MIC2292/93 Micrel, Inc. MIC2292/93 High Frequency PWM White LED Drivers with Internal Schottky Diode and OVP General Description Features The MIC2292 and MIC2293 are high frequency, Pulse Width Modulator (PWM) boost regulators optimized for constantcurrent, white LED driver applications. Because of their constant PWM switching frequencies of 1.6MHz and 2MHz, respectively, the MIC2292/93 can use the smallest external components, allowing designers to avoid sensitive IF bands in their RF applications. The products feature an internal Schottky diode and two levels of output overvoltage protection allowing a small size and efficient DC/DC solution that requires only four external components. The 2.5V to 10V input voltage range of MIC2292/3 allows direct operation from 1- and 2-cell Li Ion as well as 3- to 4-cell NiCad/NiMH/Alkaline batteries. The MIC2292/3 products are available in a small size 2mm × 2mm 8-lead MLF™ package and have a junction temperature range of –40°C to +125°C. All support documentation can be found on Micrel’s web site at www.micrel.com. • • • • • • • • • • • • • • • 2.5V to 10V input voltage Output voltage up to 34V Internal Schottky diode 1.6MHz PWM operation (MIC2292) 2.0MHz PWM operation (MIC2293) Stable with ceramic capacitors 15V and 34V output overvoltage protection options 500mA switch current rating 95mV feedback voltage <1% line and load regulation <1µA shutdown current Over-temperature protection UVLO 8-lead (2mm × 2mm) MLF™package –40°C to +125°C junction temperature range Applications • White LED driver for backlighting – Cell phones – PDAs – GPS systems – Digital cameras – MP3 players – IP phones • Constant current power supplies Typical Application 15µH 10µH MIC2292-15BML Li Ion 1µF VIN MIC2293-15BML SW 0.22µF 16V OUT FB EN GND Li Ion 1µF VIN SW FB EN 95mV GND 6.3Ω 1.6MHz PWM White LED Driver with 15V OVP 0.22µF 16V OUT 95mV 6.3Ω 2MHz PWM White LED Driver with 15V OVP MLF and MicroLeadFrame are trademarks of Amkor Technology, Inc. Micrel, Inc. • 2180 Fortune Drive • San Jose, CA 95131 • USA • tel + 1 (408) 944-0800 • fax + 1 (408) 474-1000 • http://www.micrel.com July 2005 1 M9999-070105 MIC2292/93 Micrel, Inc. Ordering Information Part Number Marking Code Overvoltage Protection Frequency Junction Temp. Range MIC2292-15BML Package SWA 15V 1.6MHz –40°C to +125°C 8-lead MLF™ MIC2292-15YML SWA 15V 1.6MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2292-34BML SWC 34V 1.6MHz –40°C to +125°C 8-lead MLF™ Standard MIC2292-34YML SWC 34V 1.6MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2293-15BML SZA 15V 2MHz –40°C to +125°C 8-lead MLF™ Standard Lead Finish Standard MIC2293-15YML SZA 15V 2MHz –40°C to +125°C 8-lead MLF™ Pb-Free MIC2293-34BML SZC 34V 2MHz –40°C to +125°C 8-lead MLF™ Standard MIC2293-34YML SZC 34V 2MHz –40°C to +125°C 8-lead MLF™ Pb-Free Pin Configuration OUT 1 8 PGND VIN 2 7 SW EN 3 6 FB AGND 4 5 NC EP 8-lead MLF™ (BML) (Top View) Fused Lead Frame Pin Description Pin Number Pin Name 1 OUT Pin Function Output pin and overvoltage protection (Output): Connect to the output capacitor and LEDs. 2 VIN Supply (Input): Input voltage. 3 EN Enable (Input): Logic high enables regulator. Logic low shuts down regulator. 5 NC No connect (no internal connection to die). 6 FB Feedback (Input): Output voltage sense node. Connect the cathode of the LED to this pin. A resistor from this pin to ground sets the LED current. 7 SW Switch node (Input): Internal power transistor collector. 4,8 GND Ground (Return): Ground. EP GND Ground (Return): Exposed backside pad. M9999-070105 2 July, 2005 MIC2292/93 Micrel, Inc. Absolute Maximum Ratings(1) Operating Ratings(2) Supply Voltage (VIN) ..................................................... 12V Switch Voltage (VSW) ......................................–0.3V to 34V Enable Pin Voltage (VEN) ................................... –0.3 to VIN FB Voltage (VFB) ............................................................. 6V Switch Current (ISW) ........................................................ 2A Ambient Storage Temperature (TS) .......... –65°C to +150°C Schottky Reverse Voltage (VDA) ................................... 34V ESD Rating(3) ............................................................... 2kV Supply Voltage (VIN) ..........................................2.5V to 10V Output Voltage (VOUT) .......................................VIN to VOVP Junction Temperature Range (TJ) ............ –40°C to +125°C Package Thermal Impedance 8-lead MLF™ (θJA) .............................................. 93°C/W Electrical Characteristics(4) TA = 25ºC, VIN = VEN = 3.6V, VOUT = 15V, IOUT = 20mA, unless otherwise noted. Bold values indicate –40ºC ≤ TJ ≤ +125ºC. Symbol Parameter VIN Supply Voltage Range 2.5 VULVO Under Voltage Lockout 1.8 IVIN Quiescent Current ISD Shutdown Current VEN = 0V(5) VFB Feedback Voltage (±5%) IFB Feedback Input Current VFB = 95mV Line Regulation(6) Load Regulation(6) Condition Min VFB > 200mV, (not switching) 90 Typ Max Units 10 V 2.1 2.4 V 2.5 5 mA 0.1 1 µA 95 100 mV -450 nA 3V ≤ VIN ≤ 5V 0.5 1 % 5mA ≤ IOUT ≤ 20mA 0.5 2 % 85 DMAX Maximum Duty Cycle ISW Switch Current Limit VSW Switch Saturation Voltage ISW = 0.5A ISW Switch Leakage Current VEN = 0V, VSW = 10V VEN Enable Threshold TURN ON TURN OFF IEN Enable Pin Current VEN = 10V fSW Oscillator Frequency MIC2292 MIC2293 VD Schottky Forward Drop ID = 150mA IRD Schottky Leakage Current VR = 30V VOVP Overvoltage Protection MIC2292/93-15 MIC2292/93-34 TJ Overtemperature Threshold Shutdown 90 % 750 mA 450 mV 0.01 1.5 1.4 1.75 13 30 µA 0.4 V V 20 40 µA 1.6 2.0 1.8 2.25 MHz MHz 0.8 1 V 4 µA 16 34 V V 14 32 150 10 Hysteresis 5 °C °C Notes: 1. Absolute maximum ratings indicate limits beyond which damage to the component may occur. Electrical specifications do not apply when operating the device outside of its operating ratings. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(max), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable power dissipation will result in excessive die temperature, and the regulator will go into thermal shutdown. 2. This device is not guaranteed to operate beyond its specified operating ratings. 3. Devices are inherently ESD sensitive. Handling precautions required. Human body model. 4. Specification for packaged product only. 5. ISD = IVIN. 6. Guaranteed by design. July 2005 3 M9999-070105 MIC2292/93 Micrel, Inc. Typical Characteristics SHUTDOWN CURRENT (µA) 97 96 95 94 93 92 91 2 6 8 10 1 0 12 0 2 4 6 8 10 4 6 8 10 Switch Frequency vs. Temperature EN Pin Bias Current vs. Temperature Schottky Forward Voltage Drop 25 20 I = 4.2V 15 E N I EN 10 0.2 5 I = 3.0V EN 0 -50 0 50 TEMPERATURE (°C) 0 -40 -20 0 20 40 60 80 100 TEMPERATURE (°C) SATURATION VOLTAGE (mV) Schottky Reverse Leakage Current 2 VR = 25V 1.5 1 VR = 16V 0.5 VR = 10V 40 50 60 70 80 90 100 TEMPERATURE (°C) Switch Frequency vs. Temperature 1.6 1.2 0.8 0.4 0 40 80 TEMPERATURE (°C) 120 = 3.6V 100 450 400 350 600 IS W = 500mA 0 40 80 TEMPERATURE (°C) 300 200 100 0 900 500 300 -40 400 SCHOTTKY FORWARD VOLTAGE DROP (mV) Saturation Voltage vs. Temperature 550 500 950 = 10V 1050 EN 850 0.4 I 30 12 600 750 IENABLE (µA) 0.6 35 700 650 50 1 M9999-070105 2 VIN (V) 0.8 0 -40 0 VIN (V) 40 2 1 0 12 45 2.5 2 VIN (V) 1.2 0 30 2 3 550 1.4 4 3 4 450 0 SATURATION VOLTAGE (mV) SWITCHING FREQUENCY (MHz) SCHOTTKY LEAKAGE CURRENT (µA) SWITCHING FREQUENCY (MHz) 90 4 CURRENT LIMIT (mA) FB VOLTAGE (mV) 98 Quiescent Current vs. Input Voltage 5 QUIESCENT CURRENT (mA) 5 99 SCHOTTKY FORWARD CURRENT (mA) 100 Shutdown Current vs. Input Voltage 1150 Feedback Voltage vs. Input Voltage 120 Current Limit vs. Temperature 850 800 750 700 650 V = 2.5V IN 600 -40 0 40 80 TEMPERATURE (°C) 120 Switch Saturation Voltage vs. Current 500 400 VIN = 2.5V 300 VIN = 5V 200 100 0 0 100 200 300 ISW (mA) 4 400 500 July, 2005 MIC2292/93 Micrel, Inc. Functional Diagram VIN FB EN OUT OVP* SW VREF PWM Generator gm 95mV S 1.6MHz or 2.0MHz Oscillator Ramp Generator GND MIC2292/93 Block Diagram Functional Description The gm error amplifier measures the LED current through the external sense resistor and amplifies the error between the detected signal and the 95mV reference voltage. The output of the gm error amplifier provides the voltage-loop signal that is fed to the other input of the PWM generator. When the current-loop signal exceeds the voltage-loop signal, the PWM generator turns off the bipolar output transistor. The next clock period initiates the next switching cycle, maintaining the constant frequency current-mode PWM control. The LED is set by the feedback resistor: 95mv ILED = RFB The MIC2292/93 is a constant frequency, PWM current mode boost regulator. The block diagram is shown above. The MIC2292/93 is composed of an oscillator, slope compensation ramp generator, current amplifier, gm error amplifier, PWM generator, 500mA bipolar output transistor, and Schottky rectifier diode. The oscillator generates a 1.6MHz clock for the MIC2292 and a 2.0MHz clock for the MIC2293. The clocks' two functions are to trigger the PWM generator that turns on the output transistor and to reset the slope compensation ramp generator. The current amplifier is used to measure the switch current by amplifying the voltage signal from the internal sense resistor. The output of the current amplifier is summed with the output of the slope compensation ramp generator. This summed current-loop signal is fed to one of the inputs of the PWM generator. July 2005 The Enable pin shuts down the output switching and disables control circuitry to reduce input current to leakage levels. Enable pin input current is zero at zero volts. 5 M9999-070105 MIC2292/93 Micrel, Inc. External Component Selection tions. The table below shows recommended inductor and output capacitor values for various series-LED applications: The MIC2292/93 can be used across a wide rage of applicaSeries LEDs 2 L 22µH 15µH 10µH 6.8µH 4.7µH 3 22µH 15µH 10µH 6.8µH 4.7µH 4 22µH 15µH 10µH 6.8µH 4.7µH 5, 6 22µH 15µH 10µH 6.8µH 4.7µH 7, 8 22µH 15µH 10µH 6.8µH 4.7µH M9999-070105 Manufacturer LQH32CN220K21 (Murata) NLC453232T-220K(TDK) LQH32CN150K21 (Murata) NLC453232T-150K(TDK) LQH32CN100K21 (Murata) NLC453232T-100K(TDK) LQH32CN6R8K21 (Murata) NLC453232T-6R8K(TDK) LQH32CN4R7K21 (Murata) NLC453232T-4R7K(TDK) LQH43MN220K21 (Murata) NLC453232T-220K(TDK) LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) LQH43MN220K21 (Murata) NLC453232T-220K(TDK) LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) LQH43MN220K21 (Murata) NLC453232T-220K(TDK) LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) LQH43MN220K21 (Murata) NLC453232T-220K(TDK) LQH43MN 150K21 (Murata) NLC453232T-150K(TDK) LQH43MN 100K21 (Murata) NLC453232T-100K(TDK) LQH43MN 6R8K21 (Murata) NLC453232T-6R8K(TDK) LQH43MN 4R7K21 (Murata) NLC453232T-4R7K(TDK) 6 Min COUT 2.2µF 1µF 0.22µF 0.22µF 0.22µF 2.2µF 1µF 0.22µF 0.22µF 0.27µF 1µF 1µF 0.27µF 0.27µF 0.27µF 0.22µF 0.22µF 0.27µF 0.27µF 0.27µF 0.22µF 0.22µF 0.27µF 0.27µF 0.27µF Manufacturer 0805ZD225KAT(AVX) GRM40X5R225K10(Murata) 0805ZD105KAT(AVX) GRM40X5R105K10(Murata) 0805ZD224KAT(AVX) GRM40X5R224K10(Murata) 0805ZD225KAT(AVX) GRM40X5R225K10(Murata) 0805ZD224KAT(AVX) GRM40X5R224K10(Murata) 0805YD225MAT(AVX) GRM40X5R225K16(Murata) 0805YD105MAT(AVX) GRM40X5R105K16(Murata) 0805YD224MAT(AVX) GRM40X5R224K16(Murata) 0805YD224MAT(AVX) GRM40X5R224K16(Murata) 0805YD274MAT(AVX) GRM40X5R224K16(Murata) 0805YD105MAT(AVX) GRM40X5R105K25(Murata) 0805YD105MAT(AVX) GRM40X5R105K25(Murata) 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 0805YD274MAT(AVX) GRM40X5R274K25(Murata) 08053D224MAT(AVX) GRM40X5R224K25(Murata) 08053D224MAT(AVX) GRM40X5R224K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) 08053D224MAT(AVX) GRM40X5R224K25(Murata) 08053D224MAT(AVX) GRM40X5R224K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) 08053D274MAT(AVX) GRM40X5R274K25(Murata) July, 2005 MIC2292/93 Micrel, Inc. Dimming Control There are two techniques for dimming control. One is PWM dimming and the other is continuous dimming. 1. PWM dimming control is implemented by applying a PWM signal on EN pin as shown in Figure 1. The MIC2292/93 is turned on and off by the PWM signal. With this method, the LEDs operate with either zero or full current. The average LED current is increased proportionally to the duty-cycle of the PWM signal. This technique has high-efficiency because the IC and the LEDs consume no current during the off cycle of the PWM signal. Typical frequency should be between 100Hz and 10kHz. 2. Continuous dimming control is implemented by applying a DC control voltage to the FB pin of the MIC2292/93 through a series resistor as shown in Figure 2. The LED current is decreased proportionally with the amplitude of the control voltage. The LED intensity (current) can be dynamically varied applying a DC voltage to the FB pin. The DC voltage can come from a DAC signal or a filtered PWM signal. The advantage of this approach is that a high frequency PWM signal (>10kHz) can be used to control LED intensity. Open-Circuit Protection If the LEDs are disconnected from the circuit, or in case an LED fails open, the sense resistor will pull the FB pin to ground. This will cause the MIC2292/93 to switch with a high duty-cycle resulting in output overvoltage. This may cause the SW pin voltage to exceed its maximum voltage rating, possibly damaging the IC and the external components. To ensure the highest level of protection, the MIC2292/93 has three product options in the 8-lead MLF™with overvoltage protection, OVP. The extra pins of the 8-leadMLF™ package allow the use of a dedicated OVP monitor with options for 15V or 34V (see Figure 3). The reason for the three OVP levels is to let users choose the suitable level of OVP for their application. For example, a 3-LED application would typically see an output voltage of no more than 12V, so a 15V OVP option would offer a suitable level of protection. This allows the user to select the output diode and capacitor with the lowest voltage ratings, and accordingly, smallest size and lowest cost. The OVP will clamp the output voltage to within the specified limits. VIN VIN VIN SW OUT FB EN GND VIN SW OUT PWM EN GND Figure 3. MLF™ Package OVP Circuit FB Start-Up and Inrush Current During start-up, inrush current of approximately double the nominal current flows to set up the inductor current and the voltage on the output capacitor. If the inrush current needs to be limited, a soft-start circuit similar to Figure 4 could be implemented. The soft-start capacitor, Css, provides overdrive to the FB pin at start-up, resulting in gradual increase of switch duty cycle and limited inrush current. Figure 1. PWM Dimming Method VIN VIN SW OUT EN GND FB VIN CSS 5.11k 49.9k VIN DC Equivalent 2200pF SW OUT EN Figure 2. Continuous Dimming GND FB R 10k Figure 4. Soft-Start Circuit July 2005 7 M9999-070105 MIC2292/93 Micrel, Inc. Functional Characteristics 6-Series LED Circuit without External Soft-Start OUTPUT VOL AGE INPUT CURRENT ENABLE (200mA/div) (2V/div) OUTPUT VOL AGE INPUT CURRENT ENABLE (200mA/div) (2V/div) 6-Series LED Circuit with External Soft-Start L = 10µH CIN = 1µF COUT = 0.22µF VIN = 3.6V IOUT = 20mA 6 LEDs CSS = 2200pF R = 10kΩ TIME (100µs/div.) M9999-070105 L = 10µH CIN = 1µF COUT = 0.22µF VIN = 3.6V IOUT = 20mA 6 LEDs TIME (100µs/div.) 8 July, 2005 MIC2292/93 Micrel, Inc. Package Information 8-lead MLF™ (BML) MICREL INC. TEL 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA + 1 (408) 944-0800 FAX + 1 (408) 474-1000 WEB http://www.micrel.com This information furnished by Micrel in this data sheet is believed to be accurate and reliable. However no responsibility is assumed by Micrel for its use. Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser's use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser's own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. © 2004 Micrel, Inc. July 2005 9 M9999-070105