OMRON D2SW

Sealed Snap Action Switch
D2SW
Watertight Miniature Snap Action Switch
• High-quality watertight miniature Snap Action switch.
Switch Body meets IP67 (IEC 529) requirements
• Monoblock construction assures high sealing capability and
is ideal for dusty places or where water is sprayed
• Wide operating temperature range of -40°C to 85°C
• Perfect for the automobile, agriculture machinery, automatic
vending machine, refrigerator, ice-manufacturing,
hot-water supply, air conditioner, and industrial equipment,
which require highly environment-resistive capabilities
• RoHS Compliant
Ordering Information
Actuator
Terminal
Model 3 A
Model 0.1 A
Pin plunger
Solder terminals
D2SW-3HS
D2SW-01HS
Quick-connect terminals (#110)
D2SW-3TS
D2SW-01TS
PCB terminals
D2SW-3DS
D2SW-01DS
With lead wires
D2SW-3MS
D2SW-01MS
Hinge lever
Simulated roller lever
Hinge roller lever
Model
Solder terminals
D2SW-3L1HS
D2SW-01L1HS
Quick-connect terminals (#110)
D2SW-3L1TS
D2SW-01L1TS
PCB terminals
D2SW-3L1DS
D2SW-01L1DS
With lead wires
D2SW-3L1MS
D2SW-01L1MS
Solder terminals
D2SW-3L3HS
D2SW-01L3HS
Quick-connect terminals (#110)
D2SW-3L3TS
D2SW-01L3TS
PCB terminals
D2SW-3L3DS
D2SW-01L3DS
With lead wires
D2SW-3L3MS
D2SW-01L3MS
Solder terminals
D2SW-3L2HS
D2SW-01L2HS
Quick-connect terminals (#110)
D2SW-3L2TS
D2SW-01L2TS
PCB terminals
D2SW-3L2DS
D2SW-01L2DS
With lead wires
D2SW-3L2MS
D2SW-01L2MS
Note: 1. “S” at the end of the part number signifies UL/CSA approved models.
2. The standard lengths of the lead wires (UL1015 AWG22 for UL/CSA models, AV0.5f otherwise.) of models incorporating them are 30 cm.
Model Number Legend
D2SW1 2 3 4
1.
Ratings
3:
3 A at 125 VAC
01: 0.1 A at 30 VDC
2.
Actuator
None: Pin plunger
L1:
Hinge lever
L2:
Hinge roller lever
L3:
Simulated roller lever
3.
Contact Form
None: SPDT
-2:
SPST-NC*
-3:
SPST-NO*
*Lead wire versions only
4.
Terminals
H, HS: Solder terminals (HS for UL and CSA approval)
D, DS: PCB terminals (DS for UL and CSA approval)
T, TS: Quick-connect terminals (#110)
(TS for UL and CSA approval)
M, MS: Molded lead wires (MS for UL and CSA approval)
Sealed Snap Action Switch
D2SW
195
Specifications
■ Characteristics
Item
D2SW-3
D2SW-01
Operating speed
0.1 mm to 1 m/second (at pin plunger)
Operating frequency
Mechanical: 300 operations/minute max.
Electrical: 30 operations/minute max.
Insulation resistance
100 MΩ min. (at 500 VDC)
Contact resistance
30 mΩ max. for terminal models
50 mΩ max. for terminal models
50 mΩ max. for lead wire models
70 mΩ max. for lead wire models
1,000 VAC, 50/60 Hz for 1 min. between
terminals of the same polarity
600 VAC, 50/60 Hz for 1 min. between terminals of the same polarity
Dielectric strength (See note 2)
1,500 VAC, 50/60 Hz for 1 min. between current-carrying metal parts and ground, and
between each terminal and noncurrent-carrying metal parts
Vibration resistance (See note 3)
Malfunction: 10 to 55 Hz, 1.5 mm double amplitude
Shock resistance (See note 3)
Destruction: 1,000 m/s2 (approx. 100G) max.
Malfunction: 300 m/s2 (approx. 30G) max.
Ambient operating temperature
-40° to 85°C (at 60% RH) with no icing
Ambient operating humidity
95% max. (for 5°C to 35°C)
Degree of protection
IEC IP67 (excluding the terminals on terminal models)
Degree of protection against electric shock
Class I
Proof tracking index (PTI)
175
Life expectancy
Weight
Mechanical
5,000,000 operations min. at 60 operations per minute
Electrical
(30 operations per minute)
200,000 operations min. (3 A at 125 VAC) 200,000 operations min.
100,000 operations min. (2 A at 250 VAC) (at rated resistive load)
Terminal model
Approx. 2 g
Lead wire model
Approx. 10 g
Note: 1. Data shown are of initial value.
2. The dielectric strength shown is measured using a separator between the switch and metal mounting plate
3. For pin plunger models, the above values apply for use at the free position, operating position, and total travel position. For models with
levers, the values apply at the total travel position.
■ Ratings (reference values)
D2SW-3
Rated Voltage
Non-inductive load (A)
Resistive load
NC
125 VAC
NO
3A
Inductive load
Lamp load
NC
NO
1A
0.5 A
0.3 A
250 VAC
2A
0.5 A
30 VDC
3A
1A
Inductive load
NC
Motor load
NO
1A
0.5 A
0.5 A
0.3 A
1A
NC
NO
1A
0.5 A
0.5 A
0.3 A
1A
D2SW-01
Rated Voltage
Non-inductive load
Resistive load
NC
Inductive load
Lamp load
NO
NC
Inductive load
NO
NC
Motor load
NO
NC
125 VAC
0.1 A
—
—
—
30 VDC
0.1 A
—
—
—
Note: 1. The resistive load ratings apply under the following test conditions:
Ambient Temperature = 20±2°C, Ambient Humidity = 65±5%, Operating frequency = 30 operations/min.
2. The above current ratings are the values of the steady-state current.
3. Inductive load has a power factor of 0.7 min. (AC) and a time constant of 7 ms max. (DC).
4. Lamp load has an inrush current of 10 times the steady-state current.
5. Motor load has an inrush current of 6 times the steady-state current.
196
Sealed Snap Action Switch
D2SW
NO
■ Approvals
■ Contact Specifications
UL Recognized, CSA Certified
Rated Voltage
D2SW-3
D2SW-01
125 VAC
250 VAC
3A
2A
0.1 A
---
30 VDC
3A
0.1 A
Item
Specification
Material
Gap (standard value)
Inrush current
D2SW-3
Rivet
Silver
0.5 mm
NC: 20 A max.
NO: 10 A max.
Minimum applicable load 160 mA at 5 VDC
(see note)
EN 61058-1 (VDE Approval)
Rated Voltage
125 VAC
D2SW-01
Crossbar
Gold alloy
1 A max.
1 mA at 5 VDC
Note: Minimum applicable loads are indicated by N standard reference values. This value represents the failure rate at a 60%
(λ60) reliability level (JIS C5003).
The equation λ60=0.5 x 10-6 / operations indicates that a failure
rate of 1/2,000,000 operations can be expected at a reliability
level of 60%
D2SW-01
0.1 A
Testing conditions: 5E4 (50,000 operations), T85 (0°C to 85°C)
Engineering data
■ Mounting
■ PCB Layout (reference)
All switches may be panel mounted using M2.3 mounting screws with
plane washers or spring washers to securely mount the switch.
Tighten the screws to a torque of 0.23 to 0.26 N·m.
Panel Mounting
PCB Mounting
Three, 1.35-dia. to 1.5 holes
Two, 2.4-dia. mounting hole or M2.3 screw hole
8.8±0.2
16.1±0.2
9.5
■ Structure
SPDT
SPST-NC
NC
COM NO
(Black*) (Blue*) (Red*)
COM
(Black)
SPST-NO
COM
(Black)
NC
(Red)
NO
(Blue)
*Indicates the color of the lead wire.
Sealed Snap Action Switch
D2SW
197
Dimensions
■ Terminals
Note: Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions
Solder Terminals (HS)
Quick-connect Terminals (#110) (TS)
3.3±0.1
3.3±0.1
2.9
2.9
7.3
1.8
10.1
Three,
1.2 dia.
holes
Three,
2.8
6.6
1.6
8.5±0.2
5.15 9.5±0.1
0.55
0.8R
1.6
3.2
0.5
8.7±0.2
5.15 9.5±0.1
6.4±0.2
15.5±0.2
18.7±0.2
0.5
6.4±0.2
15.5±0.2
19.8±0.2
2.15
19.8±0.2
Molded Lead Wires
PCB Terminals (DS)
16.4 16.9
3.3±0.1
1.8±0.1
2.9
9.2
7.2
3.9
0.8
1.2
8.8±0.2
5.15 9.5±0.1
1.85
0.7
0.5
300±10
1.3
6.4±0.2
16.1±0.2
19.8±0.2
Common terminal (black) (see note)
Vinyl insulator
(5)
Normally open terminal (blue) (see note)
0.7
9.5±0.1
5.15
21.2
Normally
closed terminal
6.4±0.2
(red)*
Stranded annealed copper wires
* UL/CSA approved models have UL approved AWG22 wiring.
198
Sealed Snap Action Switch
D2SW
■ Dimensions and Operating Characteristics
Note: 1. Unless otherwise specified, all units are in millimeters and a tolerance of ±0.4 mm applies to all dimensions
2. Omitted dimensions are the same as pin plunger type.
3. The following illustrations and dimensions are for models with solder terminals. Refer to “Terminals” for models with quick-connect (#110)
and PCB terminals.
4. The operating characteristics are for operation in the A direction( )
Pin Plunger Models
7.5±0.1
D2SW-3@S
D2SW-01@S
1.8 dia.
2.35 +0.1
–0.05 dia.
holes
A
PT
OF
2.35 +0.1
–0.05
3.3±0.1
10.1
7.3
S
RF min.
30 gf
2.9
PT max.
0.6 mm
OT min.
0.5 mm
1.8
1.6
2.5 dia.±0.07
8.5±0.2
5.15 9.5±0.1
180 gf
7.7 OP
MD max.
0.8R
1.6
3.2
0.5
6.4±0.2
0.1 mm
OP
8.4 ± 0.3 mm
OF
60 gf
15.5±0.2
18.7±0.2
19.8±0.2
0.55
Hinge Lever Models
D2SW-3L1@S
D2SW-01L1@S
t = 0.3 Stainless-steel lever
5.9
3.6
A
14.5
OP
S
FP
RF min.
6 gf
OT min.
1.0 mm
MD max.
0.8 mm
FP max.
13.6 mm
OP
8.8 ± 0.8 mm
5.9
OF
60 gf
3.6
RF min.
6 gf
OT min.
1.0 mm
Simulated Roller Lever Models
D2SW-3L3@S
D2SW-01L3@S
A
t = 0.3 Stainless-steel lever
15.8
1.3R
OP
FP
S
MD max.
0.8 mm
FP max.
15.5 mm
OP
10.7 ± 0.8 mm
OF
60 gf
Hinge Roller Lever Models
D2SW-3L2@S
D2SW-01L2@S
A
5.9
14.5
t = 0.3 Stainless-steel lever
OP FP
S
4.8 dia. 3.2
Polyacetal roller
RF min.
6 gf
OT min.
1.0 mm
MD max.
0.8 mm
FP max.
19.3 mm
OP
Sealed Snap Action Switch
14.5 ± 0.8 mm
D2SW
199
Precautions
Be sure to read the precautions and information common to all Snap Action and Detection Switches, contained in the Technical User’s Guide,
“Snap Action Switches, Technical Information” for correct use.
■ Correct Use
■ Cautions
Operation stroke
Degree of Protection
Make sure that the switching object is perfectly separated from the
actuator when the switch is not operated and the actuator is pressed
appropriately by the switching object when the switch is operated.
The D2SW was tested under water and passed the following watertightness test, which however, does not mean that the D2SW can be
used in the water. JIS C0929 (rules for testing the watertightness of
electrical devices and materials), class 7 (watertightness test). Refer
to the following illustration for the test method.
The switch should be set so that its stroke will be within the rated OT
when the switch is operated.
IEC Publication 529, class IP67. Refer to the following illustration for
the test method.
Handling
Install the switching object so that its moving direction is the same as
that of the actuator. With the pin plunger models, set the switch so
that the plunger can be actuated from directly above. Since the
plunger is covered with a rubber cap, applying a force from lateral
directions may cause damage to the plunger or reduction in the
sealing capability.
Correct
Incorrect
Incorrect
Note: The object to be tested is left in the water for 30 minutes on condition that the distance between the surface of the water and
the top of the object be 15 cm minimum, and the distance between the surface of the water and the bottom of the object be
1 m minimum.
Protection Against Chemicals
Handle D2SW models with pin plungers with care so that the sealing
rubber parts around the pin plungers will not be damaged.
Make sure that there is no icing when using the D2SW at low
ambient temperatures.
Using Microloads
Voltage (V)
Using a model for ordinary loads to switch microloads may result in
faulty operation. Instead, use the models that are designed for
microloads and that operate in the following range;
Operating range
for micro load
models D2SW-01
Operating
range for
general-load
models
D2SW-3
Inoperable
range
Current (mA)
However, even when using microload models within the operating
range shown above, if inrush current or inductive voltage spikes
occur when the contact is opened or closed, then contact wear may
increase and so decrease the service life. Therefore, insert a contact
protection circuit where necessary.
200
Sealed Snap Action Switch
D2SW
Prevent the switch from coming into contact with oil and chemicals.
Otherwise, damage and deterioration to the switch materials may
occur.
Soldering
When soldering a lead wire to a terminal of the D2SW, use a soldering iron with a maximum capacity of 30 W and do not take more than
5 seconds to solder the lead wire, otherwise the characteristics of the
D2SW may be altered.
Omron Electronic Components, LLC
Terms and Conditions of Sales
I. GENERAL
1. Definitions: The words used herein are defined as follows.
(a) Terms:
These terms and conditions
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Omron Electronic Components LLC and its subsidiaries
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OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE
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(a) Outdoor use, use involving potential chemical contamination or electrical
interference.
(b) Use in consumer Products or any use in significant quantities.
(c) Energy control systems, combustion systems, railroad systems, aviation systems,
medical equipment, amusement machines, vehicles, safety equipment, and
installations subject to separate industry or government regulations.
(d) Systems, machines, and equipment that could present a risk to life or property.
3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE
PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
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VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY
SELLER.
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a programmable Product.
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and does not constitute a warranty. It may represent the result of Seller's test conditions,
and the users must correlate it to actual application requirements.
4. Change In Specifications: Product specifications and descriptions may be changed at
any time based on improvements or other reasons. It is Seller’s practice to change part
numbers when published ratings or features are changed, or when significant
engineering changes are made. However, some specifications of the Product may be
changed without any notice.
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5. Severability: If any provision hereof is rendered ineffective or invalid, such provision shall
not invalidate any other provision.
Sealed Snap Action Switch
D2SW
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in
Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not
sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use.
Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer
shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given:
(i) Outdoor use, uses involving potential chemical contamination or electrical
interference, or conditions or uses not described in this document.
(ii) Energy control systems, combustion systems, railroad systems, aviation
systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government
regulations.
(iii) Use in consumer products or any use in significant quantities.
(iv) Systems, machines and equipment that could present a risk to life or
property. Please know and observe all prohibitions of use applicable to this
product.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS
RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT
THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE
INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
3. Performance Data. Performance data given in this publication is provided as
a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to
Seller's Warranty and Limitations of Liability.
4. Change in Specifications. Product specifications and accessories may be
changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed,
or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for
your application. Please consult with your Seller representative at any time to
confirm actual specifications of purchased Product.
5. Errors and Omissions. The information in this publication has been carefully
checked and is believed to be accurate; however, no responsibility is assumed
for clerical, typographical or proofreading errors, or omissions.
6. RoHS Compliance. Where indicated, our products currently comply, to the
best of our knowledge as of the date of this publication, with the requirements
of the European Union's Directive on the Restriction of certain Hazardous
Substances ("RoHS"), although the requirements of RoHS do not take effect
until July 2006. These requirements may be subject to change. Please consult
our website for current information.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website
at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ON-LINE
OMRON ELECTRONIC
COMPONENTS LLC
Global - http://www.omron.com
USA - http://www.components.omron.com
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
Cat. No. X303-E-1
11/09
Sealed Snap Action Switch
Specifications subject to change without notice
D2SW
Printed in USA