UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY SPECIFICATION FOR SUPPLIED PRODUCT TRIMMER POTENTIOMETER / PVZ3GC01 SERIES -CONTENTS1. SCOPE 2. MURATA PART NUMBER 3. OUTLINE DIMENSIONS AND MARKINGS 4. CHARACTERISTICS 4.1 4.2 4.3 4.4 Electrical Characteristics Mechanical Characteristics Environmental Characteristics Other Characteristics 5. TEST METHOD 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 Contact Resistance Variation (CRV) Temperature Coefficient of Resistance Permitted Force of Driver Plate Soldering Strength High Temperature Exposure Humidity Exposure Load Life Humidity Load Life Temperature Cycle Rotational Life Vibration Resistance to Soldering Heat Solderability 6. CAUTION 7. CAUTION FOR USING 7.1 7.2 7.3 7.4 7.5 7.6 7.7 Mounting the product Soldering Cleaning Adjusting Operating Environmental Conditions Storage Conditions Circuit Design Guide 8. NOTICE 9. OUTLINE DIMENSIONS 10. TAPING SPECIFICATIONS 10.1 Plastic Tape Dimensions 10.2 Reel Dimensions 11. PART NUMBERS CROSS REFERENCE TABLE 㧼1/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 1. Scope This specification defines the characteristics of Murata made Trimmer Potentiometer PVZ3GC01 series with carbon material of the resistive element. 2. Murata Part Number PVZ3GC01B00 PVZ3GC01R00 PVZ3GC01R02 Bulk : 1000pcs./bag Taping (Standard) : 2500pcs./reel Taping (Option) : 2500pcs./reel Note 1) : Resistance code Resistance Code Resistance Code Resistance Code Resistance Code Resistance Code Resistance Code 1k ohm 10k ohm 100k ohm 1M ohm 102 103 104 105 1.5k ohm 15k ohm 150k ohm 1.5M ohm 152 153 154 155 220 ohm 2.2k ohm 22k ohm 220k ohm 2.2M ohm 221 222 223 224 225 330 ohm 3.3k ohm 33k ohm 330k ohm 331 332 333 334 470 ohm 4.7k ohm 47k ohm 470k ohm 471 472 473 474 680 ohm 6.8k ohm 68k ohm 680k ohm 681 682 683 684 Note 2) Taping direction: See 10.Taping Specifications. Note 3) Please fill in your part number on the cross-reference table. 3. Outline Dimensions and Markings Please see 9. Outline Dimensions. 4. Characteristics 4.1 Electrical characteristics ITEM SPECIFICATION Standard Resistance Range 220 ohm to 2.2M ohm Standard Resistance Tolerance ±30% of nominal total resistance value Taper B (Linear) • 50% position of effective rotational angle - 40 to 60% • Jump or reverse (except extreme end) - 5% max. • Jump or reverse (at the extreme end of #1 or #3) - 5% max. Power Power Rating 50°C – 1/10W 100% 85°C - 0W *In case that the ambient temperature exceed 50°C, the derating curve is as Fig 1. 0 50°C 85°C However, in case of partial load, power rating Ambient Temperature reduces in proportion to the rotational angle (Fig 1) of wiper. E=(P㨯R)^1/2 E: Voltage rating (V) Voltage Rating P: Power rating (W) R: Nominal total resistance value (ohm) *However, in case that voltage rating exceed max. working voltage, the max. working voltage should be applied as voltage rating. Max. Working Voltage 50Vdc Operating Temperature Range -25°C to +85°C 220 ohm<=R<470 ohm : 10 ohm max. of nominal total resistance value Residual Resistance 470 ohm<=R<=2.2M ohm: 2% max. of nominal total resistance value Contact Resistance Variation 5% max. of nominal total resistance value Temperature Coefficient ±500ppm/°C max. of Resistance TEST METHOD - - 5.1 5.2 㧼2/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 4.2 Mechanical Characteristics ITEM SPECIFICATION TEST METHOD Effective Rotational Angle Rotational Torque Permitted Force to Driver Plate 230°±10° max. 1.0 to 19.6mN㨯m (Ref; 10 to 200gf㨯cm) - No mechanical damages and breaks. Rotational torque: 1.0 to 14.7mN㨯m (Ref; 10 to 150gf㨯cm) 5.3 Soldering Strength No electrode peeling 5.4 4.3 Environmental Characteristics ITEM SPECIFICATION High Temperature Exposure Humidity Exposure Load Life Humidity Load Life Temperature Cycling Rotational Life Vibration Soldering Heat Resistance Total resistance change 220 ohm<=R<=100k ohm : +2/-10% max. 100k ohm< R<=2.2M ohm: +2/-15% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change: +10/-2% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change 220 ohm<=R<=100k ohm : +2/-10% max. 100k ohm<R <=2.2M ohm: +2/-15% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change: ±10% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change: ±5% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change: ±10% max. Rotational torque: 0.5 to 19.6mN㨯m (Ref; 5 to 200gf.cm) SS (Note 5): ±2.5% max. Total resistance change: ±5% max. CCR (Note 4): 5% max. of nominal total resistance value Total resistance change 220 ohm<=R<=100k ohm : 0/-15% max. 100k ohm<R <=2.2M ohm: -5/-20% max. CCR (Note 4): 5% max. of nominal total resistance value TEST METHOD 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12.1 5.12.2 (Note 4) Concentrated Contact Resistance = (Note 5) R12 Setting Stability = r13 r12 R13 R12 R23 R13 (R12+R23) - R13 2 X R13 X 100 (%) r12 - r13 X 100 (%) : Resistance across #1 Terminal and #3 Terminal before test : Resistance across #1 Terminal and #2 Terminal before test : Resistance across #1 Terminal and #3 Terminal after test : Resistance across #1 Terminal and #2 Terminal after test : Resistance across #2 Terminal and #3 Terminal after test 4.4 Other Characteristics ITEM Solderability SPECIFICATION More than 90% of wetting where immersed portion. TEST METHOD 5.13 㧼3/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 5. Test Method The tests and measurements should be conducted under the condition of 15 to 35°C of temperature, 25 to 75% of relative humidity and 86 to 106 kpa of atmospheric pressure unless otherwise specified. If questionable results occur that have been measured in accordance with the above mentioned conditions, the tests and measurements should be conducted under the condition of 25±2°C of temperature and, 45 to 55% of relative humidity and 86 to 106 kpa of atmospheric pressure. When the trimmer potentiometer is tested after soldering on PCB, it should be tested after being kept in a room (15 to 35°C, 25 to 75%RH) over 24 hours except ” 5.12 Resistance to soldering heat“. 5.1 Contact resistance variation (CRV) Contact resistance variation should be measured with the measuring circuit shown below, or its equivalent. The operating wiper should be rotated in both directions through 90% of the actual effective electrical travel for a total of 6 cycles. The rate of rotation of the operating wiper should be such that the wiper completes 1 count in determining whether or not a contact resistance variation is observed at least twice in the same location. [Measurement circuit] Rx #1 Oscilloscope #3 #2 Constant Current Source (Test current shown in below) Proofread Resistance AC Amplifier RX:Trimmer Potentiometer [Measurement wave] [Test current for CRV] VN Except ineffective variable portion VN CRV = 100(%) IS • RX Nominal total resistance 220 ohm<=R< 10k ohm 10k ohm<=R<100k ohm 100k ohm<=R IS : Test current for CRV RX: Nominal total resistance of trimmer potentiometer VN: Noise voltage (peak to peak) 5.2 Temperature coefficient of resistance The trimmer potentiometer should be subjected to Sequence *1 each of the following temperatures (see Table 1) Temp. (°C) +25±2 for 30 to 45 minutes. The resistance value should be measured in the chamber. Note)*: Norm Temp. TC = R2 - R 1 6 X 10 (ppm/°C) R1 (T2 - T1) Test current 10mA max. 1mA max. 100µA max. Table 1 2 *3 4 -25±3 +25±2 +85±3 T1 : Reference temperature in degrees Celsius T2 : Test temperature in degrees Celsius R1 : Resistance at reference temperature in ohm R2 : Resistance at test temperature in ohm 5.3 Permitted force of Driver plate A static load of 4.9N (Ref; 500gf) should be applied on the driver plate of the trimmer potentiometer for 5+1/-0 second. The load should be applied on driver plate uniformly by the 3mm-size plate of push-pull gage. 5.4 Soldering strength The trimmer potentiometer should be soldered under the soldering condition described in paragraph 7.2(1) on standard land pattern described in 9. Outline dimensions. A static load of 9.8N (Ref; 1kgf) should be applied from rear side through the hole opened in the center of PCB by the 1.0±0.1mm dia. stick for 5 second. 㧼4/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 5.5 High temperature exposure The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be kept in a chamber at 70±2°C without loading for 500±12 hours. The resistance value should be measured after keeping the trimmer potentiometer in a room for 1.5±1/6 hours. 5.6 Humidity exposure The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be kept in a chamber at 40±2°C and 90 to 95% without loading for 500±12 hours. The resistance value should be measured after keeping the trimmer potentiometer in a room for 5±1/6 hours. 5.7 Load life The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be kept in a chamber at 50±2°C with loading the 1/2 rated voltage between #1 and #2 terminals, intermittently 1.5 hours ON and 0.5 hours OFF for 1000±12 hours. The resistance value should be measured after keeping the trimmer potentiometer in a room for 1.5±1/6 hours. 5.8 Humidity load life The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be kept in a chamber at 40±2°C and 90 to 95% with loading the 1/2 rated voltage between #1 and #2 terminals, intermittently 1.5 hours ON and 0.5 hours OFF for 1000±12hours. The resistance value should be measured after keeping the trimmer potentiometer in a room for 5±1/6 hours. 5.9 Temperature cycle The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be subjected to Table 2 temperatures for 5 cycles. The resistance value should be measured after keeping the trimmer potentiometer in a room for 1.5±1/6 hours. Sequence Temp. (°C) Time (min.) 1 -25±3 30±3 Table 2 2 +25±2 10 max. 3 +85±3 30±3 4 +25±2 10 max. 5.10 Rotational life The wiper should be rotated over 90% of the effective rotational angle without loading at a speed of 10 cycles per minute, for 10 cycles continuously. The resistance value should be measured after keeping the trimmer potentiometer in a room for 10±5 minutes. 5.11 Vibration The wiper contact point should be preset at about 50% position of effective rotational angle. After that, the trimmer potentiometer should be tested under the condition of the amplitude of 1.5mm, the frequency range from 10 to 55Hz (shall be traversed in approximately one minute) and 2 hours in each of 3 mutually perpendicular directions. (Total 6 hours) 㧼5/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 5.12 Resistance to soldering heat 5.12.1 The trimmer potentiometer should be soldered under the soldering condition shown in Table 3. The resistance value should be measured after keeping the trimmer potentiometer in a room for 24+8/-0 hours. Table 3 Pre-heating temperature 130 to 160°C Pre-heating time 60 to 120 sec. Soldering temperature 200°C Soldering time 30sec. max. Reflow peak temperature 240°C max. 5.12.2 The trimmer potentiometer should be soldered twice under the soldering condition shown in Table 4. The resistance value should be measured after keeping the trimmer potentiometer in a room for 24+8/-0 hours. Table 4 Pre-heating temperature 150 to 180°C Pre-heating time 60 to 120 sec. Soldering temperature 220°C Soldering time 30 to 60 sec. Reflow peak temperature 260°C max. 5.13 Solderability The trimmer potentiometer should be dipped into flux (Rosin type: chlorine 0.2% max., Solid content 30% max., Specific gravity 0.8 to 0.9), and dipped into solder bath at 230±5°C for 3.0±0.5 sec. 6. Caution (1) Please contact us before using our products for the applications listed below which require especially high reliability for the prevention of defects that might directly cause damage to the third party’s life, body or property. • • • • • • • • • • Aircraft equipment Aerospace equipment Undersea equipment Power plant equipment Medical equipment Transportation equipment (vehicles, trains, ships, etc.) Traffic signal equipment Disaster prevention / crime prevention equipment Data-processing equipment Applications of similar complexity and/or reliability requirements to the applications listed in the above (2) Be sure to provide an appropriate fail-safe function on your product to prevent a second damage that may be caused by an abnormality or failure related to our product. 㧼6/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 7. Caution for Using 7.1 Mounting the product Please use a pick-up nozzle with 2.5 to 2.8mm outer dia., 2mm inner dia. 7.2 Soldering (1) Standard soldering condition for lead-free solder (96.5Sn-3.0Ag-0.5Cu) ¾Reflow soldering Temperature (°C) Pre-heating(in the air) Soldering Gradual cooling (in the air) 245 220 180 ¾Soldering iron Temperature of tip : 360°C max. Diameter : 2mm max. Soldering time : 3 sec. max. Wattage of iron : 30W max. 150 100 0 60 to 120 sec. 30 to 60 sec. Time (Melting zone) Before using other soldering conditions than those listed above, please consult with a Murata factory representative prior to using. If the soldering conditions are not suitable, e.g., excessive time and/or excessive temperature, the trimmer potentiometer may deviate from the specified characteristics. (2) The amount of solder is critical. The thickness of solder paste should be printed from 100µm to 150µm and the dimension of land pattern should be used Murata’s standard land pattern at re-flow soldering. Insufficient amounts of solder can lead to insufficient soldering strength on the PCB. Excessive amounts of solder may cause the bridging between the terminals or the contact failure due to flux wicking up. (3) The soldering iron should not come in contact with the resin substrate of the trimmer potentiometer. If such contact does occur, the trimmer potentiometer may be damaged. (4) PVZ3 series can not be flow soldering. If you use the flow soldering method, the trimmer potentiometer may not function. (5) Trimmer potentiometer is designed for the purpose of soldering. If you intend to connect with conductive adhesive or other method, please consult with a Murata factory representative prior to using. 7.3 Cleaning In case there is flux on the resistive element, clean sufficiently by cleaning solvents and remove all residual flux perfectly. When cleaning the trimmer potentiometer, only use Isopropyl-alcohol and Ethyl-alcohol. If you use any other types of solvents, please evaluate performance by your set. Moreover, please confirm no damage for trimmer potentiometer after cleaning by your conditions. 7.4 Adjusting (1) PVZ3 series dose not have a mechanical stop for over rotation, so please use within the effective rotational angle. The #2 terminal is opened electrically out of effective rotational angle. (2) Please use suitable screwdrivers that fit comfortably in driver slot. We recommend the screwdrivers below. Manufactures Model Number MURATA Model Number VESSEL MFG. VESSEL MFG. NO.9000+1.7x30 NO.9000㧙1.8x30 KMDR080 KMDR110 (3) When using a lock paint to fix adjustment position, please evaluate performance by your set. Lock paint may become the cause of corrosion and contact fault. 㧼7/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 7.5 Operating environmental conditions The trimmer potentiometer should not be used under the following environmental conditions. If you use the trimmer potentiometer in an environment other than listed below, please consult with a Murata factory representative prior to using. (1) Corrosive gaseous atmosphere. ( e,g. Cl㧞,H㧞S,NH㧟,SO㧞,NO㨄etc) (2) In liquid. ( Ex. Water, Oil, Medical liquid, Organic solvent, etc) (3) Dusty/dirty atmosphere. (4) Direct sunlight. (5) No static voltage or electric/magnetic fields. (6) Direct sea breeze. (7) Other variations of the above. 7.6 Storage Conditions (1) To ensure the solderability of the terminal, store that the temperature is -10 to +40°C and the relative humidity is 30 to 85% RH, and use within six months after delivery. If you are going to use a product that has been stored for more than six months, please check its solderability beforehand. (2) Do not store in or near corrosive gases. (3) Do not store under direct sunlight. 7.7 Circuit design guide (1) Please confirm specifications of required trimmer potentiometers (power rating, maximum operating voltage, operating temperature, etc.). (2) When using with partial load (rheostat), minimize the power depending on the resistance value. (3) If the trimmer potentiometer is used in DC and high humidity conditions, please connect wiper (#2) for plus and resistive element (#1 or #3) for minus. #1 + #2 #3 (4) Use trimmer potentiometer within 90% of the effective-electrical rotational angle to prevent a sudden change of resistance when excessive current is applied. (5) The maximum input voltage to a trimmer potentiometer should not exceed (P㨯R)^ 1/2 or the maximum operating voltage, whichever is smaller. *P: Power rating (W) R: Normal resistance value (ohm) (6) If the mounting process includes reflow soldering for the upper side of the PCB and flow soldering for its lower side and a product is mounted on the upper side by reflow soldering without cleaning, take the following cautions in order to prevent the flux from flowing onto the wiper sliding surface. 1. Don't place the product within 10 mm from the outer edge of the PCB. 2. Don't provide a through hole near the product. (A distance of 10 mm or more between the product and a through hole is necessary.) 8. Notice (1)Please make sure that your product has been evaluated in view of your specifications with our product being mounted to your product. (2) You are requested not to use our product deviating from the agreed specifications. (3) Please return one duplicate of this product specification to us with your receipt signature. If the duplicate is not returned, this product specification will be deemed to have been received by you. (4) We consider it is not appropriate to include any terms and conditions with regard to the business transaction in the product specifications, drawings or other technical documents. Therefor, if your technical documents as above include such terms and conditions such as warranty clause, product liability clause, or intellectual property infringement liability clause, they will be deemed to be invalid. 㧼8/12 UNCONTROLLED COPY REFERENCE ONLY 9. Outline Dimensions 1.15±0.10 3.1 0.4 0. 75 0.6 0.8 R 0.55 3.1 1.2 0.55 3.6 .5 0.5±0.1 R1 SPECIFICATION No. JVR03Z-7148B 0.55 (Unit: mm) (Tolerance: ±0.3) #2 (Wiper Contact) #1 #3 CLOCKWISE CIRCUIT The resistance value should be indicated with two digits at the OO portions above. Resistance Indicated by Resistance Indicated by value 2 digits value 2 digits 1.0 0.7 1.9 0.9 1.9 0.9 1.1 1.0 Standard Land Pattern (Unit: mm) (Tolerance: ±0.1) 220 ohm 22 33k ohm 34 330 ohm 32 47k ohm 54 470 ohm 52 68k ohm 64 680 ohm 62 100k ohm 15 1k ohm 13 150k ohm 05 1.5k ohm 03 220k ohm 25 2.2k ohm 23 330k ohm 35 3.3k ohm 33 470k ohm 55 4.7k ohm 53 680k ohm 65 6.8k ohm 63 1M ohm 16 10k ohm 14 1.5M ohm 06 15k ohm 04 2.2M ohm 26 22k ohm 24 㧼9/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 10. Taping Specifications 10.1 Plastic tape dimensions 2.0±0.1 a' 1.3±0.1 0.2±0.1 8.0±0.2 1.75±0.10 3.8±0.2 a +0.1 1.5 -0 dia. 4.0±0.1 3.5±0.1 4.0±0.1 3.3±0.2 Tape Feeding Direction unit:mm R00 R02 (Standard Type) (Option Type) 10.2 Reel dimensions 2.0±0.5 21.0±0.8 dia. 50 min. 13.0±0.5 dia. 9.0±1.0 13.0±1.0 178±2 Dia. (Unit: mm) (Note) (1) Please choose the part package direction from R00 or R02. (2) Marking on the reel: 1. Customer part number 2. Murata part number 3. Murata inspection number 4. Quantity 㧼10/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 11. Part Number Cross Reference Table ¾PVZ3GC01B00 (Bulk) Customer’s part No. Murata part No. PVZ3G221C01B00 PVZ3G331C01B00 PVZ3G471C01B00 PVZ3G681C01B00 PVZ3G102C01B00 PVZ3G152C01B00 PVZ3G222C01B00 PVZ3G332C01B00 PVZ3G472C01B00 PVZ3G682C01B00 PVZ3G103C01B00 PVZ3G153C01B00 PVZ3G223C01B00 PVZ3G333C01B00 PVZ3G473C01B00 PVZ3G683C01B00 PVZ3G104C01B00 PVZ3G154C01B00 PVZ3G224C01B00 PVZ3G334C01B00 PVZ3G474C01B00 PVZ3G684C01B00 PVZ3G105C01B00 PVZ3G155C01B00 PVZ3G225C01B00 ¾PVZ3GC01R00 (Standard Taping) Customer’s part No. Murata part No. PVZ3G221C01R00 PVZ3G331C01R00 PVZ3G471C01R00 PVZ3G681C01R00 PVZ3G102C01R00 PVZ3G152C01R00 PVZ3G222C01R00 PVZ3G332C01R00 PVZ3G472C01R00 PVZ3G682C01R00 PVZ3G103C01R00 PVZ3G153C01R00 PVZ3G223C01R00 PVZ3G333C01R00 PVZ3G473C01R00 PVZ3G683C01R00 PVZ3G104C01R00 PVZ3G154C01R00 PVZ3G224C01R00 PVZ3G334C01R00 PVZ3G474C01R00 PVZ3G684C01R00 PVZ3G105C01R00 PVZ3G155C01R00 PVZ3G225C01R00 㧼11/12 UNCONTROLLED COPY SPECIFICATION No. JVR03Z-7148B REFERENCE ONLY 11. Part Number Cross Reference Table ¾PVZ3GC01R02 (Option Taping) Customer’s part No. Murata part No. PVZ3G221C01R02 PVZ3G331C01R02 PVZ3G471C01R02 PVZ3G681C01R02 PVZ3G102C01R02 PVZ3G152C01R02 PVZ3G222C01R02 PVZ3G332C01R02 PVZ3G472C01R02 PVZ3G682C01R02 PVZ3G103C01R02 PVZ3G153C01R02 PVZ3G223C01R02 PVZ3G333C01R02 PVZ3G473C01R02 PVZ3G683C01R02 PVZ3G104C01R02 PVZ3G154C01R02 PVZ3G224C01R02 PVZ3G334C01R02 PVZ3G474C01R02 PVZ3G684C01R02 PVZ3G105C01R02 PVZ3G155C01R02 PVZ3G225C01R02 㧼12/12