Motion Control and Drive Technology Frequency Inverter 3G3MV General The 3G3MV is a sensorless flux vector control inverter for power sizes up to 7.5 kW. Vector control provides improved speed holding and motor torque at low speeds, without the need for an encoder feedback signal. To enable the 3G3MV to be integrated into systems, there are configurable digital I/O, configurable analogue I/O plus all digital I/O can be wired in NPN or PNP. c Characteristics: Power range 0.1..7.5 kW Sensorless vector controlled inverter Compact size Frequency setting signal 0..10 V / 4..20 mA 150% overload / 60 sec 100% torques at 0.5 Hz Customised application software Overload detection Pulse input Programmable second analogue input Integrated PID controller 16 programmable fixed frequencies DC injection In−built operator/copy unit Optional field bus modules (DeviceNet, PROFIBUS, CANopen, Interbus−S) − True PLC functionality as option − PC configuration tool SYSDRIVE Configurator − Approvals: CE, UL, c−UL Frequency Inverter − − − − − − − − − − − − − − − System Configuration In order to conform to the applicable EMC directives, it is necessary to fit suitable EMC filters and follow the installation guidelines given. Power supply Control cabinet mounting on metal plate Contact surface to metal plate Shield L1 L2 L3 PE Mains filter (footprint style) Shield U V W PE M 415 Motion Control and Drive Technology Frequency Inverter 3G3MV Product Overview Max. motor output Output current Model code 0.12 kW 0.8 A 3G3MV–AB001 0.25 kW 1.5 A 3G3MV–AB002 0.55 kW 3.0 A 3G3MV–AB004 1.1 kW 5.0 A 3G3MV–AB007 1.5 kW 8.0 A 3G3MV–AB015 2.2 kW 11 A 3G3MV–AB022 4.0 kW 17.5 A 3G3MV–AB040 0.12 kW 0.8 A 3G3MV–A2001 0.25 kW 1.5 A 3G3MV–A2002 0.55 kW 3.0 A 3G3MV–A2004 1.1 kW 5.0 A 3G3MV–A2007 1.5 kW 8.0 A 3G3MV–A2015 2.2 kW 11 A 3G3MV–A2022 4.0 kW 17.5 A 3G3MV–A2040 0.25 kW 1.2 A 3G3MV–A4002 0.55 kW 1.8 A 3G3MV–A4004 1.1 kW 3.4 A 3G3MV–A4007 1.5 kW 4.8 A 3G3MV–A4015 2.2 kW 5.5 A 3G3MV–A4022 3.0 kW 7.2 A 3G3MV–A4030 4.0 kW 9.2 A 3G3MV–A4040 5.5 kW 14.8 A 3G3MV–A4055 7.5 kW 18.0 A 3G3MV–A4075 Single–phase 230 V Three–phase 230 V Three–phase 400 V Accessories Mains filter, braking resistors, ferrite rings Inverter Model code Mains filter (footprint style) Braking resistors (3% ED) Braking resistors (10% ED) Ferrite rings AB001 3G3MV–PFI1010–E 3G3IV–PERF150WJ401 (400 Ω) – 3G3IV–PFO OC/1 AB002 3G3MV–PFI1010–E 3G3IV–PERF150WJ401 (400 Ω) – 3G3IV–PFO OC/1 AB004 3G3MV–PFI1010–E 3G3IV–PERF150WJ201 (200 Ω) – 3G3IV–PFO OC/1 AB007 3G3MV–PFI1020–E 3G3IV–PERF150WJ201 (200 Ω) – 3G3IV–PFO OC/1 AB015 3G3MV–PFI1020–E 3G3IV–PERF150WJ101 (100 Ω) – 3G3IV–PFO OC/1 AB022 3G3MV–PFI1030–E 3G3IV–PERF150WJ700 (70 Ω) – 3G3IV–PFO OC/1 AB040 3G3MV–PFI1040–E 3G3IV–PERF150WJ620 (62 Ω) – 3G3IV–PFO OC/2 A2001 3G3MV–PFI2010–E 3G3IV–PERF150WJ401 (400 Ω) – 3G3IV–PFO OC/1 A2002 3G3MV–PFI2010–E 3G3IV–PERF150WJ401 (400 Ω) – 3G3IV–PFO OC/1 A2004 3G3MV–PFI2010–E 3G3IV–PERF150WJ201 (200 Ω) – 3G3IV–PFO OC/1 A2007 3G3MV–PFI2010–E 3G3IV–PERF150WJ201 (200 Ω) – 3G3IV–PFO OC/1 A2015 3G3MV–PFI2020–E 3G3IV–PERF150WJ101 (100 Ω) – 3G3IV–PFO OC/1 A2022 3G3MV–PFI2020–E 3G3IV–PERF150WJ700 (70 Ω) – 3G3IV–PFO OC/1 A2040 3G3MV–PFI2030–E 3G3IV–PERF150WJ620 (62 Ω) – 3G3IV–PFO OC/2 416 Motion Control and Drive Technology Frequency Inverter 3G3MV Accessories (Continued) Mains filter, braking resistors, ferrite rings (Continued) Inverter Model code Mains filter (footprint style) Braking resistors (3% ED) Braking resistors (10% ED) Ferrite rings A4002 3G3MV–PFI3005–E 3G3IV–PERF150WJ751 (750 Ω) – 3G3IV–PFO OC/1 A4004 3G3MV–PFI3005–E 3G3IV–PERF150WJ751 (750 Ω) – 3G3IV–PFO OC/1 A4007 3G3MV–PFI3010–E 3G3IV–PERF150WJ751 (750 Ω) – 3G3IV–PFO OC/1 A4015 3G3MV–PFI3010–E 3G3IV–PERF150WJ401 (400 Ω) 3G3IV–PLKEB41P5 (400 Ω) 3G3IV–PFO OC/1 A4022 3G3MV–PFI3010–E 3G3IV–PERF150WJ301 (300 Ω) 3G3IV–PLKEB42P2 (250 Ω) 3G3IV–PFO OC/1 A4030 3G3MV–PFI3020–E 2x 3G3IV–PERF150WJ401 (200 Ω) 3G3IV–PLKEB43P7 (150 Ω) 3G3IV–PFO OC/2 A4040 3G3MV–PFI3020–E 2x 3G3IV–PERF150WJ301 (150 Ω) 3G3IV–PLKEB43P7 (150 Ω) 3G3IV–PFO OC/2 A4055 3G3MV–PFI3030–E – 3G3IV–PLKEB45P5 (100 Ω) 3G3IV–PFO OC/2 A4075 3G3MV–PFI3030–E – 3G3IV–PLKEB47P5 (75 Ω) 3G3IV–PFO OC/2 Description Cable length Model code Connecting cable for 2nd analogue input − 3G3MV–PCN–CN2 − 3G3EV–PSPAT3 (<1.1 kW single–phase) − 3G3EV–PSPAT4 (>1.1 kW single–phase, 0.25..2.2 kW three–phase) DIN track adapter p for installation without mains i filter filt Frequency Inverter Other accessories Option cards Description Model code Option cards for DeviceNet 3G3MV–PDRT–SINV1 Option cards for: − CANopen − Interbus S − PROFIBUS−DP On request Programming and Documentation Programming Technical Documentation Description Cable length Model code SYSDRIVE Configurator. Programming software for Frequency Inverter. For WINDOWS 95/98/NT4.0 − see page 456 − SYSDRIVE Configurator Connecting cable <−> PC 3m 3G3IV–PCN329–E English g d documentation t ti Product Title Model code 3G3MV User Manual I527–E2 417 Motion Control and Drive Technology Frequency Inverter 3G3MV Specifications 230 V class Single−phase: 3G3MV−_ Three−phase: 3G3MV−_ AB001 AB002 AB004 AB007 AB015 AB022 AB040 A2001 A2002 A2004 A2007 A2015 A2022 A2040 Maximum permissible motor output kW 0.12 0.25 0.55 1.1 1.5 2.2 4.0 Output p data kVA 0.3 0.6 1.1 1.9 3.0 4.2 6.7 A 0.8 1.6 3.0 5.0 8.0 11.0 17.5 0.8 0.8 1.3 1.5 Inverter rating Rated output current Supply Max. output voltage Proportional to input voltage: 0..240 V Output frequencies 0.1..400 Hz Rated input voltage and frequency 200..240 VAC, 50/60 Hz Max. voltage deviation −15%..+10% +5% Max. frequency deviation Weight kg 0.5 0.5 0.5 400 V class Three−phase: 3G3MV−_ A4002 A4004 A4007 A4015 A4022 A4030 A4040 A4055 A4075 Maximum permissible motor output kW 0.25 0.55 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Output p data kVA 0.9 1.4 2.6 3.7 4.2 5.5 7.0 11.0 13.8 A 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 1.5 2.0 2.0 2.0 2.0 Inverter rating Rated output current Supply Max. output voltage Proportional to input voltage: 0..400 V Output frequencies 0.1..400 Hz Rated input voltage and frequency 380..460 VAC, 50/60 Hz Max. voltage deviation −15%..+10% +5% Max. frequency deviation Weight 418 kg 1.3 1.3 1.3 1.3 Motion Control and Drive Technology Frequency Inverter 3G3MV Specifications (Continued) General data Control functions Control methods Sinus PWM, switchable between V/f and voltage vector control Output frequency range 0.1..400 Hz Frequency q y tolerance Digital set value: ±0.01% (−10..+50°C) Analogue set value: ±0.5% (25 ±10 °C) Resolution of frequency q y set value Digital set value: 0.01 Hz (<100 Hz), 0.1 Hz (>100 Hz) Resolution of output frequency 0.01 Hz Overload capability 150%/60 s Frequency q y set value 0..10 V (20 kΩ), 4..20 mA (250 Ω), 0..20 mA (250 Ω) Analogue set value: 1/1000 of maximum frequency Pulse signal Braking g torque q (short term peak torques) Up to 200 W 150% 550 W, 1.1 kW 100% 1.5 kW 50% >1.5 kW 20% Motor overload protection Electronically adjustable motor protection Short−term peak current Fault switch off at 250% motor current Overload Fault switch off at 150% rated current after 60 s Overvoltage Fault tripping at 410 V (820 V for 400V types) intermediate circuit voltage Undervoltage Fault tripping at 160 V (400 V for 400V types) intermediate circuit voltage Mains failure,, adjustable j Fault switch off for failure >15 ms Frequency Inverter Continuous braking torque approx. 20% without, 150% with external braking resistor Protection functions Fault switch off for failure >0.5 s No fault tripping Functionality y Excess temperature of heat sink Electronic protection Stall prevention Separately adjustable for braking, operation and acceleration Fan monitoring Electronic stall prevention Earth fault Electronic protection (earth current monitoring) Binary inputs 7 freely programmable inputs Binary outputs 1 relay output, 2 freely programmable open collector outputs Analogue output 1 programmable analogue output (0..10 V)/pulse output Analogue inputs 2 analogue inputs, 0..10 V, 4..20 mA, 0..20 mA Braking/acceleration times 0.01..6000 s Display p y Optionally frequency, current or set value Error and status LED Ambient conditions Degree of protection IP20, wall mounting Cooling Cooling fan for 0.75 kW (200 V), 1.5 kW (400 V) Ambient temperature p Open air mounting: −10 °C..50 °C Wall mounting: −10 °C..40 °C Ambient humidity 95% (without condensation) Storage temperature −20 °C..+60 °C Installation In control cabinet, free of dust and corrosive gases Installation height Max. 1000 m Vibrations 1 g at <20 Hz, 0.2 g at <50 Hz 419 Motion Control and Drive Technology Frequency Inverter 3G3MV Connection Diagram (On single−phase devices, L3 remains free) Intermediate circuit throttle (optional) Braking resistor (optional) +1 Mains fuse +2 − B1 B2 Mains Mains filter protection R/L1 U S/L2 V T/L3 W M Three−phase Multifunction input 1 S1 AM Multifunction analogue output 0..10 V AC Analogue output 0V Multifunction input 2 S2 Multifunction input 3 S3 Multifunction input 4 S4 Multifunction input 5 S5 Multifunction input 6 S6 Multifunction relay Multifunction input 7 MA S7 Reference potential Multifunction inputs MB SC MC NO contact NC contact Shared E Pulse set value RP +12 V, 20 mA FS Analogue set value FR P1 P2 PC Reference potential set value FC (R+) (R−) Multifunction output 1 open collector Multifunction output 2 open collector 0V E Modbus interface (S+) (S−) Multifunction analogue inputs 420 Digital operator 0..10 V 1 4..20 mA 2 (N2) Reference potential 3 Motion Control and Drive Technology Frequency Inverter 3G3MV Dimensions (mm) 3G3MV–AB_ W W1 D Fig. Model code 68 56 76 1 001 68 56 89 1 002 68 56 138 1 004 108 96 140 2 007 108 96 156 2 015 140 128 163 2 022 170 158 180 2 040 118 128 8.5 W1 W D W W1 D Fig. Model code 68 56 76 1 001 68 56 76 1 002 68 56 108 1 004 68 56 128 2 007 108 96 131 2 015 108 96 140 2 022 140 128 143 2 040 118 Frequency Inverter Figure 1 3G3MV–A2_ 128 8.5 W1 W D Figure 2 421 Motion Control and Drive Technology Frequency Inverter 3G3MV Dimensions (mm) (Continued) 3G3MV–A4_ W W1 D Model code 108 96 92 002 108 96 110 004 108 96 140 007 108 96 156 015 108 96 156 022 140 128 143 030 140 128 143 040 180 164 170 055 180 164 170 075 244 260 8.5 W1 W D Mains filter 3G3MV–PFI_ W W1 H H1 D Model code 71 51 169 156 45 1010–E 111 91 169 156 50 1020–E 144 120 174 161 50 1030–E 174 150 174 161 50 1040–E 82 62 194 181 50 2010–E 111 91 169 156 50 2020–E 144 120 174 161 50 2030–E 111 91 169 156 45 3005–E 111 91 169 156 45 3010–E W1 144 120 174 161 50 3020–E W 184 150 304 288 56 3030–E 422 H1 H D