FEATURES • 3 WATTS MAXIMUM OUTPUT POWER • OUTPUT CURRENT UP TO 700mA • SIP PACKAGE, 0.86 x 0.36x 0.44 INCH • HIGH EFFICIENCY UP TO 85% • 2:1 WIDE INPUT VOLTAGE RANGE • SWITCHING FREQUENCY (100KHz, MIN) • NO EXTERNAL INPUT AND OUTPUT CAPACITOR NEEDED • LOW RIPPLE & NOISE • UL94-V0 CASE POTTING MATERIALS • INPUT TO OUTPUT ISOLATION UP TO 1.6KVDC • CONTINUOUS SHORT CIRCUIT PROTECTION • EXTERNAL ON/OFF CONTROL • CE MARK MEETS 2006/95/EC, 93/68/EEC AND 2004/108/EC • UL60950-1, EN60950-1 AND IEC60950-1 LICENSED • ISO9001 CERTIFIED MANUFACTURING FACILITIES • COMPLIANT TO RoHS EU DIRECTIVE 2002/95/EC OPTIONS 3KV ISOLATION DESCRIPTION APPLICATIONS Wireless Network Telecom/Datacom Industry Control System Measurement Equipment Semiconductor Equipment The PDL03 series offer 3 watts of output power from a 0.86 x 0.36 x 0.44 inch package without derating to 71ºC. The PDL03 series have 2:1 wide input voltage of 4.5-9, 9-18, 18-36 and 36-75VDC and features 1600VDC of isolation, short-circuit protection. T E C H N I C A L S P E C I F I C AT I O N All specifications are typical at nominal input, full load and 25ºC otherwise noted INPUT SPECIFICATIONS OUTPUT SPECIFICATIONS Output power Voltage accuracy 3 Watts, max. Full load and nominal Vin ± 1% Minimum load Line regulation 0% LL to HL at Full Load Single Load regulation Dual ± 0.2% Asymmetrical load 25%/100% FL Ripple and noise 20MHz bandwidth ±5% See table ±0.02% / ºC, max. Temperature coefficient Transient response recovery time 25% load step change Short circuit protection 500μS, typ. Continuous, automatics recovery GENERAL SPECIFICATIONS Efficiency See table Standard Suffix ”H” Isolation voltage Isolation resistance Isolation capacitance Switching frequency Approvals and standard Case material Base material Potting material Dimensions Weight MTBF(Note 1) Standard Suffix ”H” Full load to minimum load Input filter 5V input 12V input 24V input 48V input 5V input Input reflected ripple 12V input current 24V input 48V input Nominal Vin and Start up time constant resistive load Remote ON/OFF DC-DC ON DC-DC OFF Remote off state input current Application circuit DC-DC ON +Input 9 1KΩ 10 ohms, min. 3mA current 200pF, max. Source 30pF, max. Nominal Vin 1600VDC, min. 3000VDC, min. 100KHz, min. IEC60950-1, UL60950-1, EN60950-1 DC-DC OFF Ctrl -Input 1KΩ 3mA current Source Ctrl -Input ENVIRONMENTAL SPECIFICATIONS None Storage temperature range Silicon (UL94-V0) Thermal shock 0.86 X 0.36 X 0.44 Inch Vibration (21.8 X 9.1 X 11.2 mm) Relative humidity 4.8g (0.17oz) 6 2.5mA, max. +Input Non-conductive black plastic Operating ambient temperature BELLCORE TR-NWT-000332 MIL-HDBK-217F 4.5 – 9VDC 9 – 18VDC 18 – 36VDC 36 – 75VDC Capacitor type 15VDC 36VDC 50VDC 100VDC 400mAp-p, max. 150mAp-p, max. 380mAp-p, max. 170mAp-p, max. Power up 30mS, typ. Remote ON/OFF 30mS, typ. Open or high impedance Control pin applied current 2 ~ 4mA max(via 1KΩ) ± 1% Input surge voltage ± 0.5% 100mS max ± 1% No load to Full load 5% load to 100% load No Load to Full Load Cross regulation (Dual) Input voltage range 5V nominal input 12V nominal input 24V nominal input 48V nominal input -40ºC ~ +71ºC (without derating) +71ºC ~ +100ºC (with derating) -55ºC to +105ºC MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC CHARACTERISTICS 4.386 x 10 hrs 6 2.401 x 10 hrs EMI (Note 6) EN55022 Class A ESD Air EN61000-4-2 Contact ± 8KV ± 6KV Perf. Criteria A Radiated immunity EN61000-4-3 10 V/m Perf. Criteria A Fast transient (Note 7) EN61000-4-4 ± 2KV Perf. Criteria A Surge (Note 7) EN61000-4-5 ± 1KV Perf. Criteria A Conducted immunity EN61000-4-6 10 Vr.m.s Perf. Criteria A Page 1 of 3 Issued Date：2008/08/19 Model Number PDL03-05S3P3 PDL03-05S05 PDL03-05S09 PDL03-05S12 PDL03-05S15 PDL03-05D05 PDL03-05D12 PDL03-05D15 PDL03-12S3P3 PDL03-12S05 PDL03-12S09 PDL03-12S12 PDL03-12S15 PDL03-12D05 PDL03-12D12 PDL03-12D15 PDL03-24S3P3 PDL03-24S05 PDL03-24S09 PDL03-24S12 PDL03-24S15 PDL03-24D05 PDL03-24D12 PDL03-24D15 PDL03-48S3P3 PDL03-48S05 PDL03-48S09 PDL03-48S12 PDL03-48S15 PDL03-48D05 PDL03-48D12 PDL03-48D15 Input Range 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 4.5 – 9 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 9 – 18 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 18 – 36 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC 36 – 75 VDC Output Voltage 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC 3.3 VDC 5 VDC 9 VDC 12 VDC 15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min. load Full load 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA 0mA 700mA 0mA 600mA 0mA 333mA 0mA 250mA 0mA 200mA 0mA ±300mA 0mA ±125mA 0mA ±100mA (4) Output Ripple & Noise 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p 50 mVp-p Input Current (3) (2) No load Full load 70mA 670mA 70mA 800mA 70mA 789mA 75mA 779mA 75mA 779mA 70mA 810mA 85mA 789mA 80mA 779mA 35mA 275mA 35mA 333mA 40mA 329mA 45mA 325mA 45mA 325mA 45mA 329mA 45mA 320mA 45mA 316mA 16mA 138mA 16mA 162mA 17mA 160mA 18mA 160mA 18mA 158mA 17mA 164mA 18mA 158mA 18mA 154mA 10mA 69mA 10mA 83mA 11mA 82mA 12mA 82mA 12mA 81mA 12mA 83mA 12mA 80mA 12mA 79mA (4) (5) Eff (%) 73 79 80 81 81 78 80 81 74 79 80 81 82 82 83 83 74 81 82 81 82 80 83 85 74 79 80 80 81 79 82 83 Capacitor Load max 1760μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 1760μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 1760μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF 1760μF 1000μF 470μF 170μF 110μF ±470μF ±100μF ±47μF Note PDL03-48S05 Derating Curve 120 100 80 60 40 20 0 -40 -20 0 20 40 60 71 80 100 120 AMBIENT TEMPERATURE(℃) PDL03-48S05 Efficiency VS Output Load EFFICIENCY(%) OUTPUT POWER (%) 1. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40ºC. MIL-HDBK-217F Notice2 @Ta=25 ºC, Full load(Ground, Benign, controlled environment) 2. Maximum value at nominal input voltage and full load. 3. Typical value at nominal input voltage and no load. 4. Typical value at nominal input voltage and full load. 5. Test by minimum Vin and constant resistive load. 6. The PDL03 series meet EN55022 Class A with external L-C filter before the input pins to the converter. (Connect networks following Class B figure.) Recommend: 05 Vin : C1=2.2μF/10V 1206 MLCC. L1=3.3μH 0504 SMD Inductor P/N:PMT-044. 12 Vin : C1=0.68μF/25V 1206 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 24 Vin : C1=4.7μF/50V 1210 MLCC. L1=10μH 0504 SMD Inductor P/N:PMT-047. 48 Vin : C1=0.47μF/100V 1812 MLCC. L1=56μH 0504 SMD Inductor P/N:PMT-045. 7. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Power Mate suggest: Nippon chemi-con KY series, 220μF/100V, ESR 48mΩ. 85 80 75 70 65 60 55 50 45 40 10 20 30 40 50 60 70 80 90 100 OUTPUT LOAD (% of Full Load) Page 2 of 3 Issued Date：2008/08/19 0.86(21.8) 0.16(4.1) 0.002(0.50) 0.44 (11.2) FRONT VIEW 1 2 3 5 6 7 8 Recommended Filter for EN55022 Class B Compliance 0.100(2.54) The components used in the above figure, together with the .0.01(0.3) Rectangular pin 0.13(3.3) 0.36(9.1) 0.700(17.78) BOTTOM VIEW 0.08(2.0) 0.02(0.5) 1. All dimensions in Inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 2. Pin pitch tolerance ±0.01(0.25) 3. Pin dimension tolerance ±0.004 (0.1) manufacturers’ part numbers for these components, are as follows: C1 L1 PDL03-05xxx 10μF/10V 1206 MLCC 3.3μH 0504 SMD Inductor PMT-044 PDL03-12xxx 2.2μF/25V 1206 MLCC 18μH 0504 SMD Inductor PMT-046 PDL03-24xxx 6.8μF/50V 1812 MLCC 18μH 0504 SMD Inductor PMT-046 PDL03-48xxx 2.2μF/100V 1812 MLCC 56μH 0504 SMD Inductor PMT-045 PIN CONNECTION PIN SINGLE DUAL 1 2 3 5 6 7 8 - INPUT + INPUT CTRL NC*/No Pin* + OUTPUT - OUTPUT NC - INPUT + INPUT CTRL NC*/No Pin* + OUTPUT COM - OUTPUT *No pin for 3KV isolation. (P/N suffix ”H”) *NC pin for standard. Recommended EN55022 Class B Filter Circuit Layout Page 3 of 3 Issued Date：2008/08/19