Special-purpose Basic Switch DZ DPDT Basic Switch for Two Independent Circuit Control • Incorporates two completely independent built-in switches. • Ideal for switching the circuits operating on two different voltages, and for controlling two independent circuits. • Interchangeable with OMRON Z Basic Switches, as both switches are identical in mounting hole dimensions, mounting pitch and pin plunger position. Ordering Information Terminal Solder terminal (-1A) OT (min.) Pin plunger 0.13 mm DZ-10G-1A DZ-10G-1B 1.6 mm DZ-10GW-1A DZ-10GW-1B Hinge lever Short hinge roller lever Hinge roller lever Model Screw terminal (-B) Actuator Model 0.4 mm DZ-10GV-1A DZ-10GV-1B 0.9 mm DZ-10GW22-1A DZ-10GW22-1B 0.13 mm DZ-10GV22-1A DZ-10GV22-1B 1.2 mm DZ-10GW2-1A DZ-10GW2-1B 0.26 mm DZ-10GV2-1A DZ-10GV2-1B Model Number Legend DZ-10 G -1 1 2 3 4 5 1. Ratings 10: 10 A (250 VAC) 2. Contact Gap G: 0.5 mm 3. Actuator None: Pin plunger Low OT Levers: V: Hinge lever V22: Short hinge roller lever V2: Hinge roller lever 4. Contact Form 1: DPDT 5. Terminals A: Solder terminal B: Screw terminal High OT Levers: W: Hinge lever W22: Short hinge roller lever W2: Hinge roller lever Special-purpose Basic Switch DZ 89 Specifications ■ Characteristics Operating speed 0.1 mm to 1 m/s (See note 1) Operating frequency Mechanical 240 operations/min Electrical 20 operations/min Contact resistance 15 mΩ max. (initial value) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between non-continuous terminals 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal parts and non-current-carrying metal part, and between current-carrying metal part and ground and between switches Vibration resistance Shock resistance Malfunction 10 to 55 Hz, 1.5-mm double amplitude (See note 2) Destruction 1,000 m/s2 max. Malfunction 300 m/s2 max. (See notes 1 and 2) Degree of protection IP00 Degree of protection against electric shock Class I Proof tracking index (PTI) 175 Ambient operating temperature −25°C to 80°C (with no icing) Ambient operating humidity Service life 35% to 85%RH Mechanical 1,000,000 operations min. Electrical 500,000 operations min. Weight Approx. 30 to 50 g Note: 1. The values are for pin plunger models. 2. Malfunction: 1 ms max. ■ Ratings Non-inductive load (A) Rated voltage (V) Resistive load NC Inductive load (A) Lamp load NO Inductive load NC NO NC NO Motor load NC NO 125 VAC 250 VAC 10 10 2 1.5 1 0.7 6 4 3 2 1.5 1 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC 10 10 10 0.5 0.25 3 3 3 1.5 1.5 1.5 6 6 4 0.05 0.03 5 5 3 2.5 2.5 1.5 0.5 0.25 Note: 1. The above values are for steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steady-state current. ■ Contact Specifications Material Contacts Gap (standard value) Inrush current 90 0.05 0.03 4. Motor load has an inrush current of 6 times the steady-state current. 5. The ratings values apply under the following test conditions: (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5%RH (3) Operating frequency: 20 operations/min ■ Safety Standard Ratings Silver alloy UL/CSA 0.5 mm Rated voltage DZ-10G NC 30 A max. 125 VAC 10 A and 1/8 HP NO 15 A max. 250 VAC 10 A and 1/4 HP Special-purpose Basic Switch DZ 480 VAC 2A 125 VDC 0.5 A 250 VDC 0.25 A Engineering Data 10,000 7,000 Ambient temperature: 20±2°C Ambient humidity: 65±5%RH Without load Operating frequency: 240 operations/min 5,000 3,000 1,000 ■ Electrical Durability (DZ-10G-1B) Durability (x104 operations) Durability (x104 operations) ■ Mechanical Durability (DZ-10G-1B) 1,000 700 500 300 125 VAC 100 700 70 500 50 300 30 100 0 0.1 0.2 0.3 0.4 0.5 0.6 Ambient temperature: 20±2°C Ambient humidity: 65±5%RH Operating frequency: 20 operations/min cosφ =1 250 VAC 10 0 0.7 0.8 5 10 15 Switching current (A) Overtravel (mm) ■ Structure Contact Form (DPDT) COM2 NC2 NO2 COM1 NC1 NO1 Dimensions Note: Unless otherwise specified, all units are in millimeters and a tolerance of ± 0.4 mm applies to all dimensions. ■ Terminals Screw Terminals (-1B) Solder Terminals (-1A) 14.5 14.5 8.2 8.2 25.4 ±0.1 49.2 23.5 11.9 25.4 ±0.1 49.2 17.45±0.2 16.8 COM NC NO COM NC NO 23.5 Six M3 pan head screws (with toothed washer) 11.9 17.45±0.2 16.8 COM NC NO COM NC NO ■ Mounting All switches can be mounted using M4 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 1.18 to 1.47 N·m. Two, 4.2 dia. mounting holes or M4 screw holes 25.4 ±0.1 Accessories (Terminal Covers, and Separators): Refer to ‘Z/A/X/DZ Common Accessories’ datasheet Special-purpose Basic Switch DZ 91 Note: 1. The solder terminal model has a suffix "-1A" in its model number and its omitted dimensions are the same as the corresponding dimensions of the pin plunger model. 2. Unless otherwise specified, all units are in millimeters and a tolerance of ± 0.4 mm applies to all dimensions. Pin Plunger 3 dia. 2.5SR * PT DZ-10G-1B 23.3 ±0.25 0.4 14.5 OP 8.2 4.2 +0.075 -0.025 4.36 +0.1 -0.05 dia. OF max. RF min. PT max. OT min. MD max. Operating Position OP Hinge Lever t=1* DZ-10GW-1B 5R 28.4 63. 4.9 FP 19.7 17.7 14.5 OP 8.2 4.2 +0.075 -0.025 4.36 +0.1 -0.05 dia. 11.9 25.4 ±0.1 4.2 +0.075 -0.025 dia. hole t=1* PT 63.5R 1.1 FP max. OP 46.3 mm 21.8±1 mm OF max. RF min. PT max. OT min. MD max. 200 gf 13 gf 6 mm 0.4 mm 1.7 mm 4.9 OP 14.5 8.2 4.36 +0.1 -0.05 dia. 11.9 25.4 ±0.1 4.2 +0.075 -0.025 dia. hole 17.45 ±0.2 OP 18.3±1 mm * Stainless-steel lever 49.2 Short Hinge Roller Lever t=1* 9.5 dia. × 4 (plastic roller) 28.4 26 .2 R DZ-10GW22-1B FP OP 19.7 17.7 14.5 8.2 4.2 +0.075 -0.025 4.36 +0.1 -0.05 dia. 11.9 25.4 ±0.1 4.2 +0.075 -0.025 dia. hole 30 .2 R 17.7 19.7 8.2 Special-purpose Basic Switch DZ OF max. RF min. PT max. OT min. MD max. 430 gf 42 gf 3 mm 0.13 mm 0.6 mm OP 4.36 +0.1 -0.05 dia. 49.2 39.7 mm 30.2±0.8 mm 1.1 14.5 25.4 ±0.1 FP max. OP 17.45 ±0.2 OP 4.2 +0.075 -0.025 400 gf 85 gf 0.9 mm 2.4 mm 9.5 dia. × 4 (plastic roller) t=1* PT OF max. RF min. OT min. MD max. * Stainless-steel lever 49.2 92 170 gf 28 gf 1.6 mm 4 mm 17.45 ±0.2 17.7 19.7 4.2 +0.075 -0.025 OF max. RF min. OT min. MD max. * Stainless-steel lever 49.2 DZ-10GV22-1B 15.6±0.4 mm * Stainless-steel pin plunger 49.2 DZ-10GV-1B 570 gf 57 gf 1.7 mm 0.13 mm 0.4 mm 17.45 ±0.2 4.2 +0.075 -0.025 dia. hole 11.9 25.4 ±0.1 Operating force Release force Pretravel Overtravel Movement Differential 11.9 4.2 +0.075 -0.025 dia. hole 17.45±0.2 * Stainless-steel lever 29.4±0.8 mm Note: 1. The solder terminal model has a suffix "-1A" in its model number and its omitted dimensions are the same as the corresponding dimensions of the pin plunger model. 2. Unless otherwise specified, all units are in millimeters and a tolerance of ± 0.4 mm applies to all dimensions. Hinge Roller Lever 9.5 dia. × 4 (plastic roller) 28.4 DZ-10GW2-1B t=1* R 8.4 4 FP OP 19.7 17.7 14.5 8.2 4.2 +0.075 -0.025 4.36+0.1 -0.05 dia. 11.9 25.4 ±0.1 4.2 +0.075 -0.025 dia. hole PT 47.6 mm 31.8±0.8 mm OF max. RF min. PT max. OT min. MD max. 270 gf 34 gf 4 mm 0.26 mm 1.1 mm 17.45±0.2 1.1 4R OP 17.7 19.7 14.5 8.2 4.2 +0.075 -0.025 FP max. OP 9.5 dia. × 4 (plastic roller) t=1* 48. 213 gf 42 gf 1.2 mm 3.3 mm * Stainless-steel lever 49.2 DZ-10GV2-1B OF max. RF min. OT min. MD max. OP 4.36 +0.1 -0.05 dia. 25.4 ±0.1 49.2 11.9 4.2 +0.075 -0.025 dia. hole 29.4±0.8 mm 17.45±0.2 * Stainless-steel lever Special-purpose Basic Switch DZ 93 Safety Precautions Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User’s Guide, “Snap Action Switches, Technical Information” for correct use. Precautions for Safe Use Terminal Connection When soldering lead wires to the Switch, make sure that the capacity of the soldering iron is 60 W maximum. Do not take more than 5 s to solder any part of the Switch. The characteristics of the Switch will deteriorate if a soldering iron with a capacity of more than 60 W is applied to any part of the Switch for 5 s or more. Operation • Do not use the switch in locations subject to hot water (greater than 60°C) or in water vapor. • Do not use the switch outside the specified temperature and atmospheric conditions. The permissible ambient temperature depends on the model. (Refer to the specifications in this catalog.) Sudden thermal changes may cause thermal shock to distort the switch and result in faults. Incorrect Correct • Make sure that the switching frequency or speed is within the specified range. 1. If the switching speed is extremely slow, the contact may not be switched smoothly, which may result in a contact failure or contact welding. 2. If the switching speed is extremely fast, switching shock may damage the Switch soon. If the switching frequency is too high, the contact may not catch up with the speed. The rated permissible switching speed and frequency indicate the switching reliability of the Switch. The life of a Switch is determined at the specified switching speed. The life varies with the switching speed and frequency even when they are within the permissible ranges. In order to determine the life of a Switch model to be applied to a particular use, it is best to conduct an appropriate durability test on some samples of the model under actual conditions. • Make sure that the actuator travel does not exceed the permissible OT position. The operating stroke must be set to 70% to 100% of the rated OT. Precautions for Correct Use Mounting Location • Do not use the switch alone in atmospheres such as flammable or explosive gases. Arcing and heat generation associated with switching may cause fires or explosions. • Switches are generally not constructed with resistance against water. Use a protective cover to prevent direct spraying if the switch is used in locations subject to splashing or spurting oil or water, dust adhering. Incorrect Terminal box Correct Terminal box • Install the switch in a location that is not directly subject to debris and dust from cutting. The actuator and the switch body must be protected from accumulated cutting debris and dirt. Incorrect 94 Correct Special-purpose Basic Switch DZ Separate the installation location from heat sources. • Mount a cover if the switch is to be installed in a location where worker inattention could result in incorrect operation or accidents. Incorrect Correct (preventing malfunctions) • Subjecting the switch to continuous vibration or shock may result in contact failure or faulty operation due to abrasion powder and in reduced durability. Excessive vibration or shock will cause the contacts to operate malfunction or become damaged. Mount the switch in a location that is not subject to vibration or shock and in a direction that does not subject the switch to resonance. • If silver contacts are used with relatively low frequency for a long time or are used with microloads, the sulfide coating produced on the contact surface will not be broken down and contact faults will result. Use a microload switch that uses gold contacts. • Do not use the switch in atmospheres with high humidity or heat or in harmful gases, such as sulfide gas (H2S, SO2), ammonia gas (NH3), nitric acid gas (HNO3), or chlorine gas (Cl2). Doing so may impair functionality, such as with damage due to contacting faults or corrosion. • The switch includes contacts. If the switch is used in an atmosphere with silicon gas, arc energy may cause silicon oxide (SiO2) to accumulate on the contacts and result in contact failure. If there is silicon oil, silicon filling, silicon wiring, or other silicon products in the vicinity of the switch, use a contact protection circuit to limit arcing and remove the source of the silicon gas. Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. 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If Buyer fails to make payment or otherwise comply with these Terms or any related agreement, Seller may (without liability and in addition to other remedies) cancel any unshipped portion of Products sold hereunder and stop any Products in transit until Buyer pays all amounts, including amounts payable hereunder, whether or not then due, which are owing to it by Buyer. Buyer shall in any event remain liable for all unpaid accounts. 9. Cancellation; Etc: Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Seller fully against all costs or expenses arising in connection therewith. 10. Force Majeure: Seller shall not be liable for any delay or failure in delivery resulting from causes beyond its control, including earthquakes, fires, floods, strikes or other labor disputes, shortage of labor or materials, accidents to machinery, acts of sabotage, riots, delay in or lack of transportation or the requirements of any government authority. 11. 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Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. 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FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. Special-purpose Basic Switch DZ Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X303-E-1 11/09 Special-purpose Basic Switch Specifications subject to change without notice DZ Printed in USA