Bulletin 800Z Zero-Force Touch Buttons 10 Type 4/4X/13, IP66 Bulletin 800Z Zero-Force Touch Buttons • • • • IEC and NEMA Style General Purpose Line Heavy Industrial Line Types 4/4X/13 and 4/13 IP66 • Internationally Rated Ergonomic Touch Buttons TABLE OF CONTENTS Description 0 Page Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-333 General Purpose Line — Momentary Touch Buttons 22.5 mm Mounting Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-334 30.5 mm Mounting Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-334 Heavy Industrial Line — Momentary Touch Buttons Terminal Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-336 10-332 Description Page Quick Disconnect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-337 Accessories for the General Purpose Line . . . . . . . . . . . . . .10-338 Accessories for the Heavy Industrial Line . . . . . . . . . . . . . .10-339 Wiring Diagrams — Touch Button Terminations . . . . . . . . .10-340 Touch Button Terminations . . . . . . . . . . . . . . . . . . . . . . . . . .10-340 Quick Disconnect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . .10-341 Two-Hand Control Connections . . . . . . . . . . . . . . . . . . . . . .10-342 Product Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-343 Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-344 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Specifications Mechanical Ratings Description Vibration Mechanical Shock Degree of Protection Mechanical Design Life (Typical) Operating Force General Purpose Line (800Z-G) Heavy Industrial Line (800Z-H) 10...55 Hz; 1.50 mm (0.06 in.) 100 G (Mechanical Durability) Type 4/4X/13 Type 4/13 IP66 IP66 1200 psi Washdown 50,000,000 cycles minimum Zero (slight pressure may be required if thick gloves are used) Environmental Temperature Range (Operating) Temperature Range (Storage) Humidity 23...122°F (–5...50°C) –40...185°F (–40...85°C) 95% RH from 25...50°C full operation Materials Upper and Lower Housing Guard Gasket Valox 357 Valox 325 BUNA-N 1/16" Cork-BUNA-N Agency Approvals Approvals cULus, CE UL508, UL50, EN55011, EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-11, EN60947-5-1 Standards Conformity Electrical Ratings for Relay Output Devices 800Z-GL… 800Z-HL… 800Z-GF… 800Z-HF… Input Voltage Input Voltage Electrical Design Life Terminal Block Specifications Current Draw Low Voltage 10...50V DC and 20...40V AC at 50/60 Hz Full Voltage 90…264V AC at 50/60 Hz Relay Output: 150,000 Cycles Min. Inductive Relay Output: 150,000 Cycles Min. Inductive IP2X rated Terminal Block N/A Max. wire size #12…22 AWG (0.5…4 mm2) Tightening Torque: 0.74 ft-lb (1 Nm) 35 mA at 12V DC 45 mA at 12V DC 60 mA at 24V DC 70 mA at 24V DC 40 mA rms at 120V AC 50 mA rms at 120V AC 80 mA rms at 240V AC 90 mA rms at 240V AC Output Relay Ratings Type General Purpose Line 30.5 mm 22.5 mm All Heavy Industrial Line Utilization Category B300, AC-15 C300, AC-15 Resistive, AC-13 B300, AC-15 Resistive, DC-13 Ith Volts 24V 120V 240V 5 2.5 Amps Amps 3 1.5 1.5 0.75 5 Amps 5 2.5 2 A maximum at 24V DC 5 2 A maximum at 24V DC 3 1.5 Electrical Ratings for Transistor Output Devices 800Z-GN… 800Z-GP… Input Voltage Max. Output Load Max. Off-State Leakage Current On-State Saturation Voltage 10...30V DC N/A 150 mA max. per circuit 200 µA 1V NA N/A N/A Cable Specifications Electrical Ratings Style General Purpose 22.5 mm Line General Purpose 30.5 mm Line 5 wire (single common), or 6 wire (isolated common) 5 wire (single common), or 6 wire (isolated common) Cabled Options 105°C, 300V multiconductor cable 105°C, 300V multiconductor cable Cabled Devices Wire Termination Window stripped — individual wires Window stripped — individual wires Cable Lengths 2 m, 5 m, 10 m 6 ft, 12 ft, 20 ft 5-Pin QD Wire Size 0.5 mm2 (22 AWG) 18 AWG (0.75 mm2) Cables Wire Termination Blunt Cut 10-333 1 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 General Purpose Line — Momentary Touch Buttons Cat. No. 800Z-GL2Q5 Mounting Hole Size Input Voltage Range and Output Type Cat. No. 800Z-GF3Q5B Electrical Connection 4-Pin QD (Sinking) ➋ Sinking/Sourcing Output 10...30V DC 22.5 mm Mounting Hole 10...50V DC and 20...40V AC Input Relay Output 90...264V AC Input Relay Output 0 Sinking/Sourcing Output 10...30V DC 30.5 mm Mounting Hole 10...50V DC and 20...40V AC Input Relay Output 90...264V AC Input Relay Output No Guard Black Guard Cat. No. Cat. No. 800Z-GN2Q4 800Z-GN2Q4B 4-Pin QD (Sourcing) ➋ 800Z-GP2Q4 800Z-GP2Q4B 1.8 m Cabled (Sinking) ➋ 800Z-GN2064 800Z-GN2064B 1.8 m Cabled (Sourcing) ➋ 800Z-GP2064 800Z-GP2064B 5-Pin QD 800Z-GL2Q5 800Z-GL2Q5B 1.8 m Cabled ➊ 800Z-GL2065 800Z-GL2065B 3.6 m Cabled ➊ 800Z-GL2125 800Z-GL2125B 7.2 m Cabled ➊ 800Z-GL2245 800Z-GL2245B 5-Pin QD 800Z-GF2Q5 800Z-GF2Q5B 1.8 m Cabled ➊ 800Z-GF2065 800Z-GF2065B 3.6 m Cabled ➊ 800Z-GF2125 800Z-GF2125B 7.2 m Cabled ➊ 800Z-GF2245 800Z-GF2245B 4-Pin QD (Sinking) ➋ 800Z-GN3Q4 800Z-GN3Q4B 4-Pin QD (Sourcing) ➋ 800Z-GP3Q4 800Z-GP3Q4B 6 ft Cabled (Sinking) ➋ 800Z-GN3064 800Z-GN3064B 6 ft Cabled (Sourcing) ➋ 800Z-GP3064 800Z-GP3064B 5-Pin QD 800Z-GL3Q5 800Z-GL3Q5B 6 ft Cabled ➊ 800Z-GL3065 800Z-GL3065B 12 ft Cabled ➊ 800Z-GL3125 800Z-GL3125B 24 ft Cabled ➊ 800Z-GL3245 800Z-GL3245B 5-Pin QD 800Z-GF3Q5 800Z-GF3Q5B 6 ft Cabled ➊ 800Z-GF3065 800Z-GF3065B 12 ft Cabled ➊ 800Z-GF3125 800Z-GF3125B 24 ft Cabled ➊ 800Z-GF3245 800Z-GF3245B ➊ This device has a single common wire. If isolated commons are desired, replace the 5 in the cat. no. with a 6. See wiring diagrams on page 10-340 for details. ➋ Consult your local Allen-Bradley Sales Office for availability. Quick Disconnect Cables — Page 10-337 Accessories — Page 10-338 10-334 Wiring Diagrams — Page 10-340 Approximate Dimensions — Page 10-344 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 General Purpose LIne — Momentary Touch Buttons 800Z – G L 3 065 B a b c d a c Input Voltage and Output Type Code Description Electrical Connection Code Input: 10...50V DC and 20...40V AC Output: Relay F Input: 90...264V AC Output: Relay Transistor Output N 10...30V DC NPN (Sinking) Output ➊ P 10...30V DC PNP (Sourcing) Output ➊ b Description 2 22.5 mm 3 30.5 mm Guard Option Code Description Blank No Guard 4-Pin QD B Black Guard 064 6 ft (1.8 m) Cabled G Green Guard 124 12 ft (3.6 m) Cabled R Red Guard 244 24 ft (7.2 m) Cabled Y Yellow Guard Q4 Relay Output ➌ Q5 5-Pin QD 065 6 ft (1.8 m) Cabled 125 12 ft (3.6 m) Cabled 245 24 ft (7.2 m) Cabled Relay Output — Isolated Commons ➍ Mounting Hole Size Code Description Sinking/Sourcing Output ➋ Relay Output L d 066 6 ft (1.8 m) Cabled 126 12 ft (3.6 m) Cabled 246 24 ft (7.2 m) Cabled 1 ➊ ➋ ➌ ➍ Consult your local Allen-Bradley Sales Office for availability. These devices are transistor outputs. See page 10-340 for details. These devices have a 1 N.O. and 1 N.C. mechanically-linked relay output with one common wire. See wiring diagrams on page 10-340 for details. These devices have a 1 N.O. and 1 N.C. mechanically-linked relay output with isolated commons. See wiring diagrams on page 10-340 for details. 10-335 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Heavy Industrial Line — Momentary Touch Buttons Cat. No. 800Z-HF1 Yellow Guard Cat. No. Cat. No. Terminal Block 800Z-HL1 800Z-HL1M Terminal Block 800Z-HF1 800Z-HF1M Electrical Connection 10...50V DC and 20...40V AC Input Relay Output 90...264V AC Input Relay Output 800Z – H 0 No Guard Input Voltage Range and Output Type Mounting Style Flush Mount Cat. No. 800Z-HF1M L 1 M a b c a b c Voltage Mounting Type/Connection ➊ Guard Option Code Description Code Description Code L Input: 10...50V DC and 20...40V AC Output: Relay 1 Flush Mounting/Terminal Block Blank No Guard M Yellow Metal Guard F Description Input: 90...264V AC Output: Relay ➊ Heavy industrial devices have a 6-position terminal block connection, which includes isolated commons and a 2 N.O. + 2 N.C. mechanically-linked relay output in series. See wiring diagrams on page 10-340 for details. Accessories — Page 10-339 Wiring Diagrams — Page 10-340 10-336 Approximate Dimensions — Page 10-344 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Quick Disconnect Cables 22 mm Mounting Hole Straight QD Cable (Micro) Right Angle QD Cable (Micro) Length 4-Pin QD 5-Pin QD 4-Pin QD 5-Pin QD 2m 889D-F4AC-2 889D-F5AC-2 889D-R4AC-2 — 5m 889D-F4AC-5 889D-F5AC-5 889D-R4AC-5 — 10 m 889D-F4AC-10 889D-F5AC-10 889D-R4AC-10 — 30 mm Mounting Hole Straight QD Cable (Mini) Right Angle QD Cable (Mini) Length 4-Pin QD 5-Pin QD 4-Pin QD 5-Pin QD 6 ft 889N-F4AE-6F 889N-F5AE-6F 889N-R4AE-6F 889N-R5AE-6F 12 ft 889N-F4AE-12F 889N-F5AE-12F 889N-R4AE-12F 889N-R5AE-12F 20 ft 889N-F4AE-20F 889N-F5AE-20F 889N-R4AE-20F 889N-R5AE-20F 1 10-337 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Accessories for the General Purpose Line General Accessories Guards Description These guards prevent accidental activation of the touch button surface and protect it from damage. To be used for both the 22.5 mm and 30.5 mm mounting. Guards Mounting Rings Description Mounting Ring Nut for 22.5 mm Holes Used on 22.5 mm devices. Color Cat. No. Yellow 800Z-G3AG1 Black 800Z-G3AG2 Green 800Z-G3AG3 Red 800Z-G3AG4 Type Cat. No. Plastic 800Z-G2AH1 Plastic 800Z-G3AH1 Metal 800Z-G3AH2 Size Cat. No. 2.25" (57 mm) Extension 60-2681 1.15" (29 mm) Extension 60-2439 Type Cat. No. Shiny Metal 800E-AHA1 Black Metal 800E-AHA2 Plastic Mounting Kit Cat. No. 800Z-G2AH1 Mounting Ring Nut for 30.5 mm Holes Used on 30.5 mm devices. Plastic Mounting Kit Cat. No. 800Z-G3AH1 Metal Mounting Kit Cat. No.800Z-G3AH2 Swivel/Tilt Mounting Assembly 0 Swivel Assembly Cat. No. 60-2439 Adapter Description 30.5 mm Swivel/Tilt Mounting Assembly This bracket allows you to orient the touch button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5 mm mounting only. Description 30.5 mm to 22.5 mm Hole Size Adapter This adapter allows a 22.5 mm push button operator to be installed in a panel with existing 30.5 mm mounting holes. 10-338 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Accessories for the Heavy Industrial Line General Accessories Replaceable Output Relay Replaceable Output Relay Cat. No. 800Z-N10, 800Z-N11 Guard Input Voltage Cat. No. These replaceable output relays are used if the current output relay fails. For use with 800Z-HL devices. Description Low Voltage 10...50V DC and 20...40V AC 800Z-N10 These replaceable output relays are used if the current output relay fails. For use with 800Z-HF devices. Full Voltage 90...264V AC 800Z-N11 Color Cat. No. Yellow 800Z-HAG1 Style Cat. No. Single Hub 800P-B1 Double Hub 800P-B2 Marking Cat. No. Blank (Gray) 800P-X107 Blank (Red) 800P-X129 START 800P-X130 STOP 800P-X131 INCH 800P-X132 Description This guard prevents accidental activation of the touch surface and protects it from damage. Longer mounting screws are included. Note: Guards are required in most two hand safety applications (see applicable standards). Guard Cat. No. 800Z-HAG1 Bases Description The heavy industrial line products mount directly on these bases. The conduit hub(s) come with a 3/4" opening. Single Hub Base Cat. No. 800P-B1 Double Hub Base Cat. No. 800P-B2 Legend Plates Description These legend plates can be mounted onto the yellow guard. Each legend plate includes two mounting screws. Legend Plates Mounting Screws Cat. No. 800Z-HAH1 Adapter RUN 800P-X133 RUN INCH 800P-X134 TOP-STOP 800P-X135 Description Cat. No. These replacement screws are the proper length to mount the heavy industrial touch button with metal guard to a 800P-B1 or 800P-B2 base, or a custom mounting surface. Note: Must be ordered in multiples of 4. 800Z-HAH1 Description Cat. No. This adapter is used if mounting touch button onto a 4-1/2" x 2-3/8" (114.3 x 60.3 mm) enclosure pattern. 800P-N150 10-339 1 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13 IP66 Wiring Diagrams — Touch Button Terminations General Purpose Line Electrical Connections:10...50V DC and 20...40V AC Input Voltage (Relay Output) 90...264V AC Input Voltage (Relay Output) Note: Utilizes one mechanically-linked output relay (1 N.O. + 1 N.C.). 6 Conductor Cabled (Isolated Common Relay Output) For 800Z-GL_ _ _6 Models For 800Z-GF_ _ _6 Models 5 Conductor Cabled (Relay Output) For 800Z-GL_ _ _5 Models For 800Z-GF_ _ _5 Models BROWN (+) L1 BROWN (+) L1 BLACK (N.O.) BLUE (-) L2 WHITE (N.C.) GRAY (COMMON) BLUE (-) L2 BLACK (N.O.) WHITE (N.C.) GRAY (COMMON N.O.) PINK (COMMON N.C.) Electrical Connections:10...30V DC Input Voltage (Transistor Output) 150 mA Max. per Circuit Output 4 Conductor Cabled Sourcing (PNP) 4 Conductor Cabled Sinking (NPN) (+) 0 (-) BROWN (+) LOAD (+) BLUE (-) BROWN (+) BLACK (N.O.) BLACK (N.O.) WHITE (N.C.) WHITE (N.C.) LOAD (-) BLUE (-) LOAD LOAD Heavy Industrial Line Note: Utilizes two replacable mechanically-linked output relays (each has a 1 N.O. + 1 N.C. circuit) internally connected in series. Replaceable Relays Terminal Block (+) L1 N.O. (-) L2 N.O. Isolated Common N.C. Isolated Common N.C. 10-340 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13 IP66 Wiring Diagrams — Quick Disconnect Cables 4-Pin Mini Quick Disconnect Version (for 30.5 mm Devices) 7/8-16 UN-2B White (1 N.C.) Black (1 N.O.) Brown (+) L1 4 1 3 2 1.00" Ref Blue (–) L2 2.25" Ref. Picture of Molded Cordset 4-Pin Micro Quick Disconnect Version (for 22.5 mm Devices) MIZX 1 Brown (+) L1 Black (1 N.O.) 1 2 4 3 White (1 N.C.) .57 (14.5) Ref. Blue (–) L2 Picture of Molded Cordset 1.83 Ref. (46.55) 5-Pin Mini Quick Disconnect Version (for 30.5 mm Mounting) White (1 N.C.) Black (1 N.O.) Brown (+) L1 5 1 4 2 7/8 -16 UN-2B 3 1 1.00" Ref. (25.4) Blue (–) L2 Gray (Common) 1.67" (42.5) Ref. Ref. 1.00" (25.4) White (1 N.C.) Black (1 N.O.) 5 Brown (+) L1 1.67" Ref. (42.5) 1 2 4 3 Blue (–) L2 Gray (Common) 5-Pin Micro Quick Disconnect Version (for 22.5 mm Devices) White (1 N.C.) Brown (+) L1 1 Black (1 N.O.) 2 5 4 M12X1 Gray (Common) 0.57" Ref. (14.48) 3 Blue (–) L2 1.5" Ref. (38.1) 10-341 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Wiring Diagrams — Two-Hand Control Connections General Purpose Line If you use an 800Z 5-conductor connection (i.e., 800Z-G_ _ _ _ 5 or 800Z-G_ _ Q5) you need to use the following Allen-Bradley/ Guardmaster safety relay(s): 440R-D23021 (3 monitored circuits/1 auxiliary circuit) (24V AC/DC input) 440R-D23022 (3 monitored circuits/1 auxiliary circuit) (120V AC input) 440R-D23023 (3 monitored circuits/1 auxiliary circuit) (230V AC input) See Figure 2 below for Switch 1 (S1) and Switch 2 (S2) connections. If you use an 800Z 6-conductor connection (i.e., 800Z-G _ _ _ _ 6) you need to use the following Allen-Bradley safety relay(s): 700-ZBR520AZ1 (5 monitored circuits/2 auxiliary circuits) (24V DC/120V AC input) 440R-ZBR520AZ1 (5 monitored circuits/2 auxiliary circuits) (24V DC/120V AC input) 700-ZBR100AZ1 (1 monitored circuit) (24V DC/120V AC input) See Figure 1 below for Switch 1 (S1) and Switch 2 (S2) connections. GRAY S1 S1 S2 BLACK WHITE WHITE S2 BLACK WHITE PINK WHITE BLACK GRAY BLACK A1/B1 T11 T12 X1 X2 A2/B2 T31 T32 T33 T34 WHITE BLACK A1 A2 S13 S14 S24 S23 X1 X2 T22 13 FUSE 0 700-ZBR520AZ1 or 440R-ZBR520AZ1 14 23 24 33 34 41 42 K1 X1 440R-D23021 440R-D23022 440R-D23023 Figure 1 Figure 2 Wire Color Codes for Bulletin 800Z General Purpose Line Touch Buttons BROWN L1 (+) BLUE L2 (–) WHITE N.C. BLACK N.O. GRAY N.O. common PINK N.C. common Heavy Industrial Line If you use an 800Z 6-terminal connection (i.e., 800Z-HL1_ or an 800Z-HF1_) you need to use the following Allen-Bradley safety relay(s): • 700-ZBR520AZ1 (5 monitored circuits/2 auxiliary circuits) (24V DC/120V AC input) • 440R-ZBR520AZ1 (5 monitored circuits/2 auxiliary circuits) (24V DC/120V AC input) • 700-ZBR100AZ1 (1 monitored circuit) (24V DC/120V AC input) See Figure 3 below for Switch 1 (S1) and Switch 2 (S2) connections. S1 S2 A1/B1 T11 T12 X1 X2 T22 A2/B2 T31 T32 T33 T34 700-ZBR520AZ1 or 440R-ZBR520AZ1 Figure 3 10-342 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Product Operation 1. 2. 3. 4. When the power LED is lit, the touch button is ready for operation. To send an output, simply place palm or fingers onto ergonomically contoured surface, covering both raised sensor pads (see Figure 1). Safety/redundancy has been incorporated by requiring both sensors to be touched within 0.2 seconds of each other, otherwise the device will not send an output. The SPST (SPST - N.O. + SPST N.C.) electromechanical relay stays activated as long as both pads remain touched. 2 Independent Sensor Surfaces Power LED Run/Fault LED Figure 1 Diagnostics Code 2: If the device is being touched during power up, the fault LED will flash a code, and the microprocessor will disable the output. The device will resume operation 10 seconds after it is no longer being touched. Code 3: If an object, such as a wet rag, touches the device during operation, and remains in contact with the device after the operator removes their hand, the fault LED will flash a code, and the device will be disabled until the object is removed. Code 4: Even if conductive films deposit on the sensor surface over time, a false output will not be triggered. The fault LED will flash a code, and the device will be disabled until the sensor surface is cleaned. Code Type Description Fault LED Flash Sequence ●● ●● ●● ●●● ●●● ●●● ●●●● ●●●● ●●●● Code 2 Power Interruption Safety Code 3 Tie Down Protection Code 4 Margin Detection 10-343 1 Bulletin 800Z Zero-Force Touch Buttons Type 4/4X/13, IP66 Approximate Dimensions Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. General Purpose Line 1.90 (48.3 ) 1.90 (48.3 ) 2.75 (69.9 ) 2.75 (69.9 ) 1.61 (40.9) 30mm Version 3.80 (96.5) 3.41 (86.6 ) 1.61 (40.9) 22mm Version 1.55 (39.4 ) Mini Quick Disconnect 1.61 (40.9 ) 1.38 (35.1 ) Mini Quick Disconnect Micro Quick Disconnect 1.61 (40.9) 0 3.41 (86.6 ) 1.61 (40.9) .88 (22.4 ) 30mm Version 2.12 (53.8 ) 22mm Version Cable 1.61 (40.9 ) .88 (22.4 ) Cable Cable Heavy Industrial Line 2.88 (73.2 ) 1.97 (50 ) 2.88 4.97 (73.2 ) (126.2 ) Terminal Block .68 (17.3 ) Replaceable Relay 4.56 (115.8) Cutout and Mounting Screw Locations for a Flush Mounted Cover 4.56 (115.8) 5.35 (135.9) 5.03 (127.8) 21/8 (54.0) .99 (25.1) 31/4 (82.6) 4 Holes for #6-32 Screw 10-344 Cutout 17/8 (47.6) 5.38 (136.7 ) 27/8 (73.0) 6.24 (158.5)