19-5039; Rev 0; 10/09 KIT ATION EVALU E L B AVAILA 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET Features o 1.2A High-Efficiency 2.2MHz DC-DC Converter 3.7V to 28V Operating Supply Voltage 45V Load-Dump Protection Output Voltage: 3.0V to 5.5V o 600mA High-Efficiency 2.2MHz DC-DC Converter 2.7V to 5.5V Supply Voltage Output Voltage: 1.0V to 3.9V 180° Out-of-Phase Operation Forced-PWM and Auto-PWM Modes o LDO Linear Regulators OUT3: 1.0V to 4.15V at 300mA OUT4: 1.0V to 4.15V at 300mA Separate Inputs for Increased Efficiency o Enable Input o RESET Output Monitoring on OUT1 and OUT2 o Overtemperature and Short-Circuit Protection o Available in 5mm x 5mm x 0.8mm, 20-Pin TQFN-EP 4.5mm x 6.5mm, 20-Pin TSSOP-EP The MAX16922 power-management integrated circuit (PMIC) is designed for medium power-level automotive applications and integrates multiple supplies in a small footprint. The device includes one high-voltage stepdown converter (OUT1) and three low-voltage cascaded DC-DC converters (OUT2, OUT3, OUT4). OUT1 and OUT2 are step-down DC-DC converters, and OUT3/ OUT4 are linear regulators. The device also includes a reset output (RESET) and a high-voltage-compatible enable input (EN). The 1.2A output high-efficiency, step-down DC-DC converter (OUT1) operates from a voltage up to 28V continuous and is protected from load-dump transients up to 45V. The 600mA output high-efficiency step-down DCDC converter (OUT2) runs from a voltage up to 5.5V. The two 300mA LDO linear regulators offer low dropout of only 130mV (typ). The power-good RESET output provides voltage monitoring for OUT1 and OUT2. OUT1 and OUT2 use fast 2.2MHz PWM switching and small external components. The high-voltage converter (OUT1) enters skip mode automatically under light loads to prevent an overvoltage condition from occurring at the output. The low-voltage synchronous DC-DC converter (OUT2) can operate in forced-PWM mode to prevent any AM band interference or high-efficiency auto-PWM mode. The MAX16922 includes overtemperature shutdown and overcurrent limiting. All devices are designed to operate from -40°C to +125°C ambient temperature. Ordering Information PART TEMP RANGE PIN-PACKAGE MAX16922ATP_ /V+* -40°C to +125°C 20 TQFN-EP** MAX16922AUP_ /V+* -40°C to +125°C 20 TSSOP-EP** *Insert the desired suffix letters (from the Selector Guide) into the blank “_” to complete the part number. +Denotes lead(Pb)-free/RoHS-compliant package. /V denotes an automotive qualified part. **EP = Exposed pad. Typical Operating Circuit VPV1 PV1 4.7µF OUTS2 EN PWM VOUT1 2.2µH LX2 VOUT2 10µF PGND2 PV3 PV2 4.7µF MAX16922 VOUT3 4.7µF VOUT2 4.7µF BST 0.1µF OUT3 GND1 GND3 4.7µH LX1 OUTS1 PV4 VOUT1 10µF 4.7µF VOUT4 4.7µF 1µF GND GND2 VOUT1 LSUP OUT4 EP 20kΩ RESET ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com. 1 MAX16922 General Description MAX16922 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET ABSOLUTE MAXIMUM RATINGS PV1, EN to GND .....................................................-0.3V to +45V LX1 to GND.................................................-0.5V to (PV1 + 0.3V) LX2 to GND.................................................-0.5V to (PV2 + 0.3V) BST to LX1.............................................................-0.3V to +6.0V PV2, PV3, PV4, OUTS1, PWM, RESET to GND_....-0.3V to +6.0V OUTS2 .......................................................-0.3V to (PV2 + 0.3V) OUT3 .........................................................-0.3V to (PV3 + 0.3V) OUT4 .........................................................-0.3V to (PV4 + 0.3V) LX1 RMS Current .................................................................2.0A LX2 RMS Current .................................................................1.2A PGND2 to GND_....................................................-0.3V to +0.3V LSUP to GND............................................................-0.3V to +6V OUTS_, OUT_ Output Short-Circuit Duration .............Continuous Continuous Power Dissipation (TA = +70°C) 20-Pin TQFN-EP (derate 31.3 mW/°C above +70°C)....... 2500mW 20-Pin TSSOP-EP (derate 26.5 mW/°C above +70°C)..... 2122mW Junction-to-Case Thermal Resistance (θJC) (Note 1) 20-Pin TQFN-EP .......................................................... 2.7°C/W 20-Pin TSSOP-EP ........................................................... 2°C/W Junction-to-Ambient Thermal Resistance (θJA) (Note 1) 20-Pin TQFN-EP ........................................................... 32°C/W 20-Pin TSSOP-EP ..................................................... 37.7°C/W ESDHB (all pins) ...................................................................±2kV ESDMM (all pins) ................................................................±200V ESDCDM (corner pins) .......................................................±750V ESDCDM (other pins)..........................................................±500V Operating Temperature Range .........................-40°C to +125°C Junction Temperature ......................................................+150°C Storage Temperature Range .............................-65°C to +150°C Lead Temperature (soldering, 10s) .................................+300°C Note 1: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a four-layer board. For detailed information on package thermal considerations, refer to http://www.maxim-ic.com/thermal-tutorial. Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C under normal conditions, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS OUT1—SYNCHRONOUS STEP-DOWN DC-DC CONVERTER Supply-Voltage Range PV1 Undervoltage Lockout BST Refresh Load Enable VPV1 (Note 3) VUVLO,R PV1 rising VUVLO,F PV1 falling VBRLE 3.7 45 3.7 2.9 PV1 falling (option enabled) BST Refresh Load Hysteresis LSUP Regulator Voltage VLSUP 28 Operation < 500ms 6V ≤ VPV1 ≤ 28V 4.75 4.0 3.3 5.7 V V 5.0 5.25 IPV1 EN = low PWM Switching Frequency fSW Internally generated 2.0 Duty cycle = 20% to 90%; ILOAD = 300mA to 1.2A -3 +3 SKIP mode (Note 4) -2 +4 VOUT1 DMOS On-Resistance 5 VPV1 = 4V, VBST = 9V, ILX1 = 0.2A Current-Limit Threshold 1.4 Soft-Start Ramp Time Maximum Output Current Maximum Duty Cycle DCMAX Minimum Duty Cycle DCMIN 2 (VOUT1 + 1.0V) ≤ VPV1 ≤ 28V VPV1 = 12V, LX1 = GND or VPV1; TA = -40°C to +85°C LX1 Leakage Current OUTS1 Discharge Resistance 2.2 2.4 300 700 2.1 1.2 V µA 1.75 2.2 IOUT1 V 0.25 Supply Current Voltage Accuracy V MHz % mΩ A ms A ±1 µA 97 % fSW = 2.2MHz 20 % EN = low (or optionally EN = high and VPV1 < 5.7V) 70 Ω _______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C under normal conditions, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 5.5 V 2.4 MHz OUT2—SYNCHRONOUS STEP-DOWN DC-DC CONVERTER Supply-Voltage Range VPV2 Fully operational 2.7 PWM Switching Frequency fSW Internally generated 2.0 Duty cycle = 20% to 90%; ILOAD = 1mA to 600mA, PWM = high -3 +3 % SKIP mode (Note 4) -2 +4 % Voltage Accuracy VOUT2 2.2 pMOS On-Resistance VPV2 = 5.0V, ILX2 = 0.2A 150 250 mΩ nMOS On-Resistance VPV2 = 5.0V, ILX2 = 0.2A 200 350 mΩ 0.9 1.05 A pMOS Current-Limit Threshold 0.75 nMOS Zero-Crossing Threshold 50 mA Soft-Start Ramp Time 1.5 ms Maximum Output Current IOUT2 VOUT2 + 0.5V ≤ VPV2 ≤ 5.5V LX2 Leakage Current VPV2 = 6V, LX2 = PGND2 or VPV2; TA = -40°C to +85°C Duty-Cycle Range Forced-PWM mode only, minimum duty cycle in skip mode is 0% (Note 4) OUTS2 Discharge Resistance EN = 0V 600 mA ±1 15 µA 100 % Ω 70 OUT3—LDO REGULATOR Input Voltage VPV3 Voltage Accuracy VOUT3 VOUT3 + 0.4V ≤ VPV3 ≤ 5.5V, ILOAD = 1mA 1.7 5.5 V -2 +2 % Load Regulation ILOAD = 0 to 300mA -0.2 Dropout Voltage VPV3 = 1.8V, ILOAD = 250mA (Note 4) 130 Current Limit % 320 mV 450 mA Power-Supply Rejection Ratio IOUT3 = 30mA, f = 1kHz 57 dB Shutdown Output Resistance EN = low 1 kΩ OUT4—LDO REGULATOR Input Voltage VPV4 Voltage Accuracy VOUT4 1.7 (VOUT4 + 0.4V) ≤ VPV4 ≤ 5.5V, ILOAD = 1mA -2 Load Regulation ILOAD = 0 to 300mA -0.2 Dropout Voltage VPV4 = 1.8V, ILOAD = 250mA (Note 4) 130 Current Limit 5.5 V +2 % % 320 mV 450 mA Power-Supply Rejection Ratio IOUT4 = 30mA, f = 1kHz 57 dB Shutdown Output Resistance EN = low 1 kΩ 175 °C 15 °C THERMAL OVERLOAD Thermal-Shutdown Temperature Thermal-Shutdown Hysteresis (Note 4) 150 _______________________________________________________________________________________ 3 MAX16922 ELECTRICAL CHARACTERISTICS (continued) MAX16922 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET ELECTRICAL CHARACTERISTICS (continued) (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C under normal conditions, unless otherwise noted.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS RESET OUT1 OV Threshold OUT1 Reset Threshold OUT2 Reset Threshold Reset Timeout Period 110 85 90 95 Reset option 2 (see the Selector Guide) 75 80 85 Percentage of nominal output 85 90 95 Reset timeout option 1 (see the Selector Guide) 14.9 Reset timeout option 2 (see the Selector Guide) 1.9 % % ms Output-High Leakage Current Output Low Level % Reset option 1 (see the Selector Guide) 1 Sinking -3mA µA 0.4 UV Propagation Time 28 V µs EN LOGIC INPUT EN Threshold Voltage EN rising 1.4 EN Threshold Hysteresis Input Current VEN = 5V 1.8 2.2 V 0.2 V 0.5 µA PWM LOGIC INPUT Input High Level PWM rising Input Low Level PWM falling Logic-Input Current 0 ≤ VPWM ≤ 5.5V 1.8 V 0.4 1 Note 2: All units are 100% production tested at TA = +25°C. All temperature limits are guaranteed by design. Note 3: Once PVI exceeds undervoltage-lockout rising threshold 4.0V and the device is in regulation. Note 4: Guaranteed by design. Not product tested. 4 _______________________________________________________________________________________ V µA 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET OUT1 EFFICIENCY vs. LOAD CURRENT 50 40 TA = +25°C 50 40 30 20 20 10 10 LOAD CURRENT (A) LOAD CURRENT (A) SUPPLY CURRENT vs. TEMPERATURE NORMALIZED OUT1 VOLTAGE vs. LOAD CURRENT 1.3 1.2 1.1 0.5 IOUT1 = 1A 5.15 1.0 0.6 5.10 0.5 0 -0.5 5.05 5.00 4.95 -1.0 4.90 -1.5 4.85 4.80 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 TEMPERATURE (°C) IPV1 (A) 6 9 12 15 18 VPV1 (V) POWER-UP/DOWN AT THERMAL SHUTDOWN POWER-UP ENABLE TURNING ON 1ms/div 0.4 OUT1 VOLTAGE vs. VPV1 -40 -25 -10 5 20 35 50 65 80 95 110 125 MAX16922 toc07 0.3 5.20 MAX16922 toc05 1.5 0.2 LOAD CURRENT (A) -2.0 1.0 70 0.1 OUT1 VOLTAGE (V) 1.4 2.0 NORMALIZED OUT1 VOLTAGE (%) MAX16922 toc04 1.5 TA = +25°C 50 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.6 TA = +125°C 80 PV2 = 5V OUT2 = 2.7V 0 NO LOAD PWM = GND MAX16922 toc03 90 60 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.8 1.7 TA = +125°C 60 30 0 SUPPLY CURRENT (mA) 70 MAX16922 toc06 PV1 = 13.5V PV1 = 18V TA = -40°C 80 PV1 = 8V 70 EFFICIENCY (%) EFFICIENCY (%) 80 PV1 = 13.5V 90 OUT2 EFFICIENCY vs. LOAD CURRENT 100 EFFICIENCY (%) MAX16922 toc01 90 60 100 MAX16922 toc02 OUT1 EFFICIENCY vs. LOAD CURRENT 100 EN 10V/div OUT1 5V/div MAX16922 toc08 RESET 5V/div OUT1 5V/div OUT2 2V/div OUT2 2V/div OUT3 2V/div OUT3 2V/div OUT4 1V/div OUT4 1V/div 2ms/div _______________________________________________________________________________________ 5 MAX16922 Typical Operating Characteristics (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = +25°C, unless otherwise specified.) Typical Operating Characteristics (continued) (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = +25°C, unless otherwise specified.) 1.2 0.8 0.4 OUT1 0.5 0.4 OUT2 0.3 IOUT1 = 1.2A DROPOUT VOLTAGE (V) DROPOUT VOLTAGE (V) 0.6 1.6 1.2 MAX16922 toc10 0.7 MAX16922 toc09 2.0 OUT1 DROPOUT VOLTAGE vs. TEMPERATURE DROPOUT VOLTAGE vs. LOAD CURRENT 0.2 MAX16922 toc11 SWITCHING FREQUENCY vs. LOAD CURRENT SWITCHING FREQUENCY (MHz) 1.0 0.8 0.6 0.1 OUT3 0 0.4 0 0 200 400 600 800 1000 1200 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 -40 -25 -10 5 20 35 50 65 80 95 110 125 LOAD CURRENT (A) TEMPERATURE (°C) LOAD CURRENT (mA) OUT2 DROPOUT VOLTAGE vs. TEMPERATURE OUT1 LOAD TRANSITION IOUT2 = 600mA 0.6 MAX16922 toc12 MAX16922 toc13 0.7 DROPOUT VOLTAGE (V) MAX16922 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET IOUT1 500mA/div 0.5 0.4 VOUT1 AC-COUPLED 50mV/div 0.3 0.2 0.1 0 20ms/div -40 -25 -10 5 20 35 50 65 80 95 110 125 TEMPERATURE (°C) OUT1 LINE TRANSIENT OUT2 LOAD TRANSIENT MAX16922 toc15 MAX16922 toc14 IOUT2 200mA/div PV1 5V/div VOUT2 AC-COUPLED 20mV/div 20ms/div 6 OUT1 AC-COUPLED 20mV/div 4ms/div _______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET SWITCHING FREQUENCY vs. TEMPERATURE -30 2.22 -40 2.20 2.18 -60 -70 2.14 -80 2.12 -90 2.10 -100 -40 -25 -10 5 20 35 50 65 80 95 110 125 10 100 1k 10k OUT3 OUTPUT-NOISE DENSITY vs. FREQUENCY OUT4 OUTPUT-NOISE DENSITY vs. FREQUENCY 2800 2400 2000 1600 1200 800 RL = 100Ω 1800 OUTPUT-NOISE DENSITY (nV/ Hz) 3200 2000 100k MAX16922 toc19 FREQUENCY (Hz) MAX16922 toc18 OUTPUT-NOISE DENSITY (nV/ Hz) OUT3 TEMPERATURE (°C) RL = 100Ω 3600 OUT4 -50 2.16 4000 LOAD CURRENT = 100mA 100mVP-P RIPPLE -20 2.24 PSRR (dB) SWITCHING FREQUENCY (MHz) 2.26 0 -10 MAX16922 toc17 PWM = OUT1 2.28 MAX16922 toc16 2.30 POWER-SUPPLY REJECTION RATIO vs. FREQUENCY 1600 1400 1200 1000 800 600 400 200 400 0 0 10 100 1k FREQUENCY (Hz) 10k 100k 10 100 1k 10k 100k FREQUENCY (Hz) _______________________________________________________________________________________ 7 MAX16922 Typical Operating Characteristics (continued) (VPV1 = 13.5V, VPV2 = VPV3 = VOUT1, VPV4 = VOUT2; TA = +25°C, unless otherwise specified.) 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET MAX16922 Functional Diagram VOUT1 LINEAR REGULATOR LSUP 20kΩ 1µF BST RESET PV1 POR GENERATION VPV1 4.7µF GND1 PV3 VOUT1 STEP-DOWN PWM OUT1 LDO REG 1: 300mA 4.7µF PWM VOUT1 3.0V TO 5.5V 1.2A 10µF EN EN OUTS1 OUT3 4.7µF 4.7µH LX1 1.0V TO 4.15V GND2 MAX16922 PWM MODE SELECT PV2 4.7µF PV4 VOUT2 LDO REG 2: 300mA STEP-DOWN PWM OUT2 4.7µF OUT4 PGND2 PWM EN EN 8 VOUT2 10µF 1.0V TO 4.15V 4.7µF 100kΩ 2.2µH 1.0V TO 3.9V 600mA EN VOUT4 LX2 OUTS2 EP _______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET TOP VIEW PV2 11 OUT3 PV3 12 13 GND2 14 15 OUT4 TOP VIEW PV4 16 10 LX2 LSUP 17 9 PGND2 RESET 18 8 OUTS2 GND1 19 7 GND EN 20 6 PWM *EP = EXPOSED PAD. MAX16922 *EP 20 RESET EN 2 19 LSUP BST 3 18 PV4 PV1 4 17 OUT4 LX1 5 16 GND2 15 OUT3 MAX16922 14 PV3 8 13 PV2 9 12 LX2 10 11 PGND2 5 7 PWM GND OUTS1 OUTS1 4 6 3 GND3 LX1 2 PV1 1 GND3 1 BST + + GND1 OUTS2 THIN QFN *EP TSSOP Pin Description PIN NAME FUNCTION TQFN TSSOP 1 3 BST Bootstrap Capacitor Input. Connect a 0.1µF ceramic capacitor from BST to LX1. 2 4 PV1 OUT1 Supply Input. Connect a 4.7µF or larger ceramic capacitor from PV1 to PGND. 3 5 LX1 Inductor Connection for OUT1. Connect a 4.7µH inductor between LX1 and OUTS1, and a Schottky diode between LX1 (cathode) and the power-ground plane (anode) as shown in the Functional Diagram. 4 6 GND3 Ground. Connect GND, GND1, GND2, and GND3 together. 5 7 OUTS1 OUT1 Voltage-Sensing Input. Connect OUTS1 directly to the OUT1 output voltage and bypass to power-ground plane with a minimum total capacitance of 15µF. The total capacitance can include input bypass capacitors cascaded from OUT1, discharged by a 70Ω resistance between OUTS1 and GND3 when disabled. 6 8 PWM PWM Control Input. Connect PWM to OUTS1 to force LX2 to switch every cycle. Connect PWM to high for forced-PWM operation on OUT2. Connect low for auto-PWM operation to improve efficiency at light loads. 7 9 GND Ground. Connect GND, GND1, GND2, and GND3 together. _______________________________________________________________________________________ 9 MAX16922 Pin Configurations 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET MAX16922 Pin Description (continued) PIN TQFN NAME FUNCTION 8 10 OUTS2 OUT2 Voltage Sense Input. Connect OUTS2 directly to the OUT2 output voltage and bypass to PGND2 with a minimum total capacitance of 10µF. The total capacitance can include input bypass capacitors cascaded from OUT2, discharged by a 70Ω resistance between OUTS2 and PGND2 when disabled. 9 11 PGND2 Power Ground for BUCK 2. Connect PGND2 and GND_ together near the device. 10 12 LX2 Inductor Connection for OUT2. Connect a 2.2µH inductor between LX2 and OUT2 as shown in the Functional Diagram. 11 13 PV2 OUT2 Supply Input. Connect a 4.7µF or larger ceramic capacitor from PV2 to ground. 12 14 PV3 Linear-Regulator Power Input for OUT3. Bypass PV3 to GND with a minimum 2.2µF ceramic capacitor. 13 15 OUT3 Linear-Regulator 1 Output. Bypass OUT3 to GND with a minimum 2.2µF ceramic capacitor internally discharged by a 1kΩ resistance when disabled. 14 16 GND2 Ground. Connect GND, GND1, GND2, and GND3 together. 15 17 OUT4 Linear-Regulator 2 Output. Bypass OUT4 to GND with a minimum 2.2µF ceramic capacitor. Internally discharged by a 1kΩ resistance when disabled. 16 18 PV4 Linear-Regulator Power Input for OUT4. Bypass PV4 to GND with a minimum 2.2µF ceramic capacitor. 17 19 LSUP 5V Logic Supply to Provide Power to Internal Circuitry. Bypass LSUP to GND1 with a 1µF ceramic capacitor. 18 20 RESET Open-Drain Reset Output for the Input Monitoring OUT1 and OUT2. External pullup required. 19 1 GND1 Ground. Connect GND, GND1, GND2, and GND3 together. 20 2 EN Active-High Enable Input. Connect EN to PV1 or a logic-high voltage to turn on all regulators. Pull EN input low to place the regulators in shutdown. EP Exposed Pad. Connect the exposed pad to ground. Connecting the exposed pad to ground does not remove the requirement for proper ground connections to PGND2 and GND_. The exposed pad is attached with epoxy to the substrate of the die, making it an excellent path to remove heat from the device. — 10 TSSOP — ______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET The MAX16922 PMIC is designed for medium power level automotive applications requiring multiple supplies in a small footprint. As shown in the Typical Applications Circuit , the MAX16922 integrates one high-voltage power supply and three low-voltage cascaded power supplies. OUT1 and OUT2 are step-down DC-DC converters, and OUT3 and OUT4 are linear regulators. The device also includes a reset output (RESET) and a high-voltage compatible enable input (EN). The operating input voltage range is from 3.5V to 28V and tolerant of transient voltages up to 45V. OUT1 Step-Down DC-DC Regulator Step-Down Regulator Architecture OUT1 is a high-input voltage, high-efficiency 2.2MHz PWM current-mode step-down DC-DC converter that delivers up to 1.2A. OUT1 has an internal high-side nchannel switch and uses a low forward-drop freewheeling diode for rectification. Under normal operating conditions, OUT1 is fixed frequency to prevent unwanted AM radio interference. However, under light loads and high-input voltage, the step-down regulator skips cycles to maintain regulation. The output voltage is factory selectable from 3.0V to 5.5V in 50mV increments. Soft-Start When initially powered up or enabled with EN, the OUT1 step-down regulator soft-starts by gradually ramping up the output voltage for approximately 2.2ms. This reduces inrush current during startup. During softstart the full output current is available. Before a softstart sequence begins, the outputs of both DC-DC regulators discharge below 1.25V through an internal resistor. See the startup waveforms in the Typical Operating Characteristics section. Current Limit The MAX16922 limits the peak inductor current sourced by the n-channel MOSFET. When the peak current limit is reached, the internal n-channel MOSFET turns off for the remainder of the cycle. If the current limit is exceeded for 16 consecutive cycles and the output voltage is less than 1.25V, the n-channel MOSFET is turned off for 256 clock cycles to allow the inductor current to discharge and then initiate a softstart sequence for all four outputs. Dropout The high-voltage, step-down converter (OUT1) of the MAX16922 is designed to operate near 100% dutycycle. When the input voltage is close to the output voltage, the device tries to maintain the high-side switch on with 100% duty cycle. However, to maintain proper gate charge, the high-side switch must be turned off periodically so the LX pin can go to ground and charge the BST capacitor. As the input voltage approaches the output voltage, the effective duty cycle of the n-channel MOSFET approaches 96.9%. Every 4th cycle is limited to a maximum duty cycle of 87.5% (recharge period is approximately 56ns) while the remaining cycles can go to 100% duty cycle. As a result, when the MAX16922 is in dropout, the switching frequency is reduced by a factor of 4. During dropout conditions under light load, the load current may not be sufficient to enable the LX pin to reach ground during the recharge period. To ensure the LX pin is pulled to ground and proper BST capacitor recharge occurs, an internal load is applied to OUTS1 when PV1 falls below approximately 5.8V. This load is approximately 70Ω and is connected between OUTS1 and GND3 through an internal switch. OUT2 Step-Down DC-DC Regulator Step-Down Regulator Architecture OUT2 is a low-input voltage, high-efficiency 2.2MHz PWM current-mode step-down DC-DC converter that outputs up to 600mA. OUT2 has an internal high-side p-channel switch, and low-side n-channel switch for synchronous rectification. The DC-DC regulator supports auto-PWM operation so that under light loads the device automatically enters high-efficiency skip mode. The auto-PWM mode can be disabled by connecting the PWM input to OUTS1. The output voltage is factory selectable from 1.0V to 3.9V in 50mV increments. Soft-Start OUT2 enters soft-start when OUT1 finishes its soft-start sequence to prevent high startup current from exceeding the maximum capability of OUT1. The step-down regulator executes a soft-start by gradually ramping up the output voltage for approximately 1.5ms. This reduces inrush current during startup. During soft-start, the full output current is available. The soft-start sequence on OUT2 begins after the soft-start sequence is completed on OUT1. See the startup waveforms in the Typical Operating Characteristics section. ______________________________________________________________________________________ 11 MAX16922 Detailed Description MAX16922 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET Current Limit The MAX16922 limits the peak inductor current sourced by the p-channel MOSFET. When the peak current limit is reached, the internal p-channel MOSFET turns off for the remainder of the cycle. If the current limit is exceeded for 16 consecutive cycles, and the output voltage is less than 1.25V, the p-channel MOSFET is turned off and enters output discharge mode for 256 clock cycles, allowing the inductor current and output voltage to discharge. Once completed, a soft-start sequence is initiated on OUT2. Dropout As the input voltage approaches the output voltage, the duty cycle of the p-channel MOSFET reaches 100%. In this state, the p-channel MOSFET is turned on constantly (not switching), and the dropout voltage is the voltage drop due to the output current across the on-resistance of the internal p-channel MOSFET (RPCH) and the inductor’s DC resistance (RL): VDO = ILOAD (RPCH + RL) PWM The MAX16922 operates in either auto-PWM or forcedPWM modes. At light load, auto-PWM switches only as needed to supply the load to improve light-load efficiency of the step-down converter. At higher load currents (~160mA), the step-down converter transitions to fixed 2.2MHz switching frequency. Forced PWM always operates with a constant 2.2MHz switching frequency regardless of the load. Connect PWM high for forced-PWM applications or low for auto-PWM applications. LDO Linear Regulators The MAX16922 contains two low-dropout linear regulators (LDOs), OUT3 and OUT4. The LDO output voltages are factory preset, and each LDO supplies loads up to 300mA. The LDOs include an internal reference, error amplifier, p-channel pass transistor, and internal voltage-dividers. Each error amplifier compares the reference voltage to the output voltage (divided by the internal voltage-divider) and amplifies the difference. If the divided feedback voltage is lower than the reference voltage, the pass-transistor gate is pulled lower, allowing more current to pass to the outputs and increasing the output voltage. If the divided feedback voltage is too high, the pass-transistor gate is pulled up, allowing less current to pass to the output. Each output voltage is factory selectable from 1.0V to 4.15V in 50mV increments. If not using one of the LDO outputs, then tie the associated input power pin (PV_) to ground. 12 Input Supply and Undervoltage Lockout An undervoltage-lockout circuit turns off the LDO regulators when the input supply voltage is too low to guarantee proper operation. When PV3 falls below 1.25V (typ), OUT3 powers down. When PV4 falls below 1.5V (typ), OUT4 powers down. Soft-Start OUT3 enters soft-start when PV3 exceeds 1.25V, and OUT4 enters soft-start when PV4 exceeds 1.5V. This staggers the surge current during startup to prevent excess current draw from OUT1 or OUT2 that could trigger an overcurrent shutdown. The soft-start time for each LDO is 0.1ms (typ). See the startup waveforms in the Typical Operating Characteristics section. Current Limit The OUT3 and OUT4 output current is limited to 450mA (typ). If the output current exceeds the current limit, the corresponding LDO output voltage drops out of regulation. Excess power dissipation in the device can cause the device to turn off due to thermal shutdown. Dropout The dropout voltage for the linear regulators is 320mV (max) at 250mA load. To avoid dropout, make sure the input supply voltage corresponding to OUT3 and OUT4 is greater than the corresponding output voltage plus the dropout voltage based on the application output current requirements. LSUP Linear Regulator LSUP is the output of a 5V linear regulator that powers MAX16922 internal circuitry. LSUP is internally powered from PV1 and automatically powers up when EN is high and PV1 exceeds approximately 3.7V. LSUP automatically powers down when EN is taken low. Bypass LSUP to GND with a 1µF ceramic capacitor. LSUP remains on even during a thermal fault. Thermal-Overload Protection Thermal-overload protection limits the total power dissipation in the MAX16922. Thermal-protection circuits monitor the die temperature. If the die temperature exceeds +175°C, the device shuts down, allowing it to cool. Once the device has cooled by 15°C, the device is enabled again. This results in a pulsed output during continuous thermal-overload conditions. The thermaloverload protection protects the MAX16922 in the event of fault conditions. For continuous operation, do not exceed the absolute maximum junction temperature of +150°C. See the Thermal Considerations section for more information. ______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET VBAT PV1 0.1µF 220µF OUTS2 4.7µF EN VOUT1 PWM 2.2µH LX2 VOUT2 10µF PGND2 PV3 4.7µF PV2 MAX16922 BST 4.7µF 4.7µF 0.1µF OUT3 4.7µH GND1 GND3 LX1 VOUT2 VOUT1 OUTS1 PV4 10µF 4.7µF OUT4 4.7µF Applications Information Power-On Sequence When the EN input is pulled high and PV1 is greater than 3.7V (typ), the 5V LSUP linear regulator turns on. Once LSUP exceeds 2.5V, the internal reference and bias are enabled. When the internal bias has stabilized OUT1, soft-start is initiated. After completion of soft-start on OUT1 (2.8ms typ), OUT2 soft-start is initiated. OUT3 soft-start is enabled when PV3 is greater than or equal to 1.25V (typ), and OUT4 soft-start is enabled when PV4 is greater than or equal to 1.5V (typ). Power-Down and Restart Sequence The MAX16922 can be shut down by thermal shutdown, enable low (EN), LSUP regulator undervoltage, or when PV1 falls below 3.0V (typ). When a shutdown occurs, all outputs discharge through an internal resistor connected between each output and ground. When enable is high, the die temperature is okay, the LSUP 1µF GND GND2 VOUT1 LSUP EP 20kΩ RESET linear regulator is greater than 2.5V (typ), and OUT1 and OUT2 are less than 1.25V (typ); a complete softstart power-on sequence is reinitiated. Inductor Selection The OUT1 step-down converter operates with a 4.7µH inductor and the OUT2 step-down converter operates with a 2.2µH inductor. The inductor’s DC current rating must be high enough to account for peak ripple current and load transients. The step-down converter’s architecture has minimal current overshoot during startup and load transients. In most cases, an inductor capable of 1.3 times the maximum load current is acceptable. For optimum performance choose an inductor with DCseries resistance in the 50mΩ to 150mΩ range. For higher efficiency at heavy loads (above 400mA) and minimal load regulation, the inductor resistance should be kept as small as possible. For light-load applications (up to 200mA), higher resistance is acceptable with very little impact on performance. ______________________________________________________________________________________ 13 MAX16922 Typical Applications Circuit MAX16922 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET Capacitor Selection Input Capacitors The input capacitor, CIN1, reduces the current peaks drawn from the supply and reduces switching noise in the MAX16922. The impedance of CIN1 at the switching frequency should be kept very low. Ceramic capacitors with X5R or X7R dielectrics are recommended due to their small size, low ESR, and small temperature coefficients. Use a 4.7µF ceramic capacitor or an equivalent amount of multiple capacitors in parallel between PV1 and ground. Connect CIN1 as close to the device as possible to minimize the impact of PCB trace inductance. Connect a minimum 4.7µF ceramic capacitor between PV2 to ground, and a 2.2µF ceramic capacitor between PV3 to ground and PV4 to ground. Since PV2 is cascaded from OUT1, the input capacitor connected to PV2 can be used as part of the total output capacitance for OUT1. Step-Down Output Capacitors The step-down output capacitors are required to keep the output-voltage ripple small and to ensure regulation loop stability. These capacitors must have low impedance at the switching frequency. Surface-mount ceramic capacitors are recommended due to their small size and low ESR. The capacitor should maintain its capacitance overtemperature and DC bias. Ceramic capacitors with X5R or X7R temperature characteristics generally perform well. The output capacitance can be very low. Place a minimum of 15µF ceramic capacitance from OUTS1 to ground and a minimum of 10µF from OUTS2 to ground. When the OUT2 output voltage selection is below 2.35V, the output capacitance should be increased to prevent instability. For optimum loadtransient performance and very low output ripple, the output capacitance can be increased. The maximum output capacitance should not exceed 3.8mF for OUT1 and 2.0mF for OUT2. LDO Output Capacitors and Stability Connect a 4.7µF ceramic capacitor between OUT3 and GND, and a second 4.7µF ceramic capacitor from OUT4 to GND. When the input voltage of an LDO is greater than 2.35V, the output capacitor can be decreased to 2.2µF. The equivalent series resistance 14 (ESR) of the LDO output capacitors affects stability and output noise. Use output capacitors with an ESR of 0.1Ω or less to ensure stable operation and optimum transient response. Connect these capacitors as close as possible to the device to minimize PCB trace inductance. Thermal Considerations The maximum package power dissipation of the MAX16922 in the 20-pin thin QFN package is 2500mW. The power dissipated by the MAX16922 should not exceed this rating. The total device power dissipation is the sum of the power dissipation of the four regulators: PD = PD1 + PD2 + PD3 + PD4 Estimate the OUT1 and OUT2 power dissipations as follows: 1− η η 1− η PD2 = IOUT2 × VOUT2 × η PD1 = IOUT1 × VOUT1 × where η is the efficiency (see the Typical Operating Characteristics section). Calculate the OUT3 and OUT4 power dissipations as follows: PD3 = IOUT3 x (VPV3 – VOUT3) PD4 = IOUT4 x (VPV4 – VOUT4) The maximum junction temperature of the MAX16922 is +150°C. The junction-to-case thermal resistance (θJC) of the MAX16922 is 2.7°C/W. When mounted on a single-layer PCB, the junction to ambient thermal resistance (θ JA ) is approximately 48°C/W. Mounted on a multilayer PCB, θJA is approximately32°C/W. Calculate the junction temperature of the MAX16922 as follows: TJ = TA x PD x θJA where TA is the maximum ambient temperature. Make sure the calculated value of TJ does not exceed the +150°C maximum. ______________________________________________________________________________________ 2.2MHz, Dual, Step-Down DC-DC Converters, Dual LDOs, and RESET The OUTS_ feedback connections are sensitive to inductor magnetic field interference so route these traces away from the inductors and noisy traces such as LX_. Connect GND_ and PGND2 to the ground plane. Connect the exposed paddle to the ground plane with multiple vias to help conduct heat away from the device. Refer to the MAX16922 evaluation kit for a PCB layout example. Selector Guide MAX16922 ATP x /V + LEAD FREE AEC Q100 QUALIFIED OUTPUT VOLTAGES RESET THRESHOLD, RESET TIMEOUT -40°C TO +125°C OPERATION, TQFN, 20 PINS MAX16922 AUP x /V + LEAD FREE AEC Q100 QUALIFIED OUTPUT VOLTAGES RESET THRESHOLD, RESET TIMEOUT -40°C TO +125°C OPERATION, TSSOP, 20 PINS PART NUMBER SUFFIX* OUT1 VOLTAGE (V) OUT2 VOLTAGE (V) OUT3 VOLTAGE (V) OUT4 VOLTAGE (V) OUT1 RESET THRESHOLD (%) RESET TIMEOUT (ms) BST REFRESH LOAD ENABLE A 5.00 2.70 3.30 1.0 90 14.9 On B 5.00 1.20 1.80 3.3 90 14.9 On C 5.00 3.30 1.20 3.0 90 14.9 On D 3.6 1.2 3.3 3.3 90 14.9 Off E 5.00 3.30 2.50 1.80 90 14.9 On On F 5.00 1.20 3.15 3.00 90 14.9 G 3.30 Off 2.80 1.80 90 14.9 On H 3.30 1.20 2.50 1.80 90 14.9 Off *Other standard versions may be available. Contact factory for availability. ______________________________________________________________________________________ 15 MAX16922 PCB Layout High-switching frequencies and relatively large peak currents make PCB layout a very important aspect of design. Good design minimizes excessive EMI on the feedback paths and voltage gradients in the ground plane, both of which can result in instability or regulation errors. Connect the input capacitors as close as possible to the PV_ and ground. Connect the inductor and output capacitors as close as possible to the device and keep the traces short, direct, and wide to minimize the current loop area. MAX16922 2.2MHz, Dual,, Step-Down DC-DC Converters, Dual LDOs, and RESET Package Information Chip Information PROCESS: BiCMOS For the latest package outline information and land patterns, go to www.maxim-ic.com/packages. Note that a “+”, “#”, or “-” in the package code indicates RoHS status only. Package drawings may show a different suffix character, but the drawing pertains to the package regardless of RoHS status. PACKAGE TYPE PACKAGE CODE DOCUMENT NO. 20 TQFN-EP T2055+4 21-0140 20 TSSOP-EP U20E+1 21-0108 Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. 16 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 © 2009 Maxim Integrated Products Maxim is a registered trademark of Maxim Integrated Products, Inc.