+SLy) P3z/CP1z(+SLz) P4u/CP2u(-SLu) P4x/CP2x(-SLx) P4y/CP2y(-SLy) P4z/CP2z(-SLz) P5u/CP3u P5x/CP3x P5y/CP3y P5z/CP3z P6u/CP4z P6x/CP4x P6y/CP4y P6z/CP4z P7u/CP5u P7x/CP5x P7y/CP5y P7z/CP5z P0M0 to 1 P0RST P0SET P1L Register bit Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Register bits Command Command Register bit RENV2 16 153 52 89 116 154 53 90 117 155 54 91 118 156 55 92 119 157 62 93 120 158 63 94 126 159 64 95 128 160 65 96 129 RENV2 0-1 10h 18h RENV2 17 Byte map name Reference P34, 78 P34 P34, 98 Synchronization start timing 2 when using a Z80 2 when using an 8086 145 57 78 122 OTPB Description Enable a synthetic constant speed during an interpolation operation Operation mode selection Start control positioning using a PCI input Automatically enter an end point pull in operation at the end of arc interpolation operation. Decelerate (decelerate and stop) when the SD input turns ON Specify the ramping-down point manually S-curve acceleration/deceleration (linear accel/decel when 0) Sequence number used to control the operation block Enable input Output a (simultaneous stop) signal when stopped by an error Select the zero return method (valid only for the output specified bits) P17, 18 Motor driving pulse signals for U axis Motor driving pulse signals for X axis Motor driving pulse signals for Y axis Motor driving pulse signals for Z axis P9, 99 P9, 99 P9, 99 P9, 99 Set output logic of P0 terminal. General-purpose port 0 for the U axis / Monitor output during acceleration General-purpose port 0 for the X axis / Monitor output during acceleration General-purpose port 0 for the Y axis / Monitor output during acceleration General-purpose port 0 for the Z axis / Monitor output during acceleration General-purpose port 1 for the U axis / Monitor output during acceleration General-purpose port 1 for the X axis / Monitor output during acceleration General-purpose port 1 for the Y axis / Monitor output during acceleration General-purpose port 1 for the Z axis / Monitor output during acceleration General-purpose port 2 for the U axis / Feeding at low speed General-purpose port 2 for the Y axis / Feeding at low speed General-purpose port 2 for the X axis / Feeding at low speed General-purpose port 2 for the Z axis / Feeding at rated speed General-purpose port 3 for the U axis / Comparator 1 (+ software limit) output General-purpose port 3 for the X axis / Comparator 1 (+ software limit) output General-purpose port 3 for the Y axis / Comparator 1 (+ software limit) output General-purpose port 3 for the Z axis / Comparator 1 (+ software limit) output General-purpose port 4 for the U axis / Comparator 2 (+ software limit) output General-purpose port 4 for the X axis / Comparator 2 (+ software limit) output General-purpose port 4 for the Y axis / Comparator 2 (+ software limit) output General-purpose port 4 for the Z axis / Comparator 2 (+ software limit) output General-purpose port 5 for the U axis / Comparator 3 output General-purpose port 5 for the X axis / Comparator 3 output General-purpose port 5 for the Y axis / Comparator 3 output General-purpose port 5 for the Z axis / Comparator 3 output General-purpose port 6 for the U axis / Comparator 4 output General-purpose port 6 for the X axis / Comparator 4 output General-purpose port 6 for the Y axis / Comparator 4 output General-purpose port 6 for the Z axis / Comparator 4 output General-purpose port 7 for the U axis / Comparator 5 output General-purpose port 7 for the U axis / Comparator 5 output General-purpose port 7 for the U axis / Comparator 5 output General-purpose port 7 for the U axis / Comparator 5 output Specify the P0/FUP terminal details Set the general-purpose output port terminal P0 LOW Set the general-purpose output port terminal P0 HIGH Set the P1 terminal output logic (0: Negative logic, 1: Positive logic) P23, 38 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P10 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P11 P38 P23 P23 P38 - 157 - Label P1M0 to 1 P1RST P1SET P2M0 to 1z P2RST P2SET P3M0 to 1 P3RST P3SET P4M0 to 1 P4RST P4SET P5M0 to 1 P5RST P5SET P6M0 to 1 P6RST P6SET P7M0 to 1 P7RST P7SET PAu PAx PAy PAz PBu PBx PBy PBz PCPCAN PCSM PCSL PCSu PCSx PCSy PCSz PD0 to 10 PDIR PDTC PFC0 to 1 PFM0 to 1 PIM0 to 1 PINF PMD0 to 2 PMG0 to 4 PMSK POFF PRCI PRCP5 PRDP PRDR PRDS PRECAN PRESHF PRFH PRFL PRIP PRMD PRMG PRMV PRSET PRUR PRUS PSTP Type Register bits Command Command Register bits Command Command Register bits Command Command Register bits Command Command Register bits Command Command Register bits Command Command Register bits Command Command Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Terminal name Command Register bit Register bit Terminal name Terminal name Terminal name Terminal name Register bit Register bit Register bit Terminal name Terminal name Terminal name Terminal name Register bits Register bits Register bits Register bit Register bits Register bits Register bit Register bit Pre-register name Pre-register name Pre-register name Pre-register name Pre-register name Command Command Pre-register name Pre-register name Pre-register name Pre-register name Pre-register name Pre-register name Command Pre-register name Pre-register name Register bit RCI RCIC RCMP1 RCMP2 RCMP3 Register name Register name Register name Register name Register name Position RENV2 2-3 11h 19h RENV2 4-5 12h 1Ah RENV2 6-7 13h 1Bh RENV2 8-9 14h 1Ch RENV2 10-11 15h 1Dh RENV2 12-13 16h 1Eh RENV2 14-15 17h 1Fh 138 43 74 107 139 44 75 108 27h 30 RENV1 24 143 48 84 112 RENV6 16-26 RENV2 26 31 140 45 76 109 RSTS 18-19 RSTS 20-21 RENV2 24-25 RENV2 19 RENV1 0-2 RENV6 27-31 RENV2 28 RENV2 31 26h 27h 4Fh RENV6 15 Description Specify the P1/FDW terminal details Set the general-purpose output port terminal P1 LOW Set the general-purpose output port terminal P1 HIGH Specify the P2/MVC terminal details Set the general-purpose output port terminal P2 LOW Set the general-purpose output port terminal P2 HIGH Specify the P3/CP1 (+SL) terminal details Set the general-purpose output port terminal P3 LOW Set the general-purpose output port terminal P3 HIGH Specify the P4/CP2 (-SL) terminal details Set the general-purpose output port terminal P4 LOW Set the general-purpose output port terminal P4 HIGH Specify the P5/CP3 terminal details Set the general-purpose output port terminal P5 LOW Set the general-purpose output port terminal P5 HIGH Specify the P6/CP4/IDX terminal details Set the general-purpose output port terminal P6 LOW Set the general-purpose output port terminal P6 HIGH Specify the P7/CP5 terminal details Set the general-purpose output port terminal P7 LOW Set the general-purpose output port terminal P7 HIGH Manual pulsar phase A input for the U axis Manual pulsar phase A input for the X axis Manual pulsar phase A input for the Y axis Manual pulsar phase A input for the Z axis Manual pulsar phase B input for the Uaxis Manual pulsar phase B input for the X axis Manual pulsar phase B input for the Y axis Manual pulsar phase B input for the Z axis Clear the pre-register (PRCP5) for PCMP5 Allow the PCS input on the local axis signal Set the input logic for the PCSn signal (0: Negative logic, 1: Positive logic) Start positioning control for the U axis Start positioning control for the X axis Start positioning control for the Y axis Start positioning control for the Z axis Set a division rate for PA, PB inputs. Reverse the counting direction of the PA and PB inputs Keep the pulse width at a 50% duty cycle Enable the PA, PB, +DR, -DR inputs for U axis Enable the PA, PB, +DR, -DR inputs for X axis Enable the PA, PB, +DR, -DR inputs for Y axis Enable the PA, PB, +DR, -DR inputs for Z axis Used as a status monitor for the PCMP5 pre-register. Used as a status monitor of the working pre-register. Specify the PA and PB input details Apply a noise filter to the PA/PB inputs Specify the output pulse details Specify the multiplication rate for the PA/PB inputs. Specify the output pulse mask. Disable PA, PB inputs. 2nd pre-register for RCI 2nd pre-register for RCMP5 2nd pre-register for RDP 2nd pre-register for RDR 2nd pre-register for RDS Cancel the operation pre-register. Shift the data in the operation pre-register. 2nd pre-register for RFH 2nd pre-register for RFL 2nd pre-register for RIP 2nd pre-register for RMD 2nd pre-register for RMG 2nd pre-register for RMV Put speed change data into the operation pre-register. 2nd pre-register for RUR 2nd pre-register for RUS Specify the stop method used for stopping when a PA/PB stop command is received Reference P38 P23 P23 P38 P23 P23 P38 P23 P23 P38 P23 P23 P38 P23 P23 P38 P23 P23 P38 P23 P23 P9, 58 P9, 58 P9, 58 P9, 58 P9, 58 P9, 58 P9, 58 P9, 58 P24, 30 P37 P37, 110 P10, 110 P10, 110 P10, 110 P10, 110 P45, 58 P39, 60 P37 P9, 58 P9, 58 P9, 58 P9, 58 P30, 50 P29, 50 P39, 114 P39, 114 P36, 99 P45, 58 P39 P39, 60 P28, 53 P28, 47 P28, 32 P28, 32 P28, 35 P24 P24 P28, 31 P28, 31 P28, 35 P28, 33 P28, 32 P28, 31 P24, 121 P28, 31 P28, 35 P45, 61 Circular interpolation step number data Circular interpolation step number counter Comparison data for comparator1 Comparison data for comparator2 Comparison data for comparator3 P53, 81 P53 P46, 119 P46, 119 P47, 119 - 158 - Label RCMP4 RCMP5 RCUN1 RCUN2 RCUN3 RCUN4 RDP RDR RDS RENV1 RENV2 RENV3 Type Register name Register name Register name Register name Register name Register name Terminal name Register name Register name Register name Register name Register name Register name Position RENV4 RENV5 RENV6 RENV7 REST RFA RFH RFL Register name Register name Register name Register name Register name Register name Register name Register name RIP Register name RIPS Command RIRQ Register name Enable various event interrupts RIST RLTC1 RLTC2 RLTC3 RLTC4 RMD RMG RMV RPLS RPRCI RPRCP5 RPRDP RPRDR RPRDS RPRFH RPRFL RPRIP RPRMD RPRMG RPRMV RPRUR RPRUS RRCI RRCIC RRCMP1 RRCMP2 RRCMP3 RRCMP4 RRCMP5 RRCUN1 RRCUN2 RRCUN3 RRCUN4 RRDP RRDR RRDS RRENV1 RRENV2 RRENV3 RRENV4 RRENV5 RRENV6 RRENV7 RREST RRFA RRFH RRFL Register name Register name Register name Register name Register name Register name Register name Register name Register name Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Event INT status COUNTER1 (command position) latch data COUNTER2 (mechanical position) latch data COUNTER3 (deflection counter) latch data COUNTER4 (general-purpose) latch data Operation mode Speed magnification rate Feed amount or target position Number of pulses remaining to be fed Copy PRCI data to BUF Copy PRCP5 data to BUF Copy PRDP data to BUF Copy PRDR data to BUF Copy PRDS data to BUF Copy PRFH data to BUF Copy PRFL data to BUF Copy PRIP data to BUF Copy PRMD data to BUF Copy PRMG data to BUF Copy PRMV data to BUF Copy PRUR data to BUF Copy PRUS data to BUF Copy RCI data to BUF Copy RCIC data to BUF Copy RCMP1 data to BUF Copy RCMP2 data to BUF Copy RCMP3 data to BUF Copy RCMP4 data to BUF Copy RCMP5 data to BUF Copy RCUN1 data to BUF Copy RCUN2 data to BUF Copy RCUN3 data to BUF Copy RCUN4 data to BUF Copy RDP data to BUF Copy RDR data to BUF Copy RDS data to BUF Copy RENV1 data to BUF Copy RENV2 data to BUF Copy RENV3 data to BUF Copy RENV4 data to BUF Copy RENV5 data to BUF Copy RENV6 data to BUF Copy RENV7 data to BUF Copy REST data to BUF Copy RFA data to BUF Copy RFH data to BUF Copy RFL data to BUF 4 FFh CCh CBh C6h C4h CAh C2h C1h C8h C7h C5h C0h C3h C9h FCh FDh E7h E8h E9h EAh EBh E3h E4h E5h E6h D6h D4h DAh DCh DDh DEh DFh E0h E1h E2h F2h DBh D2h D1h Description Comparison data for comparator4 Comparison data for comparator5 COUNTER1 (command position) COUNTER2 (mechanical position) COUNTER3 (deflection counter) COUNTER4 (general-purpose counter) Lead signal Ramping-down point Deceleration rate S-curve range of deceleration Environment setting register 1 (Specify the input/output terminals) Environment setting register 2 (Specify the details for the general-purpose port) Environment setting register 3 (Specify the details for a zero return or counter) Reference P47, 119 P47, 119 P46, 114 P46, 114 P46, 114 P46, 114 P7 P28, 32, 86 P26, 32, 86 P28, 35, 86 P28, 36 P28, 38 P28, 40 Environment setting register 4 (Specify the details for comparators 1 to 4)) Environment setting register 5 (Specify the detail for comparator 5) Environment setting register 6 (Specify the feed amount correction) Environment setting register 7 (Specify the vibration reduction function details) Error INT status Speed for feeding the feed correction amount Operation speed Initial speed Center position of a circular interpolation / Master axis feed amount when executing a linear interpolation using multiple LSI chips Copy the RIPS register data to BUF P28, 42 P28, 44 P28, 45 P28, 45 P51, 135 P28, 35 P25, 28, 86 P28, 31, 86 P35, 80 - 159 - P26, 54 P28, 48, 135 P52, 135 P48, 116 P48, 116 P49, 116 P49, 116 P28, 33 P26, 32, 86 P28, 31, 86 P28, 52 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 Label RRIP RRIRQ RRIST RPIPS RRLTC1 RRLTC2 RRLTC3 RRLTC4 RRMD RRMG RRMV RRPLS RRSDC RRSPD RRSTS RRUR RRUS RSDC RSPD Position D8h ECh F3h FFh EDh EEh EFh F0h D7h D5h D0h F4h F6h F5h F1h D3h D9h RSTS RT0 to 15 RUR RUS Type Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Register name Register name Terminal name Register name Register bits Register name Register name SALM SCLR SCP1 SCP2 SCP3 SCP4 SCP5 SDIN SDIR SDL SDLT Sub-status bit Register bit Main status bit Main status bit Main status bit Main status bit Main status bit Register bit Register bit Register bit Register bit SSTSW 11 RSTS 13 MSTSW 8 MSTSW 9 MSTSW 10 MSTSW 11 MSTSW 12 RSTS 15 RSTS 4 RENV1 6 RENV1 5 SDM Register bit RENV1 4 SDM0 to 1 SDRM SDRP SDSTP SDu SDx SDy SDz SED0 to 1 Register bits Register bit Register bit Command Terminal name Terminal name Terminal name Terminal name Register bits Command bit name Command bit name Command bit name Command bit name Register bit Main status bit Main status bit Main status bit Register bit Main status bit Register bit Sub-status bit Sub-status bit Sub-status bit Register bit Main status bit Register bit Register bit Sub-status bit Sub-status bit Register bit Main status bit Sub-status bit Main status bit SELu SELx SELy SELz SEMG SEND SENI SEOR SERC SERR SEZ SFC SFD SFU SINP SINT SLTC SMAX SMEL SORG SPCS SPDF SPEL SPRF Copy RIP data to BUF Copy RIRQ data to BUF Copy RIST data to BUF Reference P26 P26 P26 Copy RLTC1 data to BUF Copy RLTC2 data to BUF Copy RLTC3 data to BUF Copy RLTC4 data to BUF Cop RMD data to BUF Copy RMG data to BUF Copy RMV data to BUF Copy RPLS data to BUF Copy RSDC data to BUF Copy RSPD data to BUF Copy RSTS data to BUF Copy RUR data to BUF Copy RUS data to BUF Automatically calculated value for the ramping-down point EZ count / Monitor current speed Reset signal Extension status Enter the RT time for the vibration reduction function Acceleration rate S-curve range during acceleration P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P28, 53 P28, 53 P7, 97 P28, 50 P45, 127 P28, 31, 86 P28, 35, 86 P20, 109 P50, 115 P19, 120 P19, 120 P19, 120 P19, 120 P19, 120 P50, 104 P50 P36, 104 P36, 104 P36, 104 RIPS 20-21 RSTS 12 RSTS 11 4Ah 132 36 68 99 RIPS 22-23 Equals 1 when the ALM input is ON Equals 1 when the CLR input signal is ON Equals 1 when the CMP1 comparison conditions are met Equals 1 when the CMP2 comparison conditions are met Equals 1 when the CMP3 comparison conditions are met Equals 1 when the CMP4 comparison conditions are met Equals 1 when the CMP5 comparison conditions are met Equals 1 when the SD input signal is ON Set the operation direction (0: Plus direction, 1: Minus direction) Set the input logic of the SD signal (0: Negative logic, 1: Positive logic) Specify the latch function for the SD input (0: ON, 1: OFF) Select the process to execute when the SD input is ON (0: Deceleration only, 1: Decelerate and stop) Current phase of a circular interpolation Equals 1 when the -DR input signal is ON Equals 1 when the +DR input signal is ON Deceleration stop Ramping-down signal for the U axis Ramping-down signal for the X axis Ramping-down signal for the Y axis Ramping-down signal for the Z axis Final phase of a circular interpolation COMW 11 Select the U axis COMW 8 Select the X axis COMW 9 Select the Y axis COMW 10 Select the Z axis RSTS 7 MSTSW 3 MSTSW 2 MSTSW 13 RSTS 9 MSTSW 3 RSTS 10 SSTSW 10 SSTSW 9 SSTSW 8 RSTS 16 MSTSW 4 RSTS 14 RENV2 29 SSTSW 13 SSTSW 14 RSTS 8 MSTSW 15 SSTSW 12 MSTSW 14 Input signal is ON Equals 0 when started automatically, becomes 1 when stopped Equals 1 when an interrupt is caused by stopping. Equals 1 when unable to execute a position override. Equals 1 when the ERC output signal is ON Equals 1 when an error interrupt occurs Equals 1 when the EZ input signal is ON Equals 1 when feeding at low speed Equals 1 when decelerating Equals 1 when accelerating Equals 1 when the INP input signal is ON Equals 1 when an event interrupt occurs Equals 1 when the LTC input signal is ON Select the PCL6045B mode for the "start when the specified axis stops" function. Equals 1 when the ñEL input is ON Equals 1 when the ORG input is ON Equals 1 when the PCS input signal is ON Equals 1 when the pre-register for comparator 5 is full Equals 1 when the +EL input is ON Equals 1 when the next-operation pre-register is full 175 RENV7 0-15 Description P54 P50, 63 P50, 63 P22 P8, 102 P8, 102 P8, 102 P8, 102 P54 P18, 75 P18, 75 P18, 75 P18, 75 - 160 - P50, 112 P19 P19, 135 P19, 98 P50, 108 P19, 135 P50, 76 P20 P20 P20 P50, 106 P19, 135 P50, 116 P39, 128 P20, 102 P20, 105 P50, 110 P19, 30 P20, 102 P19, 29 Label SPSTA SRST SRUN SSC0 to 1 SSCM SSD SSTA SSTP Type Command Command Main status bit Main status bits Main status bit Sub-status bit Register bit Register bit SSTSB Byte map name SSTSW Word map name STAD STAFH STAFL STAM STAON STAUD STOP STPM SYI0 to 1 SYO0 to 3 WPRCI WPRCP5 WPRDP WPRDR WPRDS WPRFH WPRFL WPRIP WPRMD WPRMG WPRMV WPRUR WPRUS Command Command Command Register bit Command Command Command Register bit Register bits Register bits Command Command Command Command Command Command Command Command Command Command Command Command Command Terminal name Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Terminal name Command Command WRCI WRCMP1 WRCMP2 WRCMP3 WRCMP4 WRCMP5 WRCUN1 WRCUN2 WRCUN3 WRCUN4 WRDP WRDR WRDS WRENV1 WRENV2 WRENV3 WRENV4 WRENV5 WRENV6 WRENV7 WRFA WRFH WRFL WRIP WRIRQ WRMD WRMG WRMV WRUR WRUS Position 2Ah 04h MSTSW 0 MSTSW 7-6 MSTSW 0 SSTSW 15 RSTS 5 RSTS 6 3 when using a Z80 2 when using an 8086 52h 51h 50h RENV1 18 28h 53h 49h RENV1 19 RENV5 20-21 RENV5 16-19 8Ch 8Bh 86h 84h 8Ah 82h 81h 88h 87h 85h 80h 83h 89h 5 BCh A7h A8h A9h AAh ABh A3h A4h A5h A6h 96h 94h 9Ah 9Ch 9Dh 9Eh 9Fh A0h A1h A2h 9Bh 92h 91h 98h ACh 97h 95h 90h 13 93h 99h Description The same process as the input Software reset Equals 1 while starting Sequence code Equals 1 when a start command has already been written Equals 1 when the SD input is ON (latched signal) Equals 1 when the input signal is ON Equals 1 when the input signal is ON Reference P22 P24 P19 P19 P19 P20, 104 P50, 110 P50, 112 Used to read the sub status P16, 20 Used to read the sub status, general input/output port High speed start 1 (FH low speed -> deceleration stop) Start using FH low speed Start using FL low speed Select signal input specification (0: Level trigger, 1: Edge trigger) Substitute for a PCs input High speed start 2 (acceleration -> FH low speed -> deceleration stop) Immediate stop Select stop method (0: Immediate stop, 1: Deceleration stop) Select the axis used to input an internal synchronous signal Set the output timing of the internal synchronous signal Write BUF data into PRCI Write BUF data into PRCP5 Write BUF data into PRDP Write BUF data into PRDR Write BUF data into PRDS Write BUF data into PRFH Write BUF data into PRFL Write BUF data into PRIP Write BUF data into PRMD Write BUF data into PRMG Write BUF data into PRMV Write BUF data into PRUR Write BUF data into PRUS Write signal Write BUF data into the RCI register Write BUF data into the RCMP1 register Write BUF data into the RCMP2 register Write BUF data into the RCMP3 register Write BUF data into the RCMP4 register Write BUF data into the RCMP5 register Write BUF data into the RCUN1 register Write BUF data into the RCUN2 register Write BUF data into the RCUN3 register Write BUF data into the RCUN4 register Write BUF data into the RDP register Write BUF data into the RDR register Write BUF data into the RDS register Write BUF data into the RENV1 register Write BUF data into the RENV2 register Write BUF data into the RENV3 register Write BUF data into the RENV4 register Write BUF data into the RENV5 register Write BUF data into the RENV6 register Write BUF data into the RENV7 register Write BUF data into the RFA register Write BUF data into the RFH register Write BUF data into the RFL register Write BUF data into the RIP register Write BUF data into the RIRQ register Write BUF data into the RMD register Write BUF data into the RMG register Write BUF data into the RMV register Wait request signal Write BUF data into the RUR register Write BUF data into the RUS register - 161 - P17, 20 P21 P21 P21 P36, 110 P24, 98 P21 P22 P36, 112 P44, 128 P44, 128 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P7 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P26 P8 P26 P26 Appendix-4. Differences between the PCL6045 and PCL6045B The PCL6045B is a functionally upgraded version of the PCL6045. This section describes items that have been added to the PCL6045B. 1. How to identify the PCL6045 and PCL6045B Some registers have been added and they can be checked to identify the PCL6045 version. 1) Enter any number (1 to 2,147,483,647) into the input/output buffer. 2) Write a WRCI command (BCh). (Input/output buffer -> RCI register) 3) Write a "0" in order to clear the input/output buffer. 4) Write an RRCI command (FCh). (Input/output buffer <- RCI register) 5) Read the input/output buffer. If the data read is 0, this is a PCL6045. If the data read is the value entered in step 1) above, this is a PCL6045B. Note: Since the U axis does not have an RCI register, do not use the U axis for the check described above. 2. Additional items on the PCL6045B 2-1. Main status Added bit 2 (SENI) and bit 13 (SEOR) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 SPDF SPRF SEOR SCP5 SCP4 SCP3 SCP2 SCP1 SSC1 SSC0 SINT SERR SEND SENI SRUN SSCM Bit Bit name Detail 2 SENI Stop interrupt flag When IEND = 1 in the RENV2 register, a change from operating to stopped will make this bit be "1." (By reading main status, it returns to "0.") 13 SEOR This bit becomes "1" when the PCL cannot execute a position override. (When the main status is read, it returns to "0.") 2-2. Operation command The following command has been added. COMB0 Symbol Detail 4Fh PRSET Pre-register set command. 2-3. Register control command The following five commands have been added. 2nd Read command Write command Read command Write command preNo. Regi Details COMB0 Symbol COMB0 Symbol COMB0 Symbol COMB0 Symbol register -ster Circular RCI interpolation FCh RRCI BCh WRCI PRCI CCh RPRCI 8Ch WPRCI step number Circular RICI interpolation FDh RRCIC step counter - 162 - 2-4. PRMD (RMD) register Bit 7 (MENI) and operation mode (MOD) details have been added. Bit Bit name Detail 0 to 6 MOD The following operation modes have been added. 100 0010 (42h): Positioning operation (specify an absolute position in COUNTER1) 100 0011 (43h): Positioning operation (specify an absolute position in COUNTER2) 100 0010 (52h): Positioning operation synchronized with PA/PB (specify an absolute position in COUNTER1) 100 0011 (53h): Positioning operation synchronized with PA/PB (specify an absolute position in COUNTER2) 110 0110 (66h): CW circular interpolation synchronized with the U axis (arc linear interpolation) 110 0111 (67h): CW circular interpolation synchronized with the U axis (arc linear interpolation) 110 1000 (68h): Continuous linear interpolation 1 synchronized with PA/PB 110 1001 (69h): Linear interpolation 1 synchronized with PA/PB 110 1010 (6Ah): Continuous linear interpolation 2 synchronized with PA/PB 110 0011 (6Bh): Linear interpolation 2 synchronized with PA/PB 110 1100 (6Ch): CW circular interpolation synchronized with PA/PB 110 1101 (6Dh): CCW circular interpolation operation synchronized with PA/PB 7 MENI 1: When a pre-register is already set, the PCL will not output an INT signal, even if IEND is changed to "1." 2-5. RENV2 register Bits 18 & 19 and 27 to 31 have been added. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 P7M1 P7M0 P6M1 P6M0 P5M1 P5M0 P4M1 P4M0 P3M1 P3M0 P2M1 P2M0 P1M1 P1M0 P0M1 P0M0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 POFF EOFF SMAX PMSK IEND PDIR PIM1 PIM0 EZL Bit 18 19 27 28 29 30 31 EDIR EIM1 EIM0 PINF EINF P1L P0L Bit name Detail EINF 1: Apply a noise filter to the EA/EB/EZ inputs. PINF 1: Apply a noise filter to the PA/PB inputs. IEND Regardless of whether a normal or emergency stop occurs, the PCL will output an INT signal when stopped. PMSK Masks output pulses. SMAX 1: Enables the currently working axis to be specified for the "start when the specified axis stops" function. EOFF 1: Disables EA/EB inputs. POFF 1: Disables PA/PB inputs. - 163 - 2-6. RENV4 register Bit 7 (C1RM), bit 15 (C2RM) and bit 23 (IDXM) have been added. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 C2RM C2D1 C2D0 C2S2 C2S1 C2S0 C2C1 C2C0 C1RM C1D1 C1D0 C1S2 C1S1 C1S0 C1C1 C1C0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 C4D1 C2D0 C4S3 C4S2 C4S1 C4S0 C4C1 C4C0 IDXM C3D1 C3D0 C3S2 C3S1 C3S0 C3C1 C3C0 Bit Bit name Detail 7 C1RM 1: Sets COUNTER1 for ring counter operation using Comparator 1. 15 C2RM 1: Sets COUNTER2 for ring counter operation using Comparator 2. 23 IDXM 0: Output an IDX signal while COUNTER4 = RCMP2. 1: When COUNTER4 becomes "0" by counting down, the PCL will output an IDX signal for two CLK cycles. (This is only valid when C4S0 to C4S3 are set to 1000, 1001 or 1010.) 2-7. RENV5 register Bits 24 (CU1L) to bit 27 (CU4L) have been added. Bit Bit name Details 24 CU1L 1: The PCL clears COUNTER1 at the same time it latches COUNTER1. 25 CU2L 1: The PCL clears COUNTER2 at the same time it latches COUNTER2. 26 CU3L 1: The PCL clears COUNTER3 at the same time it latches COUNTER3. 27 CU4L 1: The PCL clears COUNTER4 at the same time it latches COUNTER4. 2-8. RENV6 register Bit 15 (PSTP), bits 16 to 26 (BD0 to 10), and bits 27 to 31 (REG0 to 4) have been added. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 PSTP 0 ADJ1 ADJ0 BR11 BR10 BR9 BR8 BR7 BR6 BR5 BR4 BR3 BR2 BR1 BR0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 PMG4 PMG3 PMG2 PMG1 PMG0 PD10 PD9 Bit 15 PD8 PD7 PD6 Bit name PSTP PD5 PD4 PD3 PD2 PD1 PD0 Detail 1: Even when a stop command is written, the pulses already input on PA/PB will be fed. 16 to 26 PD0 to 10 Set the PA/PB division rate [Divide by (set value / 2048)] 27 to 31 PMG0 to 4 Set the PA/PB multiplication rate [enter (multiplication value - 1)] - 164 - 2-9. RSTS register Bits 18 & 19 (PFC0 to 1) and bits 20 & 21 (PFM0 to 1) have been added. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 SDIN SLTC SCLR SDRM SDRP SEZ SERC SPCS SEMG SSTP SSTA SDIR CND3 CND2 CND1 CND0 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 0 0 0 0 0 0 0 0 0 0 PFM1 PFM0 PFC1 PFC0 0 SINP Bit Bit name Detail 18 to 19 PFC0 to 1 Monitors the use conditions of the RCMP5 pre-register. 20 to 21 PFM0 to 1 Monitors the use conditions of the operation pre-registers (other than RCMP5). 2-10. PRCI (RCI) register A data register to hold the circular interpolation step number has been added. (This is not available for the U axis.) RCI is the register for PRCI. 31 30 0 * Step numbers Bits with an asterisk "*" will be ignored when written, and become "0" when read. 2-11. RCIC register A register to read the circular interpolation step count value has been added. (Read only) 31 30 0 0 Step count value 2-12. Stop in the middle of a circular interpolation The PCL6045 cannot resume the remainder of a circular interpolation when stopped in the middle of the operation. The PCL6045B can continue the operation using the Residual Amount Start command (54h to 57h). 2-13. Improved precision for the FH correction calculation The PCL6045B has improved FH correction calculation precision, compared to the PCL6045. Therefore, for small feed amount positioning operations, the speed curve may change. 2-14. Change the start timing to count down using EZ during a zero return operation 1) When ORM = 0100, 0101, or 1011, the PCL will reverse direction when the ORG input turns ON, and it will stop moving backward when EZ starts counting up. Although the PCL6045 starts counting pulses on the EZ terminal at the same time it reverses direction, the PCL6045B will start counting EZ pulses after the ORG input changes from ON to OFF. 2) When ORM = 0111, 1000, or 1100, the PCL will reverse direction when the EL input turns ON, and it will stop moving backward when EZ starts counting up. Although the PCL6045 starts counting pulses on the EZ terminal at the same time it reverses direction, the PCL6045B will start counting EZ pulses after the EL input changes from ON to OFF. 2-15. Correct the acceleration speed when the synthesized speed is constant When the synthesized speed is constant (MPIF = 1) and an auto ramp down point is specified (MSDP = 0), if you want to execute linear interpolation 1 or a circular interpolation with acceleration/deceleration, set PRDP to "-1." (When using the PCL6045, leave PRDP = 0.) - 165 - [Handling Precautions] 1. Design precautions 1) Never exceed the absolute maximum ratings, even for a very short time. 2) Take precautions against the influence of heat in the environment, and keep the temperature around the LSI as cool as possible. 3) Please note that ignoring the following may result in latching up and may cause overheating and smoke. - Do not apply a voltage greater than the specified voltages for the Vdd5 terminal to the input/output terminals and do not pull them below GND. - Please consider the voltage drop timing when turning the power ON/OFF. Consider power voltage drop timing when turning ON/OFF the power. - Make sure you consider the input timing when power is applied. - Be careful not to introduce external noise into the LSI. - Hold the unused input terminals to +5 V or GND level. - Do not short-circuit the outputs. - Protect the LSI from inductive pulses caused by electrical sources that generate large voltage surges, and take appropriate precautions against static electricity. 4) Provide external circuit protection components so that overvoltages caused by noise, voltage surges, or static electricity are not fed to the LSI. 5) Turn the Vdd5 (+5V) and Vdd3 (+3.3V) supply ON/OFF at the same time, or as nearly the same time as possible. Turning the power on to either voltage supply may cause a "break-through current" to flow. Continued application of a "break-through current" may generate heat and shorten the life of the LSIs. 2. Precautions for transporting and storing LSIs 1) Always handle LSIs carefully and keep them in their packages. Throwing or dropping LSIs may damage them. 2) Do not store LSIs in a location exposed to water droplets or direct sunlight. 3) Do not store the LSI in a location where corrosive gases are present, or in excessively dusty environments. 4) Store the LSIs in an anti-static storage container, and make sure that no physical load is placed on the LSIs. 3. Precautions for installation 1) In order to prevent damage caused by static electricity, pay attention to the following. - Make sure to ground all equipment, tools, and jigs that are present at the work site. - Ground the work desk surface using a conductive mat or similar apparatus (with an appropriate resistance factor). However, do not allow work on a metal surface, which can cause a rapid change in the electrical charge on the LSI (if the charged LSI touches the surface directly) due to extremely low resistance. - When picking up an LSI using a vacuum device, provide anti-static protection using a conductive rubber pick up tip. Anything which contacts the leads should have as high a resistance as possible. - When using a pincer that may make contact with the LSI terminals, use an anti-static model. Do not use a metal pincer, if possible. - Store unused LSIs in a PC board storage box that is protected against static electricity, and make sure there is adequate clearance between the LSIs. Never directly stack them on each other, as it may cause friction that can develop an electrical charge. 2) Operators must wear wrist straps which are grounded through approximately 1M-ohm of resistance. 3) Use low voltage soldering devices and make sure the tips are grounded. 4) Do not store or use LSIs, or a container filled with LSIs, near high-voltage electrical fields, such those produced by a CRT. 5) To preheat LSIs for soldering, we recommend keeping them at a high temperature in a completely dry o environment, i.e. 125 C for 24 hours. The LSI must not be exposed to heat more than 2 times. - 166 - 6) When using an infrared reflow system to apply solder, we recommend the use of a far-infrared pre-heater and mid-infrared reflow devices, in order to ease the thermal stress on the LSIs. Product flow direction Far-infrared heater (pre-heater) Mid-infrared heater (reflow-heater) o o Package and substrate surface temperatures must never exceed 240 C and they must not exceed 210 C for more than 30 seconds. The temperature change when cooling after a solder reflow process must be less o than 3 C per second. 7) When using hot air for solder reflow, the restrictions are the same as for infrared reflow equipment. 8) When using vapor phase solder, use Fluorinate FC-70 solvent, or its equivalent. The ambient o o temperature must not exceed 215 C for more than 30 seconds and it must not exceed 200 C for more than 60 seconds. o 9) When using a solder iron, the lead section temperature must not exceed 260 C for more than 10 seconds o or 350 C for more than 3 seconds. - 167 - 4. Other precautions 1) When the LSI will be used in poor environments (high humidity, corrosive gases, or excessive amounts of dust), we recommend applying a moisture prevention coating. 2) The package resin is made of fire-retardant material; however, it can burn. When baked or burned, it may generate gases or fire. Do not use it near ignition sources or flammable objects. 3) This LSI is designed for use in commercial apparatus (office machines, communication equipment, measuring equipment, and household appliances). If you use it in any device that may require high quality and reliability, or where faults or malfunctions may directly affect human survival or injure humans, such as in nuclear power control devices, aviation devices or spacecraft, traffic signals, fire control, or various types of safety devices, we will not be liable for any problem that occurs, even if it was directly caused by the LSI. Customers must provide their own safety measures to ensure appropriate performance in all circumstances. - 168 - NIPPON PULSE MOTOR CO., LTD. Tokyo Office: No. 16-13, 2-chome, Hongo, Bunkyo-ku, Tokyo 113-0033, Japan Phone: 81-3-3813-8841 Fax: 81-3-3813-7049 E-mail: [email protected] http://www.pulsemotor.com U.S. Office: 1073 East Main Street, Radford, VA 24141, U.S.A. Phone: 1-540-633-1677 Fax: 1-540-633-1674 E-mail: [email protected] http://www.nipponpulse.com MNAL. No. PCL-6045B-1 1B-5205-0.5 (5205) ims