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Sensing and Control Honeywell Inc. 11 West Spring Street Freeport, IL 61032 www.honeywell.com/sensing Manual Switches Toggle Switches TL Series FEATURES 1 Qualified to MIL-S-3950 1 Environment-proof sealing 1 1, 2, and 4 pole circuitry. 1 Standard and pull to unlock levers. 1 2 and 3 position, maintained, and momentary toggle action. 1 Temperature range: –85°F to +160°F (–65°C to +71°C). 1 UL recognized, CSA certified. 1 CE approved CONSTRUCTION TL’s have high strength, temperature resistant, non-tracking case material and silver cadmium oxide contacts. ACTUATOR OPTIONS Standard toggle lever operates on a direct action spring loaded toggle mechanism to provide excellent tactile feedback in both the momentary and maintained toggle positions. The toggle lever is approximately .68 in. (16 mm) long and has a non-glare matte nickel plated finish. Pull-to-unlock toggle levers prevent accidental toggle movement. The knobbed toggle lever must be pulled out approximately .09 in. (2,3 mm) to change positions. Thirteen different locking configurations are available. This lever style also has a non-glare matte nickel finish. Colored tab levers (not shown) can also be furnished. They have the same appearance as the tab lever shown in the TW photo on page 119. Call the 800 number. ELECTRICAL RATINGS (In amperes) Elec. Rating Code Ind. Res. 1 2 3 4 5 6 15 10 15 10 12 10 20 15 20 18 20 18 28 VDC 115 VAC 60 & 400 Hz 115 VDC 250 VDC Lamp Res. Res. Ind. Res. Lamp 230 VAC Res. 5 4 7 5 5 4 0.75 0.75 0.75 0.75 0.75 0.75 0.5 0.5 0.5 0.5 0.5 0.5 10 7 15 8 15 8 15 15 15 11 15 11 3 2 4 2 4 2 6 6 6 6 6 6 UL/CSA Rating Code Electrical Rating L192 10 amps–125, 250, 277 VAC; 1⁄4 Hp-125 VAC; 1⁄2 Hp-250, 277 VAC 3 amps-125 VAC ‘‘L’’ L191 15 amps–125, 250, 277 VAC; 1⁄2 Hp-125 VAC; 1 Hp-250, 277 VAC 5 amps-120 VAC ‘‘L’’ Application Note: Honeywell MICRO SWITCH does not recommend the use of silver cadmium oxide switch contacts in non-arcing loads. Non-arcing loads are generally loads less than 12 volts and/or 0.5 amp. TL switches use silver cadmium oxide contacts. For other options, contact the MICRO SWITCH Application Center at 1-800-537-6945. 122 Honeywell 1 MICRO SWITCH Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Toggle Switches TERMINAL CIRCUIT IDENTIFICATION Terminal identifications are referred to in the order guides to indicate which circuits are made in each toggle position (i.e., 1-2 refers to circuit closure through terminals 1 and 2). One pole TL Series SPECIAL CIRCUITRIES Catalog listings with -10, -50, and -70 suffix numbers shown in the order guides have special ‘‘On-On-On’’ circuits, as illustrated. TLs with -12 suffix are the same as -50 except the keyway position is maintained, and in the center position circuits 2-3 and 4-5 are made; -72 is the same as -50 except that the opposite keyway position is momentary, and in the center position circuits 2-3 and 4-5 are made. –10 CIRCUITRY No. of Poles Keyway Side Maint. Position Center Maint. Position Opposite Keyway Maint. Position Keyway Side Mom. Position Center Maint. Position Opposite Keyway Maint. Position Keyway Side Mom. Position Center Maint. Position Opposite Keyway Mom. Position 2 4 Two pole –50 CIRCUITRY No. of Poles 2 Four pole 4 –70 CIRCUITRY No. of Poles TERMINALS In addition to the screw terminal switches listed in the order guides, IWTS Integrated Wire Termination System versions (covered in MICRO SWITCH Catalog 80) and solder turret terminals are available. Contact the 800 number. 2 4 Toggle/Rockers ACCESSORIES Colored lever sleeves, decorative mounting hardware, and panel seal accessories are shown on page 135. Honeywell 1 MICRO SWITCH Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada 123 Manual Switches Toggle Switches TL Series 2-POSITION ORDER GUIDE Circuit(s) Made With Toggle At: Standard Toggle Electrical UL/CSA Rating Rating Catalog Code Code Listing Pull-to-Unlock Toggle Military Number Add Suffix to Standard Toggle Listing Military Number ** 1TL1-2 1TL1-4 1TL1-6 1TL1-3 1TL1-8 MS24523-22 MS24523-29 MS24523-30 MS24523-23 MS24523-26 D, F, G F F D, F, G F MS24658-22 MS24658-29 MS24658-30 MS24658-23 MS24658-26 L191 L192 L192 L191 L192 2TL1-2 2TL1-4 2TL1-6 2TL1-3 2TL1-8 MS24524-22 MS24524-29 MS24524-30 MS24524-23 MS24524-26 D, F, G F F D, F, G F MS24659-22 MS24659-29 MS24659-30 MS24659-23 MS24659-26 5 L191 4TL1-2 MS24525-22 D, F, G MS24660-22 2-3, 5-6 8-9, 11-12 6 L192 4TL1-4 MS24525-29 F MS24660-29 1-2, 4-5 7-8, 10-11* OFF 6 L192 4TL1-6 MS24525-30 F MS24660-30 1-2, 4-5 7-8, 10-11 2-3, 5-6 8-9, 11-12 5 L191 4TL1-3 MS24525-23 D, F, G MS24660-23 1-2, 4-5* 7-8, 10-11 2-3, 5-6 8-9, 11-12 6 L192 4TL1-8 MS24525-26 F MS24660-26 No. of Poles Keyway Position Opposite Keyway 1 OFF OFF* 1-2* 1-2 1-2* 2-3 2-3 OFF 2-3 2-3 1 2 2 1 2 L191 L192 L192 L191 L192 2 OFF OFF* 1-2, 4-5* 1-2, 4-5 1-2. 4-5* 2-3, 5-6 2-3, 5-6 OFF 2-3, 5-6 2-3, 5-6 3 4 4 3 4 4 OFF 2-3, 5-6 8-9, 11-12 OFF* * These positions only are momentary. All others are maintained. ** Also add the appropriate suffix letter to the Military number. PULL-TO-UNLOCK OPTION When ordering pull-to-unlock toggle listings, add the suffix letter shown in the chart below to the standard toggle listing and the MS number. For example, to order a 1TL1-1 pull-to-unlock toggle switch with the lever locked in the center position, add the letter E; i.e., 1TL1-1E, MS-24658-21E. LOCKING CONFIGURATIONS A B D Locked In Three Positions Locked In Center and Extreme Position (Keyway Side) Locked Out Of Center Position E F G H Locked In Center Position Locked In Extreme Position (Opposite Keyway) Locked In Extreme Position (Keyway Side) Locked Out Of Center And Extreme Position (Keyway Side) J K L M N P Locked Out Of Center And Extreme Position (Opposite Keyway) Locked In Center And Extreme Position (Opposite Keyway) Locked Out Of Extreme Position (Keyway Side) Locked Out Of And Into Extreme Position (Opposite Keyway) Locked Out Of Extreme Position (Opposite Keyway) Locked Out Of And Into Extreme Position (Keyway Side) 124 Honeywell 1 MICRO SWITCH Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada Manual Switches Toggle Switches TL Series 3-POSITION ORDER GUIDE Circuit(s) Made With Toggle At: No. of Poles Standard Toggle Elec. UL/CSA Rating Rating Catalog Code Code Listing Pull-to-Unlock Toggle Military Number*** Add Suffix to Standard Toggle Listing Military Number*** 1TL1-1 1TL1-5 1TL1-7 1TL1-21 1TL1-31 1TL1-51 1TL1-61 MS24523-21 MS24523-31 MS24523-27 MS24523-24 MS24523-33 MS24523-32 MS24523-28 ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E MS24658-21 MS24658-31 MS24658-27 MS24658-24 MS24658-33 MS24658-32 MS24658-28 L191 L192 L192 L191 L191 L192 L192 L191 L192 L192 2TL1-1 2TL1-5 2TL1-7 2TL1-21 2TL1-31 2TL1-51 2TL1-61 2TL1-10 2TL1-50 2TL1-70 MS24524-21 MS24524-31 MS24524-27 MS24524-24 MS24524-33 MS24524-32 MS24524-28 MS27407-4 MS27407-5 MS27407-6 ALL TYPES E, F, K, L, M, N E, L, N E, F, K, M E, F, K, M E E ALL TYPES E, F, K, L, M, N E, L, N MS24659-21 MS24659-31 MS24659-27 MS24659-24 MS24659-33 MS24659-32 MS24659-28 MS27408-4 MS27408-5 MS27408-6 5 L191 4TL1-1 MS24525-21 ALL TYPES MS24660-21 2-3, 5-6 8-9, 11-12 6 L192 4TL1-5 MS24525-31 E, F, K, L, M, N MS24660-31 OFF 2-3, 5-6 8-9, 11-12* 6 L192 4TL1-7 MS24525-27 E, L, N MS24660-27 OFF 2-3, 5-6 8-9, 11-12 5 L191 4TL1-21 MS24525-24 E, F, K, M MS24660-24 None** 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12 5 L191 4TL1-31 MS24525-33 E, F, K, M MS24660-33 None** 1-2, 4-5 2-3, 5-6 7-8, 10-11 8-9, 11-12* 6 L192 4TL1-51 MS24525-32 E MS24660-32 Keyway Position Center Position Opposite Keyway 1 1-2 1-2* 1-2* None** None** None** 1-2* OFF OFF OFF OFF 1-2 1-2 OFF 2-3 2-3 2-3* 2-3 2-3 2-3* None** 1 2 2 1 1 2 2 L191 L192 L192 L191 L192 L192 L192 2 1-2, 4-5 1-2, 4-5* 1-2, 4-5* None** None** None** 1-2, 4-5* 1-2, 4-5 1-2, 4-5* 1-2, 4-5* OFF OFF OFF OFF 1-2, 4-5 1-2, 4-5 OFF 1-2, 5-6 1-2, 5-6 1-2, 5-6 2-3, 5-6 2-3, 5-6 2-3, 5-6* 2-3, 5-6 2-3, 5-6 2-3, 5-6* None** 2-3, 5-6 2-3, 5-6 2-3, 5-6* 3 4 4 3 3 4 4 3 4 4 4 1-2, 4-5 7-8, 10-11 OFF 2-3, 5-6 8-9, 11-12 1-2, 4-5 7-8, 10-11* OFF 1-2, 4-5 7-8, 10-11* None** 1-2, 4-5 7-8, 10-11* OFF None** 6 L192 4TL1-61 MS24525-38 E MS24660-28 1-2, 4-5 7-8, 10-11 2-3, 4-5 2-3, 5-6 8-9, 11-12 5 L191 4TL1-10 — ALL TYPES — 1-2, 4-5 2-3, 4-5 2-3, 5-6 7-8, 10-11* 7-8, 11-12 8-9, 11-12 6 L192 4TL1-50 MS27406-2 E, F, K, L, M, N MS27409-2 1-2, 4-5 7-8, 10-11* 2-3, 5-6 8-9, 11-12* 6 L192 4TL1-70 — E, L, N — 2-3, 4-5 2-3, 5-6 7-8, 11-12 8-9, 11-12 5 L191 4TL1-12 MS27406-1 ALL TYPES MS27409-1 1-2, 4-5 2-3, 4-5 2-3, 5-6 7-8, 10-11* 7-8, 11-12 8-9, 11-12* 6 L192 4TL1-72 MS27406-3 E, L, N MS27409-3 1-2, 4-5 7-8, 10-11 2-3, 4-5 SOLDER TURRET TERMINAL VERSION HOW TO ORDER 11TL, 12TL, and 14TL type switches with solder turret terminals are qualified to MIL-S-3950. They have the same circuitry and electrical ratings as their 1TL, 2TL, and 4TL counterparts. For example, 11TL1-2 is the same as 1TL1-2, except it has solder turret terminals instead of screw terminals. The complete MS drawing numbers are shown in data sheet 204. Circuitry Type Std. Lever Lever Lock One Pole Two Pole Four Pole 11TL 612TL 14TL MS27734 MS27735 MS27736 Honeywell 1 MICRO SWITCH Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada MS27737 MS27738 MS27739 125 Toggle/Rockers * These positions only are momentary. All others are maintained. ** Toggle lever is blocked from these positions. Toggle becomes two position, with center being one extreme position. ***Also add appropriate suffix letter to the Military Number. Manual Switches Toggle Switches TL Series MOUNTING DIMENSIONS (For reference only) One pole Two pole Note: Terminal screws, and mounting hardware (locking ring, lockwasher, and two hexnuts) are furnished unassembled. Key: Four pole Panel cutout 0,0 = mm 0.00 = inches With locking ring Bushing mounting torque is 10–15 in./lbs. Terminal screw mounting torque is 5 in./lbs. max. 126 Without locking ring Note: 1 1,4/.06 MIN DEEP TO ACCOMMODATE LOCKING RING. 15PA87 PANEL SEAL REQUIRES BLIND HOLE TO INSURE SEAL INTEGRITY Honeywell 1 MICRO SWITCH Sensing and Control 1 1-800-537-6945 USA 1 F1-815-235-6847 International 1 1-800-737-3360 Canada