LINER LTC3812EFE-5-PBF

LTC3812-5
60V Current Mode
Synchronous Switching
Regulator Controller
DESCRIPTION
FEATURES
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The LTC3812-5 is a synchronous step-down switching
regulator controller that can directly step down voltages
from up to 60V input, making it ideal for telecom and
automotive applications. The LTC3812-5 uses a constant
on-time valley current control architecture to deliver very
low duty cycles with accurate cycle-by-cycle current limit
without requiring a sense resistor.
High Voltage Operation: Up to 60V
Large 1Ω Gate Drivers
No Current Sense Resistor Required
Dual N-Channel MOSFET Synchronous Drive
Extremely Fast Transient Response
±0.5% 0.8V Voltage Reference
Programmable Soft-Start
Generates 5.5V Driver Supply
Selectable Pulse Skip Mode Operation
Power Good Output Voltage Monitor
Adjustable On-Time/Frequency: tON(MIN) < 100ns
Adjustable Cycle-by-Cycle Current Limit
Undervoltage Lockout On Driver Supply
Output Overvoltage Protection
Thermally Enhanced 16-Pin TSSOP Package
A precise internal reference provides 0.5% DC accuracy.
A high bandwidth (25MHz) error amplifier provides very
fast line and load transient response. Large 1Ω gate drivers allow the LTC3812-5 to drive large power MOSFETs
for higher current applications. The operating frequency
is selected by an external resistor and is compensated for
variations in VIN. A shutdown pin allows the LTC3812-5 to
be turned off reducing the supply current to <230μA.
Integrated bias control generates gate drive power from
the input supply during start-up and when an output shortcircuit occurs, with the addition of a small external SOT23
MOSFET. When in regulation, power is derived from the
output for higher efficiency.
APPLICATIONS
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48V Telecom and Base Station Power Supplies
Networking Equipment, Servers
Automotive and Industrial Control Systems
L, LT, LTC and LTM are registered trademarks of Linear Technology Corporation.
All other trademarks are the property of their respective owners. Protected by U.S. Patents,
including 5481178, 5847554, 6304066, 6476589, 6580258, 6677210, 6774611.
TYPICAL APPLICATION
High Efficiency High Voltage Step-Down Converter
RON
110k
ION
TG
VIN = 12V
95
M1
Si7850DP
0.1μF
L1
4.7μH
VOUT
5V
5A
SW
EXTVCC
INTVCC
FCB
RUN/SS
ITH
SGND
PGND
1μF
VIN = 42V
VIN = 24V
90
85
M2
Si7850DP
BG
200k
VFB
100
EFFICIENCY (%)
LTC3812-5
VRNG
47pF
Efficiency vs Load Current
CIN
22μF
BOOST
PGOOD
1000pF
VIN
6V TO 60V
M3
ZXMN10A07F
NDRV
100k
PGOOD
+
100k
10k
D1
MBR1100
+
COUT
270μF
80
0
5pF
1.89k
1
2
3
4
LOAD CURRENT (A)
5
6
38125 TA01b
38125 TA01
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LTC3812-5
ABSOLUTE MAXIMUM RATINGS
(Note 1)
Supply Voltages
INTVCC ................................................... –0.3V to 14V
(INTVCC – PGND), (BOOST – SW) ......... –0.3V to 14V
BOOST (Continuous) ............................. –0.3V to 85V
BOOST (≤400ms) .................................. –0.3V to 95V
EXTVCC .................................................. –0.3V to 15V
(EXTVCC – INTVCC).................................. –12V to 12V
(NDRV – INTVCC) Voltage........................... –0.3V to 10V
SW Voltage (Continuous).............................. –1V to 70V
SW Voltage (400ms) ..................................... –1V to 80V
ION Voltage (Continuous) ........................... –0.3V to 70V
ION Voltage (400ms) .................................. –0.3V to 80V
RUN/SS Voltage ........................................... –0.3V to 5V
PGOOD Voltage ............................................ –0.3V to 7V
VRNG, FCB Voltages .................................... –0.3V to 14V
FB Voltage ................................................. –0.3V to 2.7V
TG, BG, INTVCC, EXTVCC RMS Currents .................50mA
Operating Temperature Range (Note 2)
LTC3812E-5 ......................................... –40°C to 85°C
LTC3812I-5 ........................................ –40°C to 125°C
Junction Temperature (Notes 3, 7)........................ 125°C
Storage Temperature Range................... –65°C to 150°C
Lead Temperature (Soldering, 10 sec) .................. 300°C
PIN CONFIGURATION
TOP VIEW
ION
1
16 BOOST
VRNG
2
15 TG
PGOOD
3
14 SW
FCB
4
ITH
5
VFB
6
11 INTVCC
RUN/SS
7
10 EXTVCC
SGND
8
9
17
13 PGND
12 BG
NDRV
FE PACKAGE
16-LEAD PLASTIC TSSOP
TJMAX = 125°C, θJA = 38°C/W
EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB
ORDER INFORMATION
LEAD FREE FINISH
TAPE AND REEL
PART MARKING*
PACKAGE DESCRIPTION
TEMPERATURE RANGE
LTC3812EFE-5#PBF
LTC3812EFE-5#TRPBF
3812EFE-5
16-Lead Plastic TSSOP
–40°C to 85°C
LTC3812IFE-5#PBF
LTC3812IFE-5#TRPBF
3812IFE-5
16-Lead Plastic TSSOP
–40°C to 125°C
LEAD BASED FINISH
TAPE AND REEL
PART MARKING*
PACKAGE DESCRIPTION
TEMPERATURE RANGE
LTC3812EFE-5
LTC3812EFE-5#TR
3812EFE-5
16-Lead Plastic TSSOP
–40°C to 85°C
LTC3812IFE-5
LTC3812IFE-5#TR
3812IFE-5
16-Lead Plastic TSSOP
–40°C to 125°C
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/
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LTC3812-5
ELECTRICAL CHARACTERISTICS
The l denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C, INTVCC = VBOOST = VRNG = VEXTVCC = VNDRV = 5V, VFCB = VSW = 0V,
unless otherwise specified.
SYMBOL
PARAMETER
CONDITIONS
MIN
TYP
MAX
UNITS
Main Control Loop
l
INTVCC
INTVCC Supply Voltage
IQ
INTVCC Supply Current
INTVCC Shutdown Current
RUN/SS > 1.5V (Notes 4, 5)
RUN/SS = 0V
IBOOST
BOOST Supply Current
RUN/SS > 1.5V (Note 5)
RUN/SS = 0V
VFB
Feedback Voltage
(Note 4)
0°C to 85°C
–40°C to 85°C
–40°C to 125°C (I-grade)
l
l
l
ΔVFB,LINE
Feedback Voltage Line Regulation
5V < INTVCC < 14V (Note 4)
l
VSENSE(MAX)
Maximum Current Sense Threshold
VRNG = 2V, VFB = 0.76V
VRNG = 0V, VFB = 0.76V
VRNG = INTVCC, VFB = 0.76V
VSENSE(MIN)
Minimum Current Sense Threshold
VRNG = 2V, VFB = 0.84V
VRNG = 0V, VFB = 0.84V
VRNG = INTVCC, VFB = 0.84V
IVFB
Feedback Current
VFB = 0.8V
AVOL(EA)
Error Amplifier DC Open-Loop Gain
fU
Error Amp Unity Gain Crossover
Frequency
(Note 6)
4.35
0.796
0.794
0.792
0.792
256
70
170
VFCB
FCB Threshold
VFCB Rising
FCB Current
FCB = 5V
VRUN/SS
Shutdown Threshold
IRUN/SS
RUN/SS Source Current
VVCCUV
INTVCC Undervoltage Lockout
Linear Regulator Mode
External Supply Mode
Trickle-Charge Mode
3
224
6
600
mA
μA
240
0
400
5
μA
μA
0.800
0.800
0.800
0.800
0.804
0.806
0.806
0.808
V
V
V
V
0.002
0.02
%/V
320
95
215
384
120
260
mV
mV
mV
20
0.75
RUN/SS = 0V
INTVCC Rising, INDRV = 100μA
INTVCC Rising, NDRV = INTVCC = EXTVCC
INTVCC Rising, NDRV = INTVCC, EXTVCC = 0
INTVCC Falling
V
–300
–85
–200
65
IFCB
14
l
l
l
mV
mV
mV
150
nA
100
dB
25
MHz
0.8
0.85
V
0
1
μA
1.2
1.5
2
V
0.7
1.4
2.5
μA
4.05
4.05
8.70
4.2
4.2
9.0
3.7
4.35
4.35
9.30
V
V
V
V
1.55
515
1.85
605
2.15
695
μs
ns
100
ns
350
ns
Oscillator
tON
On-Time
ION = 100μA
ION = 300μA
tON(MIN)
Minimum On-Time
ION = 2500μA
tOFF(MIN)
Minimum Off-Time
250
Driver
IBG,PEAK
BG Driver Peak Source Current
RBG,SINK
BG Driver Pull-Down RDS(ON)
ITG,PEAK
TG Driver Peak Source Current
RTG,SINK
TG Driver Pull-Down RDS(ON)
VBG = 0V
0.7
VTG – VSW = 0V
0.7
1
1
A
1.5
1
Ω
A
1
1.5
Ω
10
–10
12.5
–12.5
%
%
%
PGOOD Output
ΔVFBOV
PGOOD Upper Threshold
PGOOD Lower Threshold
VFB Rising
VFB Falling
ΔVFB,HYST
PGOOD Hysterisis
VFB Returning
1.5
3
VPGOOD
PGOOD Low Voltage
IPGOOD = 5mA
0.3
0.6
7.5
–7.5
V
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LTC3812-5
ELECTRICAL CHARACTERISTICS
The l denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C, INTVCC = VBOOST = VRNG = VEXTVCC = VNDRV = 5V, VFCB = VSW = 0V,
unless otherwise specified.
SYMBOL
PARAMETER
CONDITIONS
IPGOOD
PGOOD Leakage Current
VPGOOD = 5V
PG Delay
PGOOD Delay
VFB Falling
MIN
TYP
MAX
0
2
120
UNITS
μA
μs
VCC Regulators
VEXTVCC
EXTVCC Switchover Voltage
EXTVCC Rising
EXTVCC Hysterisis
l
VINTVCC,1
INTVCC Voltage from EXTVCC
6V < VEXTVCC < 15V
ΔVEXTVCC,1
VEXTVCC - VINTVCC at Dropout
ICC = 20mA, VEXTVCC = 5V
ΔVLOADREG,1
INTVCC Load Regulation from EXTVCC
ICC = 0mA to 20mA, VEXTVCC = 10V
VINTVCC,2
INTVCC Voltage from NDRV Regulator
Linear Regulator in Operation
ΔVLOADREG,2
INTVCC Load Regulation from NDRV
ICC = 0mA to 20mA, VEXTVCC = 0
INDRV
Current into NDRV Pin
VNDRV – VINTVCC = 3V
INDRVTO
Linear Regulator Timeout Enable
Threshold
VCCSR
Maximum Supply Voltage
Trickle Charger Shunt Regulator
ICCSR
Maximum Current into NDRV/INTVCC
Trickle Charger Shunt Regulator,
INTVCC ≤ 16.7V (Note 8)
Note 1: Stresses beyond those listed under Absolute Maximum Ratings
may cause permanent damage to the device. Exposure to any Absolute
Maximum Rating condition for extended periods may affect device
reliability and lifetime.
Note 2: The LTC3812E-5 is guaranteed to meet performance specifications
from 0°C to 85°C. Specifications over the –40°C to 85°C operating
temperature range are assured by design, characterization and correlation
with statistical process controls. The LTC3812I-5 is guaranteed to meet
performance specifications over the full –40°C to 125°C operating
temperature range.
Note 3: TJ is calculated from the ambient temperature TA and power
dissipation PD according to the following formula:
LTC3812-5: TJ = TA + (PD • 38°C/W)
PARAMETER
Maximum VIN
MOSFET Gate Drive
INTVCC UV+
INTVCC
UV–
LTC3810
4.5
0.1
4.7
0.25
0.4
V
V
5.2
5.5
5.8
V
75
150
mV
0.01
5.2
5.5
%
5.8
0.01
V
%
20
40
60
μA
210
270
350
μA
15
10
V
mA
Note 4: The LTC3812-5 is tested in a feedback loop that servos VFB to the
reference voltage with the ITH pin forced to a voltage between 1V and 2V.
Note 5: The dynamic input supply current is higher due to the power
MOSFET gate charging being delivered at the switching frequency
(QG • fOSC).
Note 6: Guaranteed by design. Not subject to test.
Note 7: This IC includes overtemperature protection that is intended
to protect the device during momentary overload conditions. Junction
temperature will exceed 125°C when overtemperature protection is active.
Continuous operation above the specified maximum operating junction
temperature may impair device reliability.
Note 8: ICC is the sum of current into NDRV and INTVCC.
LTC3810-5
LTC3812-5
100V
60V
60V
6.35V to 14V
4.5V to 14V
4.5V to 14V
6.2V
4.2V
4.2V
6V
4V
4V
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LTC3812-5
TYPICAL PERFORMANCE CHARACTERISTICS
Load Transient Response
Short-Circuit/Fault Timeout
Operation
Start-Up
VIN
20V/DIV
VOUT
50mV/DIV
VOUT
5V/DIV
INTVCC
INTVCC,
VOUT
2V/DIV
IOUT
5A/DIV
SS/TRACK
2V/DIV
VOUT
IL
5A/DIV
IL
2A/DIV
38125 G01
10μs/DIV
FRONT PAGE CIRCUIT
VIN = 25V
0A TO 5A LOAD STEP
38125 G02
2ms/DIV
FRONT PAGE CIRCUIT
VIN = 30V
ILOAD = 0.5A
FCB = 0V
Short-Circuit/Foldback Operation
Pulse Skip Mode Operation
Efficiency vs Input Voltage
100
FRONT PAGE CIRCUIT
f = 250kHz
VOUT
100mV/DIV
95
ITH
0.5A/DIV
IL
5A/DIV
IL
2A/DIV
38125 G04
200μs/DIV
FRONT PAGE CIRCUIT
VIN = 25V
38125 G05
20μs/DIV
FRONT PAGE CIRCUIT
VIN = 25V
IOUT = 100mA
FCB = INTVCC
EFFICIENCY (%)
VOUT
5V/DIV
38125 G03
5ms/DIV
FRONT PAGE CIRCUIT
VIN = 25V
RSHORT = 0.1Ω
ILOAD = 5A
FORCED
CONTINUOUS
ILOAD = 0.5A
FORCED
CONTINUOUS
90
ILOAD = 0.5A
PULSE SKIP
85
80
0
10
20
30
40
INPUT VOLTAGE (V)
50
60
38125 G06
Efficiency vs Load Current
90
2
3
4
LOAD CURRENT (A)
260
250
LOAD = 0A
230
6
38125 G07
250
200
PULSE SKIP
150
50
210
5
FORCED
CONTINUOUS
100
220
VOUT = 12V
FCB = INTVCC
f = 250kHz
1
270
240
FRONT PAGE CIRCUIT
300
LOAD = 5A
FREQUENCY (kHz)
FREQUENCY (kHz)
EFFICIENCY (%)
280
VIN = 42V
0
FRONT PAGE CIRCUIT
FCB = 0V
290
VIN = 24V
85
350
300
95
Frequency vs Load Current
Frequency vs Input Voltage
100
0
200
0
10
30
40
20
INPUT VOLTAGE (V)
50
60
0
1
2
3
4
5
LOAD CURRENT (A)
LT1108 • TPC12
38125 G09
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LTC3812-5
TYPICAL PERFORMANCE CHARACTERISTICS
Current Sense Threshold
vs ITH Voltage
ITH Voltage vs Load Current
3.0
VRNG = 1V
FRONT PAGE CIRCUIT
1.5
1.0
0.5
1
4
3
2
5
LOAD CURRENT (A)
1.4V
200
1V
0.7V
0.5V
100
–100
100
–200
–300
0
2.5
1
1.5
2
ITH VOLTAGE (V)
0.5
38125 G10
640
620
600
580
100
125
250
VRNG = INTVCC
200
150
100
50
0
0.2
0
0.4
0.6
300
200
100
0
0.5
1
230
Driver Peak Source Current
vs Temperature
0.803
VRNG = INTVCC
1.5
200
190
PEAK SOURCE CURRENT (A)
0.802
210
2
38125 G15
Reference Voltage
vs Temperature
220
1.5
VRNG VOLTAGE (V)
38125 G14
REFERENCE VOLTAGE (V)
MAXIMUM CURRENT SENSE THRESHOLD (mV)
0.8
400
VFB (V)
Maximum Current Sense
Threshold vs Temperature
10000
Maximum Current Sense
Threshold vs VRNG Voltage
38125 G13
180
–50
100
1000
ION CURRENT (μA)
38125 G12
MAXIMUM CURRENT SENSE THRESHOLD (mV)
MAXIMUM CURRENT SENSE THRESHOLD (mV)
ON-TIME (ns)
660
50
25
75
0
TEMPERATURE (°C)
10
Current Limit Foldback
ION = 300μA
560
–50 –25
10
3
38125 G11
On-Time vs Temperature
680
1000
0
–400
7
6
VON = INTVCC
300
ON-TIME (ns)
CURRENT SENSE THRESHOLD (mV)
ITH VOLTAGE (V)
2.0
0
10000
VRNG = 2V
2.5
0
On-Time vs ION Current
400
0.801
0.800
0.799
VBOOST = VINTVCC = 5V
1.0
0.798
–25
50
25
0
75
TEMPERATURE (°C)
100
125
38125 G16
0.797
–50
–25
50
25
0
75
TEMPERATURE (°C)
100
125
38125 G17
0.5
–50
–25
0
25
50
75
TEMPERATURE (°C)
100
125
38125 G18
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LTC3812-5
TYPICAL PERFORMANCE CHARACTERISTICS
Driver Pull-Down RDS(ON)
vs Temperature
1.1
3.0
VBOOST = VINTVCC = 5V
PEAK SOURCE CURRENT (A)
1.50
1.25
RDS(ON) (Ω)
Driver Pull-Down RDS(ON)
vs Supply Voltage
1.00
0.75
0.50
2.5
1.0
2.0
RDS(ON) (Ω)
1.75
Driver Peak Source Current
vs Supply Voltage
1.5
50
25
75
0
TEMPERATURE (°C)
100
0
125
0.8
1.0
0.7
0.5
0.25
–50 –25
0.9
0.6
4
6 7 8 9 10 11 12 13 14
DRVCC/BOOST VOLTAGE (V)
5
38125 G19
4
5
6 7 8 9 10 11 12 13 14
DRVCC/BOOST VOLTAGE (V)
38125 G20
EXTVCC Switch Resistance
vs Temperature
38125 G21
INTVCC Shutdown Current
vs Temperature
INTVCC Current vs Temperature
400
5
7
INTVCC = 5V
INTVCC = 5V
6
3
2
3
2
300
200
100
1
1
50
25
75
0
TEMPERATURE (°C)
100
125
0
–50
–25
50
25
0
75
TEMPERATURE (°C)
100
38125 G22
125
0
–50 –25
75
50
25
TEMPERATURE (°C)
0
100
125
38125 G24
38125 G23
INTVCC Shutdown Current
vs INTVCC Voltage
INTVCC Current vs INTVCC Voltage
3.5
350
3.0
300
INTVCC CURRENT (μA)
0
–50 –25
INTVCC CURRENT (μA)
INTVCC CURRENT (mA)
4
INTVCC CURRENT (mA)
RESISTANCE (Ω)
4
5
2.5
2.0
1.5
1.0
0.5
250
200
150
100
50
0
0
2
8
6
10
4
INTVCC VOLTAGE (V)
12
14
38125 G25
0
0
2
8
6
10
4
INTVCC VOLTAGE (V)
12
14
38125 G26
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LTC3812-5
TYPICAL PERFORMANCE CHARACTERISTICS
Shutdown Threshold
vs Temperature
RUN/SS Pull-Up Current
vs Temperature
3
2.2
RUN/SS = 0V
SHUTDOWN THRESHOLD (V)
SS/TRACK CURRENT (μA)
2.0
2
1
1.8
1.6
1.4
1.2
1.0
0.8
0
–50 –25
50
25
75
0
TEMPERATURE (°C)
100
125
38125 G27
0.6
–50 –25
75
50
25
TEMPERATURE (°C)
0
100
125
38125 G28
PIN FUNCTIONS
ION (Pin 1): On-Time Current Input. Tie a resistor from VIN
to this pin to set the one-shot timer current and thereby
set the switching frequency.
VRNG (Pin 2): Sense Voltage Limit Set. The voltage at this
pin sets the nominal sense voltage at maximum output
current and can be set from 0.5V to 2V by a resistive
divider from INTVCC. The nominal sense voltage defaults
to 95mV when this pin is tied to ground, and 215mV when
tied to INTVCC.
PGOOD (Pin 3): Power Good Output. Open-drain logic
output that is pulled to ground when the output voltage
is not between ±10% of the regulation point. The output
voltage must be out of regulation for at least 120μs before
the power good output is pulled to ground.
FCB (Pin 4): Pulse Skip Mode Enable Pin. This pin provides
pulse skip mode enable/disable control. Pulling this pin
below 0.8V disables pulse skip mode operation and forces
continuous operation. Pulling this pin above 0.8V enables
pulse skip mode operation. This pin can also be connected
to a feedback resistor divider from a secondary winding
on the inductor to regulate a second output voltage.
ITH (Pin 5): Error Amplifier Compensation Point and Current Control Threshold. The current comparator threshold
increases with control voltage. The voltage ranges from
0V to 2.6V with 1.2V corresponding to zero sense voltage
(zero current).
VFB (Pin 6): Feedback Input. Connect VFB through a resistor
divider network to VOUT to set the output voltage.
RUN/SS (Pin 7): RUN/Soft-Start Input. For soft-start, a
capacitor to ground at this pin sets the ramp rate of the
output voltage (approximately 0.6s/μF). Pulling this pin
below 1.5V will shut down the LTC3812-5, turn off both of
the external MOSFET switches and reduce the quiescent
supply current to 224μA.
SGND (Pin 8): Signal Ground. All small-signal components
should connect to this ground and eventually connect to
PGND at one point.
NDRV (Pin 9): Drive Output for External Pass Device of
the Linear Regulator for INTVCC. Connect to the gate of
an external NMOS pass device and a pull-up resistor to
the input voltage VIN.
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LTC3812-5
PIN FUNCTIONS
EXTVCC (Pin 10): External Driver Supply Voltage. When
this voltage exceeds 4.2V, an internal switch connects
this pin to INTVCC through an LDO and turns off the external MOSFET connected to NDRV, so that controller and
gate drive are drawn from EXTVCC.
INTVCC (Pin 11): Main Supply and Driver Supply Pin. All
internal circuits and bottom gate output driver are powered
from this pin. INTVCC should be bypassed to SGND and
PGND with a low ESR (X5R or better) 1μF capacitor in
close proximity to the LTC3812-5.
BG (Pin 12): Bottom Gate Drive. The BG pin drives the
gate of the bottom N-channel synchronous switch MOSFET.
This pin swings from PGND to INTVCC.
PGND (Pin 13): Bottom Gate Return. This pin connects
to the source of the pull-down MOSFET in the BG driver
and is normally connected to ground.
SW (Pin 14): Switch Node Connection to Inductor and
Bootstrap Capacitor. Voltage swing at this pin is from a
Schottky diode (external) voltage drop below ground
to VIN.
TG (Pin 15): Top Gate Drive. The TG pin drives the gate of
the top N-channel synchronous switch MOSFET. The TG
driver draws power from the BOOST pin and returns to the
SW pin, providing true floating drive to the top MOSFET.
BOOST (Pin 16): Top Gate Driver Supply. The BOOST pin
supplies power to the floating TG driver. BOOST should
be bypassed to SW with a low ESR (X5R or better) 0.1μF
capacitor. An additional fast recovery Schottky diode from
INTVCC to the BOOST pin will create a complete floating
charge-pumped supply at BOOST.
Exposed Pad (Pin 17): Ground. The Exposed Pad must
be soldered to PCB ground.
38125fb
9
LTC3812-5
FUNCTIONAL DIAGRAM
INTVCC
5V
REG
EXTVCC NDRV INTVCC
VIN
0.8V
REF
INTVCC
MODE LOGIC
5.5V
+
NDRV
M3
9
–
9V
0.8V
+
+
F
FCB
INTVCC
INTVCC
11
UV
EXTVCC
–
–
4
OFF
4.2V
10
+
270μA
–
+
–
5.5V
+
ON
1.4μA
+
–
TIMEOUT
LOGIC
100nA
RON
VIN
ION
1
tON =
2.4V
(76pF)
IION
DRV OFF
R
S
20k
+
4.7V
BOOST
+
CIN
16
CB
TG
FCNT
M1
15
ON
Q
VIN
DB
SW
14
+
ICMP
SWITCH
LOGIC
IREV
L1
VOUT
–
–
INTVCC
SHDN
CVCC
BG
OV
M2
12
+
PGND
×
OVERTEMP
SENSE
1.4V
VRNG
PGOOD
5V
ITH
2
COUT
13
3
RFB1
FOLDBACK
FB
ITH
0.7V
+
5
CC2
RC
RUN
SHDN –
+
2.6V
1.5V
–
FAULT
CC1
0.72V
UV
VFB
6
EA
– + +
1.5V
0.8V
–
+
+
RFB2
SGND
8
OV
–
0.88V
RUN/SS
7
38125 FD
38125fb
10
LTC3812-5
OPERATION
Main Control Loop
Pulse Skip Mode
The LTC3812-5 is a current mode controller for DC/DC
step-down converters. In normal operation, the top
MOSFET is turned on for a fixed interval determined by
a one-shot timer (OST). When the top MOSFET is turned
off, the bottom MOSFET is turned on until the current
comparator ICMP trips, restarting the one-shot timer and
initiating the next cycle. Inductor current is determined by
sensing the voltage between the PGND and SW pins using
the bottom MOSFET on-resistance. The voltage on the ITH
pin sets the comparator threshold corresponding to the
inductor valley current. The fast 25MHz error amplifier EA
adjusts this voltage by comparing the feedback signal VFB
to the internal 0.8V reference voltage. If the load current
increases, it causes a drop in the feedback voltage relative
to the reference. The ITH voltage then rises until the average
inductor current again matches the load current.
The LTC3812-5 can operate in one of two modes selectable
with the FCB pin—pulse skip mode or forced continuous
mode (see Figure 1). Pulse skip mode is selected when
increased efficiency at light loads is desired (see Figure 2).
In this mode, the bottom MOSFET is turned off when
inductor current reverses to minimize efficiency loss due
to reverse current flow and gate charge switching. At low
load currents, ITH will drop below the zero current level
(1.2V) shutting off both switches. Both switches will
remain off with the output capacitor supplying the load
current until the ITH voltage rises above the zero current
100
90
EFFICIENCY (%)
80
The operating frequency is determined implicitly by the top
MOSFET on-time and the duty cycle required to maintain
regulation. The one-shot timer generates an on time that is
proportional to the ideal duty cycle, thus holding frequency
approximately constant with changes in VIN. The nominal
frequency can be adjusted with an external resistor RON.
Pulling the RUN/SS pin low forces the controller into its
shutdown state, turning off both M1 and M2. Forcing a
voltage above 1.5V will turn on the device.
PULSE
SKIP
70
FORCED
CONTINUOUS
60
50
40
30
20
VIN = 12V
VIN = 42V
10
0
0.01
0.1
1
10
LOAD (A)
38125 F02
Figure 2. Efficiency in Pulse Skip/Forced Continuous Modes
PULSE SKIP MODE
FORCED CONTINUOUS
0A
0A
0A
0A
0A
0A
DECREASING
LOAD
CURRENT
38125 F01
Figure 1. Comparison of Inductor Current Waveforms for Pulse Skip Mode
and Forced Continuous Operation
38125fb
11
LTC3812-5
OPERATION
level to initiate another cycle. In this mode, frequency is
proportional to load current at light loads.
Pulse skip mode operation is disabled by comparator F
when the FCB pin is brought below 0.8V, forcing continuous
synchronous operation. Forced continuous mode is less
efficient due to resistive losses, but has the advantage of
better transient response at low currents, approximately
constant frequency operation, and the ability to maintain
regulation when sinking current.
Fault Monitoring/Protection
Constant on-time current mode architecture provides accurate cycle-by-cycle current limit protection—a feature
that is very important for protecting the high voltage power
supply from output short-circuits. The cycle-by-cycle current monitor guarantees that the inductor current will never
exceed the value programmed on the VRNG pin.
Foldback current limiting provides further protection if the
output is shorted to ground. As VFB drops, the buffered
current threshold voltage ITHB is pulled down and clamped
to 1V. This reduces the inductor valley current level to
one-sixth of its maximum value as VFB approaches 0V.
Foldback current limiting is disabled at start-up.
gates quickly. This minimizes transition losses and allows
paralleling MOSFETs for higher current applications. A
60V floating high side driver drives the topside MOSFET
and a low side driver drives the bottom side MOSFET
(see Figure 3). The bottom side driver is supplied directly
from the INTVCC pin. The top MOSFET drivers are biased
from floating bootstrap capacitor CB, which normally is
recharged during each off cycle through an external diode
from INTVCC when the top MOSFET turns off. In pulse
skip mode operation, where it is possible that the bottom
MOSFET will be off for an extended period of time, an
internal timeout guarantees that the bottom MOSFET is
turned on at least once every 25μs for one on-time period
to refresh the bootstrap capacitor.
VIN
INTVCC
LTC3812-5
INTVCC
+
DB
CIN
BOOST
TG
CB
M1
L
SW
BG
VOUT
M2
+
COUT
PGND
38125 F03
Overvoltage and undervoltage comparators OV and UV
pull the PGOOD output low if the output feedback voltage
exits a ±10% window around the regulation point after the
internal 120μs power bad mask timer expires. Furthermore,
in an overvoltage condition, M1 is turned off and M2 is
turned on immediately and held on until the overvoltage
condition clears.
The LTC3812-5 provides an undervoltage lockout comparator for the INTVCC supply. The INTVCC UV threshold
is 4.2V to guarantee that the MOSFETs have sufficient
gate drive voltage before turning on. If INTVCC is under
the UV threshold, the LTC3812-5 is shut down and the
drivers are turned off.
Strong Gate Drivers
The LTC3812-5 contains very low impedance drivers capable of supplying amps of current to slew large MOSFET
Figure 3. Floating TG Driver Supply and Negative BG Return
IC/Driver Supply Power
The LTC3812-5’s internal control circuitry and top and
bottom MOSFET drivers operate from a supply voltage
(INTVCC pin) in the range of 4.2V to 14V. The LTC3812-5
has two integrated linear regulator controllers to easily
generate this IC/driver supply from either the high voltage
input or from the output voltage. For best efficiency the
supply is derived from the input voltage during start-up
and then derived from the lower voltage output as soon
as the output is higher than 4.7V. Alternatively, the supply
can be derived from the input continuously if the output is
<4.7V or an external supply in the appropriate range can
be used. The LTC3812-5 will automatically detect which
mode is being used and operate properly.
38125fb
12
LTC3812-5
OPERATION
The four possible operating modes for generating this
supply are summarized as follows (see Figure 4):
1. LTC3812-5 generates a 5.5V start-up supply from a small
external SOT-23 NMOS acting as linear regulator with
drain connected to VIN and gate controlled by the
LTC3812-5’s internal linear regulator controller through
the NDRV pin. As soon as the output voltage reaches
4.7V, the 5.5V IC/driver supply is derived from the
output through an internal low dropout regulator to
optimize efficiency. If the output is lost due to a short,
the LTC3812-5 goes through repeated low duty cycle
soft-start cycles (with the drivers shut off in between)
to attempt to bring up the output without burning up
the SOT-23 NMOS. This scheme eliminates the long
start-up times associated with a conventional trickle
charger by using an external NMOS to quickly charge
the IC/driver supply capacitor (CINTVCC).
2. Similar to (1) except that the external NMOS is used
for continuous IC/driver power instead of just for startup. The NMOS is sized for proper dissipation and the
Mode 1: MOSFET for Start-Up Only
driver shutdown/restart for VOUT < 4.7V is disabled.
This scheme is less efficient but may be necessary if
VOUT < 4.7V and a boost network is not desired.
3. Trickle charge mode provides an even simpler approach
by eliminating the external NMOS. The IC/driver supply
capacitors are charged through a single high valued
resistor connected to the input supply. When the INTVCC
voltage reaches the turn-on threshold of 9V (automatically raised from 4.2V to provide extra headroom for
start-up), the drivers turn on and begin charging up the
output capacitor. When the output reaches 4.7V, IC/driver
power is derived from the output. In trickle-charge mode,
the supply capacitors must have sufficient capacitance
such that they are not discharged below the 4V INTVCC
UV threshold before the output is high enough to take
over or else the power supply will not start.
4. Low voltage supply available. The simplest approach is if
a low voltage supply (between 4.2V and 14V) is available
and connected directly to the IC/driver supply pins.
Mode 2: MOSFET for Continuous Use
VIN
VIN
I > 270μA
I < 270μA
NDRV
NDRV
INTVCC
+
5.5V
LTC3812-5
INTVCC
+
5.5V
LTC3812-5
VOUT (> 4.7V)
EXTVCC
Mode 3: Trickle Charge Mode
VIN
EXTVCC
Mode 4: External Supply
NDRV
INTVCC
NDRV
+
LTC3812-5
5.5V
INTVCC
LTC3812-5
+
+
–
4.2V TO
14V
38125 F04
EXTVCC
VOUT
EXTVCC
Figure 4. Operating Modes for IC/Driver Supply
38125fb
13
LTC3812-5
APPLICATIONS INFORMATION
MAXIMUM SENSE VOLTAGE AND VRNG PIN
Inductor current is determined by measuring the voltage
across a sense resistance (the on-resistance of the bottom
MOSFET) that appears between the PGND and SW pins.
The maximum sense voltage is set by the voltage applied
to the VRNG pin and is equal to approximately:
VSENSE(MAX) = 0.173VRNG – 0.026
The current mode control loop will not allow the inductor
current valleys to exceed VSENSE(MAX)/RSENSE. In practice, one should allow some margin for variations in the
LTC3812-5 and external component values and a good
guide for selecting the sense resistance is:
RSENSE =
VSENSE(MAX)
1.3 •IOUT(MAX)
An external resistive divider from INTVCC can be used
to set the voltage of the VRNG pin between 0.5V and 2V
resulting in nominal sense voltages of 60mV to 320mV.
Additionally, the VRNG pin can be tied to SGND or INTVCC
in which case the nominal sense voltage defaults to 95mV
or 215mV, respectively.
POWER MOSFET SELECTION
The LTC3812-5 requires two external N-channel power
MOSFETs, one for the top (main) switch and one for the
bottom (synchronous) switch. Important parameters for
the power MOSFETs are the breakdown voltage BVDSS,
threshold voltage V(GS)TH, on-resistance RDS(ON), input
capacitance and maximum current IDS(MAX).
Since the bottom MOSFET is used as the current sense
element, particular attention must be paid to its on-resistance. MOSFET on-resistance is typically specified with
a maximum value RDS(ON)(MAX) at 25°C. In this case,
additional margin is required to accommodate the rise in
MOSFET on-resistance with temperature:
RDS(ON)(MAX) =
RSENSE
T
The ρT term is a normalization factor (unity at 25°C)
accounting for the significant variation in on-resistance
with temperature (see Figure 5) and typically varies
from 0.4%/°C to 1.0%/°C depending on the particular
MOSFET used.
2.0
ρT NORMALIZED ON-RESISTANCE
The basic LTC3812-5 application circuit is shown on the
first page of this data sheet. External component selection
is primarily determined by the maximum input voltage and
load current and begins with the selection of the power
MOSFET switches. The LTC3812-5 uses the on-resistance
of the synchronous power MOSFET for determining the
inductor current. The desired amount of ripple current
and operating frequency largely determines the inductor
value. Next, CIN is selected for its ability to handle the
large RMS current into the converter and COUT is chosen
with low enough ESR to meet the output voltage ripple
and transient specification. Finally, loop compensation
components are selected to meet the required transient/
phase margin specifications.
1.5
1.0
0.5
0
–50
50
100
0
JUNCTION TEMPERATURE (°C)
150
38125 F05
Figure 5. RDS(ON) vs Temperature
38125fb
14
LTC3812-5
APPLICATIONS INFORMATION
The most important parameter in high voltage applications
is breakdown voltage BVDSS. Both the top and bottom
MOSFETs will see full input voltage plus any additional
ringing on the switch node across its drain-to-source during its off-time and must be chosen with the appropriate
breakdown specification. The LTC3812-5 is designed to
be used with a 4.5V to 14V gate drive supply (INTVCC pin)
for driving logic-level MOSFETs (VGS(MIN) ≥ 4.5V).
For maximum efficiency, on-resistance RDS(ON) and input
capacitance should be minimized. Low RDS(ON) minimizes
conduction losses and low input capacitance minimizes
transition losses. MOSFET input capacitance is a combination of several components but can be taken from the
typical “gate charge” curve included on most data sheets
(Figure 6).
VIN
VGS
MILLER EFFECT
a
V
b
QIN
CMILLER = (QB – QA)/VDS
+
VGS
+V
DS
–
–
38125 F06
Figure 6. Gate Charge Characteristic
The curve is generated by forcing a constant input current into the gate of a common source, current source
loaded stage and then plotting the gate voltage versus
time. The initial slope is the effect of the gate-to-source
and the gate-to-drain capacitance. The flat portion of the
curve is the result of the Miller multiplication effect of the
drain-to-gate capacitance as the drain drops the voltage
across the current source load. The upper sloping line is
due to the drain-to-gate accumulation capacitance and
the gate-to-source capacitance. The Miller charge (the
increase in coulombs on the horizontal axis from a to b
while the curve is flat) is specified for a given VDS drain
voltage, but can be adjusted for different VDS voltages by
multiplying by the ratio of the application VDS to the curve
specified VDS values. A way to estimate the CMILLER term
is to take the change in gate charge from points a and b
on a manufacturers data sheet and divide by the stated
VDS voltage specified. CMILLER is the most important selection criteria for determining the transition loss term in
the top MOSFET but is not directly specified on MOSFET
data sheets. CRSS and COS are specified sometimes but
definitions of these parameters are not included.
When the controller is operating in continuous mode the
duty cycles for the top and bottom MOSFETs are given by:
Main Switch Duty Cycle =
VOUT
VIN
Synchronous Switch Duty Cycle =
VIN – VOUT
VIN
The power dissipation for the main and synchronous
MOSFETs at maximum output current are given by:
VOUT
2
IMAX ) (T )RDS(ON) +
(
VIN
I
VIN2 MAX (RDR )(CMILLER ) •
2
1 1
+
(f)
VCC – VTH(IL) VTH(IL) V –V
PBOT = IN OUT (IMAX )2(T )RDS(0N)
VIN
PTOP =
where ρT is the temperature dependency of RDS(ON), RDR
is the effective top driver resistance (approximately 2Ω at
VGS = VMILLER), VIN is the drain potential and the change
in drain potential in the particular application. VTH(IL) is
the data sheet specified typical gate threshold voltage
specified in the power MOSFET data sheet at the specified
38125fb
15
LTC3812-5
APPLICATIONS INFORMATION
drain current. CMILLER is the calculated capacitance using
the gate charge curve from the MOSFET data sheet and
the technique described above.
Both MOSFETs have I2R losses while the topside N-channel equation incudes an additional term for transition
losses, which peak at the highest input voltage. For high
input voltage low duty cycle applications that are typical
for the LTC3812-5, transition losses are the dominate
loss term and therefore using higher RDS(ON) device with
lower CMILLER usually provides the highest efficiency. The
synchronous MOSFET losses are greatest at high input
voltage when the top switch duty factor is low or during a
short-circuit when the synchronous switch is on close to
100% of the period. Since there is no transition loss term
in the synchronous MOSFET, optimal efficiency is obtained
by minimizing RDS(ON) —by using larger MOSFETs or
paralleling multiple MOSFETS.
Multiple MOSFETs can be used in parallel to lower
RDS(ON) and meet the current and thermal requirements
if desired. The LTC3812-5 contains large low impedance
drivers capable of driving large gate capacitances without
significantly slowing transition times. In fact, when driving MOSFETs with very low gate charge, it is sometimes
helpful to slow down the drivers by adding small gate
resistors (10Ω or less) to reduce noise and EMI caused
by the fast transitions.
OPERATING FREQUENCY
The choice of operating frequency is a tradeoff between
efficiency and component size. Low frequency operation
improves efficiency by reducing MOSFET switching losses
but requires larger inductance and/or capacitance in order
to maintain low output ripple voltage.
The operating frequency of LTC3812-5 applications is
determined implicitly by the one-shot timer that controls
the on-time tON of the top MOSFET switch. The on-time
is set by the current out of the ION pin and the voltage at
the VON pin according to:
tON =
2.4V
(76pF)
IION
Tying a resistor RON from VIN to the ION pin yields an
on-time inversely proportional to VIN. For a step-down
converter, this results in approximately constant frequency
operation as the input supply varies:
f=
VOUT
[Hz]
2.4V • RON(76pF)
Figure 7 shows how RON relates to switching frequency
for several common output voltages.
SWITCHING FREQUENCY (kHz)
1000
VOUT = 12V
VOUT = 5V
VOUT = 3.3V
100
10
100
RON (kΩ)
1000
38112 F07
Figure 7. Switching Frequency vs RON
38125fb
16
LTC3812-5
APPLICATIONS INFORMATION
MINIMUM OFF-TIME AND DROPOUT OPERATION
The minimum off-time tOFF(MIN) is the smallest amount of
time that the LTC3812-5 is capable of turning on the bottom MOSFET, tripping the current comparator and turning
the MOSFET back off. This time is generally about 250ns.
The minimum off-time limit imposes a maximum duty
cycle of tON/(tON + tOFF(MIN)). If the maximum duty cycle
is reached, due to a dropping input voltage for example,
then the output will drop out of regulation. The minimum
input voltage to avoid dropout is:
VIN(MIN) = VOUT
tON + tOFF(MIN)
tON
A plot of maximum duty cycle vs frequency is shown in
Figure 8.
INDUCTOR SELECTION
Given the desired input and output voltages, the inductor value and operating frequency determine the ripple
current:
V V IL = OUT 1 OUT V f L IN
Lower ripple current reduces core losses in the inductor,
ESR losses in the output capacitors and output voltage
ripple. Highest efficiency operation is obtained at low
frequency with small ripple current. However, achieving
this requires a large inductor. There is a tradeoff between
component size, efficiency and operating frequency.
A reasonable starting point is to choose a ripple current
that is about 40% of IOUT(MAX). The largest ripple current
occurs at the highest VIN. To guarantee that ripple current
does not exceed a specified maximum, the inductance
should be chosen according to:
V
VOUT OUT
L=
1
f IL(MAX) VIN(MAX) Once the value for L is known, the type of inductor must
be selected. High efficiency converters generally cannot
afford the core loss found in low cost powdered iron cores,
forcing the use of more expensive ferrite, molypermalloy
or Kool Mμ® cores. A variety of inductors designed for
high current, low voltage applications are available from
manufacturers such as Sumida, Panasonic, Coiltronics,
Coilcraft and Toko.
SCHOTTKY DIODE D1 SELECTION
The Schottky diode D1 shown in the front page schematic
conducts during the dead time between the conduction of
the power MOSFET switches. It is intended to prevent the
body diode of the bottom MOSFET from turning on and
storing charge during the dead time, which can cause a
modest (about 1%) efficiency loss. The diode can be rated
for about one half to one fifth of the full load current since
SWITCHING FREQUENCY (MHz)
2.0
1.5
DROPOUT
REGION
1.0
0.5
0
0
0.25
0.50
0.75
DUTY CYCLE (VOUT/VIN)
1.0
38125 F08
Figure 8. Maximum Switching Frequency vs Duty Cycle
38125fb
17
LTC3812-5
APPLICATIONS INFORMATION
it is on for only a fraction of the duty cycle. In order for the
diode to be effective, the inductance between it and the
bottom MOSFET must be as small as possible, mandating
that these components be placed adjacently. The diode can
be omitted if the efficiency loss is tolerable.
INPUT CAPACITOR SELECTION
In continuous mode, the drain current of the top MOSFET
is approximately a square wave of duty cycle VOUT/VIN
which must be supplied by the input capacitor. To prevent
large input transients, a low ESR input capacitor sized for
the maximum RMS current is given by:
V
V
ICIN(RMS) IO(MAX) OUT IN – 1
VIN VOUT 1/2
This formula has a maximum at VIN = 2VOUT, where IRMS =
IO(MAX)/2. This simple worst-case condition is commonly
used for design because even significant deviations do not
offer much relief. Note that the ripple current ratings from
capacitor manufacturers are often based on only 2000
hours of life. This makes it advisable to further derate
the capacitor or to choose a capacitor rated at a higher
temperature than required. Several capacitors may also
be placed in parallel to meet size or height requirements
in the design.
Because tantalum and OS-CON capacitors are not available
in voltages above 30V, ceramics or aluminum electrolytics
must be used for regulators with input supplies above 30V.
Ceramic capacitors have the advantage of very low ESR
and can handle high RMS current, but ceramics with high
voltage ratings (> 50V) are not available with more than
a few microfarads of capacitance. Furthermore, ceramics have high voltage coefficients which means that the
capacitance values decrease even more when used at the
rated voltage. X5R and X7R type ceramics are recommended for their lower voltage and temperature coefficients. Another consideration when using ceramics is
their high Q which, if not properly damped, may result in
excessive voltage stress on the power MOSFETs. Aluminum electrolytics have much higher bulk capacitance, but
they have higher ESR and lower RMS current ratings.
A good approach is to use a combination of aluminum
electrolytics for bulk capacitance and ceramics for low ESR
and RMS current. If the RMS current cannot be handled
by the aluminum capacitors alone, when used together,
the percentage of RMS current that will be supplied by the
aluminum capacitor is reduced to approximately:
% IRMS,ALUM 1
1+ (8fCRESR )2
• 100%
where RESR is the ESR of the aluminum capacitor and C
is the overall capacitance of the ceramic capacitors. Using
an aluminum electrolytic with a ceramic also helps damp
the high Q of the ceramic, minimizing ringing.
OUTPUT CAPACITOR SELECTION
The selection of COUT is primarily determined by the ESR
required to minimize voltage ripple. The output ripple
(ΔVOUT) is approximately equal to:
1 VOUT IL ESR +
8fCOUT Since ΔIL increases with input voltage, the output ripple
is highest at maximum input voltage. ESR also has a
significant effect on the load transient response. Fast load
transitions at the output will appear as voltage across the
ESR of COUT until the feedback loop in the LTC3812-5 can
change the inductor current to match the new load current
value. Typically, once the ESR requirement is satisfied the
capacitance is adequate for filtering and has the required
RMS current rating.
Manufacturers such as Nichicon, Nippon Chemi-Con
and Sanyo should be considered for high performance
throughhole capacitors. The OS-CON (organic semiconductor dielectric) capacitor available from Sanyo has the
lowest product of ESR and size of any aluminum electrolytic at a somewhat higher price. An additional ceramic
capacitor in parallel with OS-CON capacitors is recommended to reduce the effect of their lead inductance.
In surface mount applications, multiple capacitors placed
in parallel may be required to meet the ESR, RMS current
38125fb
18
LTC3812-5
APPLICATIONS INFORMATION
handling and load step requirements. Dry tantalum, special
polymer and aluminum electrolytic capacitors are available
in surface mount packages. Special polymer capacitors
offer very low ESR but have lower capacitance density
than other types. Tantalum capacitors have the highest
capacitance density but it is important to only use types
that have been surge tested for use in switching power
supplies. Several excellent surge-tested choices are the
AVX TPS and TPSV or the KEMET T510 series. Aluminum
electrolytic capacitors have significantly higher ESR, but
can be used in cost-driven applications providing that
consideration is given to ripple current ratings and long
term reliability. Other capacitor types include Panasonic
SP and Sanyo POSCAPs.
OUTPUT VOLTAGE
The LTC3812-5 output voltage is set by a resistor divider
according to the following formula:
R VOUT = 0.8V 1+ FB1 RFB2 The external resistor divider is connected to the output as
shown in the Functional Diagram, allowing remote voltage
sensing. The resultant feedback signal is compared with
the internal precision 800mV voltage reference by the
error amplifier. The internal reference has a guaranteed
tolerance of less than ±1%. Tolerance of the feedback
resistors will add additional error to the output voltage.
0.1% to 1% resistors are recommended.
TOP MOSFET DRIVER SUPPLY (CB, DB)
An external bootstrap capacitor CB connected to the BOOST
pin supplies the gate drive voltage for the topside MOSFET.
This capacitor is charged through diode DB from INTVCC
when the switch node is low. When the top MOSFET turns
on, the switch node rises to VIN and the BOOST pin rises
to approximately VIN + INTVCC. The boost capacitor needs
to store about 100 times the gate charge required by the
top MOSFET. In most applications 0.1μF to 0.47μF, X5R
or X7R dielectric capacitor is adequate.
The reverse breakdown of the external diode, DB, must
be greater than VIN(MAX). Another important consideration
for the external diode is the reverse recovery and reverse
leakage, either of which may cause excessive reverse
current to flow at full reverse voltage. If the reverse current times reverse voltage exceeds the maximum allowable power dissipation, the diode may be damaged. For
best results, use an ultrafast recovery diode such as the
MMDL770T1.
IC/MOSFET DRIVER SUPPLY (INTVCC)
The LTC3812-5 drivers are supplied from the INTVCC and
BOOST pins (see Figure 3), which have an absolute maximum voltage of 14V. Since the main supply voltage, VIN is
typically much higher than 14V a separate supply for the IC
and driver power (INTVCC) must be used. The LTC3812-5
has integrated bias supply control circuitry that allows the
IC/driver supply to be easily generated from VIN and/or
VOUT with minimal external components. There are four
ways to do this as shown in the simplified schematics of
Figure 4 and explained in the following sections.
Using the Linear Regulator for INTVCC Supply
In Mode 1, a small external SOT-23 MOSFET, controlled by
the NDRV pin, is used to generate a 5.5V start-up supply
from VIN. The small SOT-23 package can be used because
the NMOS is on continuously only during the brief start-up
period. As soon as the output voltage reaches 4.7V, the
LTC3812-5 turns off the external NMOS and the LTC3812-5
regulates the 5.5V supply from the EXTVCC pin (connected
to VOUT or a VOUT derived boost network) through an
internal low dropout regulator. For this mode to work
properly, EXTVCC must be in the range 4.7V < EXTVCC <
15V. If VOUT < 4.7V, a charge pump or extra winding can
be used to raise EXTVCC to the proper voltage, or alternatively, Mode 2 should be used as explained later in this
section. If VOUT is shorted or otherwise goes below the
minimum 4.5V threshold, the MOSFET connected to VIN
is turned back on to maintain the 5.5V supply. However if
the output cannot be brought up within a timeout period,
38125fb
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LTC3812-5
APPLICATIONS INFORMATION
the drivers are turned off to prevent the SOT-23 MOSFET
from overheating. Soft-start cycles are then attempted at
low duty cycle intervals to try to bring the output back
up (see Figure 9). This fault timeout operation is enabled
by choosing the choosing RNDRV such that the resistor
current INDRV is greater than 270μA by using the following formulas:
RNDRV The external NMOS for the linear regulator should be a
standard 3V threshold type (i.e., not a logic level threshold).
The rate of charge of VCC from 0V to 5.5V is controlled
by the LTC3812-5 to be approximately 75μs regardless of
the size of the capacitor connected to the INTVCC pin. The
charging current for this capacitor is approximately:
5.5V IC = C
75μs INTVCC
PMOSFET(MAX) /ICC VT
270μA
The safe operating area (SOA) for the external NMOS
should be chosen so that capacitor charging does not
damage the NMOS. Excessive values of capacitor are
unnecessary and should be avoided. Typically values in
the 1μF to 10μF work well.
where
ICC = (f)(QG(TOP) + QG(BOTTOM)) + 3mA
and VT is the threshold voltage of the MOSFET.
The value of RNDRV also affects the VIN(MIN) as follows:
VIN(MIN) = VINTVCC(MIN) + (40μA) RNDRV + VT
(1)
where VINTVCC(MIN) is normally 4.5V for driving logic level
MOSFETs. If minimum VIN is not low enough, consider
reducing RNDRV and/or using a darlington NPN instead of
an NMOS to reduce VT to ~1.4V.
When using RNDRV equal to the computed value, the
LTC3812-5 will enable the low duty cycle soft-start retries only when the desired maximum power dissipation,
PMOSFET(MAX), in the MOSFET is exceeded and leave the
drivers on continuously otherwise. The shutoff/restart
times are a function of the RUN/SS capacitor value.
FAULT TIMEOUT
ENABLED
One more design requirement for this mode is the minimum
soft-start capacitor value. The fault timeout is enabled
when RUN/SS voltage is greater than 4V. This gives the
power supply time to bring the output up before it starts
the timeout sequence. To prevent timeout sequence from
starting prematurely during start-up, a minimum CSS value
is necessary to ensure that VRUN/SS < 4V until VEXTVCC >
4.7V. To ensure this, choose:
CSS > COUT • (2.3 • 10-6)/IOUT(MAX)
Mode 2 should be used if VOUT is outside of the 4.7V <
EXTVCC < 15V operating range and the extra complexity
of a charge pump or extra inductor winding is not wanted
DRIVER OFF THRESHOLD
DRIVER POWER
FROM VOUT
RUN/SS
DRIVER POWER
FROM VIN
START-UP
ISS/TRACK = 1.4μA (SOURCE)
DRIVER POWER
FROM VIN
ISS/TRACK = 0.1μA (SINK)
EXTVCC UV THRESHOLD
VOUT
SHORT-CIRCUIT EVENT
START-UP INTO SHORT CIRCUIT
TG/BG
38125 F09
Figure 9. Fault Timeout Operation
38125fb
20
LTC3812-5
APPLICATIONS INFORMATION
to boost this voltage above 4.7V. In this mode, EXTVCC is
grounded and the NMOS is chosen to handle the worstcase power dissipation:
PMOSFET = (VIN(MAX))[(f)(QG(TOP) + QG(BOTTOM) + 3mA]
To operate properly, the fault timeout operation must be
disabled by choosing
RNDRV > (VIN(MAX) – 5.5V – VT)/270μA
If the required RNDRV value results in an unacceptable
value for VIN(MIN) (see Equation 1), fault timeout operation
can also be disabled by connecting a 500k to 1M resistor
from RUN/SS to INTVCC.
Using Trickle Charge Mode
Trickle charge mode is selected by shorting NDRV and
INTVCC and connecting EXTVCC to VOUT. Trickle charge mode
has the advantage of not requiring an external MOSFET but
takes longer to start up due to slow charge up of CINTVCC
through RPULLUP (tDELAY = 0.77 • RPULLUP • CINTVCC) and
usually requires a larger INTVCC capacitor value to hold
up the supply voltage during start-up. Once the INTVCC
voltage reaches the trickle charge UV threshold of 9V, the
drivers will turn on and start discharging CINTVCC at a rate
determined by the driver current IG. In order to ensure
proper start-up, CINTVCC must be chosen large enough so
that the EXTVCC voltage reaches the switchover threshold
of 4.7V before CINTVCC discharges below the falling UV
threshold of 4V. This is ensured if:
C
5.5 • 105 • CSS CINTVCC >IG • Larger of OUT or
IMAX
VOUT(REG) where IG is the gate drive current = (f)(QG(TOP) + QG(BOTTOM))
and IMAX is the maximum inductor current selected by
VRNG.
For RPULLUP, the value should fall in the following range
to ensure proper start-up:
Min RPULLUP > (VIN(MAX) – 14V)/ICCSR
Max RPULLUP < (VIN(MIN) – 9V)/IQ,SHUTDOWN
Using an External Supply Connected to the INTVCC
If an external supply is available between 4.2V and 14V,
the supply can be connected directly to the INTVCC pins.
In this mode, INTVCC, EXTVCC and NDRV must be shorted
together.
INTVCC Supply and the EXTVCC Connection
The LTC3812-5 contains an internal low dropout regulator to produce the 5.5V INTVCC supply from the EXTVCC
pin voltage. This regulator turns on when the EXTVCC pin
is above 4.7V and remains on until EXTVCC drops below
4.45V. This allows the IC/MOSFET power to be derived
from the output or an output derived boost network during
normal operation and from the external NMOS from VIN
during start-up or short-circuit. Using the EXTVCC pin in
this way results in significant efficiency gains compared
to what would be possible when deriving this power
continuously from the typically much higher VIN voltage.
The EXTVCC connection also allows the power supply to
be configured in trickle charge mode in which it starts up
with a high-valued “bleed” resistor connected from VIN
to INTVCC to charge up the INTVCC capacitor. As soon as
the output rises above 4.7V the internal EXTVCC regulator
takes over before the INTVCC capacitor discharges below
the UV threshold. When the EXTVCC regulator is active,
the EXTVCC pin can supply up to 50mA RMS. Do not apply more than 15V to the EXTVCC pin. The following list
summarizes the possible connections for EXTVCC:
1. EXTVCC grounded. This connection will require INTVCC
to be powered continuously from an external NMOS
from VIN resulting in an efficiency penalty as high as
10% at high input voltages.
2. EXTVCC connected directly to VOUT. This is the normal
connection for 4.7V < VOUT < 15V and provides the
highest efficiency. The power supply will start up using
an external NMOS or a bleed resistor until the output
supply is available.
3. EXTVCC connected to an output-derived boost network.
If VOUT < 4.7V. The low voltage output can be boosted
using a charge pump or flyback winding to greater than
4.7V.
4. EXTVCC connected to INTVCC. This is the required
connection for EXTVCC if INTVCC is connected to an
external supply where the external supply is 4.2V <
VEXT < 14V.
38125fb
21
LTC3812-5
APPLICATIONS INFORMATION
IEXTVCC = f(QG(TOP) + QG(BOTTOM)) + 3mA < 50mA
The junction temperature can be estimated from the
equations given in Note 2 of the Electrical Characteristics
as follows:
TJ = TA + IEXTVCC • (VEXTVCC – VINTVCC)(38°C/W) < 125°C
If absolute maximum ratings are exceeded, consider
using an external supply connected directly to the
INTVCC pin.
FEEDBACK LOOP/COMPENSATION
Feedback Loop Types
So far, the AC response of the loop is pretty well out of the
user’s control. The modulator is a fundamental piece of
the LTC3812-5 design and the external output capacitor is
usually chosen based on the regulation and load current
requirements without considering the AC loop response.
The feedback amplifier, on the other hand, gives us a
handle with which to adjust the AC response. The goal is
to have 180° phase shift at DC (so the loop regulates), and
something less than 360° phase shift (preferably about
300°) at the point that the loop gain falls to 0dB, i.e., the
crossover frequency, with as much gain as possible at
frequencies below the crossover frequency. Since the
modulator/output filter is a first order system with maximum of 90° phase shift (at frequencies below fSW/4) and
the feedback amplifier adds another 90° of phase shift,
some phase boost is required at the crossover frequency
to achieve good phase margin. If the ESR zero is below the
crossover frequency, this zero may provide enough phase
boost to achieve the desired phase margin and the only
requirement of the compensation will be to guarantee that
the gain is below zero at frequencies above fSW/4. If the
ESR zero is above the crossover frequency, the feedback
amplifier will probably be required to provide phase boost.
For most LTC3810 applications, Type 2 compensation will
provide enough phase boost; however some applications
where high bandwidth is required with low ESR ceramics
and lots of bulk capacitance, Type 3 compensation may
be necessary to provide additional phase boost.
The two types of compensation networks, “Type 2” and
“Type 3” are shown in Figures 10 and 11. When component values are chosen properly, these networks provide
C2
IN
R2
R1
FB
–6dB/OCT
GAIN
–
OUT
RB
VREF
C1
PHASE (DEG)
In a typical LTC3812-5 circuit, the feedback loop consists of the modulator, the output filter and load, and the
feedback amplifier with its compensation network. All of
these components affect loop behavior and must be accounted for in the loop compensation. The modulator and
output filter consists of the internal current comparator,
the output MOSFET drivers and the external MOSFETs,
inductor and output capacitor. Current mode control
eliminates the effect of the inductor by moving it to the
inner loop, reducing it to a first order system. From a
feedback loop point of view, it looks like a linear voltage
controlled current source from ITH to VOUT and has a gain
equal to (IMAXROUT)/1.2V. It has fairly benign AC behavior
at typical loop compensation frequencies with significant
phase shift appearing at half the switching frequency. The
external output capacitor and load cause a first order roll
off at the output at the ROUTCOUT pole frequency, with
the attendant 90° phase shift. This roll off is what filters
the PWM waveform, resulting in the desired DC output
voltage. The output capacitor also contributes a zero at
the COUTRESR frequency which adds back the 90° phase
and cancels the first order roll off.
GAIN (dB)
Applications using large MOSFETs with a high input
voltage and high frequency of operation may result in a
large EXTVCC pin current. Due to the LTC3812-5 thermally
enhanced package, maximum junction temperature will
rarely be exceeded, however, it is good design practice
to verify that the maximum junction temperature rating
and RMS current rating are within the maximum limits.
Typically, most of the EXTVCC current consists of the
MOSFET gates current. In continuous mode operation,
this EXTVCC current is:
–6dB/OCT
0
FREQ
+
–90
PHASE
–180
–270
–360
38125 F10
Figure 10. Type 2 Schematic and Transfer Function
38125fb
22
LTC3812-5
APPLICATIONS INFORMATION
IN
R1
R3
FB
R2
GAIN (dB)
C3
C1
–6dB/OCT
–
GAIN
OUT
RB
VREF
PHASE (DEG)
C2
+6dB/OCT
–6dB/OCT
0
FREQ
+
–90
PHASE
–180
–270
–360
38125 F11
Figure 11. Type 3 Schematic and Transfer Function
a “phase bump” at the crossover frequency. Type 2 uses
a single pole-zero pair to provide up to about 60° of phase
boost while Type 3 uses two poles and two zeros to provide
up to 150° of phase boost.
Feedback Component Selection
Selecting the R and C values for a typical Type 2 or
Type 3 loop is a nontrivial task. The applications shown
in this data sheet show typical values, optimized for the
power components shown. They should give acceptable
performance with similar power components, but can be
way off if even one major power component is changed
significantly. Applications that require optimized transient
response will require recalculation of the compensation
values specifically for the circuit in question. The underlying mathematics are complex, but the component values
can be calculated in a straightforward manner if we know
the gain and phase of the modulator at the crossover
frequency.
Modulator gain and phase can be obtained in one of
three ways: measured directly from a breadboard, or if
the appropriate parasitic values are known, simulated or
generated from the modulator transfer function. Measurement will give more accurate results, but simulation
or transfer function can often get close enough to give
a working system. To measure the modulator gain and
phase directly, wire up a breadboard with an LTC3812-5
and the actual MOSFETs, inductor and input and output
capacitors that the final design will use. This breadboard
should use appropriate construction techniques for high
speed analog circuitry: bypass capacitors located close
to the LTC3812-5, no long wires connecting components,
appropriately sized ground returns, etc. Wire the feedback
amplifier with a 0.1μF feedback capacitor from ITH to FB
and a 10k to 100k resistor from VOUT to FB. Choose the
bias resistor (RB) as required to set the desired output
voltage. Disconnect RB from ground and connect it to
a signal generator or to the source output of a network
analyzer to inject a test signal into the loop. Measure the
gain and phase from the ITH pin to the output node at the
positive terminal of the output capacitor. Make sure the
analyzer’s input is AC coupled so that the DC voltages
present at both the ITH and VOUT nodes don’t corrupt the
measurements or damage the analyzer.
If breadboard measurement is not practical, a SPICE
simulation can be used to generate approximate gain/phase
curves. Plug the expected capacitor, inductor and MOSFET
values into the following SPICE deck and generate an AC
plot of VOUT/VITH with gain in dB and phase in degrees.
Refer to your SPICE manual for details of how to generate this plot.
*3810 modulator gain/phase
*2006 Linear Technology
*this file simulates a simplified model of
*the LTC3810 for generating a v(out)/v(ith)
*bode plot
.param rdson=.0135 ;MOSFET rdson
.param Vrng=2
;use 1.4 for INTVCC and
0.7 for ground
.param vsnsmax={0.173*Vrng-0.026}
.param Imax={vsnsmax/rdson}
.param DL=4
;inductor ripple current
*inductor current
gl out 0 value={(v(ith)-1.2)*Imax/1.2+DL/2}
*output cap
cout out out2 270u ;capacitor value
resr out2 0 0.018 ;capacitor ESR
*load
Rout out 0 2 ; load resistor
vstim ith 0 0 ac 1 ;ac stimulus
.ac dec 100 100 10meg
.probe
.end
38125fb
23
LTC3812-5
APPLICATIONS INFORMATION
Mathematical software such as MATHCAD or MATLAB can
also be used to generate plots using the following transfer
function of the modulator:
VSENSE(MAX) 1+ s • R
ESR • COUT • R
H(s) = •
L (2)
1.2 • RDS(ON) 1+ s • RL • COUT s = j2f
With the gain/phase plot in hand, a loop crossover frequency can be chosen. Usually the curves look something
like Figure 12. Choose the crossover frequency about 25%
of the switching frequency for maximum bandwidth. Although it may be tempting to go beyond fSW/4, remember
that significant phase shift occurs at half the switching
frequency that isn’t modeled in the above H(s) equation
and PSPICE code. Note the gain (GAIN, in dB) and phase
(PHASE, in degrees) at this point. The desired feedback
amplifier gain will be –GAIN to make the loop gain at 0dB
at this frequency. Now calculate the needed phase boost,
assuming 60° as a target phase margin:
BOOST = – (PHASE + 30°)
If the required BOOST is less than 60°, a Type 2 loop can
be used successfully, saving two external components.
BOOST values greater than 60° usually require Type 3
loops for satisfactory performance.
GAIN
0
0
PHASE (DEG)
GAIN (dB)
Finally, choose a convenient resistor value for R1 (10k
is usually a good value). Now calculate the remaining
values:
(K is a constant used in the calculations)
f = chosen crossover frequency
G = 10(GAIN/20) (this converts GAIN in dB to G in
absolute gain)
TYPE 2 Loop:
BOOST
K = tan + 45°
2
C2 =
1
2 • f • G • K • R1
(
)
C1= C2 K 2 1
K
2 • f • C1
V (R1)
RB = REF
VOUT VREF
R2 =
TYPE 3 Loop:
BOOST
K = tan2 + 45°
4
1
C2 =
2 • f • G • R1
C1= C2 (K 1)
K
2 • f • C1
R1
R3 =
K1
1
C3 =
2f K • R3
V (R1)
RB = REF
VOUT VREF
R2 =
–90
PHASE
–180
FREQUENCY (Hz)
38125 F12
Figure 12. Transfer Function of Buck Modulator
SPICE or mathematical software can be used to generate
the gain/phase plots for the compensated power supply to
do a sanity check on the component values before trying
them out on the actual hardware. For software, use the
following transfer function:
T(s) = A(s)H(s)
38125fb
24
LTC3812-5
APPLICATIONS INFORMATION
where H(s) was given in equation 2 and A(s) depends on
compensation circuit used:
Type 2:
A (s) =
1+ s • R3 • C2
C2 • C3 s • RFB1 • (C2 + C3) • 1+ s • R3 •
C2 + C3 Type 3:
A (s) =
1
•
s • R1• (C2 + C3)
(1+ s • (R1+ R3) • C3) • (1+ s • R2 • C1)
C1• C2 (1+ s • R3 • C3) • 1+ s • R2 • C1+
C2 For SPICE, replace VSTIM line in the previous PSPICE
code with following code and generate a gain/phase plot
of V(out)/V(outin):
rfb1 outin vfb 52.5k
rfb2 vfb 0 10k
eithx ithx 0 laplace {0.8-v(vfb)} =
{1/(1+s/1000)}
eith ith 0 value={limit(1e6*v(ithx),0,2.4)}
cc1 ith vfb 4p
cc2 ith x1 8p
rc x1 vfb 210k
rf outin x2 11k ;delete this line for Type 2
cf x2 vfb 120p ;delete this line for Type 2
vstim out outin dc=0 ac=1m
threshold forces continuous synchronous operation, allowing current to reverse at light loads and maintaining
high frequency operation. To prevent forcing current back
into the main power supply, potentially boosting the input
supply to a dangerous voltage level, forced continuous
mode of operation is disabled when the RUN/SS voltage
is below 2.5V during soft-start or tracking. During these
two periods, the PGOOD signal is forced low.
In addition to providing a logic input to force continuous
operation, the FCB pin provides a mean to maintain a flyback
winding output when the primary is operating in pulse
skip mode. The secondary output VOUT2 is normally set as
shown in Figure 13 by the turns ratio N of the transformer.
However, if the controller goes into pulse skip mode and
halts switching due to a light primary load current, then
VOUT2 will droop. An external resistor divider from VOUT2
to the FCB pin sets a minimum voltage VOUT2(MIN) below
which continuous operation is forced until VOUT2 has risen
above its minimum.
R4 VOUT2(MIN) = 0.8V 1+ R3 Table 1
FCB PIN
CONDITION
DC Voltage: 0V to 0.75V
Forced Continuous
Current Reversal Enabled
DC Voltage: ≥0.85V
Pulse Skip Mode Operation
No Current Reversal
Feedback Resistors
Regulating a Secondary Winding
+
CIN
VIN
PULSE SKIP MODE OPERATION AND FCB PIN
The FCB pin determines whether the bottom MOSFET
remains on when current reverses in the inductor. Tying
this pin above its 0.8V threshold enables pulse skip mode
operation where the bottom MOSFET turns off when inductor current reverses. The load current at which current
reverses and discontinuous operation begins depends on
the amplitude of the inductor ripple current and will vary
with changes in VIN. Tying the FCB pin below the 0.8V
VIN
1N4148
TG
LTC3812-5
SW
R4
FCB
R3
•
+
T1
1:N
•
+
VOUT2
COUT2
1μF
VOUT1
COUT
BG
SGND
PGND
38125 F13
Figure 13. Secondary Output Loop
38125fb
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LTC3812-5
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FAULT CONDITIONS: CURRENT LIMIT AND FOLDBACK
RUN/SOFT-START FUNCTION
The maximum inductor current is inherently limited in a
current mode controller by the maximum sense voltage. In
the LTC3812-5, the maximum sense voltage is controlled
by the voltage on the VRNG pin. With valley current control,
the maximum sense voltage and the sense resistance
determine the maximum allowed inductor valley current.
The corresponding output current limit is:
The RUN/SS pin is a multipurpose pin that provides a softstart function and a means to shut down the LTC3812-5.
Soft-start reduces the input supply’s surge current by
controlling the ramp rate of the output voltage, eliminates
output overshoot and can also be used for power supply
sequencing.
ILIMIT =
VSNS(MAX)
RDS(ON)
1
+ IL
T 2
The current limit value should be checked to ensure that
ILIMIT(MIN) > IOUT(MAX). The minimum value of current limit
generally occurs with the largest VIN at the highest ambient temperature, conditions that cause the largest power
loss in the converter. Note that it is important to check for
self-consistency between the assumed MOSFET junction
temperature and the resulting value of ILIMIT which heats
the MOSFET switches.
Caution should be used when setting the current limit
based upon the RDS(ON) of the MOSFETs. The maximum
current limit is determined by the minimum MOSFET
on-resistance. Data sheets typically specify nominal
and maximum values for RDS(ON), but not a minimum.
A reasonable assumption is that the minimum RDS(ON)
lies the same percentage below the typical value as the
maximum lies above it. Consult the MOSFET manufacturer
for further guidelines.
To further limit current in the event of a short-circuit to
ground, the LTC3812-5 includes foldback current limiting.
If the output falls by more than 60%, then the maximum
sense voltage is progressively lowered to about one tenth
of its full value.
Be aware also that when the fault timeout is enabled for
the external NMOS regulator, an over current limit may
cause the output to fall below the minimum 4.5V UV
threshold. This condition will cause a linear regulator
timeout/restart sequence as described in the Linear Regulator Timeout section if this condition persists.
Pulling RUN/SS below 1.5V puts the LTC3812-5 into a low
quiescent current shutdown (IQ = 224μA). This pin can be
driven directly from logic as shown in Figure 14. Releasing
the RUN/SS pin allows an internal 1.4μA current source to
charge up the soft-start capacitor, CSS. When the voltage on
RUN/SS reaches 1.5V, the LTC3812-5 turns on and begins
regulating the output to VFB = VSS – 1.5V. As the RUN/SS
voltage increases from 1.5V to 2.3V, the output voltage is
raised from 0% to 100% of its regulated value. Current
foldback, forced continuous mode and fault timeout are
disabled during this soft-start phase and PGOOD signal is
forced low. The RUN/SS voltage continues to charge until
it reaches its internally clamped value of 4V.
If RUN/SS starts at 0V, the delay before starting is
approximately:
tDELAY,START =
1.5V
C = (1.1s/µF ) CSS
1.4µA SS
plus an additional delay, before the output will reach its
regulated value of:
tDELAY,REG 0.8V
C = ( 0.6s/µF ) CSS
1.4µA SS
The start delay can be reduced by using diode D1 in
Figure 14.
3.3V
OR 5V
RUN/SS
RUN/SS
D1
CSS
CSS
38125 F14
Figure 14. RUN/SS Pin Interfacing
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APPLICATIONS INFORMATION
EFFICIENCY CONSIDERATIONS
The percent efficiency of a switching regulator is equal to
the output power divided by the input power times 100%.
It is often useful to analyze individual losses to determine
what is limiting the efficiency and which change would
produce the most improvement. Although all dissipative
elements in the circuit produce losses, four main sources
account for most of the losses in LTC3812-5 circuits:
1. DC I2R losses. These arise from the resistances of the
MOSFETs, inductor and PC board traces and cause the
efficiency to drop at high output currents. In continuous
mode the average output current flows through L, but is
chopped between the top and bottom MOSFETs. If the two
MOSFETs have approximately the same RDS(ON), then
the resistance of one MOSFET can simply be summed
with the resistances of L and the board traces to obtain
the DC I2R loss. For example, if RDS(ON) = 0.01Ω and
RL = 0.005Ω, the loss will range from 15mW to 1.5W
as the output current varies from 1A to 10A.
2. Transition loss. This loss arises from the brief amount
of time the top MOSFET spends in the saturated region
during switch node transitions. It depends upon the
input voltage, load current, driver strength and MOSFET
capacitance, among other factors. The loss is significant
at input voltages above 20V and can be estimated from
the second term of the PMAIN equation found in the Power
MOSFET Selection section. When transition losses are
significant, efficiency can be improved by lowering the
frequency and/or using a top MOSFET(s) with lower
CRSS at the expense of higher RDS(ON).
3. INTVCC current. This is the sum of the MOSFET
driver and control currents. Control current is typically
about 3mA and driver current can be calculated by:
IGATE = f(QG(TOP) + QG(BOT)), where QG(TOP) and QG(BOT)
are the gate charges of the top and bottom MOSFETs.
This loss is proportional to the supply voltage that
INTVCC is derived from, i.e., VIN for the external NMOS
linear regulator, VOUT for the internal EXTVCC regulator, or VEXT when an external supply is connected to
INTVCC.
4. CIN loss. The input capacitor has the difficult job of filtering the large RMS input current to the regulator. It
must have a very low ESR to minimize the AC I2R loss
and sufficient capacitance to prevent the RMS current
from causing additional upstream losses in fuses or
batteries.
Other losses, including COUT ESR loss, Schottky diode D1
conduction loss during dead time and inductor core loss
generally account for less than 2% additional loss. When
making adjustments to improve efficiency, the input current is the best indicator of changes in efficiency. If you
make a change and the input current decreases, then the
efficiency has increased. If there is no change in input
current, then there is no change in efficiency.
CHECKING TRANSIENT RESPONSE
The regulator loop response can be checked by looking
at the load transient response. Switching regulators take
several cycles to respond to a step in load current. When
load step occurs, VOUT immediately shifts by an amount
equal to ΔILOAD (ESR), where ESR is the effective series
resistance of COUT. ΔILOAD also begins to charge or discharge COUT generating a feedback error signal used by the
regulator to return VOUT to its steady-state value. During
this recovery time, VOUT can be monitored for overshoot
or ringing that would indicate a stability problem.
DESIGN EXAMPLE
As a design example, take a supply with the following
specifications: VIN = 12V to 60V, VOUT = 5V ±5%, IOUT(MAX)
= 6A, f = 250kHz. First, calculate the timing resistor:
RON =
5V
= 110k
2.4V • 250kHz • 76pF
and choose the inductor for about 40% ripple current at
the maximum VIN:
L=
5V
5V 1
= 7.6μH
250kHz • 0.4 • 6A 60V With a 7.7μH inductor, ripple current will vary from 1.5A
to 2.4A (25% to 40%) over the input supply range.
Next, choose the bottom MOSFET switch. Since the
drain of the MOSFET will see the full supply voltage 60V
38125fb
27
LTC3812-5
APPLICATIONS INFORMATION
(max) plus any ringing, choose an 60V MOSFET. The
Si7850DP has:
BVDSS = 60V
RDS(ON) = 25mΩ (max)/31mΩ (nom),
δ = 0.007/°C,
CMILLER = (8.3nC – 2.8nC)/30V = 183pF,
VGS(MILLER) = 3.8V,
θJA= 22°C/W.
This yields a nominal sense voltage of:
VSNS(NOM) = 6A • 1.3 • 0.025Ω = 195mV
To guarantee proper current limit at worst-case conditions,
increase nominal VSNS by at least 50% to 320mV (by tying
VRNG to 2V). To check if the current limit is acceptable at
VSNS = 320mV, assume a junction temperature of about
55°C above a 70°C ambient (ρ125°C = 1.7):
320mV
1
ILIMIT + • 2.4A = 7.3A
1.7 • 0.031 2
and double-check the assumed TJ in the MOSFET:
60V 5V
PBOT =
• 7.3A 2 • 1.7 • 0.031 = 2.6W
60V
TJ = 70°C + 2.6W • 22°C/W = 127°C
Verify that the Si7850DP is also a good choice for the top
MOSFET by checking its power dissipation at current limit
and maximum input voltage, assuming a junction temperature of 30°C above a 70°C ambient (ρ100°C = 1.5):
5V
• 7.3A 2 (1.5 • 0.031 )
60V
7.3A
1
1 • 250kHz
+ 60V 2 •
• 2 • 183pF • +
5V 3.8V 3.8V 2
= 0.206W + 1.32W = 1.53W
PMAIN =
TJ = 70°C + 1.53W • 22°C/W = 104°C
the EXTVCC pin. A small SOT23 MOSFET such as the
ZXMN10A07F can be used for the pass device if fault
timeout is enabled. Choose RNDRV to guarantee that fault
timeout is enabled when power dissipation of M3 exceeds
0.4W (max for 70°C ambient):
ICC = 250kHz • 2 • 18nC + 3mA = 12mA
RNDRV 0.4W / 0.012A – 3V
= 112k
270µA
So, choose RNDRV = 100k.
CIN is chosen for an RMS current rating of about 3A at
85°C. The output capacitors are chosen for a low ESR
of 0.018Ω to minimize output voltage changes due to
inductor ripple current and load steps. The ripple voltage
will be only:
ΔVOUT(RIPPLE) = ΔIL(MAX) • ESR = 2.4A • 0.018Ω
= 43mV
However, a 0A to 6A load step will cause an output change
of up to:
ΔVOUT(STEP) = ΔILOAD • ESR = 6A • 0.018Ω
= 108mV
An optional 10μF ceramic output capacitor is included
to minimize the effect of ESL in the output ripple. The
complete circuit is shown in Figure 15.
PC Board Layout Checklist
When laying out a PC board follow one of two suggested
approaches. The simple PC board layout requires a dedicated ground plane layer. Also, for higher currents, it is
recommended to use a multilayer board to help with heat
sinking power components.
• The ground plane layer should not have any traces and
it should be as close as possible to the layer with power
MOSFETs.
The junction temperature will be significantly less at
nominal current, but this analysis shows that careful attention to heat sinking on the board will be necessary in
this circuit.
• Place CIN, COUT, MOSFETs, D1 and inductor all in one
compact area. It may help to have some components
on the bottom side of the board.
Since VOUT > 4.7V, the INTVCC voltage can be generated
from VOUT with the internal LDO by connecting VOUT to
• Use an immediate via to connect the components to
ground plane including SGND and PGND of LTC3812-5.
Use several bigger vias for power components.
38125fb
28
LTC3812-5
APPLICATIONS INFORMATION
• Use compact plane for switch node (SW) to improve
cooling of the MOSFETs and to keep EMI down.
• Place M2 as close to the controller as possible, keeping
the PGND, BG and SW traces short.
• Use planes for VIN and VOUT to maintain good voltage
filtering and to keep power losses low.
• Connect the input capacitor(s) CIN close to the power MOSFETs. This capacitor carries the MOSFET AC
current.
• Flood all unused areas on all layers with copper. Flooding
with copper will reduce the temperature rise of power
component. You can connect the copper areas to any
DC net (VIN, VOUT, GND or to any other DC rail in your
system).
• Keep the high dV/dt SW, BOOST and TG nodes away
from sensitive small-signal nodes.
• Connect the INTVCC decoupling capacitor CVCC closely
to the INTVCC and SGND pins.
When laying out a printed circuit board, without a ground
plane, use the following checklist to ensure proper operation of the controller.
• Connect the top driver boost capacitor CB closely to
the BOOST and SW pins.
• Connect the bottom driver decoupling capacitor CINTVCC
closely to the INTVCC and PGND pins.
• Segregate the signal and power grounds. All small
signal components should return to the SGND pin at
one point which is then tied to the PGND pin close to
the source of M2.
RNDRV
100k
RON
110k
150k
M3
ZXMN10A07F
CON
100pF
2
3
PGOOD
BOOST
ION
LTC3812-5
VRNG
TG
PGOOD
4
FCB
5
ITH
6
VFB
CSS
1000pF
7
8
SW
PGND
BG
RUN/SS
INTVCC
SGND
EXTVCC
NDRV
CC2
47pF
RFB2
1.89k
RC
200k
CC1
5pF
SGND
CIN2
1μF
100V
VIN
12V TO 60V
PGND
DB
BAS19
1
100k
CIN1
68μF
100V
16
15
CB
0.1μF
14
M1
Si7850DP
L1
7.7μH
VOUT
5V
6A
13
12
CDRVCC
0.1μF
11
10
COUT1
270μF
6.3V
M2
Si7850DP
COUT2
10μF
6.3V
D1
B1100
9
CVCC
1μF
PGND
RFB1
10k
38125 F15
Figure 15. 12V to 60V Input Voltage to 5V/6A
38125fb
29
LTC3812-5
TYPICAL APPLICATIONS
7V to 60V Input Voltage to 5V/5A with IC Power from 12V Supply
and All Ceramic Output Capacitors
CON
100pF
LTC3812-5
VRNG
3
PGOOD
BOOST
ION
2
TG
PGOOD
4
FCB
5
ITH
6
VFB
CSS
1000pF
SW
PGND
BG
7
8
RUN/SS
INTVCC
SGND
EXTVCC
NDRV
CC2
200pF
RFB2
1.89k
CIN2
1μF
80V
DB
BAS19
1
RC
100k
CIN1
68μF
100V
12V
RON
110k
PGND
16
CB
0.1μF
15
M1
Si7850DP
14
L1
4.7μH
VOUT
5V
5A
13
CDRVCC
0.1μF
12
M2
Si7850DP
11
10
COUT1
47μF
6.3V
×3
D1
B1100
9
C5
22μF
CVCC
1μF
SGND
CC1
5pF
VIN
7V TO 60V
PGND
RFB1
10k
38125 TA02
15V to 60V Input Voltage to 3.3V/5A with Fault Timeout
and Pulse Skip Disabled
RNDRV
250k
RON
71.5k
M3
ZVN4210G
CON
100pF
2
3
BOOST
ION
LTC3812-5
VRNG
TG
PGOOD
4
FCB
5
ITH
6
VFB
CSS
1000pF
7
8
SW
PGND
BG
RUN/SS
INTVCC
SGND
EXTVCC
NDRV
CC2
47pF
RFB2
3.2k
RC
200k
CC1
5pF
SGND
CIN2
1μF
100V
VIN
15V TO 60V
PGND
DB
BAS19
1
PGOOD
CIN1
68μF
100V
16
15
CB
0.1μF
14
M1
Si7850DP
L1
4.7μH
VOUT
3.3V
5A
13
12
CDRVCC
0.1μF
11
10
COUT1
270μF
6.3V
M2
Si7850DP
COUT2
10μF
6.3V
D1
B1100
9
CVCC
1μF
PGND
RFB1
10k
38125 TA03
38125fb
30
LTC3812-5
PACKAGE DESCRIPTION
FE Package
16-Lead Plastic TSSOP (4.4mm)
(Reference LTC DWG # 05-08-1663)
Exposed Pad Variation BA
4.90 – 5.10*
(.193 – .201)
2.74
(.108)
2.74
(.108)
16 1514 13 12 1110
6.60 ±0.10
9
2.74
(.108)
4.50 ±0.10
2.74 6.40
(.108) (.252)
BSC
SEE NOTE 4
0.45 ±0.05
1.05 ±0.10
0.65 BSC
1 2 3 4 5 6 7 8
RECOMMENDED SOLDER PAD LAYOUT
4.30 – 4.50*
(.169 – .177)
0.09 – 0.20
(.0035 – .0079)
0.50 – 0.75
(.020 – .030)
NOTE:
1. CONTROLLING DIMENSION: MILLIMETERS
MILLIMETERS
2. DIMENSIONS ARE IN
(INCHES)
3. DRAWING NOT TO SCALE
0.25
REF
1.10
(.0433)
MAX
0° – 8°
0.65
(.0256)
BSC
0.195 – 0.30
(.0077 – .0118)
TYP
0.05 – 0.15
(.002 – .006)
FE16 (BA) TSSOP 0204
4. RECOMMENDED MINIMUM PCB METAL SIZE
FOR EXPOSED PAD ATTACHMENT
*DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.150mm (.006") PER SIDE
38125fb
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
31
LTC3812-5
TYPICAL APPLICATION
15V to 60V Input Voltage to 12V/5A with Trickle Charger Start-Up
RNDRV
250k
RON
261k
CON
100pF
2
3
BOOST
ION
LTC3812-5
VRNG
TG
PGOOD
4
FCB
5
ITH
6
VFB
CSS
1000pF
7
8
SW
PGND
BG
INTVCC
RUN/SS
SGND
EXTVCC
NDRV
CC2
47pF
RFB2
1k
RC
200k
VIN
15V TO 60V
16
15
CB
0.1μF
M1
Si7850DP
14
L1
10μH
VOUT
12V
5A
13
12
CDRVCC
0.1μF
COUT1
270μF
16V
M2
Si7850DP
11
10
COUT2
10μF
16V
D1
B1100
9
SGND
CC1
5pF
CIN2
1μF
100V
PGND
DB
BAS19
1
PGOOD
CIN1
68μF
100V
CVCC
1μF
C5
22μF
PGND
RFB1
14k
38125 TA04
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No RSENSE is a trademark of Linear Technology Corporation.
38125fb
32
Linear Technology Corporation
LT 0408 REV B • PRINTED IN USA
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 ● FAX: (408) 434-0507
●
www.linear.com
© LINEAR TECHNOLOGY CORPORATION 2007