FERROXCUBE DATA SHEET P30/19 P cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube P cores and accessories P30/19 CORE SETS Effective core parameters SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.330 mm−1 Ve effective volume 6190 mm3 Ie effective length 45.2 mm Ae effective area 137 mm2 Amin minimum area 116 mm2 m mass of set ≈ 34 g 20.5 ±0.5 13.5 0 4.3 −0.4 ±0.6 25 ∅5.4 +0.8 0 30 ±0.5 +0.2 0 +0.2 0.5 0 +0.4 18.8 13 0 ±0.2 CBW427 Dimensions in mm. Fig.1 P30/19 core set. Core sets for general purpose transformers and power applications Clamping force for AL measurements, 250 ±50 N. GRADE 3C81 3C91 3F3 2008 Sep 01 AL (nH) TOTAL AIR GAP (µm) µe TYPE NUMBER 250 ±3% ≈ 66 ≈ 840 P30/19-3C81-E250 315 ±3% ≈ 83 ≈ 640 P30/19-3C81-A315 400 ±3% ≈ 105 ≈ 480 P30/19-3C81-A400 630 ±3% ≈ 165 ≈ 290 P30/19-3C81-A630 1000 ±3% ≈ 263 ≈ 170 P30/19-3C81-A1000 8300 ±25% ≈ 2 180 ≈0 P30/19-3C81 8300 ±25% ≈ 2 180 ≈0 P30/19-3C91 250 ±3% ≈ 66 ≈ 840 P30/19-3F3-E250 315 ±3% ≈ 83 ≈ 640 P30/19-3F3-A315 400 ±3% ≈ 105 ≈ 480 P30/19-3F3-A400 630 ±3% ≈ 165 ≈ 290 P30/19-3F3-A630 1000 ±3% ≈ 263 ≈ 170 P30/19-3F3-A1000 5750 ±25% ≈ 1 510 ≈0 1008 P30/19-3F3 Ferroxcube P cores and accessories P30/19 Core sets of high permeability grades Clamping force for AL measurements, 250 ± 50 N. GRADE 3E27 AL (nH) µe AIR GAP (µm) 15100 ±25% ≈ 3960 ≈0 TYPE NUMBER P30/19-3E27 Properties of core sets under power conditions B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 25 kHz; ˆ = 200 mT; B T = 100 °C f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C 3C81 ≥320 ≤ 1.43 − − − 3C91 ≥315 − 3F3 ≥315 − GRADE ≤ ≤ 0.7 Note 1. Measured at 60 °C. 2008 Sep 01 0.37(1) 1009 ≤ 2.6 (1) − − ≤ 1.2 Ferroxcube P cores and accessories P30/19 COIL FORMERS General data CP-P30/19 coil former PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E45329 (R) Maximum operating temperature 155 °C, “IEC 60085”, class F 0 12.8 0.2 handbook, full pagewidth 0.6 0.6 0 15 0.2 3.2 13.7 0.2 0 0.7 0.7 0 24.7 0.2 MGC135 Dimensions in mm. Fig.2 Coil former: CP-P30/19. Winding data and area product for P30/19 coil former NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) AREA PRODUCT Ae x Aw (mm4) 1 53.2 11.1 62 7290 CP-P30/19-1S 2 2 × 24.9 2 × 5.15 62 2 x 3410 CP-P30/19-2S 3 3 × 15.5 3 × 3.2 62 3 x 2120 CP-P30/19-3S 2008 Sep 01 1010 TYPE NUMBER Ferroxcube P cores and accessories P30/19 General data 6-pins P30/19 coil former for PCB mounting PARAMETER SPECIFICATION Coil former material polyamide (PA6.6), glass reinforced, flame retardant in accordance with “UL 94-HB” ; UL file number E41938(M) Maximum operating temperature 130 °C, “IEC 60085”, class B Pin material copper-zinc alloy (CuZn), tin (Sn) plated Resistance to soldering heat “IEC 60068-2-20” , Part 1, Test Tb, method 1B, 350 °C, 3.5 s. For connection of wire to pins: 430 °C, 2 seconds Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1, 235 °C, 2 s 12.75 max 7.1 handbook, full pagewidth 12 0.75 38.35 24.95 13.6 max max min 14.75 35.9 2.4 10.25 max 14.3 max 4.35 min MGB628 Dimensions in mm. Fig.3 P30/19 coil former for PCB mounting; 6-pins. Winding data and area product for 6-pins P30/19 coil former for PCB mounting NUMBER OF SECTIONS MINIMUM WINDING AREA (mm2) NOMINAL WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) MINIMUM LENGTH OF PINS (mm) AREA PRODUCT Ae x Aw (mm4) 1 55.2 12.8 62.2 4.4 7560 CPV-P30/19-1S-6PD 1 55.2 12.8 62.2 6.8 7560 CPV-P30/19-1S-6PDL 2008 Sep 01 1011 TYPE NUMBER Ferroxcube P cores and accessories P30/19 MOUNTING PARTS General data and ordering information ITEM Tag plate REMARKS FIGURE material: phenolformaldehyde (PF), glass reinforced TYPE NUMBER 4 TGP-P30/19-C 5 CON-P30/19 6 SPR-P30/19 7 CLM/TS-P30/19 flame retardant: in accordance with “UL 94V-0”; UL file number E41429 maximum operating temperature: 180 °C, “IEC 60085” , class H pins: copper-tin alloy (CuSn), tin (Sn) plated resistance to soldering heat in accordance with “IEC 60068-2-20” , Part 2, Test Tb, method 1B: 350 °C, 3.5 s solderability in accordance with “IEC 60068-2-20”, Part 2, Test Ta, method 1: 235 °C, 2 s Container copper-zinc alloy (CuZn), tin (Sn) plated earth pins: presoldered Spring CrNi-steel Clamp spring steel, tin-plated spring force: ≈250 N when mounted handbook, full pagewidth 2.54 20 15.24 2.1 10.16 2.2 5.08 10.16 15.24 4.8 ∅8.4 ∅0.8 mark 6 32.4 max. Dimensions in mm. Fig.4 Tag plate: TGP-P30/19-C. 2008 Sep 01 1012 1.3 +0.15 0 CBW272 Ferroxcube P cores and accessories P30/19 10 handbook, full pagewidth 8.2 1 0.6 mark 28.25 min. 5 8 21.4 max. 32.3 max. CBW428 Dimensions in mm. Fig.5 P30/19 container. 0.3 2.3 0 handbook, halfpage 29.2 max MGC138 Dimensions in mm. Fig.6 P30/19 spring. 2008 Sep 01 1013 Ferroxcube P cores and accessories P30/19 44.2 handbook, halfpage 38.6 6.6 28.6 16 1 20.6 30 MBE676 Dimensions in mm. Fig.7 Clamp CLM/TS-P30/19. 2008 Sep 01 1014 Ferroxcube P cores and accessories P30/19 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 1015