Toggles Series KP Rockers General Specifications Electrical Capacity (Resistive Load) Pushbuttons Programmable Illuminated PB Keylocks Rotaries Slides Tactiles Tilt Touch Indicators Accessories Low Level: Other Ratings D Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Travel: Materials & Finishes Plunger/Upper Housing: Lower Housing: Movable Contact: Stationary Contacts: Switch Terminals: Environmental Data Operating Temperature Range: Humidity: Vibration: Shock: Installation Supplement Miniature Audio/Video Pushbuttons Cap Installation Force : PCB Processing Soldering: Cleaning: Standards & Certifications Flammability Standards: D36 100mA maximum @ 12V DC 200 milliohms maximum 100 megohms minimum @ 250V DC 1,000V AC minimum between contacts for 1 minute minimum 1,500V AC minimum between contacts & case for 1 minute minimum 5,000,000 operations minimum; 1,000,000 operations minimum for custom Rectangular Switch/Cap Assembly (at center of cap) 5,000,000 operations minimum KP01: 1.9N maximum for Tactile & Nontactile models (at center of cap) KP02: 1.6N maximum for Tactile, Nontactile & Tactile/Audible models (at center of cap) KP01: Pretravel .122” (3.1mm); Overtravel .055” (1.4mm); Total Travel .177” (4.5mm) KP02: Pretravel .091” (2.3mm); Overtravel .047” (1.2mm); Total Travel .138” (3.5mm) Polyacetal Glass fiber reinforced PBT (UL94V-0) Stainless steel with gold plating Gold over copper alloy Brass with tin plating –25°C through +50°C (–13°F through +122°F) 90-95% humidity for 240 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 51G (500m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) 50.0N maximum downward force on actuator Wave Soldering. See Profile A in Supplement section. Manual Soldering: See Profile A in Supplement section. These devices are not process sealed. Hand clean locally using alcohol based solution. UL94V-0 lower housing The KP Series pushbuttons have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy. www.nkk.com Toggles Series KP Rockers Distinctive Characteristics Pushbuttons KP series offers a complete switch solution for all broadcast panel needs, including home keys and the custom rectangular switch/cap assembly. Distinct, long total travel of .177” (4.5mm) for KP01 or shorter stroke of .138 (3.5mm) for KP02. D Available with super bright red/green bicolor LED and RGB LEDs. The RGB LED full color spectrum in a switch package provides unlimited color combinations. Keylocks Specially designed snap-in standoff for simple and secure PC board mounting and alignment. Programmable Illuminated PB Miniature Audio/Video Pushbuttons Rotaries Unique actuation guide gives positive indication of circuit transfer as well as smooth and silent operation. (Patent pending). Slides Choices of tactile, nontactile or tactile/audible actuation. Tactiles Compact design with height of .906” (23.0mm) from PC board to top of cap. (Same height as programmable SmartSwitch™.) Tilt Flat, sculptured or home key square caps in three common sizes for design flexibility in audio/video applications. Touch Twin contacts with gold plating assure high reliability and long life of 5,000,000 operations minimum. Supplement Accessories Indicators Actual Size www.nkk.com D37 Series KP Toggles Miniature Audio/Video Pushbuttons TYPICAL SWITCH ORDERING EXAMPLE Housing K Black only D 15A SPST OFF (ON) ( ) = Momentary Normally Open Contacts A 9.2mm Plunger for 12.0mm Cap B 11.6mm Plunger for 15.0mm & 17.4mm Caps 6CF RGB Red/Green/Blue (Custom) Rotaries Slides 01 Stroke: 4.5mm (.177”) Actuation Force: 1.9N 02 Stroke: 3.5mm (.138”) Actuation Force: 1.6N Cap Colors JB Cap Types Contacts & Terminals Gold Contacts and Straight PC Terminals; 100mA @ 12V DC Actuation Tactile N Nontactile Tactiles N Nontactile S Tactile/Audible 3 17.4mm Square Notes *Custom RGB LED Page D42 **Custom Rectangular Cap Page D43 Touch Indicators Super Bright Red/Green Bicolor LED Nontactile Actuation Accessories Black Housing Gold Contacts with 100mA Rating Supplement www.nkk.com Home Key ** See Note Straight PC Terminals D38 T 15.0mm Square KP0115ANBKG036CF-2SJB SPST OFF-Momentary ON Circuit Normally Open Contacts Sculptured 2 DESCRIPTION FOR TYPICAL ORDERING EXAMPLE 11.6mm Plunger and 15.0mm Sculptured Cap Clear Lens and White Diffuser S 12.0mm Square Tilt Tactile Flat 1 02 C F Cap Sizes 01 C Clear Lens & White Diffuser * See Note G03 Travel & Force 2 S JB LEDs Super Bright Red/Green Bicolor Plungers Pole & Circuit Keylocks Programmable Illuminated PB Pushbuttons Rockers KP 01 15A N B K G03 6CF Series KP Toggles Miniature Audio/Video Pushbuttons POLE & CIRCUIT Plunger Position Normal Down OFF (ON) Normally Open 1-1a KP0115A KP0215A Note: Switch terminals “1” & “1a” are actually marked on the switch. 1 (COM) SPST 1a ACTUATION C N Tactile KP01 or KP02 D HOUSING S Nontactile KP01 or KP02 K Tactile/Audible KP02 only Black only Straight PC Terminals 100mA @ 12V DC Rotaries Gold Contacts Keylocks CONTACTS, TERMINALS, & RATING G03 SUPER BRIGHT BICOLOR LED SPECIFICATIONS 6 CF (–) L2 (+) COM Green LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement section. Red Green Unit Minimum Luminous Intensity IV 450 820 mcd Standard Luminous Intensity IV 700 1100 mcd Forward Peak Current I FM 30 (25 for amber) 25 (22 for amber) mA Continuous Forward Current IF 15 15 mA Forward Voltage VF 2.1 3.2 V Power Peak Dissipation PD 63 80 mW Reverse Peak Voltage VRM 5 5 V Wavelength at Peak Emission λ 630 ~ 640 520 ~ 535 nm Current Reduction Rate Above 25°C ∆I F 0.40 0.36 mA/°C Ambient Temperature Range –25 ~ +50 Tilt Colors Touch LEDs are an integral part of the switch and are not available separately. Tactiles (–) L1 Red °C Supplement ATTENTION Slides The electrical specifications shown are determined at a basic temperature of 25°C. ELECTROSTATIC SENSITIVE DEVICES Rockers Down Pushbuttons Normal Programmable Illuminated PB SP Model Throw & Switch Schematic Amber can be achieved by simultaneous illumination of Red & Green. www.nkk.com Indicators Pole Connected Terminals Accessories ( ) = Momentary D39 Series KP Toggles Miniature Audio/Video Pushbuttons PLUNGERS Rockers A Pushbuttons Programmable Illuminated PB B (9.2) .362 (6.4) .252 9.2mm Plunger is designed with a narrower neck to hold the 12.0mm Cap. D 1 12.0mm Square F (6.4) .252 11.6mm Plunger is designed with a wider neck to hold both the 15.0mm and 17.4mm Caps. S AT3083 Flat Cap (6.5) .256 (12.0) Sq .472 2 15.0mm Square AT3086 Home Key Cap (2.6) Dia .102 (6.5) .256 (12.0) Sq .472 (12.0) Sq .472 Used on B Plunger S AT3084 Flat Cap Slides F T AT3078 Sculptured Cap (6.5) .256 T AT3079 Sculptured Cap AT3087 Home Key Cap (7.0) .276 (7.0) .276 (7.0) .276 (2.6) Dia .102 3 17.4mm Square F Tilt Tactiles (11.6) .457 Used on A Plunger (15.0) Sq .591 (15.0) Sq .591 (15.0) Sq .591 Used on B Plunger S AT3085 Flat Cap AT3088 Home Key Cap (7.0) .276 (7.0) .276 (7.0) .276 Touch T AT3080 Sculptured Cap (2.6) Dia .102 (17.4) Sq .685 (17.4) Sq .685 JB Lens & Diffuser Colors Available: Clear Lens Clear/White Accessories Indicators 11.6mm Plunger for 15.0mm & 17.4mm Caps CAP TYPES & COLORS Rotaries Keylocks 9.2mm Plunger for 12.0mm Cap White Diffuser Supplement Materials & Finishes: Lens - Polycarbonate with glossy finish; Diffuser - Polycarbonate with textured finish Optional Protective Guard AT4170 available; contact factory. D40 www.nkk.com (17.4) Sq .685 Series KP Toggles Miniature Audio/Video Pushbuttons TYPICAL SWITCH DIMENSIONS Rockers 12.0mm Square Cap (0.6) Typ .024 COM L2 (7.62) .300 (1.3) Dia Typ .051 1 (0.9) Dia Typ .035 (0.6) Dia Typ .024 1 (12.0) Sq .472 (1.1) .043 (6.5) (5.0) (11.5) .256 .197 .453 (23.0) .906 1a (4.5) .177 (12.7) .500 (0.25) .010 (7.62) .300 (0.37) Typ .015 L1 1a L1 C L2 (5.08) +– 0.5 .200 (4.5) .177 (12.7) .500 D (2.54) Typ .100 (12.7) .500 (15.0) Sq .591 (6.0) .236 Pushbuttons (0.3) .012 (12.7) .500 KP0115ACAKG036CF-1SJB 15.0mm Square Cap (0.6) Typ .024 COM L2 (7.62) .300 (1.3) Dia Typ .051 1 (0.9) Dia Typ .035 (0.6) Dia Typ .024 1 (15.0) Sq .591 (1.1) .043 (7.0) (4.5) (11.5) .276 .177 .453 (23.0) .906 1a (4.5) .177 (12.7) .500 (0.25) .010 (7.62) .300 (0.37) Typ .015 L1 1a L1 C L2 (5.08) +– 0.5 .200 (4.5) .177 (12.7) .500 (2.54) Typ .100 (12.7) .500 (15.0) Sq .591 (6.0) .236 Rotaries (0.3) .012 Slides (3.6) .142 (12.7) .500 Tactiles (6.4) .252 Programmable Illuminated PB (3.6) .142 Keylocks (6.4) .252 Tilt KP0115ANBKG036CF-2SJB (0.6) Typ .024 L2 COM (7.62) .300 (1.3) Dia Typ .051 (0.9) Dia Typ .035 (0.6) Dia Typ .024 1 (17.4) Sq .685 (1.1) .043 (11.5) (7.0) (4.5) .453 .276 .177 (23.0) .906 1a (4.5) .177 (12.7) .500 (0.25) .010 (7.62) .300 (0.37) Typ .015 L1 1 1a L1 C (5.08) +– 0.5 .200 (6.0) .236 (12.7) .500 (15.0) Sq .591 L2 Indicators (0.3) .012 (4.5) .177 (12.7) .500 (2.54) Typ .100 Accessories (3.6) .142 (12.7) .500 KP0115ANBKG036CF-3SJB www.nkk.com D41 Supplement (6.4) .252 Touch 17.4mm Square Cap Series KP Toggles Miniature Audio/Video Pushbuttons CUSTOM RGB Note: For applications that require white illumination, contact factory. ATTENTION Common Anode (+) RGB ELECTROSTATIC SENSITIVE DEVICES Green Color Red Green Blue Unit Forward Peak Current I FM 30 30 30 mA Continuous Forward Current IF 20 15 15 mA Forward Voltage VF 2.0 3.3 3.4 V Blue Power Peak Dissipation PD 40 80 80 mW Reverse Peak Voltage VRM 5 5 5 V Dominant Wavelength λd 625 525 470 nm Current Reduction Rate Above 25°C ∆ IF 0.50 0.50 0.50 mA/°C –25 ~ +50 °C TYPICAL SWITCH DIMENSIONS 12.0mm Square Cap with RGB LED Common Anode (+) B(-) (7.62) .300 (0.3) .012 (3.6) .142 1 (6.4) .252 Terminal Detail R(-) G(-) (0.6) Typ .024 (7.62) .300 (1.3) Dia Typ .051 1 Slides (12.0) Sq .472 (12.7) .500 See Terminal Detail (0.9) Dia Typ .035 (0.7) Dia Typ .028 R(-) G(-) (4.5) .177 (12.7) .500 (3.81) .150 (12.7) .500 (12.7) .500 (15.0) Sq .591 (4.0) .157 1a B(-) (+) (1.52) Typ .060 (1.52) Typ .060 (0.2) Sq Typ .008 (1.1) .043 (11.5) (6.5) (5.0) .256 .197 .453 (23.0) .906 (4.5) .177 1 (3.81) .150 1a Tactiles Red Ambient Temperature Range Rotaries D The electrical specifications shown are determined at a basic temperature of 25°C. LEDs are an integral part of the switch and are not available separately. LED circuit is isolated and requires an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement Section. 1a Keylocks Programmable Illuminated PB Pushbuttons Rockers LED SPECIFICATIONS KP0115ACAKG03RGB-1SJB Tilt 15.0mm & 17.4mm Square Caps with RGB LED Common Anode (+) B(-) Touch R(-) G(-) (15.0) Sq .591 KP0115ANBKG03RGB-2SJB (6.4) .252 (3.81) .150 (17.4) Sq .685 KP0115ANBKG03RGB-3SJB D42 (1.1) .043 (11.5) (7.0) (4.5) .276 .177 .453 (23.0) .906 (7.62) .300 (0.3) .012 (3.6) .142 (12.7) .500 (0.2) Sq Typ .008 (4.0) .157 17.4mm Cap www.nkk.com (0.6) Typ .024 1 Accessories Indicators Terminal Detail 1a Supplement 1 1a 15.0mm Cap (4.5) .177 1 (0.9) Dia Typ See Terminal .035 (0.7) Dia Typ Detail .028 (1.52) Typ .060 (12.7) .500 (15.0) Sq .591 (7.62) .300 (1.3) Dia Typ .051 1a B(-) (+) R(-) G(-) (1.52) Typ .060 (12.7) .500 (4.5) .177 (12.7) .500 (3.81) .150 Series KP Toggles Miniature Audio/Video Pushbuttons CUSTOM RECTANGULAR CAP ASSEMBLY Switch/Rectangular Cap Assembly 1 L– 1a (0.6) .024 (0.45) Sq Typ .018 D (0.3) .012 (7.0) .276 (17.4) .685 (23.0) .906 (12.7) .500 (15.0) Sq .591 (6.0) .236 KP0115ACBKG03CJB for Tactile KP0115ANBKG03CJB for Nontactile See below for complete assembly of switch, LEDs and LED holders. Color Red Unit Forward Peak Current I FM 30 mA Continuous Forward Current IF 20 mA Forward Voltage VF 2.0 V Reverse Peak Voltage VRM 4 V Dominant Wavelength λd 623 nm Current Reduction Rate Above 25°C ∆I F 0.32 mA/°C –25 ~ +50 °C (+) (-) Ambient Temperature Range Rotaries The electrical specifications shown are determined at a basic temperature of 25°C. Center LED is an integral part of the switch. LEDs are not sold separately. LED circuits are isolated and require an external power source. If the source voltage exceeds the rated voltage, a ballast resistor is required. The resistor value can be calculated by using the formula in the Supplement Section. Keylocks LED SPECIFICATIONS Tactiles Contact factory for other LED colors. ASSEMBLY & INSTALLATION INSTRUCTIONS (0.9) Dia Typ .035 (2.54) .100 Cathode LED (4.5) .177 Tilt (3.1) Dia .122 (1.3) Dia Typ .051 (2.54) .100 (5.9) .232 (4.8) .189 (6.7) .264 (10.4) .409 LED One LED (in center of switch bottom) is an integral part of the switch; the other 2 LEDs and 2 LED Holders are packaged separately. PCB www.nkk.com 1 L– 1a (0.8) Dia Typ .031 (12.7) .500 (7.62) (12.7) (22.86) .300 .500 .900 (2.54) .100 LED Holder Switch/Rectangular Cap assembly has 3 LEDs to achieve bright and even illumination. Switch L+ Touch LED Holder Footprint Indicators (12.7) .500 Slides (2.54) .100 L+ 1 Install LED into LED Holder (quantity 2). 2 Solder LEDs and LED Holders into PCB. 3 Solder switch into PCB making sure that the two outer LEDs and LED Holders clear the bottom side opening of the cap. D43 Accessories (7.62) .300 Supplement (12.7) .500 (34.8) 1.370 Programmable Illuminated PB Pushbuttons (4.5) .177 (3.6) .142 Rockers CAP ASSEMBLY DIMENSIONS Toggles Series KP ASSEMBLY INSTRUCTIONS FOR SQUARE CAPS Rockers ATTENTION Cap Orientation ELECTROSTATIC SENSITIVE DEVICES Notch Pushbuttons As shown in the accompanying illustration, the cap and plunger are designed with tabs and notches to assure proper orientation of the cap on the switch. D Tab Step Plunger Notches Removal of Cap Assembly & Separation of Lens & Diffuser Holding the switch tightly, pull the cap off the switch. Once the cap assembly is released from the plunger, the lens and diffuser can be separated. Pry up the lens with fingernail or flat tip screwdriver inserted at the step on the diffuser. Keylocks Programmable Illuminated PB Miniature Audio/Video Pushbuttons Installation or Replacement of Cap Rotaries Cap Assembly Supplement Accessories Indicators Touch Tilt Tactiles Slides After aligning notches with tabs, join the lens and diffuser. Hold the switch tightly without touching the terminals. Firmly press the cap onto the plunger by applying pressure from one side to the other until both are snapped together. D44 www.nkk.com Plunger Switch Series KP Toggles Miniature Audio/Video Pushbuttons LEGENDS Rockers NKK Switches can provide custom legends for caps. Contact factory for more information. Suggested Printable Areas for KP Lens OP ST Printing on Diffuser is not advisable. Film Insert Diffuser D Custom Rectangular Cap Lens Keylocks Shaded areas are suggested printable areas for Lens. Sculptured Cap Lens (28.75) 1.132 (13.4) Sq .528 (17.4) Sq .685 (12.8) Sq .504 (15.0) Sq .591 (8.97) Dia .353 (10.5) Dia .413 (0.76) Typ .030 (11.48) Dia .452 (13.0) Dia .512 (0.76) Typ .030 (13.77) Dia .542 (15.3) Dia .602 (0.76) Typ .030 (13.77) .542 (15.3) .602 (0.76) Typ .030 Tactiles (9.8) Sq .386 (12.0) Sq .472 Rotaries (30.28) 1.192 Suggested Printable Areas for KP Film Insert Shaded areas are suggested printable areas for Film Insert. Custom Rectangular Film Insert (0.5) R .020 (0.76) Typ .030 (11.28) Sq .444 (12.8) Sq .504 (0.76) Typ .030 (11.88) Dia .468 (13.4) Sq .528 (0.76) Typ .030 (8.28)Dia .326 (9.8) Sq .386 (0.76) Typ .030 (11.28) Dia .444 (12.8) Sq .504 (0.76) Typ .030 (11.88) Dia .468 (13.4) Sq .528 Touch (0.5) R .020 (0.5) R .020 (0.5) R .020 (28.75) 1.132 (33.0) 1.299 (0.76) Typ .030 (13.77) .542 (15.6) .614 (0.91) Typ .036 Film Insert Material and Thickness: Clear Polyester; 4 mil (100µ) maximum thickness Supplement (8.28) Sq .326 (9.8) Sq .386 (0.5) R .020 (0.5) R .020 (0.5) R .020 (2.125) Typ .084 Accessories Sculptured or Home Key Cap Film Inserts Flat Cap Film Inserts Slides Flat Cap Lens Tilt Laser Etch on clear lens, Screen Print, or Pad Print on lens. Laser Print on film insert. Epoxy based ink is recommended. Programmable Illuminated PB Recommended Methods: Indicators Pushbuttons Lens www.nkk.com D45