Aerospace & Defense Products SENSING AND CONTROL Product Range Guide 1 Commercial and Business Aircraft Environmental Control Doors and Slides • Precision potentiometer • Pressure sensor • Pressure switch • Temperature probe • Thermostat Limit switch • Position sensor assemblies • Proximity sensor • Sealed switch • Engine and APU System Pressure sensor (T&M*) • Speed - VRS sensor • Temperature probe • Thermostat • Flight Deck • Flap selector • Force sensor and assemblies (T&M*) • Potentiometer • Precision potentiometer • Resolver • Thermostat • Toggle switch • Torque sensor H * Test and Measurement Cargo Systems • Limit switch • Load cell • Proximity sensor • Thermostat • Toggle switch • Y-guide oneywell Sensing and Control (S&C) is an industry leader with a broad portfolio of sensing, switching, and assembly solutions. With over 50 year’s experience designing and delivering aerospace products, Honeywell’s core expertise include engineering, sensor development, analog/digital electronics, and environmental packaging. Part and assembly customization is Honeywell Sensing and Control’s strength. Honeywell: • Delivers electrical and mechanical designs quickly for build-to-print, redesign, new design, and/or testing purposes • Integrates features such as gearing, redundant channels, environmental sealing, and more • Creates designs that are retrofittable while reducing component count (weight savings) • Meets demanding schedules with application knowledge, world-class engineering, and global manufacturing facilities • Certifies and qualifies products in-house, delivering fully compliant reports with all the required documentation • Offers customer support throughout the design process, into production, and beyond We are a long-term partner. 2sensing.honeywell.com Aerostructures • Limit switch • Position sensor assemblies • Proximity sensor • Sealed switch Honeywell maintains relevant approvals: ISO 9000; 2000; AS 9100; QS 9000; EASA21 subpart G; EASA 145; ISO 14000; FAA-certified Repair Station; JAA-certified Repair Station. Primary Flight Controls Secondary Flight Controls • Limit switch (High-lift system) • RVDTs • Thermostat • Position sensor assemblies • Proximity sensor • RVDTs • Resolver Airframe and Engine Testing Landing Gear, Wheels, and Brakes • Limit switch • Load cell • Position sensor assemblies • Pressure sensor (T&M*) • Proximity sensor • Force sensor (T&M*) • Pressure sensor (T&M*) • Torque sensor (T&M*) • Wireless data telemetry (T&M*) • RVDT • Sealed switch • Speed - VRS sensor • Thermostat H oneywell Sensing and Control is a leading supplier to engine and auxiliary power unit (APU) manufacturers for fuel, air, and lubrication systems to meet the needs of on-engine sensing and interface for FADEC/DEEC control systems. • Temperature sensors • Pressure transducers • Position transducers • Speed sensors • Oil level sensors • Pressure and level switches •Accelerometers These products are also used in engine valves and hydraulic systems: position and pressure sensing products with enhanced reliability and temperature/vibration performance; built-in test options for vital applications. Honeywell S&C engineers have industry-wide expertise in the design and integration of switch and sensor assemblies for engine control systems. 3 Military Aircraft H oneywell aerospace products are designed to meet challenges – whether it is to meet commercial industry standards Flight Controls Surface • Limit switch or unique high • Position sensor assemblies performance • Proximity sensor • RVDTs environments. Ordnance and Cargo • Torque sensor • Limit switch • Thermostat Honeywell’s engineers • Load cell • Proximity sensor focus on the requirements • Thermostat • Toggle switch for military applications, including pilot safety and comfort, smooth and accurate flight control, weapon systems reliability, and additional applications that demand highly reliable performance. Our products perform over extreme temperature ranges while enduring heavy vibration Flight Deck and shock, and can withstand • Flap selector • Potentiometer electromagnetic interference • Precision potentiometer and voltage transients. • Switch panel assemblies Again, reliability is the key. Many S&C products are crucial to aircraft operation and carry MTBF (mean time between failure) beyond 200,000 hours. Honeywell: • Thermostat • Toggle switch • Limit switch • Force sensor and assemblies (T&M*) • Position sensor assemblies • Potentiometer • Pressure sensor (T&M*) • Proximity sensor Landing Gear, Wheels, and Brakes • Resolver • Limit switch • Sealed switch • Load cell • RVDT • Thermostat • Position sensor assemblies • Sealed switch • Pressure sensor (T&M*) • Speed - VRS sensor • Proximity sensor • Thermostat * Test and Measurement Weapons System • Provides a strong, supporting infrastructure with many years of on-time aerospace delivery experience • Delivers configurable designs. From simple packaged sensors to multi-function integrated assemblies, Honeywell S&C can provide a solution • Creates integrated assemblies by providing sensing solutions to the aerospace industry by designing and delivering fully sealed, qualified products complete with a connector and mounting • Manufactures rugged solutions. Field data proves Honeywell designs stand up to the rigors of pressure cycling, wash-down, temperature extremes, and high vibration 4sensing.honeywell.com Environmental Control • Pressure sensor • Pressure switch • Temperature probe • Thermostat Aerostructures Doors • Limit switch • Position sensor assemblies • Proximity sensor • Sealed switch • Limit switch • Position sensor assemblies • Proximity sensor • Sealed switch Airframe and Engine Testing • Force sensor (T&M*) • Pressure sensor (T&M*) • Torque sensor (T&M*) • Wireless data telemetry (T&M*) Engine and APU System • Pressure sensor (T&M*) • Speed - VRS sensor • Temperature probe • Thermostat Military Ground Vehicles Doors and Hatches Operator Controls MICRO SWITCH™ toggle switch • MICRO SWITCH™ pushbutton switch • MICRO SWITCH™ rocker switch • Hour meter • Key switch • Push-pull switch • Turn signal control • Gear selector/shifter • Temperature sensor • Infrared sensor • MICRO SWITCH™ limit switch • Position sensor assemblies • Proximity sensor • Weapons Systems MICRO SWITCH™ limit switch • Resolver • Precision potentiometer • Position sensor assemblies • Pressure sensor (T&M*) • Proximity sensor • Thermostat • Vehicle Position/Tilt • MICRO SWITCH™ limit switch • Hall-effect position sensor IC • SMART position sensor Hydraulic Systems • Pressure switch • Pressure sensor • Proximity sensor • Temperature probe Engine Systems Pressure sensor (T&M*) • Speed - VRS sensor • Proximity sensor • Temperature probe • Thermostat • • Force sensor (T&M*) • Pressure sensor (T&M*) • Torque sensor (T&M*) • Wireless data telemetry (T&M*) Fuel System • Pressure sensor (T&M*) • Temperature sensor Brake System • Pressure switch • Pressure sensor (T&M*) Wheels and Suspension • Speed - VRS sensor * Test and Measurement D esigned for harsh environments. When crews are under fire, they should never have to think twice about whether their systems will work properly. With Honeywell sensors, switches, and custom controls, you get performance levels you can rely on. Honeywell military-specified position sensing and temperature products monitor an armoured vehicle’s gun control and ammunition loading systems. Resolvers and proximity sensors provide highly precise position feedback and extremely fast switching frequency for optimal gun system control. Temperature monitoring promotes a safe environment for optimal firing rates. 5 Rotorcraft H oneywell S&C offers component design expertise and products for the most complex aerospace and defense systems. Our products and expertise are highly complementary to systems and subsystems designs. You can depend upon Honeywell for precise, accurate, and dependable solutions that have longevity for many of the harshest and most rugged Rotor Testing Wireless data telemetry • Flight Controls Surface Limit switch • Position sensor assemblies • RVDTs • Torque sensor • Thermostat • Environmental Control • Pressure sensor • Pressure switch • Temperature probe • Thermostat Airframe & Engine Testing • Force sensor (T&M*) • Pressure sensor (T&M*) • Torque sensor (T&M*) • Wireless data telemetry (T&M*) Pilot Controls Flap selector • Force sensor and assemblies (T&M*) • Precision potentiometer • environments. Flight Deck Potentiometer • Need a Switch panel assemblies • Thermostat • customized Toggle switch • solution? It’s no problem. Our design engineers work with customers to design and manufacture specific aerospace solutions. Honeywell: Ordnance and Cargo • • • • Aerostructures Doors • Limit switch • Position sensor assemblies • Sealed switch • Limit switch • Position sensor assemblies • Sealed switch Weapons System • Limit switch • Position sensor assemblies • Potentiometer • Pressure sensor • Resolver • Sealed switch • Thermostat Landing Gear, Wheels, and Brakes Engine and APU System • Pressure sensor (T&M*) • Speed - VRS sensor • Temperature probe • Thermostat • Works with a wide range of technologies. We offer RVDT, LVDT, resolver, synchro, metal-foil strain gage, high gain thick film gage, and spring-LVDT, potentiometer, and switches as standard sensing elements – the most accepted in the industry. Honeywell S&C has built an unmatched sensing technology portfolio to solve customers’ challenging applications. • Delivers fully interchangeable and integral signal conditioning. Our linear force measurement products include integrated signal conditions to meet system interface needs. Optional signal conditioning provides calibration and compensation to allow interchangeability of products without the need to re-calibrate the system. 6sensing.honeywell.com Limit switch Load cell (T&M*) Thermostat Toggle switch • Limit switch • Sealed switch • Load cell (T&M*) • Speed - VRS sensor • Position sensor assemblies • Thermostat • Pressure sensor (T&M*) • RVDT * Test and Measurement Weapon Systems H oneywell components are utilized in military vehicles, aircraft, and launchers to optimize and control weapon systems. Field data proves that Honeywell designs stand up to the rigor of pressure cycling, wash-downs, temperature extremes, and high vibration. They must function correctly every time. There’s no margin for error. Weapons System • Limit switch • Position sensor assemblies • Potentiometer • Pressure sensor (T&M) • Resolvers • Sealed switch • Thermostat Subsystem interfacing expertise is apparent in our highly accurate and reliable sensors, switches, and control products for weapon systems. Honeywell position sensors in the seeker mechanism allow the system to interpret location in real time. In addition, Honeywell components feature design flexibility and the reuseability of systems on different platforms. Resolvers deliver non-contact, 360° sensing, along with enhanced accuracy, resolution, and repeatability under severe environmental conditions. Doors Limit switch • Position sensor assemblies • Sealed switch • Honeywell precision potentiometers deliver real-time information to a missile guidance system while the missile is en route, providing reliable directional control to the control surfaces. In addition, Honeywell has position sensors in the seeker mechanism that allow the system to interpret the location in real-time. Honeywell S&C products are often used in the following weapon system applications: • Gun aiming systems • Multiple-launched rocket systems • Precision pointed systems • Common Remotely Operated Weapon System (CROWS) •Lasers • Integrated assemblies 7 Custom Capabilities Packaged Switch Solutions H oneywell combines our MICRO SWITCH™ electromechanical switches with ruggedized, application-specific packaging to address unique needs and environmental challenges. These assemblies are fully qualified to DO-160 or MIL-standard environmental test requirements. Applications onboard aircraft today range from Power Door Operating Systems to Landing Gear and Gunport Doors; where extreme reliability and integrity are critical. Custom engineered packaging design allows for combining features into one interchangeable, precalibrated assembly. Save time, weight, and wiring compared to using independent switches and brackets; and improve environmental resistance with a Honeywell custom-engineered solution. • Can be custom engineered to survive extremely high shock and vibration • Uses genuine MICRO SWITCH™ military grade electromechanical switches • Unparalleled experience and library of custom switch devices • Both hermetic and environmental configurations available 8sensing.honeywell.com RVDTs H oneywell Position Transmitters fly on a multitude of commercial and military aircraft, and have become the standard when high integrity and reliability are critical. Always custom-configured by Honeywell in cooperation with our customers to help optimize system function, these transmitters are designed for high-lift system applications including flap and slat instrumentation, along with rudder and stabilizer monitoring. Position transmitters normally utilize RVDT in conjunction with precision gearing, cams, and other mechanisms to deliver accuracy over the full range of flight control operation. Honeywell also supports and offers other sensors including resolvers, synchros, and other rotary sensors and switches that can be configured in many combinations to provide the required system monitoring. We often work with our customers to recommend the most effective solution. • Environmentally sealed to withstand rapid pressure changes, de-icing fluid and other exposure to the elements • Up to four redundant sensing channels available for high integrity applications • Mean time between failures (MTBF) typically between 100k and 200k hours for the entire assembly • Dissimilar channel option is available to meet common mode fault design requirements Force and Torque Sensors for Aircraft Robust IHM Series Proximity Sensors oneywell provides instrumented flight control linkage to monitor pilot input forces for ailerons, rudder, and brakes. Designed to comply with FAA part 135, 121 and other sections, devices are configured in length or envelope to the specific application. Specifically designed for onboard use, all devices are custom-configured and tested to DO-160 aircraft environmental requirements. he latest series of proximity sensors are designed to meet the increased EMI, lightning, and vibration requirements of today’s modern aircrafts. In addition to being fully qualified to DO-160, we have enhanced traditional eddy current technology to provide Integral Health Monitoring (IHM) capability. This is available as a special option and effectively provides real-time indication of the health of the sensor through the use of a 3-state output. H Control rods are available with either traditional strain-gage sensing, or spring/LVDT-based instrumentation. Each technology has unique advantages; please contact our application engineering for assistance. To enhance safety, a unique redundant load-path design option is also available. • High vibration/turbo-prop rugged • Customizable scale factor, output, and input voltage • Unique torque quadrant design saves weight and space over control rods • Entire suites of FAA part 135 position and force sensors T Specifically designed for modern composite aircraft structures and engine accessories that carry higher levels of vibration and thermal shock, these sensors are fully hermetic and available with several connector and mounting options. • Extremely robust to handle vibration and thermal shock • Fully hermetic; robust to handle environmental exposure • Health monitoring provides fault indication that is distinct from both target-near and target-far output state • See page 13 for typical device specifications Solid State Valve Position Switch I n addition to traditional harsh-duty electromechanical switches, Honeywell now offers a solid-state, non-contact option for sensing butterfly valve open/closed status. Specifically designed for aircraft onboard applications, these devices are fully qualified to DO-160 including harsh EMI and indirect lighting effects. Devices typically include two (redundant) channels within one hermetically sealed enclosure. Devices can be custom configured to fit specific valve characteristics. Packaging design allows for ease of installation and calibration, and extremely repeatable channel to channel switchpoint matching. Internal switch points can be custom-configured to operate simultaneously or at different operating angles based on the application. • Extremely resistant to vibration and shock • Fully hermetic; robust to handle environmental exposure • Two sensing channels allow redundant sensing in one bolt-on assembly 9 Aerospace & Military Products Resolvers Variable transformers in which both rotor and stator usually have two phase windings mechanically displaced by 90°. Typically sine and cosine channel outputs. Provide noncontact measurement for 360° sensing, enhanced accuracy, resolution, and repeatability under severe environmental conditions. Often used in ATOM – gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position applications. 10sensing.honeywell.com Series Honeywell Hawk™ Cased - Brushless 1-inch Dual Speed Cased - Brushless Single Speed Type fully housed one-speed and multi-speed resolver and rotary transformer one-speed, one-pole pair resolver and rotary transformer Size diameter 1.06 in (1/10 in) 30 (1/10 in) 17 Speed 1X 1&32 1X Accuracy ±7 arcmin 1&32 1.25 arcmin to 3.50 arcmin Transformation ratio – various various Operating temperature range 50.8 °C to 93.3 °C [-60 °F to 200 °F] -46 °C to 71 °C [-51 °F to 160 °F] -46 °C to 71 °C [-51 °F to 160 °F] Measurements 1.06 in dia. x 2.77 in L various various Features non-contact magnetic technology eliminates mechanical contact, reducing wear and improving reliability and durability by enhancing operation in harsh environments; meets multiple military/aerospace specifications: DO-160D, MIL-STD-202G, MILSTD-810G, MIL-STD-81963B, MIL-STD-461F; complies with space outgassing requirement SP-R0022 non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D Pancake Brushless Multi-Speed Pancake Brushless DualSpeed Pancake - DualSpeed Pancake - MultiSpeed Pancake Single Speed multiple pole pairs resolver and rotary transformer one-speed and multi-speed resolver and rotary transformer one-speed and multiple-speed multiple pole pairs one-speed, one-pole pair (1/10 in) 38 to 63 (1/10 in) 92 (1/10 in) 31 to 130 (1/10 in) 16 to 67 (1/10 in) 24 to 68 1-64 1&64 1&8, 1&16, 1&32, 1&36, 2&36, 1&64, 1&128 4, 8, 16, 32, 64 1 3 arcmin to 30 arcsec (low distortion harmonic) (multi-speed) 30 arcsec (multi-speed) 36 arcsec to 4 arcsec 1 arcmin to 5 arcsec 3 arcmin to 30 arcsec various various 0.45 ±5 % 0.45 ±5 % various -46 °C to 71 °C [-51 °F to 160 °F] -46 °C to 71 °C [-51 °F to 160 °F] -29 °C to 75 °C [-21 °F to 167 °F] -29 °C to 75 °C [-21 °F to 167 °F] -29 °C to 75 °C [-21 °F to 167 °F] various various 12 in x 10.5 in 26 in various non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D non-contact measurement for enhanced reliability; 360° sensing range; multi-speed designs available; variety of excitation voltages and frequencies; environmentally sealed and qualified to RTCA DO-160D 11 Aerospace & Military Products Precision Potentiometers Compact and rugged thick-film devices are available in a wide range of resistance values. These devices use precision technology developed for military applications. Often used in missile fin, track vehicle transmission height, and FLIR mirror position. 12sensing.honeywell.com Series MKV Custom Precision Type conductive plastic element conductive plastic Expected rotational life 10 million cycles 50 million cycles Element type conductive plastic conductive plastic Power rating 1W 1W Terminal type turret various Resistance range 500 Ohm to 20 kOhm 500 Ohm to 20 kOhm Bushing type no bushing, standard bushing or servo Governing standard MIL-PRF-39023/DO-160 MIL-PRF-39023/DO-160 Electrical taper linear linear Measurements body: Ø 22,23 mm [Ø 0.875 in] body: 12,7 mm to 76,3 mm [0.5 in to 3 in] Features linearity 0.5 % or less; Servo and bushing mounting; custom electrical travels linearity 0.5 % to 0.05 %; custom lead wire and connectors Aerospace & Military Products Proximity Sensors Designed specifically to meet the increased indirect lightning, EMI, and vibration requirements of today’s modern aircraft, IHM series proximity sensors are the first choice for your most demanding applications. Potential applications include landing gear, thrust reverser, door monitoring, and flight controls. Other innovative options available within the IHM series include a true hermetic cable exit and a unique continuous health monitoring function. Series IHM - 2 State1 IHM - 3 State1 Description one piece 5/8 in proximity sensor one piece 5/8 in proximity sensor Technology enhanced ECKO1 enhanced ECKO with health monitoring option1 Target material stainless steel stainless steel Load current up to 250 mA depending on model 4 mA to 20 mA current loop standard1 Supply current 15 mA max., <6 mA typ. 4 mA typ. (does not include load current) Sensing face shielded shielded Housing material hermetic - stainless steel hermetic - stainless steel Guaranteed actuation distance to 4 mm to 4 mm Operating temperature range -55 °C to 125 °C [-67 °F to 257 °F] -55 °C to 125 °C [-67 °F to 257 °F] Supply voltage 18 Vdc to 32 Vdc, or 11 Vdc to 18 Vdc standard 15 Vdc to 32 Vdc standard Output type normally open/closed, current sinking (NPN) current loop BIT diagnostics available (non standard) health monitoring (3-state output) standard; disabled as option1 Short circuit yes yes Pressure proof custom option2 custom option2 Reverse polarity yes yes MTBF (hours) – – Approvals DO-254, DO-1601 DO-254, DO-1601 Measurements 5/8 in diameter x ~2 in length (depends on model) 5/8 in diameter x ~2 in length (depends on model) Features hermetic, all metal package; high degree of vibration, EMI, and lightning protection; lead wire or connector termination; range of configurable features; preferred device for onboard aircraft applications integrated health monitoring; hermetic, all metal package; high degree of vibration, EMI, and lightning protection; lead wire or connector termination; range of configurable features; preferred device for onboard aircraft applications Broad range of features available; specifications may vary with feature combinations contact technical support 2 Contact technical support for details 1 13 Aerospace & Military Products Proximity Sensors, continued Broad range of robust operational capabilities and package sizes allow added flexibility in applications including ordnance, marine, offshore and aircraft cargo systems. Series 932AB2W ZS-00351-01 932AA3W Description one-piece M12 proximity sensor one-piece M18 proximity sensor one-piece M18 proximity sensor Technology ECKO ECKO ECKO Target material metallic metallic metallic Load current 200 mA 100 mA ≤200 mA up to 85 °C to 100 mA at 100 °C Supply current – – – Supply voltage 20 Vdc to 33 Vdc 12 Vdc to 32 Vdc 20 Vdc to 323 Vdc Sensing face ceramic ceramic ceramic Housing material stainless steel stainless steel stainless steel Guaranteed actuation distance 3 mm to 3,99 mm [0.118 in to 0.157 in] 4 mm to 4,99 mm [0.1574 in to 0.19646 in] 4 mm to 4,99 mm [0.1574 in to 0.19646 in] Operating frequency 200 mA 100 mA ≤ 200 mA up to 85 °C to 100 mA at 100 °C Operating temperature range -40 °C to 100 °C [-40 °F to 212 °F] -35 °C to 63 °C [-31 °F to 145 °F] -40 °C to 100 °C [-40 °F to 212 °F] Supply voltage 20 Vdc to 33 Vdc 12 Vdc to 32 Vdc 20 Vdc to 323 Vdc Output type normally open, current sourcing normally open, current sinking normally open, current sourcing BIT diagnostics no yes no Short circuit yes yes yes Pressure proof no no no Reverse polarity yes yes yes MTBF (hours) 144000 hr @ 20 °C, NU/GM application 106000 hr @ 20 °C, GM 144000 hr @ 20 °C, NU/GM application Measurements M12 x 1 77 mm L [3.03 in L] M18 x 1 73 mm L [2.87 in L] M18 x 1 80 mm L [3.15 in L] Features stainless steel; high level of electronics protection; high frequency switching; lead wire or connector termination stainless steel; high level of electronics protection; built-in test function (BITE); lead wire or connector termination Hall-effect, magnetic field sensitive; stainless steel; high level of electronics protection; high frequency switching Approvals 14sensing.honeywell.com 100 FW 200 FW 300 FW 21 FW 23 FW 5 FW one-piece 5/8 in proximity sensor one-piece 5/8 in proximity sensor two-piece proximity sensor one-piece 12 mm proximity sensor one-piece 22,2 mm proximity sensor target, special, proximity sensor ECKO hall ECKO hall hall magnet all metals magnet ferrous metals – – – 120 mA, 50 mA lamp 100 mA, 50 mA lamp 750 mA 20 mA 20 mA – 20 mA max. @ 25 °C 20 mA max. @ 25 °C 65 mA max. 25 mA 25 mA – 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc – shielded, unshielded shielded shielded stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel 1 mm to 1,99 mm [0.039 in to 0.0783 in]; 5 mm to 10 mm [0.197 in to 0.394 in] 2 mm to 2,99 mm [0.0787 in to 0.1177 in] 1,78 mm to 3,3 mm [0.07 in to 0.130 in] 250 gauss 250 gauss – – – – – – -55 °C to 125 °C [-67 °F to 257 °F] -54 °C to 100 °C [-65.2 °F to 212 °F] -77 °C to 125 °C [-106.6 °F to 257 °F] -55 °C to 150 °C [-67 °F to 302 °F] -55 °C to 125 °C [-67 °F to 257 °F] -55 °C to 150 °C [-67 °F to 302 °F] 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc 18 Vdc to 32 Vdc – normally open, current sinking normally open/closed, current sinking normally open/closed, current sinking normally open, current sinking normally open, current sinking – – – – yes yes – – – – no no – – – – no no – – – – no no – – – – 35000 115000 – FM Class 1, Division 2, Groups A, B, C, D FM Class 1, Division 2, Groups A, B, C, D MIL-STD-810B MIL-STD-461E MIL-STD-461E – sensing face: 5/8 in x 63,5 mm L [2.5 in L] sensing face: 5/8 in x 63,5 mm L [2.5 in L] Ø 11,2 mm x 31,8 mm L [Ø 0.44 in x 1.25 in L] Ø 12 mm [Ø 0.47 in] Ø 22,2 mm [Ø 0.9 in] Ø 12 mm [Ø 0.47 in] all metal sensing; shielded three-wire dc sinking (NPN); high level of electronics protection; lead wire or connector termination Hall-effect, magnetic field sensitive; high-frequency switching; shielded threewire dc sinking (NPN); high level of electronics protection ferrous metal sensing; twopiece construction; reverse polarity Hall-effect magnetic field sensitive; single channel; three-wire dc Hall-effect magnetic field sensitive; triple channel; nine-wire dc Hall-effect magnetic field sensitive – 15 Aerospace & Military Products MICRO SWITCH™ Sealed Switches Military performance standard and most global approvals. Environmental and hermetic sealing to resist many severe environment conditions, changes in atmospheric pressures/ temperatures. Potential applications include aircraft landing gear and flap/stabilizer controls, de-icers, doors/slides, engine thrust reversers, space vehicles, armored personnel carriers, weapon systems, and wingfold actuators. Series 16sensing.honeywell.com MICRO SWITCH™ SE/XE MICRO SWITCH™ HM MICRO SWITCH™ HS Type anodized aluminum snap-action switch stainless steel snap-action switch stainless steel, phenolic snapaction switch Sealing MIL-PRF-8805, symbol 3 MIL-PRF-8805, symbol 5 hermetic MIL-PRF-8805, symbol 5 hermetic Operating temperature range -53 °C to 105 °C [-65 °F to 221 °F] -65 °C to 121 °C [-85 °F to 250 °F] high temp available: 500 °F -54 °C to 121 °C [-65 °F to 250 °F] Actuators/levers auxiliary actuators available integral lever; aux. actuators: leaf, roller leaf, straight, roller lever integral lever Termination solder, leadwire solder, leadwire screw, leadwire Circuitry SPDT SPDT SPDT Contacts silver, gold, bifurcated gold silver, gold, bifurcated gold silver Amp rating 7 A max. 0.5 A to 3 A 1 A to 25 A Approvals CE, UL/CSA, MIL-PRF-8805 (selected listings) MIL-PRF-8805 UL, CSA, MIL-PRF-8805 Measurements SE: 19,05 mm H x 8,64 mm W x 22,35 mm L [0.75 in H x 0.34 in W x 0.88 in L] XE: 19,05 mm H x 8,13 mm W x 15,75 mm L [0.75 in H x 0.32 in W x 0.62 in L] 12,7 mm H x 6,35 mm W x 20,3 mm L [0.5 in H x 0.25 in W x 0.8 in L] 25,4 mm H x 17,8 mm W x 50,8 mm L [1.0 in H x 0.7 in W x 2.0 in L] Features watertight and military standard construction per MIL-PRF-8805; corrosion-resistant aluminum housing hermetically sealed per MIL-S-8805; high temperature construction; reduced sensitivity to changes in altitude or pressure hermetically sealed per MIL-S-8805; high temperature construction; reduced sensitivity to changes in altitude or pressure MICRO SWITCH™ EN MICRO SWITCH™ HE MICRO SWITCH™ HR E1-217 Series military-grade stainless steel with environmental seals limit switch hermetically sealed stainless steel limit switch hermetically sealed stainless steel limit switch military-grade limit switch MIL-PRF-8805, symbol 4 hermetic MIL-PRF-8805, symbol 5 hermetic MIL-PRF-8805, symbol 5 hermetic MIL-S-8805 -55 °C to 85 °C [-65 °F to 185 °F] -55 °C to 125 °C [-67 °F to 257 °F] -65 °C to 315 °C [-85 °F to 600 °F] -55 °C to 82 °C [-67 °F to 180 °F] top plunger, top roller, top rotary top plunger, top roller plunger, nylon button top plunger, top roller plunger various screw, leadwire, leadwire with connector, pin receptacle, side receptacle screw, leadwire, bottom receptacle screw, leadwire (receptacle termination available) various SPDT, DPDT two or four SPDT circuits SPNO, DPDT SPDT, snap-action silver, gold silver, gold silver, gold silver, gold 1 A to 15 A (resistive 1 A, 5 A, 7 A (resistive) 5 A (resistive) 7 A (resistive) MIL-PRF-8805 symbol 4 hermetic (MIL-PRF-8805 QPL listings available) MIL-PRF-8805, symbol 5 hermetic MIL-PRF-8805, symbol 5 hermetic MIL-S-8805 bottom receptacle: 114,3 mm H x 25,4 mm dia [4.5 in H x 1.0 in dia] side receptacle: 57,2 mm H x 26,7 mm W x 58,9 mm L [2.25 in H x 1.05 in W x 2.32 in L] top pin plunger: 60,1 mm H x 25,4 mm dia [2.36 in H x 1.0 in dia] top roller plunger: 32,8 mm H x 17,5 mm dia [1.29 in H x 0.69 in dia] screw termination: 80,8 mm H x 25,4 mm dia [3.18 in H x 1.0 in dia] leadwire termination: 103,7 mm H x 27,0 mm dia [4.08 in H x 1.06 in dia] 48 mm H x 21,5 mm W x 40,2 mm L [1.89 in H x 0.85 in W x 1.58 in L] top & roller plunger actuators have internal ice scraper ring features true hermetic sealing (metalto-metal, glass-to-metal construction); meets sand and dust, explosion, icing, minimum current, and moisture resistance requirements; top & roller plunger actuators have internal ice scraper ring meets moisture resistance, explosion, and salt spray requirements; top plunger actuator has internal ice scraper ring small size and lightweight, without sacrificing performance or electrical capacity 17 Aerospace & Military Products MICRO SWITCH™ Toggle Switches Hermetic and environmentally sealed toggle switches offer reliable operations with MICRO SWITCH™ technology. Often used in applications where a panel-mount switch with an environment-proof rating is needed, including military and commercial aviation and process control. Series AT TW Type stainless steel toggle miniature stainless steel magnetically held toggle toggle Sealing MIL-S-8805/26/98 qualified to MIL-S-83781 most listings qualified to MIL-S-5594 qualified to MIL-S-3950 Operating temperature various -65 °C to 71 °C [-85 °F to 160 °F] -65 °C to 71 °C [-85 °F to 160 °F] -65 °C to 71 °C [-85 °F to 160 °F] Actuator/lever standard, locking, tab, special design standard, locking, special design, tab standard, pull/push-tounlock, tab standard, special design, tab, paddle, none Action 2-position, momentary & maintained 2- or 3-position, momentary & maintained 2- or 3-position, momentary & maintained 2- or 3-position, momentary & maintained Mounting 15/32 in bushing, 1/4 in bushing, 3-hole, above panel bushing 15/32 in or 1/4 in bushing 15/32 in bushing 15/32 in Termination solder, solder T2, screw, quick connect, leadwire, H58 IWTS, solder, screw, quick connect, H58, T2 screw, leadwire, turret IWTS, solder, screw, quick connect, leadwire Circuitry SPDT, DPDT, DPNO, 3PDT, 4PDT, 6PDT, 7PDT, 8PDT, 10PDT SPST, SPDT, DPST, DPDT SPDT, DPDT, 4PDT SPST, SPDT, DPST, DPDT, 3PST, 3PDT, 4PST, 4PDT Contacts silver, gold silver alloy, gold-plated silver alloy, gold-plated silver alloy, gold-plated 0.01 A to 5 A (resistive) 0.1 A to 5.0 A @ 0.5 Vdc to 28 Vdc; 0.1 A to 5.0 A @ 0.5 Vac to 115 Vac 7 A max. (resistive) up to 20 A (resistive) Measurements various 49,78 mm H x 14,61 mm W x 14,61 mm D [1.96 in H x 0.575 in W x 0.575 in D] 51,56 mm H x 25,4 mm W x 25,4 mm D [2.03 in H x 1.0 in W x 1.0 in D] 26,7 mm H x 33,5 mm W x 22,6 mm D [1.05 in H x 1.32 in W x 0.89 in D] Approvals qualified to MIL-S-8805/26/98 UL, qualified to MIL-S-83781 qualified to MIL-S-5594 UL, CSA, CE, qualified to MIL-S-3950 Features choice of sealed bushing; short behind panel depth holding coil replaces mechanical holding saves space and weight; mechanisms to sealed bushing versions maintain toggle in operate Amp rating 18sensing.honeywell.com ET TL military-grade toggle environment-proof sealing; qualified to MIL-DTL-3950 Aerospace & Military Products MICRO SWITCH™ Pushbutton Switches Lighted or unlighted, pushbuttons are designed to enhance manual operation with a flexible and attractive interface. Snap-in surface products are easy to apply, operate, and maintain. Often used in control boards and panels found in instrumentation, flight decks, and test equipment. Series AML PB Housing type non-lighted, rectangle; 1 lamp circuit, rectangle; 2 lamp circuits, rectangle equipped with HM hermetically sealed switch units that have metal-to-metal fusion around cover, actuator base, and mounting holes Circuitry SPST, SPDT, DPST, DPDT, 4PDT 2-pole, 3-pole, 4-pole Action 2 position, 3 position (momentary or maintained action) – Mounting snap-in panel threaded bushing Sealing – panel-seal version, hermetically sealed switch units Termination solder, quick connect, printed circuit, push-on solder, H58, quick-connect Ampere/voltage range 0.4 A to 2 A @ 0.5 Vdc to 30 Vdc; 0.4 A to 3 A @ 0.5 Vac to 125 Vac; 0.4 A to 2 A @ 0.5 Vac to 250 Vac 2 A to 5 A, 125/250 Vac Light (if applicable) no lamp installed; incandescent 6 V, 14 V, 28 V; neon – LED/neon color red, yellow, green – Measurements panel area: 20,5 mm x 30,5 mm [0.80 in x 1.20 in] various Approvals – UL, CSA external parts corrosion-resistant per MIL-PRF-8805; meets explosion-proof requirements of MIL-PRF-8805 Features silver and gold contacts; available with or without diode protection for LEDs; lamp circuit independent of switch circuit up to four poles; compact or miniature sizes; sealed versions available Product support and availability are limited to existing products. 19 Aerospace & Military Products Variable Reluctance Speed Sensors Simple, rugged devices that do not require an external voltage source for operation, Variable Reluctance sensors provide direct conversion of actuator speed to output frequency. Potential applications include engine and motor RPM, process, flow, wheel-slip, and gear-speed measurement. Variable Reluctance Speed Sensors Speed - VRS Sensor Output voltage range 4 Vp-p to 500 Vp-p (inclusive) Housing diameter 3/8 in to 15/16 in Housing material/style stainless steel threaded or smooth Termination MS3106, D38999, M83723 connectors and leadwires Operating temperature range -73 °C to 232 °C [-100 °F to 450 °F] Coil resistance 10 Ohm to 2300 Ohm Inductance 2 mH to 600 mH Gear pitch range various Min. surface speed 0,38 ms [15 in/s] typ. Max. operating freq. 50 kHz Vibration MIL-STD-810G, Method 514 Features self-powered operation; simple installation; no moving parts; operates over wide speed range; customized versions available 20sensing.honeywell.com Aerospace & Military Products Pressure Sensors and Switches Known for enhanced quality, reliability, and durability. Engineered with fully steel media isolating with stainless steel and no internal elastomeric seals. Resistant to harsh, aggressive media, and challenging environments. Potential applications include aerospace (environmental systems, engines, fuel pressure, and hydraulic systems), military ground vehicles, ordnance and munitions release systems, and military maritime systems. Series MLH 1HP Pressure connection 1/4-18 NPT; M12 x 1.5 (ISO 6149); M14 x 1.5 (ISO 6149); 3/8-24 UNF (SAE-3 o-ring boss); M18 x 1.5 (ISO 6149); 1/8 in-27 NPT; 1/2 in-20 UNF (SAE-5 o-ring boss); M10 x 1 (ISO 6149); 1/4 in SAE female Schrader; 7/16-20 UNF (SAE-4 o-ring boss); 1/2 in NPT; 9/16-18 UNF (SAE-6 o-ring boss); PT 1/4-19 BSP tapered thread; G 1/4-19 (DIN 3852-2); G 1/8 with o-ring groove; M16 x 1.5 (ISO 6149); G 1/4 with o-ring groove; G 1/8 (DIN 3852-2); PT1/8-28 BSP tapered thread; M20 x 1.5 (ISO 6149); 1/2-20 37° Flare (SAE JIC) MS33656E4 MS33514E4 MS33656E3 AS5202-04 Measurement gage, sealed gage gage, sealed gage Construction port - 304L stainless steel; diaphragm - Haynes 214 alloy stainless steel Pressure range 0 psi to 50 psi through 0 psi to 8000 psi 150 psi to 5000 psi Output signal 0.5 Vdc to 4.5 Vdc ratiometric output at 5 Vdc excitation; 4 mA to 20 mA current from 9.5 Vdc to 30 Vdc excitation; 1.0 Vdc to 6.0 Vdc regulated output from 8 Vdc to 30 Vdc excitation; 0.25 Vdc to 10.25 Vdc regulated output from 14 Vdc to 30 Vdc excitation; 0.5 Vdc to 4.5 Vdc regulated output from 7 Vdc to 30 Vdc excitation; 0 mV to 50 mV from 5 Vdc excitation; 1 Vdc to 5 Vdc output from 8 Vdc to 30 Vdc excitation 28 Vdc excitation Accuracy ±0.25 % full scale BFSL (±0.5 % full scale BFSL on ranges below 100 psi) set point precision: ±10 % Amplified yes no Temp. range -40 °C to 125 °C [-40 °F to 257 °F] (comp.) -55 °C to 70 °C [-67 °F to 158 °F] Termination Packard MetriPak 150; Hirschmann; M12 x 1 (Brad back exit, M22759/7-20 wire; Harrison micro); DIN 72585 (Cannon APD type); DIN right angle exit, M27759-7-20 wire 43650-C (IP65); Amp Superseal 1.5 (IP67); cable; MS3106A-10SL-3S connector flying leads; Deutsch DTM04-3P (integral) Measurements 27,0 mm H x 27,0 mm W x 55 mm D [1.06 in H x 1.06 in W x 2.18 in D] Ø 21 mm x 70 mm L [Ø 0.825 in x 2.77 in L] Approvals UL, CE (for many models) Product is not DO-160/DO-254 compliant. qualified to RTCA DO-160D; MIL-PFR-8805 rated switch mechanism Features all-wetted parts; no internal elastomeric seals; stable and creep-free; reverse voltage and output short circuit protected; less than 2 ms response time suitable for air, fuel, water, oil, or Skydrol™; easily configurable to different pressure set points and differentials; burst pressure rating of 12000 psi; high current or logic-level loads; configurable with multiple pressure fittings and electrical connectors 21 Aerospace & Military Products Precision Thermostats Hermetic/non-hermetic devices available. High reliability versions meet stringent requirements of military and aerospace industries for dielectric strength, moisture, resistance, vibration, and shock. Often used in environmental and flight controls, aerospace engines, flight decks, cargo holds, landing gear, and space craft. 22sensing.honeywell.com Series 3000 Custom Packaged 3100 Hermetic Description custom packaged hermetic Amperage dependent on the internal device 2.0 A/1.0 A/5.0 A Housing material stainless steel or brass steel housing hermetically sealed with glass-tometal seal at terminal junction Operating temperature range -29 °C to 260 °C [-20 °F to 500 °F] -29 °C to 260 °C [-20 °F to 500 °F] Environmental exposure range -62 °C to 288 °C [-80 °F to 550 °F] -62 °C to 288 °C [-80 °F to 550 °F] Dielectric strength MIL-STD-202, Method 301; 1250 Vac 60 Hz - terminal to case MIL-STD-202, Method 301; 1250 Vac 60 Hz - terminal to case Insulation resistance MIL-STD-202, Method 302; 50 MOhm min. terminal to case MIL-STD-202, Method 302; Cond. B - 50 MOhm 500 Vdc applied Contact resistance MIL-STD-202, Method 307; 0.050 Ohm MIL-STD-202, Method 307; 0.050 Ohm Hermetic seal MIL-STD-202, Method 112; Cond. A, 1 x 10-5 atm cc/s MIL-STD-202, Method 112; Cond. 1 x 10-5 atm cc/s Moisture resistance MIL-STD-202, Method 106 MIL-STD-202, Method 106 Shock – – Vibration – – Thermal shock – – Salt spray – – Acceleration – – Approvals – – Features custom packaging; hermetically sealed; tight tolerances and differentials; hermetic connector or potted construction hermetically sealed; tight tolerances and differentials; pre-set and tamper proof; SPST contacts 3MS1 Series 35XX Series 3200 Aerospace QPL series military thermostats military thermostat aerospace 5.0 A resistive 5.0 A resistive 5.0 A resistive steel housing hermetically sealed with glass-to-metal seal at terminal junction steel housing hermetically sealed with glass-to-metal seal at terminal junction steel housing hermetically sealed with glass-to-metal seal at terminal junction -46 °C to 190 °C [-50 °F to 375 °F] -46 °C to 204 °C [-50 °F to 400 °F] -51 °C to 163 °C [-60 °F to 325 °F] -65 °C to 260 °C [-85 °F to 500 °F] -65 °C to 260 °C [-85 °F to 500 °F] -65 °C to 177 °C [-85 °F to 350 °F] MIL-STD-202, Method 301; 1250 Vac 60 Hz - terminal to case MIL-STD-202, Method 301; 1250 Vac 60 Hz - Terminal to Case MIL-STD-202, Method 301; 1250 Vac MIL-STD-202, Method 302; 500 MOhm MIL-STD-202, Method 302; 500 MOhm MIL-STD-202, Method 302; 500 MOhm MIL-STD-202, Method 307; 0.050 Ohm max. MIL-STD-202, Method 307; 0.050 Ohm max. MIL-STD-202, Method 307; 0.025 Ohm max. MIL-STD-202, Method 112; Cond. C MIL-STD-202, Method 112; Cond. C MIL-STD-202, Method 112; Cond. C MIL-STD-202, Method 106 MIL-STD-202, Method 106 MIL-STD-202, Method 106 MIL-STD-202, Method 213; 100 G MIL-STD-202, Method 213; 400 G MIL-STD-202, Method 213; 750 G MIL-STD-202, Method 204; 20 G MIL-STD-202, Method 204; 20 G MIL-STD-202, Method 204; 30 G; MIL-STD-202, Method 214; 50 G MIL-STD-202, Method 107; Cond. B MIL-STD-202, Method 107; Cond. B MIL-STD-202, Method 107; Cond. B MIL-STD-202, Method 101; Cond. B MIL-STD-202, Method 101; Cond. B MIL-STD-202, Method 101; Cond. B MIL-STD-202, Method 212; 20 G MIL-STD-202, Method 212; 20 G MIL-STD-202, Method 212; 20 G MIL-PRF-24236/1 and QPL meets or exceeds requirements of MIL-PRF-24236 MIL-S-24236/NASA S-311-641/01 hermetically sealed; tight tolerances and differentials; hi-rel; QPL listed hermetically sealed; tight tolerances and differentials; hi-rel NASA certified; space qualified; hermetically sealed; tight tolerances and differentials; pre-set and tamper proof; SPST contacts 23 Aerospace & Military Products Packaged Temperature Probes Compact, lightweight. Operate with enhanced sensitivity, reliability, and stability under diverse conditions of shock, vibration, humidity, and corrosion. Variety of custom packages available for air, liquid, and solid temperature sensing applications. Often used for engine bleed air, operator controls, environmental control systems, and weather stations. 24sensing.honeywell.com Series R300 ES-110 Temp. sensing type immersion air/gas Thermistor type RTD NTC Nominal resistance at 25 °C [77 °F] 100 Ohm 2000 Ohm Operating temperature range -40 °C to 275 °C [-40 °F to 572 °F] continuous, excursion to 300 °C [572 °F] for 10 minutes max. -40 °C to 150 °C [-40 °F to 302 °F] Housing material stainless steel brass Electrical and mechanical interface overmolded connector with M14 x 1.50 thread overmolded connector with M10 x 1.25 or M12 x 1.50 thread Features enhanced response, reliability, and accuracy; stainless steel construction exposed thermistor; rugged design; brass encapsulation ES-120 512 526 534 590 immersion surface surface surface surface NTC or KTY NTC NTC NTC NTC 2000 Ohm various various various various -40 °C to 150 °C [-40 °F to 302 °F] -60 °C to 204 °C [-76 °F to 399 °F] -60 °C to 160 °C [-76 °F to 320 °F] -30 °C to 50 °C [-22 °F to 122 °C] -60 °C to 125 °C [-76 °F to 257 °F] brass aluminum aluminum or stainless steel various aluminum or stainless steel adhesion with two flying leads; bullet housing with two flying leads three tinned copper alloy leads; network configuration: two thermistors in a thermoplastic housing with two flying leads adhesion with two flying leads; ring tongue (#5, #6, #10) with two flying leads; ring tongue with Molex connector; threaded body with flying leads wide variety of probe assembly styles; choice of custom or existing designs; enhanced sensitivity, accuracy, stability/low drift; RTD linear output available simplifies circuitry in digital readout systems; delivers relatively linear resistance output and offers the enhanced sensitivity and accuracy of a thermistor; can be used in a resistance or voltage mode wide variety of probe assembly styles; choice of custom or existing designs; enhanced sensitivity, accuracy, stability/low drift; RTD linear output available overmolded connector with ring tongue #5 with two flying M10 x 1.25, M10 x 1.0, M12 x 1.5, leads M14 x 1.50 thread, or 1/8 PTF enclosed thermistor; rugged design; brass encapsulation wide variety of probe assembly styles; choice of custom or existing designs; enhanced sensitivity, accuracy, stability/low drift; RTD linear output available 25 Test & Measurement Capabilities Comprehensive Portfolio Honeywell has one of the broadest product portfolios on the planet. This amazing breadth of solutions covers a wide array of technical platforms, eliminating the need for multiple suppliers. We also offer products that comply with specific agency approvals or other industry standards for trusted product performance. W hen designing, testing, and building the latest products for the aerospace industry, sensors must stand up to the job and be able to perform under harsh and demanding conditions, fit in extremely tight spaces, and be rugged enough to withstand multiple testing runs to provide precise, accurate results over time, every time. See why more aerospace manufacturers turn to Honeywell whenever they need sensors for their aerospace test and measurement applications. Honeywell offers... l Nearly 80 years of experience serving the aerospace industry l A comprehensive portfolio of test and measurement sensor products l High product accuracy, reliability, and robustness l Calibration, repair, and warranty service for all Honeywell test and measurement sensors l Extensive custom engineering capabilities n In-house design ability n Global engineering and manufacturing expertise n Fast delivery for both large and small custom orders l Custom designs for: n Extreme operating conditions n Demanding specifications n Specific physical configuration requirements 26sensing.honeywell.com Application Expertise Honeywell S&C delivers extensive expertise to help address sensing challenges. Whether it’s assisting in determining which existing product best serves an existing need or designing a new sensor, we ensure superior performance from each product and solution. Custom Engineering When no “standard” part seems just right, our engineers will design a custom solution by performing minor – or sometimes major – modifications to our sensors. In-house design, engineering, and manufacturing expertise means fast delivery for both large and small batches of custom-engineered solutions. Our application expertise and custom engineering help our customers find solutions! An aerospace controls system developer had a problem… and they came to Honeywell S&C to solve it. This manufacturer required specialized load cells for throttle controls used in military aircraft and the supplier was not meeting product specification requirements. Looking for a vendor that had the expertise to customize products, they approached Honeywell. Honeywell’s engineering team developed a miniature load cell with a special thread, internal amplifier, and specialized connector to meet the customer’s exact specification requirements – something their previous supplier could not do. By designing a superior load cell to meet the customer’s specifications for the application, along with ongoing service and support as a single-source supplier, Honeywell has been this customer’s supplier for more than 13 years. Problem solved. Load Cell/Miniature Load Cell Applications • In-flight refueling* • Flight test airframe testing and structural support • Pilot force input (stick, wheel pedals) to black box* • Hook load sensor for helicopters* • Airframe testing • Throttle control sensors* • Landing gear, systems, and doors • Braking systems Pressure Sensor/ Miniature Pressure Sensor Applications • Aircraft environmental control system pressure sensors* • Various hydraulic systems on flight test aircraft* • Ground testing of aerospace support systems • Component test validation and quality assurance • Surface aerodynamic testing • Tire pressure testing Torque Applications • Aircraft hydraulic pump testing • Flap actuator testing • Satellite panel actuator torque monitoring sensor* • Torque measurement of propeller of a turboprop aircraft engine* • Customized, strain-gaged torque sensors for demanding, individualized customer applications Wireless Telemetry Applications • Main rotor / tail rotor drive torque measurement • Space shuttle fuel pump testing • Dynamic strain measurement on turbine blades for jet engines * on board position 27 As one of the world’s leading providers of sensors and switches, Honeywell understands and meets the requirements of a wide variety of industries. Honeywell Sensing and Control is a global leader in providing reliable, costeffective sensing and switching solutions for our customers’ applications. We serve thousands of customers in four core industry segments: industrial, medical equipment, transportation, and aerospace/military products. Aerospace Aerospace applications are among the most demanding for any type of product. Rigorous FAA requirements, extreme environments (temperature, shock, vibration, the need for hermetic sealing), and the ability to customize devices are just a few of the parameters often required of sensors and switches in these applications. Aerospace customers typically value speed in prototyping and development, and Honeywell’s vertically integrated, AS9100-approved manufacturing locations enhance our ability to produce devices in a wide variety of packages. The precision output of our products helps reduce risk and cost in key applications while also minimizing the need for unscheduled maintenance. Honeywell’s in-depth aerospace engineering experience allows us to work with customers in the design and development of 28sensing.honeywell.com products that best meet the specified requirements of their individual applications. Making products simple to install makes the job easier every step of the way. And, the odds are that Honeywell is already on the list of trusted suppliers for many aerospace companies, underscoring the decades of experience we bring to this field. Honeywell products for this industry (many of them PMAcertified) include force sensors, load cells, potentiometers, pilot controls, pressure sensors, pressure switches, resolvers, sensor/ actuator assemblies for systems ranging from aerostructures to fuel control to flight surfaces, speed sensors, temperature probes, thermostats, torque sensors, y-guides for cargo systems, MICRO SWITCH™ sealed and high-accuracy switches, MICRO SWITCH™ pushbutton switches, and MICRO SWITCH™ rocker and toggle switches. Medical Medical applications typically require sensors and switches that are highly stable and extremely reliable to enhance patient safety and comfort. Stability is often essential to minimize long term drift, reduce the need for recalibration, and improve ease of use for medical equipment operators. Reliability enhances patient safety in life-critical applications, reduces downtime, and improves test throughput in applications such as clinical diagnostics. The product needs to be easy to use and easy to design into a system, so Honeywell’s extensive customization and built-in calibration/amplification capabilities are strong benefits. Confidence in Honeywell’s product performance, reliability, and availability provide peace of mind for medical equipment manufacturers who choose Honeywell. Honeywell offerings for this industry include airflow sensors, board mount and stainless steel media isolated pressure sensors, Hall-effect magnetic position sensors, humidity sensors, flexible heaters, force sensors, thermostats, commercial solid state sensors, infrared sensors, oxygen sensors, pressure and vacuum switches, potentiometers and encoders, MICRO SWITCH™ pushbutton, rocker, and toggle switches, and hour meters. Industrial The industrial arena can be a rough one. From high-speed food processing to high-force stamping applications, reliable and cost-effective sensors and switches often help minimize repair costs, maximize system life, and reduce overall system expense. Durability can mean the difference between smooth-running processes and expensive downtime. Accurate, repeatable sensor or switch output can reduce the need for calibration once the device is applied. Because of the wide variety of potential applications, Honeywell’s ability to deliver a customized product that can meet virtually any size, weight, and power requirement – as well as any packaging stipulations for tough, harsh environments – often makes it easy to incorporate and use our devices. Safety is another important consideration for industrial users, and our products meet a wide variety of regulatory safety requirements. Honeywell’s industrial product line includes airflow sensors, current sensors, humidity sensors, fiber-optic and liquid-level sensors, linear position sensors, oxygen sensors, pressure sensors, potentiometers and encoders, speed sensors, temperature probes, ultrasonic sensors, wirewound resistors, thermostats, commercial solid state sensors, flex heaters, SMART position sensors, board mount and stainless steel media isolated pressure sensors, force sensors, safety light curtains, push-pull switches, and MICRO SWITCH™ basic switches, hazardous area switches, safety switches, key and rotary switches, limit switches, sealed and high-accuracy switches, pushbutton, rocker, toggle switches, and relays. Transportation Getting from Point A to Point B is often challenging for endcustomers of transportation providers – Honeywell aims to make the trip easier with highly reliable, cost-effective switches and sensors. Our products are designed to support rigorous engine requirements, and their efficiency can also help optimize engine performance. Customization is often required to allow a switch or sensor to be mounted in tight or challenging environments including vibration, temperature extremes, and road contamination. The durability of Honeywell products enhances system reliability, which is also boosted by the stable, accurate output of our devices. All of these capabilities allow demanding customers to rely on Honeywell’s many years of experience in the transportation industry. Honeywell products for transportation applications include Hall-effect rotary position sensors, inertial measurement units, infrared sensors, keyless entry sensors, magnetic position sensors, pressure sensors, speed and direction sensors, ultrasonic sensors, thermostats, temperature probes, commercial solid state sensors, SMART position sensors, and MICRO SWITCH™ pushbutton, rocker, and toggle switches. 29 Sensing and Control Product Portfolio — Product reliab With more than 50,000 sensing, switching and control products ranging from snap-action, limit, toggle and pressure switches to position, spe SENSORS Thermostats: Commercial and precision snap-action. Automatic or manual reset options, phenolic or ceramic housings. May be used in: Telecommunications • Battery Heater Controls • Computers • Copy Machines • Fax Machines • Food Service • Food Carts • Small and Major Appliances • Heat and Smoke Detectors • HVAC Equipment Pressure transducers – heavy duty: Provide a complete amplified and compensated pressure measurement solution. Choice of ports, connectors, outputs and pressure ranges, engineered to be resistant to a wide variety of media for use in most harsh environments. May be used in: Industrial HVAC/R and Air Compressors • General System and Factory Automation Pump, Valve and Fluid Pressure • Transportation (Heavy Equipment and Alternative Fuel Vehicles) System • Pneumatics • Hydraulics Pressure sensors – heavy duty: Small, allowing use on their own in tight packages or as the building block for a complete transducer. Developed for potential use in pressure applications that involve measurement of hostile media in harsh environments compatible with 316 stainless steel. May be used in: Industrial Controls • Process Control Systems • Industrial Automation Humidity sensors: Digital, analog, and combined humidity/temperature sensing versions. Provide on-chip signal conditioning with accuracy capability to ±1.7 %RH. Stable, reliable, low-drift performance. Standardized, platform-based sensors. May be used in: Medical • HVAC/R • Weather Stations • Air Compressors • Telecommunications • Grain Storage • Incubators Current sensors: Accurate and fast response. Almost no thermal drift or offset with temperature. Adjustable linear, null balance, digital and linear current sensors. May be used in: Variable Speed Drives • Overcurrent Protection • Power Supplies • Ground Fault Detectors • Robotics • Industrial Process Control • Wattmeters Flexible heaters: Flat or custom geometry configurations with single, multiple and variable watt densities. Stable, uniform heating. Can be bonded parts or combined in value-added assemblies. May be used in: Medical • HVAC/R • LCD Displays • Power Generation • Telecommunication Pressure sensors – board mount: Full line of industrial-grade sensors: media-isolating design, multiple ports and outlets, and electrical configurations. May be used in: Pneumatic Controls • Air Compressors • Process Monitoring • Hydraulic Controls • VAV Controls • Clogged Filter Detection • Presence/Absence of Flow • Transmissions Temperature sensors: Customized probes, thermistors and RTD sensors. Plastic/ceramic, miniaturized, surface-mount housings and printed circuit board terminations. May be used in: Semi-Conductor Protection • Vending Machines • Power Generation • Hydraulic Systems • Thermal Management • Temperature Compensation Magnetic sensors: Digital and analog Hall-effect position ICs, magnetoresistive position ICs, Hall-effect vane, gear-tooth and magnetic sensors. May be used in: Speed and RPM Sensing • Motor/Fan Control • Magnetic Encoding • Disc Speed • Tape • Flow-Rate Sensing • Conveyors • Ignitions • Motion Control/Detection • Power/Position • Magnetic Code Reading • Vibration • Weight Sensing ELECTROMECHANICAL SWITCHES MICRO SWITCH™ basic switches: Snap-action precision switches. Compact. Lightweight. Designed for repeatability and enhanced life. Basic switches: large, standard, miniature, subminiature, hermetically sealed, water-tight and high-temperature versions. May be used in: Vending Machines • Communication Equipment • HVAC • Appliances • Automotive • Electronic Gaming Machinery • Valve Controls • Irrigation Systems • Foot Switches • Pressure • Temperature Controls MICRO SWITCH™ sealed and high accuracy switches: Precision “snap action” mechanisms. Wide variety of actuators, terminations, circuitry configurations, electrical ratings, contact materials and operating characteristics. May be used in: Landing Gear • Flap/Stabilizer Controls • Thrust Reversers • Space Vehicles • Armored Personnel Carriers • De-Icer Controls • Wingfold Actuators • Industrial Environments • Valves • Underwater MICRO SWITCH™ hazardous area switches: Flame path designed to contain and cool escaping hot gases that could cause an explosion. MICRO SWITCH™ EX, BX, CX and LSX Series. May be used in: Grain Elevators and Conveyors • Off-Shore Drilling • Petrochemical • Waste-Treatment Plants • Control Valves • Paint Booths • Hazardous Waste Handling Facilities Key and rotary switches: Environmentally sealed, 2-3-4 position switches. O-rings help keep dirt and moisture out and prolong life. May be used in: All-Terrain Vehicles • Golf Carts • Snowmobiles • Scissor Lifts • Telehandlers • Construction and Marine Equipment • Skid Loaders • Agricultural Equipment • Material Handlers Pressure and vacuum switches: Feature setpoints from 3 psi to 4500 psi. Rugged components have enhanced repeatability, flexibility and wide media capability. Uses diaphragm or quad seal/piston. May be used in: Transmissions • Hydraulics • Brakes • Steering • Generators/Compressors • Dental Air • Embalming Equipment • Oxygen Concentrators • Air Cleaners • Fuel Filters • Pool Water Pressure MICRO SWITCH™ toggle switches: Hermetic and environmentally sealed options. Enhanced reliability. Center pin for ultimate stabilization. Available in many shapes, sizes and configurations. May be used in: Aerial Lifts • Construction Equipment • Agriculture and Material-Handling Equipment • Factory-Floor Controls • Process Control • Medical Instrumentation • Test Instruments • Military/Commercial Aviation LIMITLESS™ WIRELESS SOLUTIONS Limitless™ switches and receivers: Combines the best of MICRO SWITCH™ limit switches with commercial wireless technology. Beneficial for remote monitoring where wiring/ maintenance is not physically possible or economically feasible. Used for position sensing and presence/absence detection. Limitless™ Operator Interface: Adds a human interface device to the product-driven interfaces of Limitless™ switches and receivers. Choose and install a desired operator or utilize one of Honeywell’s pushbuttons. May be used in: Valve Position • Crane Boom/Jib/Skew Position • Lifts • Material Handling • Presses • Construction/Ag Machines • Conveyors • Industrial Environments • Remote/ Temporary Equipment • Grain Diverters or Flaps • Door Position 30sensing.honeywell.com bility. Industry knowledge. Expertise. Standard with every order. eed, pressure and airflow sensors, Honeywell Sensing and Control has one of the broadest sensing and switching portfolios available. Position sensors: The SMART position sensor measures linear, angular or rotary position of a magnet attached to a moving object so that the object’s position can be determined or controlled. Its simple, non-contact design eliminates mechanical failure mechanisms, reduces wear and tear, and improves reliability and durability. May be used in: Valve Position • Material Handling • Plastic Molding • Passenger Bus Level Position • Truck-Mounted Crane Outrigger Position • Aerial Work Lift Platform • Front Loader and Digger/Excavation Boom Position Potentiometer sensors: Measure linear, rotary position or displacement. Honeywell’s proprietary conductive plastic delivers extensive temperature range and infinite resolution, and provides precision position measurement. May be used in: Robotic Motion Control • Marine Steering • In-Tank Level Sensing Ultrasonic sensors: Measure time delays between emitted and echo pulses, often accurately determining the sensor-to-target distance. May be used in: Level Measurement • Height and Thickness Sensing • Diameter Control Infrared sensors: IREDs, sensors and assemblies for object presence, limit and motion sensing, position encoding and movement encoding. Variety of package styles, materials and terminations. May be used in: Printers/Copiers • Motion Control Systems • Metering • Data Storage Systems • Scanning • Automated Transaction • Drop Sensors • Non-Invasive Medical Equipment Force sensors: Variety of package styles and various electrical interconnects including pre-wired connectors, printed circuit board mounting and surface mounting for flexibility. May be used in: Infusion and Syringe Pumps • Blood Pressure Equipment • Pump Pressure • Drug Delivery Systems • Occlusion Detection • Kidney Dialysis Machines Proximity sensors: Designed to meet demanding temperature, vibration, shock and EMI/EMP interference requirements. Number of housing materials and termination styles. May be used in: Aircraft Landing Gear • Gun Turret Position Control • Door/Hatch Monitoring Speed sensors: Measure speed, position and presence detection utilizing magnetoresistive, variable reluctance, Hall-effect, variable inductance and spiral technologies. May be used in: Cam and Crankshafts • Transmissions • Fans • Pumps • Mixers • Rollers • Motors Airflow sensors: Advanced microstructure technology. Sensitive and fast response to flow, amount/direction of air or other gas. Analog or digital output. Thin-film, thermally isolated bridge structure consists of a heater and temperature sensing elements. May be used in: HVAC • Respirators • Process Control • Oxygen Concentrators • Gas Metering • Chromatography • Leak Detection Equipment • Medical/Analytical Instrumentation • Ventilation Equipment Rotary position sensors: Digital and analog Hall-effect, magnetoresistive and potentiometric devices and resolvers for sensing presence of a magnetic field or rotary position. Directly compatible with electronic circuits for application flexibility. May be used in: Audio and Lighting • Frequency • Temperature • Position • Medical/Instrumentation • Computer Peripherals • Manual Controls • Joysticks • Telecom • Welding • Heating • Aerospace MICRO SWITCH™ aerospace-grade pressure switches: Lightweight, compact pressure switches. Meets military and DO-160 standards. Lower operating force provides application versatility with enhanced precision. Design modularity allows for configuration of the switch, facilitating rapid customization. May be used in: Aerospace Systems • Engines, Fuel Pressure and Hydraulic Systems • Military Ground Vehicles • Ordnance and Munitions Release Systems • Military Maritime Systems MICRO SWITCH™ limit switches: Broadest and deepest limit switch portfolio. Rugged, dependable position detection solutions. MICRO SWITCH™ heavy-duty limit switches (HDLS), medium-duty and global limit switches. Hermetically and environmentally sealed switches. May be used in: Machine Tools • Woodworking • Textile • Printing Machinery • Metal Fabrication • Balers/Compactors • Forklifts • Bridges • Robotics • Wind Turbines • Elevators • Moving Stairs • Doors • Dock Locks/Levelers • Aerial Lifts • Cranes • Conveyors • Rail • Shipboards • Dock Side MICRO SWITCH™ pushbutton switches: Lit or unlit. Wide range of electrical and display design, pushbuttons and manual switches. Many shapes, sizes and configurations. Easy to apply, operate and maintain. May be used in: Control Boards and Panels • Industrial and Test Equipment • Flight Decks • Medical Instrumentation • Process Control MICRO SWITCH™ sealed and standard rocker switches: Wide range of electrical and display design. Many shapes, sizes, buttons and configurations to enhance manual operation. May be used in: Transportation • Agricultural and Construction Equipment • Test Equipment • Heavy-Duty Machinery • Marine Equipment • Small Appliances • Telecom • Medical Instrumentation • Commercial Aviation SAFETY PRODUCTS MICRO SWITCH™ safety switches: For operator point-of-operation protection, access detection, presence sensing, gate monitoring and electrical interfacing. High-quality, dependable, cost-effective solutions. May be used in: Packaging and Semi-Conductor Equipment • PlasticMolding Machinery • Machine Tools • Textile Machines • Lifts • Industrial Doors • Bailers • Compactors • Aircraft Bridges • Telescopic Handlers • Refuse Vehicles 31 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Find out more To learn more about Honeywell’s sensing and control products, call +1-815-235-6847, email inquiries to [email protected], or visit sensing.honeywell.com Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 honeywell.com 000703-4-EN IL50 GLO Printed in USA. August 2014 © 2014 Honeywell International Inc. All rights reserved.