KILOVAC LEV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900Vdc Product Facts I Designed to be the lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320Vdc). I Available with bottom or side mounting -- not position senstive. I Optional auxiliary contact for easy monitoring of power contact position. I Hermetically sealed – intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. I Typical applications include battery switching and backup, DC voltage power control, circuit protection and safety. I Versatile coil/power connections. I Designed and built in accordance to AIAG QS9000. For factory-direct application assistance, contact Earle Alldredge, product manager. Dial 800-253-4560, ext. 2055, or 805-220-2055. Email [email protected] RoHS Ready Performance Data Parameter Units Value for LEV200 Series Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Rated Operating Voltage Vdc 12 - 900 Continuous (Carry) Current, Typical A 500 @ 65°C, 400 mcm conductors Consult Factory for required conductors for higher (500+ A) currents Make/Break Current at Various Voltages 1/ A See next page Break Current at 320Vdc 1/ A 2,000, 1 cycle 3/ Contact Resistance, Typ. (@200A) mohms 0.2 Load Life Cycles See next page Mechanical Life Cycles 100,000 Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) Aux. Contact Current, Max. A 2A @ 30Vdc / 3A @ 125Vac Aux. Contact Current, Min. mA 100mA @ 8V Aux. Contact Resistance, Max. ohms 0.417@ 30Vdc / .150 @ 125Vaac Operate Time @ 25°C Close (includes bounce), Typ. ms 25 Bounce (after close only), Max. ms 7 Release (includes arcing), Max @ 2000A ms 12 Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA) Insulation Resistance @ 500Vdc megohms 100 2/ Shock, 11ms 1/2 sine, peak, operating G 20 Vibration, sine, 80-2000Hz., peak G 20 Operating Ambient Temperature °C -40 to +85 Weight, Typical lb.(kg) 1.3 (.60) 1/ Main power contacts 50 at end of life Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts 4/ Contacts will operate with 0.8Vnom < Vcoil < 1.1Vnom over temperture range. 2/ 3/ © 2007 by Tyco Electronics Corporation. All Rights Reserved. KILOVAC, TE Logo and Tyco Electronics are trademarks. Other products and company names mentioned herein may be trademarks of their respective owners. Coil Data (valid over temperature range) 4/ Nominal Voltage 12Vdc 24Vdc Pickup Voltage (will operate) 9.0Vdc 19.0Vdc Voltage (Max.) 15Vdc 30Vdc Dropout Voltage 0.75 - 2.0Vdc 1.0 - 5.0Vdc Coil Resistance @ 25° (Typ.) 11 ohms 40 ohms 48Vdc 38.0Vdc 60Vdc 2.0 - 7.0Vdc 145 ohms Part Numbering System Typical Part Number LEV200 A 4 N Series: LEV200 = 500+ Amp, 12-900Vdc Contactor Contact Form: A = Normally Open H = Normally Open with Aux. Contacts. (Option “H” requires option “A” in Coil Wire Length and option “N” in Coil Terminal Connector.) Note: Other auxiliary contact forms available. Consult factory. Coil Voltage: 4 = 12Vdc 5 = 24Vdc 6 = 48Vdc K = 72Vdc 8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac Notes: Consult factory for detailed specifications and availability of coils not listed in “Coil Data” table above. In coil voltage codes, 115Vac is designated by the letter “O” rather than the numeral “0.” Coil Wire Length: A = 15.3 in (390 mm) N = None (Requires option “A” in next step.) Coil Terminal Connector: N = None, stripped wires (Requires option “A” in previous step.) A = Studs, #10-32 Threaded (Electrical connection is made to the tab at the base of the stud.) Note: Specify option A, stripped wires, for coil voltages > 96Vdc Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Threaded Terminals F = Side Mount & Male 10mm x M8 Threaded Terminals Consult factory regarding other available mountings and power terminals. NOTE: All part numbers are RoHS compliant (and always have been). A A 1 Catalog 9-1773439-1 Revised 6-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 500+ Amp, 12-900VDC Contactor with 1 Form X (SPST-NO-DM) Contacts KILOVAC LEV200 Series (Continued) Outline Dimensions NOTE: When stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud. SIde Mount Enclosure Bottom Mount Enclosure Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region 100,000 650A Break Only Above 650A 28 VDC 270 VD C VDC C VD 100 Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) @90% capacitive pre-charge (make only) see chart below Cycles 50,000 @80% capacitive pre-charge (make only) see chart below Cycles 50 2,000A (break only) (1) Cycles 1* Mechanical Life Cycles 100,000 (1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH. (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 120 400 VDC 900 1,000 VDC 600 DC 0V 180 Estimated Life (Cycles) 10,000 Electrical Load Life Ratings for Typical LEV Applications LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 650 600 10 550 80% Minimum Pre Charge 500 1 10 100 Load Current (A) 1,000 10,000 NOTES: 1) For resistive loads with 300µH maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 4) The maximum make current is 650A to avoid contact welding. Current (A) 450 1 400 90% Nominal Pre Charge 350 300 250 200 150 100 50 0 0.0 2 1.0 Time (ms) 1.5 2.0 For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 9-1773439-1 – PDF – TW – 6-08 Printed in U.S.A. www.tycoelectronics.com 0.5 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967