Sealed Snap Action Switch D2SW Watertight Miniature Snap Action Switch • High-quality watertight miniature Snap Action switch. Switch Body meets IP67 (IEC 529) requirements • Monoblock construction assures high sealing capability and is ideal for dusty places or where water is sprayed • Wide operating temperature range of -40°C to 85°C • Perfect for the automobile, agriculture machinery, automatic vending machine, refrigerator, ice-manufacturing, hot-water supply, air conditioner, and industrial equipment, which require highly environment-resistive capabilities • RoHS Compliant Ordering Information Actuator Terminal Model 3 A Model 0.1 A Pin plunger Solder terminals D2SW-3HS D2SW-01HS Quick-connect terminals (#110) D2SW-3TS D2SW-01TS PCB terminals D2SW-3DS D2SW-01DS With lead wires D2SW-3MS D2SW-01MS Hinge lever Simulated roller lever Hinge roller lever Model Solder terminals D2SW-3L1HS D2SW-01L1HS Quick-connect terminals (#110) D2SW-3L1TS D2SW-01L1TS PCB terminals D2SW-3L1DS D2SW-01L1DS With lead wires D2SW-3L1MS D2SW-01L1MS Solder terminals D2SW-3L3HS D2SW-01L3HS Quick-connect terminals (#110) D2SW-3L3TS D2SW-01L3TS PCB terminals D2SW-3L3DS D2SW-01L3DS With lead wires D2SW-3L3MS D2SW-01L3MS Solder terminals D2SW-3L2HS D2SW-01L2HS Quick-connect terminals (#110) D2SW-3L2TS D2SW-01L2TS PCB terminals D2SW-3L2DS D2SW-01L2DS With lead wires D2SW-3L2MS D2SW-01L2MS Note: 1. “S” at the end of the part number signifies UL/CSA approved models. 2. The standard lengths of the lead wires (UL1015 AWG22 for UL/CSA models, AV0.5f otherwise.) of models incorporating them are 30 cm. Model Number Legend D2SW1 2 3 4 1. Ratings 3: 3 A at 125 VAC 01: 0.1 A at 30 VDC 2. Actuator None: Pin plunger L1: Hinge lever L2: Hinge roller lever L3: Simulated roller lever 3. Contact Form None: SPDT -2: SPST-NC* -3: SPST-NO* *Lead wire versions only 4. Terminals H, HS: Solder terminals (HS for UL and CSA approval) D, DS: PCB terminals (DS for UL and CSA approval) T, TS: Quick-connect terminals (#110) (TS for UL and CSA approval) M, MS: Molded lead wires (MS for UL and CSA approval) Sealed Snap Action Switch D2SW 195 Specifications ■ Characteristics Item D2SW-3 D2SW-01 Operating speed 0.1 mm to 1 m/second (at pin plunger) Operating frequency Mechanical: 300 operations/minute max. Electrical: 30 operations/minute max. Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 30 mΩ max. for terminal models 50 mΩ max. for terminal models 50 mΩ max. for lead wire models 70 mΩ max. for lead wire models 1,000 VAC, 50/60 Hz for 1 min. between terminals of the same polarity 600 VAC, 50/60 Hz for 1 min. between terminals of the same polarity Dielectric strength (See note 2) 1,500 VAC, 50/60 Hz for 1 min. between current-carrying metal parts and ground, and between each terminal and noncurrent-carrying metal parts Vibration resistance (See note 3) Malfunction: 10 to 55 Hz, 1.5 mm double amplitude Shock resistance (See note 3) Destruction: 1,000 m/s2 (approx. 100G) max. Malfunction: 300 m/s2 (approx. 30G) max. Ambient operating temperature -40° to 85°C (at 60% RH) with no icing Ambient operating humidity 95% max. (for 5°C to 35°C) Degree of protection IEC IP67 (excluding the terminals on terminal models) Degree of protection against electric shock Class I Proof tracking index (PTI) 175 Life expectancy Weight Mechanical 5,000,000 operations min. at 60 operations per minute Electrical (30 operations per minute) 200,000 operations min. (3 A at 125 VAC) 200,000 operations min. 100,000 operations min. (2 A at 250 VAC) (at rated resistive load) Terminal model Approx. 2 g Lead wire model Approx. 10 g Note: 1. Data shown are of initial value. 2. The dielectric strength shown is measured using a separator between the switch and metal mounting plate 3. For pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For models with levers, the values apply at the total travel position. ■ Ratings (reference values) D2SW-3 Rated Voltage Non-inductive load (A) Resistive load NC 125 VAC NO 3A Inductive load Lamp load NC NO 1A 0.5 A 0.3 A 250 VAC 2A 0.5 A 30 VDC 3A 1A Inductive load NC Motor load NO 1A 0.5 A 0.5 A 0.3 A 1A NC NO 1A 0.5 A 0.5 A 0.3 A 1A D2SW-01 Rated Voltage Non-inductive load Resistive load NC Inductive load Lamp load NO NC Inductive load NO NC Motor load NO NC 125 VAC 0.1 A — — — 30 VDC 0.1 A — — — Note: 1. The resistive load ratings apply under the following test conditions: Ambient Temperature = 20±2°C, Ambient Humidity = 65±5%, Operating frequency = 30 operations/min. 2. The above current ratings are the values of the steady-state current. 3. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC). 4. Lamp load has an inrush current of 10 times the steady-state current. 5. Motor load has an inrush current of 6 times the steady-state current. 196 Sealed Snap Action Switch D2SW NO ■ Approvals ■ Contact Specifications UL Recognized, CSA Certified Rated Voltage D2SW-3 D2SW-01 125 VAC 250 VAC 3A 2A 0.1 A --- 30 VDC 3A 0.1 A Item Specification Material Gap (standard value) Inrush current D2SW-3 Rivet Silver 0.5 mm NC: 20 A max. NO: 10 A max. Minimum applicable load 160 mA at 5 VDC (see note) EN 61058-1 (VDE Approval) Rated Voltage 125 VAC D2SW-01 Crossbar Gold alloy 1 A max. 1 mA at 5 VDC Note: Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60% (λ60) reliability level (JIS C5003). The equation λ60=0.5 x 10-6 / operations indicates that a failure rate of 1/2,000,000 operations can be expected at a reliability level of 60% D2SW-01 0.1 A Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C) Engineering data ■ Mounting ■ PCB Layout (reference) All switches may be panel mounted using M2.3 mounting screws with plane washers or spring washers to securely mount the switch. Tighten the screws to a torque of 0.23 to 0.26 N·m. Panel Mounting PCB Mounting Three, 1.35-dia. to 1.5 holes Two, 2.4-dia. mounting hole or M2.3 screw hole 8.8±0.2 16.1±0.2 9.5 ■ Structure SPDT SPST-NC NC COM NO (Black*) (Blue*) (Red*) COM (Black) SPST-NO COM (Black) NC (Red) NO (Blue) *Indicates the color of the lead wire. Sealed Snap Action Switch D2SW 197 Dimensions ■ Terminals Note: Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions Solder Terminals (HS) Quick-connect Terminals (#110) (TS) 3.3±0.1 3.3±0.1 2.9 2.9 7.3 1.8 10.1 Three, 1.2 dia. holes Three, 2.8 6.6 1.6 8.5±0.2 5.15 9.5±0.1 0.55 0.8R 1.6 3.2 0.5 8.7±0.2 5.15 9.5±0.1 6.4±0.2 15.5±0.2 18.7±0.2 0.5 6.4±0.2 15.5±0.2 19.8±0.2 2.15 19.8±0.2 Molded Lead Wires PCB Terminals (DS) 16.4 16.9 3.3±0.1 1.8±0.1 2.9 9.2 7.2 3.9 0.8 1.2 8.8±0.2 5.15 9.5±0.1 1.85 0.7 0.5 300±10 1.3 6.4±0.2 16.1±0.2 19.8±0.2 Common terminal (black) (see note) Vinyl insulator (5) Normally open terminal (blue) (see note) 0.7 9.5±0.1 5.15 21.2 Normally closed terminal 6.4±0.2 (red)* Stranded annealed copper wires * UL/CSA approved models have UL approved AWG22 wiring. 198 Sealed Snap Action Switch D2SW ■ Dimensions and Operating Characteristics Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions 2. Omitted dimensions are the same as pin plunger type. 3. The following illustrations and dimensions are for models with solder terminals. Refer to “Terminals” for models with quick-connect (#110) and PCB terminals. 4. The operating characteristics are for operation in the A direction( ) Pin Plunger Models 7.5±0.1 D2SW-3@S D2SW-01@S 1.8 dia. 2.35 +0.1 –0.05 dia. holes A PT OF 2.35 +0.1 –0.05 3.3±0.1 10.1 7.3 S RF min. 30 gf 2.9 PT max. 0.6 mm OT min. 0.5 mm 1.8 1.6 2.5 dia.±0.07 8.5±0.2 5.15 9.5±0.1 180 gf 7.7 OP MD max. 0.8R 1.6 3.2 0.5 6.4±0.2 0.1 mm OP 8.4 ± 0.3 mm OF 60 gf 15.5±0.2 18.7±0.2 19.8±0.2 0.55 Hinge Lever Models D2SW-3L1@S D2SW-01L1@S t = 0.3 Stainless-steel lever 5.9 3.6 A 14.5 OP S FP RF min. 6 gf OT min. 1.0 mm MD max. 0.8 mm FP max. 13.6 mm OP 8.8 ± 0.8 mm 5.9 OF 60 gf 3.6 RF min. 6 gf OT min. 1.0 mm Simulated Roller Lever Models D2SW-3L3@S D2SW-01L3@S A t = 0.3 Stainless-steel lever 15.8 1.3R OP FP S MD max. 0.8 mm FP max. 15.5 mm OP 10.7 ± 0.8 mm OF 60 gf Hinge Roller Lever Models D2SW-3L2@S D2SW-01L2@S A 5.9 14.5 t = 0.3 Stainless-steel lever OP FP S 4.8 dia. 3.2 Polyacetal roller RF min. 6 gf OT min. 1.0 mm MD max. 0.8 mm FP max. 19.3 mm OP Sealed Snap Action Switch 14.5 ± 0.8 mm D2SW 199 Precautions Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User’s Guide, “Snap Action Switches, Technical Information” for correct use. ■ Correct Use ■ Cautions Operation stroke Degree of Protection Make sure that the switching object is perfectly separated from the actuator when the switch is not operated and the actuator is pressed appropriately by the switching object when the switch is operated. The D2SW was tested under water and passed the following watertightness test, which however, does not mean that the D2SW can be used in the water. JIS C0929 (rules for testing the watertightness of electrical devices and materials), class 7 (watertightness test). Refer to the following illustration for the test method. The switch should be set so that its stroke will be within the rated OT when the switch is operated. IEC Publication 529, class IP67. Refer to the following illustration for the test method. Handling Install the switching object so that its moving direction is the same as that of the actuator. With the pin plunger models, set the switch so that the plunger can be actuated from directly above. Since the plunger is covered with a rubber cap, applying a force from lateral directions may cause damage to the plunger or reduction in the sealing capability. Correct Incorrect Incorrect Note: The object to be tested is left in the water for 30 minutes on condition that the distance between the surface of the water and the top of the object be 15 cm minimum, and the distance between the surface of the water and the bottom of the object be 1 m minimum. Protection Against Chemicals Handle D2SW models with pin plungers with care so that the sealing rubber parts around the pin plungers will not be damaged. Make sure that there is no icing when using the D2SW at low ambient temperatures. Using Microloads Voltage (V) Using a model for ordinary loads to switch microloads may result in faulty operation. Instead, use the models that are designed for microloads and that operate in the following range; Operating range for micro load models D2SW-01 Operating range for general-load models D2SW-3 Inoperable range Current (mA) However, even when using microload models within the operating range shown above, if inrush current or inductive voltage spikes occur when the contact is opened or closed, then contact wear may increase and so decrease the service life. Therefore, insert a contact protection circuit where necessary. 200 Sealed Snap Action Switch D2SW Prevent the switch from coming into contact with oil and chemicals. Otherwise, damage and deterioration to the switch materials may occur. Soldering When soldering a lead wire to a terminal of the D2SW, use a soldering iron with a maximum capacity of 30 W and do not take more than 5 seconds to solder the lead wire, otherwise the characteristics of the D2SW may be altered. Omron Electronic Components, LLC Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. 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Suitability: IT IS THE BUYER’S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER’S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference. (b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. 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Buyer Remedy: Seller's sole obligation hereunder shall be to replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product or, at Seller's election, to repay or credit Buyer an amount equal to the purchase price of the Product; provided that there shall be no liability for Seller or its affiliates unless Seller's analysis confirms that the Products were correctly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Seller before shipment. 3. Limitation on Liability: SELLER AND ITS AFFILIATES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. FURTHER, IN NO EVENT SHALL LIABILITY OF SELLER OR ITS AFFILITATES EXCEED THE INDIVIDUAL PRICE OF THE PRODUCT ON WHICH LIABILITY IS ASSERTED. 4. Indemnities: Buyer shall indemnify and hold harmless Seller, its affiliates and its employees from and against all liabilities, losses, claims, costs and expenses (including attorney's fees and expenses) related to any claim, investigation, litigation or proceeding (whether or not Seller is a party) which arises or is alleged to arise from Buyer's acts or omissions under these Terms or in any way with respect to the Products. V. INFORMATION; ETC. 1. Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller’s practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller’s website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. Export Controls: Buyer shall comply with all applicable laws, regulations and licenses regarding (a) export of the Products or information provided by Seller; (b) sale of Products to forbidden or other proscribed persons or organizations; (c) disclosure to noncitizens of regulated technology or information. VI. MISCELLANEOUS 1. Waiver: No failure or delay by Seller in exercising any right and no course of dealing between Buyer and Seller shall operate as a waiver of rights by Seller. 2. Assignment: Buyer may not assign its rights hereunder without Seller's written consent. 3. Law: These Terms are governed by Illinois law (without regard to conflict of laws). Federal and state courts in Cook County, Illinois have exclusive jurisdiction for any dispute hereunder. 4. Amendment: These Terms constitute the entire agreement between Buyer and Seller relating to the Products, and no provision may be changed or waived unless in writing signed by the parties. 5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision. Sealed Snap Action Switch D2SW Certain Precautions on Specifications and Use 1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information. Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X303-E-1 11/09 Sealed Snap Action Switch Specifications subject to change without notice D2SW Printed in USA