2.5mm Pitch Connector for Discrete Wire Connection DF1 Series ■Features 1. Board Mounting Height (Crimping Type) 10mm 2.5mm pitch connector achieves the low profile. 2. Insulation Displacement Area Protected by Protector (ID Type) The connector is structured to protect the insulation displacement connection area by the protector. Therefore, the connector has a strong tensile strength against the cable and prevents dusts. 3. Easy Connection by Easy Tool (ID Type) No expensive insulation displacement machine is needed. The connection can be established only by mating the cable into the protector and fastening it with the ID tool. 4. Intermediate Connection Possible (ID Type) For intermediate connection, the connector allows signal extraction during cabling. [Intermediate Connection] ■Applications FA equipment, measurement equipment B146 ■Product Specifications Current rating Rating Cable Size (Note1) Voltage rating AWG 24 : 3A Operating Temperature Range -30 to +85ç (Note2) AWG 26 : 2A Operating Moisture Range -40 to 80% AWG 28 : 1A Storage Temperature Range -10 to +60ç (Note3) Storage Moisture Range -40 to 70% (Note3) 250V AC Item Specification Condition 1. Insulation Resistance 1000M ohms Min 500V DC 2. Withstanding voltage No flashover or insulation breakdown. 650V AC/1 minute 3. Contact Resistance 30m ohms Max 100mA 4. Insertor/Extraction Force MIN0.56N (57gf), MAX4.4N(450gf) Measure by the square steel pin with 0.635±0.002mm 5. Vibration No electrical discontinuity of 1µs or more Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 2 hours in each of the 3 directions. 6. Moisture Resistance Contact resistance: 30m ohms Max Insulation resistance: 1000M ohms Min 96 hours at temperature of 40ç and humidity of 90% to 95% 7. Temperature Cycle Contact resistance: 30m ohms max.Insulation resistance: 1000M ohms min. 8. Durability (Mating/un-mating) Contact resistance: 30m ohms max. 9. Resistance to Soldering heat (-55ç: 30 minutes ➝ 15~35ç: 2 to 3 minutes➝ (-85ç: 30 minutes ➝ 15~35ç: 2 to 3 minutes) 5 cycles Tin plating: 30 cycles No deformation of components affecting performance. Flow: 250ç for 10 seconds Manual soldering: 300ç for 3 seconds Note 1. The rated current will be changed according to cable sizes for use. For the header only, the rating is 3A. Note 2: Includes temperature rise caused by current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non conducting condition of installed connectors in storage, shipment or during transportation. ■Material Product Part Material Finish Remarks Crimping Socket Insulator Polyamide Light Brown UL94V-0 Crimping Contact ID Socket Pin Header Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 Contact Phosphor copper Tin plated ––––– Insulator Polyamide Light Brown UL94V-0 Contact Phosphor copper Tin plated ––––– Note:Hirose's tin-plated products takes measures against whisker. ■Ordering Information ●Connector DF1 q Series Name - * S - 2.5 C q w e r t t Contact Type : DF1 w Number of Contact : 2 to 16, 20 C e Connector Type R24 : AWG24 ID socket S: Socket R26 : AWG26 ID socket R28 : AWG28 ID socket DSA : Straight through hole P: Pin Header r Contact Pitch : 2.5mm DS ●Protector DF1 q Number of Contact : 2 to 16, 20 - * A 1.05 q w e ●Contact DF1 w Connector Type - 2428SCF q w 2428 : AWG 24 to 28 : Right angle through hole e Cable Clamp Size 1.05: UL1007 AWG26, 28 1.33: UL1007 AWG24 A: Discrete wire q Applicable Cable Size : Crimping socket w Packaging Type SCF SC : Socket contact, reel : Socket contact, bag B147 ■ID Socket (Open End Type) ●Applicable Cable Part Number Applicable Cable Jacket Diameter DF1-*S-2.5R24 UL1007 AWG24(11 pieces/0.16mm) 1.35 to 1.45mm DF1-*S-2.5R26 UL1007 AWG26( 7 pieces/0.16mm) 1.25 to 1.35mm Note:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). DF1-*S-2.5R28 UL1007 AWG28( 7 pieces/0.127mm) 1.15 to 1.25mm (Tin plated annealing copper wire) ●AWG24 Cable Socket Size (Triangle Mark: Green) Part Number DF1-2S-2.5R24 DF1-3S-2.5R24 DF1-4S-2.5R24 DF1-5S-2.5R24 DF1-6S-2.5R24 DF1-7S-2.5R24 DF1-8S-2.5R24 DF1-9S-2.5R24 Number of Contacts CL No. 541-0039-2 2 541-0040-1 3 541-0041-4 4 541-0042-7 5 541-0043-0 6 541-0044-2 7 541-0045-5 8 541-0046-8 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 Part Number DF1-10S-2.5R24 DF1-11S-2.5R24 DF1-12S-2.5R24 DF1-13S-2.5R24 DF1-14S-2.5R24 DF1-15S-2.5R24 DF1-16S-2.5R24 DF1-20S-2.5R24 Number of Contacts CL No. 541-0047-0 10 541-0048-3 11 541-0049-6 12 541-0050-5 13 541-0051-8 14 541-0052-0 15 541-0053-3 16 541-0057-4 20 A 28 30.5 33 35.5 38 40.5 43 53 Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5 Part Number DF1-10S-2.5R26 DF1-11S-2.5R26 DF1-12S-2.5R26 DF1-13S-2.5R26 DF1-14S-2.5R26 DF1-15S-2.5R26 DF1-16S-2.5R26 DF1-20S-2.5R26 Number of Contacts CL No. 541-0066-5 10 541-0067-8 11 541-0068-0 12 541-0069-3 13 541-0070-2 14 541-0071-5 15 541-0072-8 16 541-0076-9 20 A 28 30.5 33 35.5 38 40.5 43 53 Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5 Part Number DF1-10S-2.5R28 DF1-11S-2.5R28 DF1-12S-2.5R28 DF1-13S-2.5R28 DF1-14S-2.5R28 DF1-15S-2.5R28 DF1-16S-2.5R28 DF1-20S-2.5R28 Number of Contacts CL No. 541-0123-7 10 541-0124-0 11 541-0125-2 12 541-0126-5 13 541-0127-8 14 541-0128-0 15 541-0129-3 16 531-0133-0 20 A 28 30.5 33 35.5 38 40.5 43 53 Unit: mm B 22.5 25 27.5 30 32.5 35 37.5 47.5 ●AWG26 Cable Socket Size (Triangle Mark: Light Blue) Part Number DF1-2S-2.5R26 DF1-3S-2.5R26 DF1-4S-2.5R26 DF1-5S-2.5R26 DF1-6S-2.5R26 DF1-7S-2.5R26 DF1-8S-2.5R26 DF1-9S-2.5R26 Number of Contacts CL No. 541-0058-7 2 541-0059-0 3 541-0060-9 4 541-0061-1 5 541-0062-4 6 541-0063-7 7 541-0064-0 8 541-0065-2 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 ●AWG28 Cable Socket Size (Triangle Mark: Red) Part Number DF1-2S-2.5R28 DF1-3S-2.5R28 DF1-4S-2.5R28 DF1-5S-2.5R28 DF1-6S-2.5R28 DF1-7S-2.5R28 DF1-8S-2.5R28 DF1-9S-2.5R28 Number of Contacts CL No. 541-0115-9 2 541-0116-1 3 541-0117-4 4 541-0118-7 5 541-0119-0 6 541-0120-9 7 541-0121-1 8 541-0122-4 9 A 8 10.5 13 15.5 18 20.5 23 25.5 B 2.5 5 7.5 10 12.5 15 17.5 20 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the products per bag. B148 ■Protector Note 1.Product contact No. mark, however 2 and 3 contacts are not indicated. Note 2.Round hole to distinguish the protector A1.05 and 1.33 (DF1-*A1.05 only) Select the protector after inspecting the cable jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26 28 *indicates contact No. ●AWG24 Cable Protector Size Unit: mm ●AWG26, 28 Cable Protector Size Number of Contacts A Number of Contacts Part Number CL No. B C Part Number CL No. 1.1 2.5 541-0077-1 10 541-0096-6 DF1- 2A1.33 2 DF1- 2A1.05 2 541-0078-4 541-0097-9 1.1 5 12.5 DF1- 3A1.33 3 DF1- 3A1.05 3 1.1 7.5 541-0079-7 15 541-0098-1 DF1- 4A1.33 4 DF1- 4A1.05 4 1.1 541-0080-6 17.5 10 541-0099-4 DF1- 5A1.33 5 DF1- 5A1.05 5 541-0081-9 20 12.5 1.1 541-0100-1 DF1- 6A1.33 6 DF1- 6A1.05 6 1.1 541-0082-1 22.5 15 541-0101-4 DF1- 7A1.33 7 DF1- 7A1.05 7 541-0083-4 25 17.5 1.1 541-0102-7 DF1- 8A1.33 8 DF1- 8A1.05 8 1.1 541-0084-7 27.5 20 541-0103-0 DF1- 9A1.33 9 DF1- 9A1.05 9 541-0085-0 541-0104-2 30 22.5 1.1 DF1-10A1.33 10 DF1-10A1.05 10 1.1 541-0086-2 32.5 25 541-0105-5 DF1-11A1.33 11 DF1-11A1.05 11 541-0087-5 35 27.5 1.1 541-0106-8 DF1-12A1.33 12 DF1-12A1.05 12 1.1 541-0088-8 37.5 30 541-0107-0 DF1-13A1.33 13 DF1-13A1.05 13 541-0089-0 40 32.5 1.1 541-0108-3 DF1-14A1.33 14 DF1-14A1.05 14 1.1 541-0090-0 42.5 35 541-0109-6 DF1-15A1.33 15 DF1-15A1.05 15 541-0091-2 45 37.5 1.1 541-0110-5 DF1-16A1.33 16 DF1-16A1.05 16 541-0095-3 541-0114-6 55 47.5 1.1 DF1-20A1.33 20 DF1-20A1.05 20 Note:A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. A 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 35 37.5 40 42.5 45 55 Unit: mm B C 0.7 2.5 0.7 5 0.7 7.5 0.7 10 12.5 0.7 0.7 15 17.5 0.7 0.7 20 22.5 0.7 0.7 25 27.5 0.7 0.7 30 32.5 0.7 0.7 35 37.5 0.7 47.5 0.7 B149 ■Crimping Socket Photo: Contact Inserted. Note1:This convex portion is located (2 contacts: the center at one point)(3 to 6 contacts: as shown in the illustration)(more than 7 contacts: one center at one point added to the above illustration). Note 2.The terminal number indicates all contact numbers. Part Number DF1- 2S-2.5C DF1- 3S-2.5C DF1- 4S-2.5C DF1- 5S-2.5C DF1- 6S-2.5C DF1- 7S-2.5C DF1- 8S-2.5C DF1- 9S-2.5C DF1-10S-2.5C Note:A packaging Number of Contacts Number of Contacts CL No. A B Part Number CL No. 2.5 541-0136-9 8 541-0145-0 2 DF1-11S-2.5C 11 5 541-0137-1 10.5 541-0146-2 3 DF1-12S-2.5C 12 541-0138-4 541-0147-5 7.5 13 4 DF1-13S-2.5C 13 10 541-0139-7 15.5 541-0148-8 5 DF1-14S-2.5C 14 12.5 541-0140-6 18 541-0149-0 6 DF1-15S-2.5C 15 15 541-0141-9 20.5 541-0150-0 7 DF1-16S-2.5C 16 17.5 541-0142-1 23 541-0152-5 8 DF1-18S-2.5C 18 20 541-0143-4 25.5 541-0154-0 9 DF1-20S-2.5C 20 22.5 541-0144-7 28 10 quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. A 30.5 33 33.5 38 40.5 43 48 53 Unit: mm B 25 27.5 30 32.5 35 37.5 42.5 47.5 ■Crimping Contact for Socket Part Number DF1-2428SCF DF1-2428SC 1.85 CL No. 541-0134-3 541-0135-6 Packaging Type Reel Bag Number of Contacts 10000 100 Finish Tin plating ●Applicable Cable (Tin Plated Annealing Copper Wire) 2.5 ;;; ;;; ;;; UL1061, UL1007 1.5 3 Ø 1.5 6.5 Conductor Size (wire construction) Jacket Diameter AWG24 (11 cores/0.16mm) AWG26 ( 7 cores/0.16mm) Ø0.9 to Ø1.5mm AWG28 (07 cores/1.24mm) Note:If other cables are used instead of the applicable cable, contact Hirose sales department. ●Recommended Cable 1.5 0.9 0.6 1.5 5.9 2.2 2.2 1.9 ●Strip Length 1.6 to 2.1mm BApplicable Crimping Tool Type Part Number CL No. Applicable Contact Applicator AP105-DF1-2428S 901-4538-8 DF1-2428SCF Press Main Unit CM-105 901-0005-4 --------------Manual Crimping Tool DF1-T2428S 550-0102-8 DF1-2428SC Extraction Tool DF1-C-PO 550-0177-7 DF1-2428SCF Note:If a trouble has occurred due to tools which are not designated by Hirose, Hirose won't guarantee any product. B150 ■Pin Header Right Angle Type ●Board Through-hole Diameter : ø1.1++00.1 Number of Contacts Number of Contacts Part Number CL No. A B C Part Number CL No. 2.5 3.8 541-0020-4 7.5 DF1- 2P-2.5DS 2 DF1-11P-2.5DS 541-0029-9 11 541-0021-7 541-0030-8 5 6.3 10 DF1- 3P-2.5DS 3 DF1-12P-2.5DS 12 7.5 8.8 541-0022-0 12.5 DF1- 4P-2.5DS 4 DF1-13P-2.5DS 541-0031-0 13 10 11.3 541-0023-2 15 DF1- 5P-2.5DS 5 DF1-14P-2.5DS 541-0032-3 14 541-0024-5 17.5 13.8 12.5 DF1- 6P-2.5DS 6 DF1-15P-2.5DS 541-0033-6 15 15 16.3 541-0025-8 20 DF1- 7P-2.5DS 7 DF1-16P-2.5DS 541-0034-9 16 541-0026-0 22.5 18.8 17.5 DF1- 8P-2.5DS 8 DF1-18P-2.5DS 541-0036-4 18 20 21.3 541-0027-3 25 DF1- 9P-2.5DS 9 DF1-20P-2.5DS 541-0038-0 20 541-0028-6 27.5 23.8 22.5 DF1-10P-2.5DS 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contact connector is only crimping type. A 30 32.5 35 37.5 40 42.5 47.5 52.5 B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8 Unit: mm C 25 27.5 30 32.5 35 37.5 42.5 47.5 A 30 32.5 35 37.5 40 42.5 47.5 52.5 B 26.3 28.8 31.3 33.8 36.3 38.8 43.8 48.8 Unit: mm C 25 27.5 30 32.5 35 37.5 42.5 47.5 ■Pin Header Straight Type ●Board Through-hole Diameter : ø1.1++00.1 Number of Contacts Number of Contacts Part Number CL No. A B C Part Number CL No. 2.5 3.8 7.5 DF1- 2P-2.5DSA 541-0001-0 2 DF1-11P-2.5DSA 541-0010-0 11 5 6.3 10 DF1- 3P-2.5DSA 541-0002-2 3 DF1-12P-2.5DSA 541-0011-3 12 7.5 8.8 12.5 DF1- 4P-2.5DSA 541-0003-5 4 DF1-13P-2.5DSA 541-0012-6 13 10 11.3 15 DF1- 5P-2.5DSA 541-0004-8 5 DF1-14P-2.5DSA 541-0013-9 14 17.5 13.8 12.5 DF1- 6P-2.5DSA 541-0005-0 6 DF1-15P-2.5DSA 541-0014-1 15 15 16.3 20 DF1- 7P-2.5DSA 541-0006-3 7 DF1-16P-2.5DSA 541-0015-4 16 22.5 18.8 17.5 DF1- 8P-2.5DSA 541-0007-6 8 DF1-18P-2.5DSA 541-0017-0 18 20 21.3 25 DF1- 9P-2.5DSA 541-0008-9 9 DF1-20P-2.5DSA 541-0019-5 20 27.5 23.8 22.5 DF1-10P-2.5DSA 541-0009-1 10 Note 1.A packaging quantity is delivered by the bag unit (100 pcs.). If needed, please order the product per bag. Note 2.The socket applicable to the 18 contacts connector is only crimping type. B151 BDF1 Connection Press Part Number CL No. DF1 Connection Press HP513 550-0134-4 Height Width Depth Weight 200mm 260mm 250mm 3.7kg Note:The intermediate connection can be established by removing the cable cuttingblade of this press machine. Note:Select a protector after inspecting a cable Jacket diameter for use. Protector Type Applicable Jacket Diameter Recommended Cable DF1-*A1.33 Ø1.35 to Ø1.45 UL1007 AWG24 DF1-*A1.05 Ø1.1 to Ø1.35 UL1007 AWG26, 28 DF1 Connection Press HP513 * indicates contact No. BDF1 Cable Crimper Part Number CL No. DF1 Cable Crimper 550-0130-3 DF1 Cable Crimper Used to install the cable in the protector. BPrecautions 1. Recommended Soldering Condition Flow: 250ç for 3 seconds 2. Cleaning Condition Refer to Nylon Connector Use Hand book. Manual soldering: 290ç for 2 seconds 3. Connection Condition [Crimping] Refer to Nylon Connector Use Hand book. [ID] ●For the insulation displacement tool, set a set of connector per insulation displacement. If more than 2 connectors have been set, they interrupt each other, which will cause an insulation displacement failure. ●After the insulation displacement, make sure that the locks on both protector sides are completely activated. B152