TYPE: CATALOG NO.: General Description CCL/TCL Series The CCL/TCL Series provides functional emergency lighting in a variety of wattages up to 450 watts. High performance electronics and rugged 18 gauge steel construction ensure long-term life safety reliability. High Capacity Steel Emergency Lighting Units 6 and 12 Volt, 75 to 450 Watts Wet Cell Lead Calcium Battery Illumination Illumination is accomplished with up to three lamp heads mounted on the top of the unit. The most popular lamp head for use with the CCL/TCL Series is the “D” Series round sealed beam Par 36 tungsten lamp head. The “D” head is available up to 30 watts. Housing Constructed of 18 gauge steel with a tan epoxy powder coat finish. Knockouts provided for mounting up to three lamp heads. Bi-color LED charge monitor/indicator and a “press-to test” switch are located on the front of the cabinet. Dimensions Choice of wedge base, sealed beam tungsten, or halogen lamp heads CCL75, CCL100, CCL150, CCL225, TCL150, TCL200 Electronics 6.0” (15.2 cm) 12.0” (30.5 cm) 16.0” (40.6 cm) Shown: CCL150DL2 120/277 VAC dual voltage input with surge-protected, solid-state circuitry provides for a reliable charging system. Battery Charging system is complete with low voltage disconnect, AC lockout, brownout protection, AC indicator lamp and test switch. Specific gravity disk indicators show relative state charge at a glance Operating temperature range of battery is 65°F (19°C) to 85°F (30°C) Includes two fused output circuits. 7.6” (19.3 cm) TCL300, TCL450 6.0” (15.2 cm) 12.0” (30.5 cm) Utilizes a fully automatic voltage regulated two-rate cur- Battery supplies 90 minutes of emergency power rent limited solid-state charger -- initially provides a high rate charge upon restoration of AC power, and provides Code Compliance trickle charge to maintain batteries at full capacity once UL 924 listed float voltage is attained. NFPA 101 Optional ACCU-TEST Self Diagnostics includes an autoNEC BOCA and OSHA illumination standard matic 3 minute discharge test every 30 days. A manual test is available from 1 to 90 minutes. Performance Input power requirements 120 VAC - 0.66 amps, 80 watts 277 VAC - 0.30 amps, 80 watts Warranty Three year full electronics warranty 27.0” 7.6” (12.7 cm) (19.3 cm) Low maintenance, free electrolyte, wet cell, lead calcium battery One year full plus four year prorated battery warranty Ordering Information CCL 150 DL 2 SERIES DC WATTAGE 6 Volt 75 = 75 Watts 100 = 100 Watts 150 = 150 Watts 225 = 225 Watts LAMP HEADS 6 Volt DY = 8 Watt, Tungsten DA = 18 Watt, Tungsten DL = 25 Watt, Tungsten DC = 30 Watt, Tungsten # OF HEADS 3 = Three 2 = Two 1 = One 12 Volt (Includes standard voltmeter) 150 = 150 Watt 200 = 200 Watt 300 = 300 Watt 450 = 450 Watt 12 Volt DNY = 12 Watt, Tungsten DE = 28 Watt, Tungsten DK = 25 Watt, Tungsten DG = 30 Watt, Tungsten CCL = 6 Volt TCL = 12 Volt Notes: 1) Some option combinations may impact UL listing. consult factory for specifics. 2) Not available witj AD, ADAL, or ADTD options. 3) 15 minute delay. (Suggested lamp heads listed above. Refer to the Accessories Section for additional lamp head choices.) TD1 FACTORY INSTALLED OPTIONS 1 ACCESSORIES A = Ammeter 2 ACF1 = 120 VAC Fuse LMSHELF = Mounting Shelf 300-450W ACF2 = 277 VAC Fuse MXSHELF = Mounting Shelf 72-200W ACP1 = 120 VAC Power Switch ACP2 = 277 VAC Power Switch AD = ACCU-TEST Self-Diagnostics ADAL = ACCU-TEST with Alarm ADTD = ACCU-TEST with Time Delay 3 DCP = DC Power Switch EX = Special Input Transformer (Specify voltage and frequency) TD1 = 120 VAC Time Delay 3 TTD2 = 277 VAC Time Delay 3 V = Voltmeter 2 W = White Housing C1063R4 9/02 IH Specification Data for CCL/TCL Series Steel Emergency Lighting Units Housing Electronics Self-Diagnostics 18 gauge steel housing with a tan epoxy powder coat finish. 120/277 VAC dual voltage input with surge-protected, solid-state charging circuitry provides for a reliable charging system. The charging system is furnished with low voltage disconnect, AC lockout, brownout protection, AC indicator lamp and test switch. The ACCU-TEST Self-Diagnostics option conducts automatic and manual tests, and indicates real time status of the lamp, battery and charger via LED indicator lamps. Automatic tests include: Systems analysis every 10 seconds, with actual load tests performed for a 3 minute duration every 30 days. A manual tests is available from 1 to 90 minutes. Knockouts provided for mounting up to three lamp heads. The suggested lamp head is the “D” Series round sealed beam Par 36 tungsten. To order lamp heads other than the suggested “D” head, refer to Chloride Accessories Section.. Lamp Head Photometrics (For DL, suggested head for CCL) Horizontal Left 30 20 10 1 .3 .5 feet 0 .2 .1 The low voltage disconnect (LVD) feature will disconnect the battery prior to an unacceptable deep discharge, but not before the required 90 minute emergency operation. Battery Low maintenance, free electrolyte, wet cell, lead calcium battery. The AC lockout feature prevents battery drain prior to the initial energizing of utility power, and allows the installer to complete all wiring and electrical connections without energizing the emergency circuit. Standard sustained emergency operation is for 90 minutes with the illumination source providing full light output. The brownout protection circuitry will automatically switch the unit into the emergency mode if the utility voltage sags below 20% of nominal. The suggested operating temperature range for lead calcium batteries is 65°F (19°C) to 85°F (30°C) and should provide a service life of 5 years. 10 Battery charging circuitry is entirely solid-state, and utilizes a fully automatic, voltage regulated charger. Battery recharge time after full discharge is less than the required UL 924 standard. 20 Right 30 10 0 20 40 30 60 50 80 70 Up 20 10 .3 .5 1 feet 0 .2 .1 10 Down 20 10 0 20 40 30 60 50 70 80 Photometric No. 3 (For DK, suggested head for TCL) Left 20 Line sensitive electronics cause an instantaneous transfer to battery power if utility power is lost, or a brownout condition is detected. When line voltage is present and stabilized, the transfer circuitry switches back to normal operation and begins recharging the battery. The transfer circuitry can be tested via a momentary test switch located on the housing. Performance Input power requirements 120 VAC - 0.66 amps, 80 watts 277 VAC - 0.30 amps, 80 watts Code Compliance The CCL/TCL Series meets or exceeds all performance standards as required by UL 924, NFPA 70, NFPA 101, NEC and OSHA. Horizontal Operation 10 .5 1 feet 0 .3 .2 DC Voltage .1 Unit Suggested Lamp Head 10 Right 20 10 0 Up 20 20 30 40 50 60 70 6 Vertical 10 12 1 feet 0 .5 .3 .1 .2 10 Down 20 0 10 20 30 40 50 60 CCL75 CCL100 CCL150 CCL225 TCL150 TCL200 TCL300 TCL450 DL DL DL DL DK DK DK DK Watts to 871⁄2 of Rated Voltage* 11⁄2 hrs. 2 hrs. 4 hrs. 8 hrs. 75 56 28.5 15 100 75 38 20 150 112.5 57 30 225 169 85.5 45 150 112.5 57 30 200 150 96 34 300 225 114 60 450 337.5 171 90 70 Suggested Specification Furnish and install Chloride Systems emergency lighting unit model ________. The unit shall be constructed to meet Underwriter’s Laboratories, Inc. Standard #924 and the National Electrical Code (NEC). INSTALLATION AND OPERATION - Unit shall be easily field connected to a 120 or 277 VAC, 60 hertz, unswitched power source. Installation must comply with the NEC as well as other applicable codes. Upon utility power failure or brownout, the unit shall automatically transfer to battery power and maintain the required illumination level for a minimum period of 90 minutes. Upon restoration of utility power, the charger shall restore the battery to full charge within UL 924 requirements following a rated discharge of not more than 90 minutes. CHARGER - Product shall utilize a fully automatic, voltage regulated, two-rate current limited solid-state charger. The charging system shall maintain the battery at full capacity without the need for periodic exercising or equalization. The following features shall be standard: Low voltage disconnect (LVD), brownout protection and AC lockout. BATTERY - The battery shall be a low maintenance, free electrolyte, wet cell, lead calcium battery. The lead calcium battery shall provide trouble-free operation in temperatures up to 85°F (30°C). HOUSING - The unit housing shall be constructed of 18 gauge steel with a tan epoxy powder coat finish. A2528 ISO 9001 Chloride Systems 272 West Stag Park Service Road • Burgaw NC 28425 Telephone: (910) 259 1000 • Facsimile: (800) 258 8803 www.chloridesys.com C1063R4 9/02 IH