BCcomponents DATA SHEET 120 ATC Aluminum electrolytic capacitors Axial High Temperature High Ripple Current Preliminary specification Supersedes data of 24th August 2000 File under BCcomponents, BC01 2001 Jan 18 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Axial leads, cylindrical aluminium case, insulated with a blue sleeve • Taped versions available for automatic insertion • Charge and discharge proof • Extra long useful life: up to 8000 hours at 125 °C, high reliability MBB121 • Lowest ESR levels providing very high ripple current capability Fig.1 Component outlines; Form BR. • Extended temperature range: usable up to 150 °C • Miniaturized, high CV-product per unit volume • Lead diameter ∅d = 1.0 mm, available on request. 138 AML APPLICATIONS • Automotive, industrial and telecommunication • Smoothing, filtering, buffering • Low mounting height applications, vibration and shock resistant 105 °C lower ESR higher ripple 118 AHT 125 °C 120 ATC 125 °C lower ESR higher ripple 119 AHT-DIN 125 °C CCC185 • SMPS and standard power supplies. QUICK REFERENCE DATA DESCRIPTION VALUE Case sizes (∅Dnom × Lnom in mm) 10 × 30 to 21 × 40 47 to 6800 µF Rated capacitance range, CR ±20% Tolerance on CR 16 to 100 V Rated voltage range, UR −40 to +125 °C Category temperature range Endurance test at 150 °C 1000 hours Endurance test at 125 °C 4000 hours Useful life at 125 °C 8000 hours Useful life at 85 °C, 1.4 × IR applied 40000 hours Shelf life at 0 V, 125 °C 1000 hours (100 V: 500 hours) Shelf life at 0 V, 150 °C ≤63 V: 500 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 2001 Jan 18 40/125/56 2 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC Selection chart for CR, UR and relevant nominal case sizes (∅D × L in mm) Preferred types in bold. UR (V) CR (µF) 16 25 40 63 47 − − − − 68 − − − 100 − − − 150 − − 220 − − 10 × 30 330 − − 12.5 × 30 15 × 30 18 × 40 470 − 10 × 30 12.5 × 30 18 × 30 21 × 40 − − 100 10 × 30 12.5 × 30 10 × 30 12.5 × 30 12.5 × 30 15 × 30 12.5 × 30 18 × 30 680 10 × 30 12.5 × 30 15 × 30 18 × 40 − 1000 12.5 × 30 12.5 × 30 18 × 30 21 × 40 − 1500 12.5 × 30 15 × 30 18 × 40 − − 2200 15 × 30 18 × 30 21 × 40 − − 3300 18 × 30 18 × 40 − − − 4700 18 × 40 21 × 40 − − − 6800 21 × 40 − − − 2001 Jan 18 − 3 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC MECHANICAL DATA, AVAILABLE FORMS AND PACKAGING QUANTITIES 73 O D 1.6 L Od + MBC193 - 1 Dimensions in mm. Form BR: Taped on reel, case ∅D × L = 10 × 30 to 15 × 30 mm. For dimensions see Table 1. Tape dimensions are specified in this handbook, section “Packaging”. F Fig.2 Dimensional outline; Form BR. l L 33 ±1 ∅d ∅D CCB086 F Dimensions in mm. Form AA: Axial in box, case ∅D × L = 10 × 30 to 21 × 40 mm. For case ∅D × L = 18 × 40 and 21 × 40 mm, the stated limit may be exceeded by 0.7 mm. For dimensions see Table 1. Fig.3 Dimensional outline; Form AA. 2001 Jan 18 4 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current Table 1 120 ATC Axial; physical dimensions, mass and packaging quantities; see Figs 2 and 3 NOMINAL CASE SIZE ∅D × L (mm) ∅d(1) (mm) I (mm) ∅Dmax (mm) Lmax (mm) Fmin (mm) 10 × 30 12.5 × 30 15 × 30 18 × 30 18 × 40 21 × 40 0.8 0.8 0.8 0.8 0.8 0.8 55 ±1 55 ±1 55 ±1 55 ±1 34 ±1 34 ±1 10.5 13.0 15.5 18.5 18.5 21.5 30.5 30.5 30.5 30.5 41.5 41.5 35 35 35 35 45 45 AXIAL: FORM AA and BR PACKAGING QUANTITIES ≈4.8 ≈7.4 ≈11.7 ≈12.9 ≈19.4 ≈24.7 Note 1. Lead diameter ∅d = 1.0 mm, available on request. 2001 Jan 18 MASS (g) 5 FORM AA FORM BR 200 200 200 200 100 100 500 400 250 − − − Electrolytic capacitor 120 series 1000 µF/16 V; ±20% CR rated capacitance at 100 Hz, tolerance ±20% IR rated RMS ripple current at 10 kHz, 125 °C Nominal case size: ∅12.5 × 30 mm; Form BR IL1 max. leakage current after 1 minute at UR Catalogue number: 2222 120 25102. IL5 max. leakage current after 5 minutes at UR ESR equivalent series resistance at 100 Hz (calculated from tan δmax and CR) Z max. impedance at 10 kHz Table 2 UR (V) 16 6 25 Electrical data and ordering information; preferred types in bold CR 100 Hz (µF) NOMINAL CASE SIZE ∅D × L (mm) IR IL1 10 kHz 1 min 125 °C (µA) (mA) IL5 5 min (µA) TYP. MAX. TYP. MAX. Z ESR ESR ESR ESR MAX. 100 Hz 100 Hz 10 kHz 10 kHz 10 kHz (mΩ) (mΩ) (mΩ) (mΩ) (mΩ) CATALOGUE NUMBER 2222 ... ..... AXIAL IN BOX FORM AA TAPED ON REEL FORM BR 680 10 × 30 2100 85 46 106 177 44 74 78 120 15681 120 25681 1000 12.5 × 30 2550 116 52 77 128 35 58 61 120 15102 120 25102 1500 12.5 × 30 2650 164 68 60 100 32 53 53 120 15152 120 25152 2200 15 × 30 2940 231 90 48 79 28 46 46 120 15222 120 25222 3300 18 × 30 3430 337 126 41 68 26 43 43 120 15332 − 4700 18 × 40 4350 471 166 27 45 18 29 29 120 15472 − 6800 21 × 40 4590 673 236 26 43 18 29 29 120 15682 − 470 10 × 30 2100 91 44 112 187 45 74 84 120 16471 120 26471 12.5 × 30 2550 122 54 81 136 35 59 64 120 16681 120 26681 12.5 × 30 2600 170 70 64 107 32 53 55 120 16102 120 26102 1500 15 × 30 2890 245 95 49 82 28 46 46 120 16152 120 26152 2200 18 × 30 3310 350 126 43 71 27 44 44 120 16222 − 3300 18 × 40 4350 515 186 28 47 18 29 29 120 16332 − 4700 21 × 40 4470 725 256 27 44 18 29 29 120 16472 − 120 ATC Preliminary specification 680 1000 BCcomponents Ordering example Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 2001 Jan 18 ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75%. 63 7 100 IR IL1 10 kHz 1 min 125 °C (µA) (mA) IL5 5 min (µA) TYP. MAX. TYP. MAX. Z ESR ESR ESR ESR MAX. 100 Hz 100 Hz 10 kHz 10 kHz 10 kHz (mΩ) (mΩ) (mΩ) (mΩ) (mΩ) CATALOGUE NUMBER 2222 ... ..... AXIAL IN BOX FORM AA TAPED ON REEL FORM BR 220 10 × 30 1990 73 38 192 320 52 87 124 120 17221 120 27221 330 12.5 × 30 2430 99 46 130 216 37 62 83 120 17331 120 27331 470 12.5 × 30 2550 133 58 101 169 35 58 70 120 17471 120 27471 680 15 × 30 2840 183 74 75 125 30 50 55 120 17681 120 27681 1000 18 × 30 3150 260 100 59 99 28 47 49 120 17102 − 1500 18 × 40 4130 380 136 39 65 19 31 32 120 17152 − 2200 21 × 40 4170 548 196 34 56 19 31 31 120 17222 − 100 10 × 30 1560 58 33 297 495 92 154 249 120 18101 120 28101 150 12.5 × 30 2050 77 39 195 325 61 102 162 120 18151 120 28151 220 12.5 × 30 2150 103 48 149 249 55 92 126 120 18221 120 28221 330 15 × 30 2510 145 62 105 175 44 73 91 120 18331 120 28331 470 18 × 30 2860 198 79 81 135 38 64 74 120 18471 − 680 18 × 40 3720 277 106 55 92 26 43 49 120 18681 − 1000 21 × 40 3780 399 146 44 74 25 41 43 120 18102 − 47 10 × 30 760 49 29 760 1269 349 581 720 120 19479 120 29479 68 12.5 × 30 1030 61 34 531 885 246 410 503 120 19689 120 29689 100 12.5 × 30 1140 80 40 389 648 196 327 381 120 19101 120 29101 150 15 × 30 1480 110 50 266 443 137 229 262 120 19151 120 29151 220 18 × 30 1960 152 64 181 302 95 158 179 120 19221 − 330 18 × 40 2550 218 86 120 200 62 104 117 120 19331 − 470 21 × 40 2800 302 114 92 154 52 86 94 120 19471 − BCcomponents 40 NOMINAL CASE SIZE ∅D × L (mm) Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 2001 Jan 18 UR (V) CR 100 Hz (µF) Preliminary specification 120 ATC BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC Additional electrical data PARAMETER CONDITIONS VALUE Voltage Surge voltage Us ≤ 1.15 × UR Reverse voltage Urev ≤ 1 V Current Leakage current after 1 minute at UR IL1 ≤ 0.006CR × UR + 20 µA after 5 minutes at UR IL5 ≤ 0.002CR × UR + 20 µA Inductance Equivalent series inductance (ESL) case ∅D × L mm: 10 × 30 typ. 38 nH 12.5 × 30 typ. 46 nH 15 × 30 typ. 48 nH 18 × 30 typ. 50 nH 18 × 40 typ. 54 nH 21 × 40 typ. 59 nH MARKING The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance on rated capacitance, code letter in accordance with “IEC 60062” • Rated voltage (in V) at 125 °C • Group number (120) • Name of manufacturer • Date code, in accordance with “IEC 60062” • Code indicating factory of origin • Band to identify the negative terminal • ‘+’ sign to identify the positive terminal. 2001 Jan 18 8 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC Capacitance (C) CCC178 1.2 C C0 1.1 1.0 0.9 All voltages; all case sizes. C0 = capacitance at 20 °C, 100 Hz. 0.8 −40 −20 0 20 40 60 80 100 120 140 Tamb (°C) Fig.4 Typical multiplier of capacitance as a function of ambient temperature. 2001 Jan 18 9 160 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC Equivalent series resistance (ESR) CCC194 10 ESR ESR0 1 1 2 3 ≤40 V types. Curve 1: All case sizes; 100 Hz. Curve 2: Case ∅D × L = 18 × 40 and 21 × 40 mm; 10 to 100 kHz. Curve 3: Case ∅D × L = 15 × 30 and 18 × 30 mm; 10 to 100 kHz. Curve 4: Case ∅D × L = 10 × 30 and 12.5 × 30 mm; 10 to 100 kHz. ESR0 = typical at 20 °C. 4 10−1 −40 −20 0 20 40 60 80 100 120 140 Tamb (°C) 160 Fig.5 Typical multiplier of ESR as a function of ambient temperature at different frequencies. CCC195 10 ESR ESR0 1 1 2 3 63 V types. Curve 1: All case sizes; 100 Hz. Curve 2: Case ∅D × L = 18 × 40 and 21 × 40 mm; 10 to 100 kHz. Curve 3: Case ∅D × L = 15 × 30 and 18 × 30 mm; 10 to 100 kHz. Curve 4: Case ∅D × L = 10 × 30 and 12.5 × 30 mm; 10 to 100 kHz. ESR0 = typical at 20 °C. 4 10−1 −40 −20 0 20 40 60 80 100 120 140 Tamb (°C) Fig.6 Typical multiplier of ESR as a function of ambient temperature at different frequencies. 2001 Jan 18 10 160 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC CCC196 10 2 ESR ESR0 10 1 1 2 100 V types. Curve 1: All case sizes; 100 Hz. Curve 2: Case ∅D × L = 18 × 40 and 21 × 40 mm; 10 to 100 kHz. Curve 3: Case ∅D × L = 10 × 30 to 18 × 30 mm; 10 to 100 kHz. ESR0 = typical at 20 °C. 3 10−1 −40 −20 0 20 40 60 80 100 120 140 Tamb (°C) Fig.7 Typical multiplier of ESR as a function of ambient temperature at different frequencies. 2001 Jan 18 11 160 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current 120 ATC RIPPLE CURRENT AND USEFUL LIFE JW64 3.6 I A 3.5 IR 3.4 3.3 3.2 3.1 3.0 2.8 2.6 2.4 2.2 lifetime multiplier 5 12 0. 25 0. 5 0. 0 1. 2.0 1. 0 0 4. 0 1.6 5 2. 3. 1.8 6. 0 8. 0 12 1.4 20 30 60 1.2 1.0 0.8 0.5 0.0 0 10 0 20 0 40 (1) 40 50 60 70 80 90 100 110 120 . 130 140 150 Tamb ( oC) IA = actual ripple current at 10 kHz. IR = rated ripple current at 10 kHz, 125 °C. (1) Useful life at 125 °C and IR applied: 8000 hours. Fig.8 Multiplier of useful life as a function of ambient temperature and ripple current load; see Table 3. 2001 Jan 18 12 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple Current Table 3 120 ATC Multiplier of ripple current (IR) as a function of frequency IR MULTIPLIER FREQUENCY (Hz) UR = 16 to 40 V case sizes 10 × 30 to 15 × 30 mm UR = 16 to 40 V case sizes 18 × 30 to 21 × 40 mm UR = 63 and 100 V case sizes 10 × 30 to 15 × 30 mm UR = 63 and 100 V case sizes 18 × 30 to 21 × 40 mm 50 0.37 0.54 0.23 0.44 100 0.48 0.63 0.32 0.56 300 0.69 0.75 0.53 0.76 1000 0.86 0.81 0.77 0.88 3000 0.96 0.87 0.93 0.94 ≥10000 1.0 1.0 1.0 1.0 2001 Jan 18 13 BCcomponents Preliminary specification Aluminum electrolytic capacitors Axial High Temperature High Ripple 120 ATC SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, section “Tests and Requirements”. Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE PROCEDURE (quick reference) IEC 60384-4/ EN130300 subclause 4.13 Tamb = 125 °C; UR applied; 4000 hours CECC 30301 subclause 1.8.1 Tamb = 125 °C; UR and IR applied; 8000 hours REQUIREMENTS ∆C/C: ±15% tan δ ≤ 1.3 × spec. limit Z ≤ 2 × spec. limit IL5 ≤ spec. limit Useful life ∆C/C: ±45% tan δ ≤ 3 × spec. limit Z ≤ 3 × spec. limit IL5 ≤ spec. limit no short or open circuit total failure percentage: ≤1% Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 125 °C; no voltage applied; 1000 hours (100 V: 500 hours) Tamb = 150 °C; no voltage applied; 500 hours for voltages: ≤63 V ∆C/C, tan δ, Z: for requirements see ‘Endurance test’ above IL5 ≤ 2 × spec. limit after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement Reverse voltage Vibration IEC 60384-4/ EN130300 subclause 4.15 Tamb = 125 °C: 125 hours at U = −1 V followed by 125 hours at UR ∆C/C: ±20% IEC 60068-2 subclause 4.15 case size 10 × 30 to 18 × 30: 10 to 2000 Hz; 1.5 mm or 20 g (whichever is less severe); in 3 directions; 2.5 hours per direction no visible damage; no leakage of electrolyte; markings legible case size 18 × 40 and 21 × 40: 10 to 500 Hz; 0.75 mm or 10 g (whichever is less severe); in 3 directions; 2 hours per direction ∆C/C: ±5% with respect to initial measurement test method Fc 2001 Jan 18 14 tan δ ≤ spec. limit IL5 ≤ spec. limit