M Series Half-inch Rotary Switches Features/Benefits • Multi-pole and multi-positions • Panel and PCB mounting • Stainless steel actuator • Non-shorting contacts • RoHS Compliant • IP67 (F option only) Typical Applications • Test equipment • Industrial equipment • Medical equipment Models Available Specifications Materials CONTACT RATING: Q contact material: Carry-6 AMPS continuous. Switch-250 mA max. @ 125 V AC or 28 DC. Non-shorting contacts standard. See page L-16 for additional ratings. ELECTRICAL LIFE: 10,000 make-and-break cycles at 150 mA, 125 V AC or 28 DC. CONTACT RESISTANCE: Below 20 mΩ typ. initial @ 2-4 V DC, 100 mA, for both silver and gold plated contacts. INSULATION RESISTANCE: 1010 Ω min. DIELECTRIC STRENGTH: 600 Vrms min. @ sea level. OPERATING & STORAGE TEMPERATURE: –30ºC to 85ºC. OPERATING TORQUE: 4-7 ounces-inches typ. initial. SOLDERABILITY: Per MIL-STD-202F method 208D, or EIA RS-186E method 9 (1 hour steam aging). HOUSING AND BUSHING: Zinc alloy, bright zinc plated, with clear chromate finish. ACTUATOR: Zinc alloy, nickel plated or stainless steel. BASE: Diallylphthalate (DAP) or melamine phenolic, with insert molded terminals. ROTOR: Glass filled polyester (UL 94V-0). MOVABLE CONTACTS: Non-shorting: Q contact material: Copper alloy, silver plated. See page K-16 for additional contact materials. STATIONARY CONTACT & ALL TERMINALS: Q contact material: Copper alloy, silver plated. All terminals insert molded. All terminals present regardless of number of switch positions. See page K-16 for additional contact materials. CONTACT SPRING: Music wire, phosphate coated. STOP PIN: Stainless steel. STOP RING: Brass. HARDWARE: Nut: Brass, nickel plated; Lockwasher: Steel, nickel plated. NOTE: Specifications and materials listed above are for switches with standard options. For information on specific and custom switches, consult Customer Service Center. K Build-A-Switch Switch Function MA00 SP, 10 pos., 36° MA02 SP, 2 pos., 36° MA03 SP, 3 pos., 36° MA04 SP, 4 pos., 36° MA05 SP, 5 pos., 36° MA06 SP, 6 pos., 36° MA10 SP, 10 pos., 36° MB00 DP, 5 pos., 36° MB03 DP, 3 pos., 36° MB04 DP, 4 pos., 36° MB05 DP, 5 pos., 36° MC00 SP, 12 pos., 30° MC03 SP, 3 pos., 30° MC07 SP, 7 pos., 30° MC12 SP, 12 pos., 30° MD00 DP, 6 pos., 30° MD06 DP, 6 pos., 30° ME00 SP, 10 pos., 36° ME04 SP, 4 pos., 36° MF00 DP, 5 pos., 36° MG00 SP, 12 pos., 30° MH00 DP, 6 pos., 30° Actuator & Bushing L1 .650" long, flatted L2 Screwdriver slot, flush L3 .650" long, round S1 .650" long, flatted S2 Screwdriver slot, flush S3 .650" long, round S6 .785" long, slot Short/Non-short N Non-shorting contacts Terminations Z Solder lug C PC Thru-hole Contact Material Q Silver G Gold over silver Seal D No seal F Splashproof shaft & panel seal (IP67) Dimensions are shown: mm Specifications and dimensions subject to change K–13 www.ck-components.com Rotary To order, simply select desired option from each category and place in the appropriate box. Available options are shown and described on pages K-14 thru K-18. For additional options not shown in catalog, consult Customer Service Center. M Series Half-inch Rotary Switches SWITCH FUNCTION SP MODELS 36º INDEXING SCHEMATIC 36º INDEXING NO. POLES SP MODEL NO. WITH STOP PINS MODEL NO. WITH STOP RINGS MA00 ME00 10 Positions No Stops MA02 — 2 Positions MA03 — 3 Positions MA04 ME04 NO. POLES DP MODELS 36º INDEXING SCHEMATIC MODEL NO. WITH STOP PINS MODEL NO. WITH STOP RINGS MC00 MG00 12 Positions No Stops MC03 — 3 Positions MC07 — 7 Positions MC12 — 12 Positions MD00 MH00 6 Positions No Stops MD06 — 6 Positions SP 4 Positions MA05 — 5 Positions MA06 — 6 Positions MA10 — 10 Positions MB00 MF00 5 Positions No Stops MB04 — 4 Positions MB05 — 5 Positions MB03 DP SWITCH FUNCTION 30º INDEXING DP SWITCH FUNCTION SP MODELS 30º INDEXING SCHEMATIC 3 Positions DP MODELS 30º INDEXING SCHEMATIC All models with all options when ordered with S1-SB stainless steel actuator options. NOTE: Number of positions or stops preset at factory (NOTE: MX00 models have full 360 rotation with no stops. Stop pins or stop rings supplied for user-selectable stops, see above). All terminals present regardless of number of switch positions. Hardware is available separately, see section “Technical Data and Additional Hardware”. Rotary K SP, 36º Indexing DP, 36º Indexing Terminal Numbers Marked On Side Of Housing Actuator Shown In Pos. 1 Part number shown: MA00L1NZQD SP, 30º Indexing DP, 30º Indexing Terminal Numbers Marked On Side Of Housing Actuator Shown In Pos. 1 Part number shown: MC00L1NZQD Third Angle Projection Dimensions are shown: Inch (mm) Specifications and dimensions subject to change K–14 www.ck-components.com M Series Half-inch Rotary Switches ACTUATOR (ZINC ALLOY) L1 .650" LONG, FLATTED L3 .650" LONG, ROUND L2 SCREWDRIVER SLOT, FLUSH All actuators shown in pos. 1 ACTUATOR (STAINLESS STEEL) .650" LONG, FLATTED S2 SCREWDRIVER SLOT, FLUSH S3 .650" LONG, ROUND S6 .785" LONG, SLOT Rotary S1 K All actuators shown in pos. 1 All models UL/CSA when ordered with stainless steel actuators. Third Angle Projection Dimensions are shown: mm Specifications and dimensions subject to change K–15 www.ck-components.com M Series Half-inch Rotary Switches SHORTING/NON-SHORTING CONTACTS N NON-SHORTING CONTACTS Break-before-make TERMINATIONS Z C SOLDER LUG SP DP PC THRU-HOLE SP PANEL MOUNTING PC MOUNTING 36 º INDEXING WITHOUT FLATS WITH FLATS DP 0.213 (5.41) DP SP 0.260 DIA (6.59) 0.260 DIA (6.60) K PC MOUNTING 30 º INDEXING Rotary SP DP Hardware: All models, one mounting nut and lockwasher supplied standard. MA00 thru MD00 models: two stop pins and adhesive mylar washer supplied. ME00 thru MH00 models: two stop rings supplied. Hardware is available separately, see section “Technical Data and Additional Hardware”. NOTE: Q contact material standard. Terminal numbers marked on side of housing. All terminals insert molded. All terminals present regardless of number of switch positions. Actuators and schematics shown in pos. 1. CONTACT MATERIAL OPTION CODE CONTACT MATERIAL TERMINAL PLATING RATING Q SILVER 1, 2 SILVER 2 POWER CARRY: 6 AMPS CONTINUOUS. SWITCH: 250 mA @ 125 V AC or 28 V DC. G GOLD OVER SILVER 3, 4 GOLD 4 LOW LEVEL/DRY CIRCUIT OR POWER 0.4 VA MAX. @ 20 V AC or DC MAX. or, CARRY: 6 AMPS CONTINUOUS. SWITCH: 250 mA @ 125 V AC or 28 V DC. * Note: See Technical Data section of this catalog for RoHS compliant and compatible definition and specifications. 1 MOVABLE CONTACTS: Non-shorting: Copper alloy, silver plated. Shorting: Zinc alloy, silver plated. NOTE: Any models supplied with Q, G contact material are RoHS compliant. 2 STATIONARY CONTACTS & ALL TERMINALS: Copper alloy, silver plated. 3 MOVABLE CONTACTS: Non-shorting: Copper alloy, with gold plate over nickel plate, over silver plate. Shorting: Zinc alloy, with gold plate 4 STATIONARY CONTACTS & ALL TERMINALS: Copper alloy, with gold plate over nickel plate over silver plate. All models when ordered with S1-S6 stainless steel actuator options. Third Angle Projection Dimensions are shown: Inch (mm) Specifications and dimensions subject to change K–16 www.ck-components.com M Series Half-inch Rotary Switches SEAL D F NO EPOXY SEAL SPLASHPROOF SHAFT AND PANEL SEAL IP67 approved Setting Stops With Stop Pins MA00, MB00, MC00 & MD00 Models Only: The number of switch positions or stops are adjustable by means of stop pins provided with each switch. Switches are normally shipped with stop pins and hardware in bulk, not installed. Without stop pins, switches have full 360º rotation and no stops. Note that all two pole models begin to repeat when actuated 180º or more. To set stops, refer to figures 1 & 2. Orient switch so that terminal no. 1 is as shown. Turn actuator to position 1, using flats on bushing and terminal no. 1 as reference. Install CCW stop pin in hole designated ‘X’. Install second stop pin in hole number corresponding to the number of positions desired. Note that two pole models will begin to repeat when actuated 180º or more. To retain stop pins, use adhesive mylar washer included; see figure 3. All models except MX00 models have number of switch positions or stops pre-set at factory and are not adjustable. Hardware: Two stop pins, mounting nut, and lockwasher supplied standard. P/N 537100000 K 30º Indexing Models Top View Fig. 1 Fig. 2 P/N 537202000 Fig. 3 Setting Stops With Stop Rings ME00, MF00, MG00 & MH00 Models Only: The number of switch positions or stops are adjustable by means of stop rings provided with each switch. These models are normally shipped with stop rings and hardware in bulk, not installed. Without stop rings, switches have full 360º rotation and no stops. Note that all two pole models begin to repeat when actuated 180º or more. To set stops refer to figures 4 & 5. Orient switch so that terminal no. 1 is as shown. Turn actuator to pos. 1 using flats on bushing and terminal no. 1 as reference. See figure 6 and install inner stop ring with short tab in hole designated ‘X’. Install outer stop ring with long tab in hole number corresponding to the number of positions desired. Note that all two pole models begin to repeat when actuated 180º or more. Use mounting nut and lockwasher to retain stop rings. All MEXX, MFXX, MGXX & MHXX Models (Except MX00 models): Number of switch positions or stops are preset at factory, but are user adjustable. Hardware: Two stop rings, mounting nut and lockwasher supplied standard. 36º Indexing Models Top View 30º Indexing Models Top View Fig. 4 Fig. 5 Fig. 6 Dimensions are shown: mm Specifications and dimensions subject to change K–17 www.ck-components.com Rotary 36º Indexing Models Top View