1 0 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 Integrated 0.075-Ω Power MOSFET 3 V to 6 V Operation External Analog Control of Fault Current N and DP PACKAGES (TOP VIEW) VIN VIN VIN GND* GND* FAULT SHTDWN IFAULT From 0 A to 4 A Independent Analog Control of Current Limit up to 5 A Fast Overload Protection Unidirectional Switch Minimal External Components 1-µA ICC When Disabled Programmable On Time Programmable Start Delay Fixed 3% Duty Cycle 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 VOUT VOUT VOUT GND* GND* NC CT IMAX Pin 5 serves as the lowest impedance to the electrical ground. Pins 4, 12, and 13, serve as heat sink/ground. These pins should be connected to large etch PCB areas to help dissipate heat. For N package, pins 4, 12, and 13, are NC. description The UCC2918 low on-resistance hot swap power manager provides complete power management, hot swap capability, and circuit breaker functions. The only VIN components needed to operate the device, other than VIN supply bypassing, are a timing capacitor and two VIN programming resistors. All control and housekeeping VIN functions are integrated and externally programmable. GND* These include the fault current level, maximum output GND* sourcing current, maximum fault time, and startup GND* delay. In the event of a constant fault, the internal fixed GND* 3% duty cycle ratio limits the average output power. The GND* IFAULT pin allows linear programming of the fault level FAULT current from 0 A to 4 A. SHTDWN Fast overload protection is accomplished by an additional overload comparator. Its threshold is internally set above the maximum sourcing current limit setting. In the event of a short circuit or extreme current condition, this comparator is tripped, shutting down the output. This function is needed since the maximum sourcing current limit loop has a finite bandwidth. IFAULT PWP PACKAGE (TOP VIEW) 1 2 3 4 5 6 7 8 9 10 11 12 24 23 22 21 20 19 18 17 16 15 14 13 VOUT VOUT VOUT VOUT GND* GND* GND* GND* GND* NC CT IMAX Pin 9 serves as the lowest impedance to the electrical ground. Pins 5, 6, 7, 8, 16, 17, 18, 19, and 20 serve as heat sink/ground. When the output current is below the fault level, the output MOSFET is switched on with a nominal resistance of 0.075 Ω. When the output current exceeds the fault level or the maximum sourcing level, the output remains on, but the fault timer starts charging a capacitor connected to the CT pin (CT). Once CT charges to a preset threshold, the switch is turned off, and remains off for 30 times the programmed fault time. When the output current reaches the maximum sourcing level, the MOSFET transitions from a switch to a constant current source. The UCC2918 is designed for unidirectional current flow, emulating an ideal diode in series with the power switch. This feature is particularly attractive in applications where many devices are powering a common bus, such as with SCSI termintation power (Termpwr). The UCC2918 can also be put into the sleep mode, drawing only 1 µA of supply current. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright 2000, Texas Instruments Incorporated #& ')%+#'& #* ,))&+ * ' (,$#+#'& + )',+* '& ')% +' *(# #+#'&* () +" +)%* ' .* &*+),%&+* *+&) -))&+/ )',+#'& ()'**#&! '* &'+ &**)#$/ #&$, +*+#&! ' $$ ()%+)* POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 description (continued) Other features include an open-drain fault output indicator, thermal shutdown, undervoltage lockout, 3 V to 6 V operation, and a low thermal resistance small-outline power package. functional block diagram CHARGE PUMP OVERLOAD COMPARATOR 1 VIN REVERSE COMPARATOR + 2 VIN 20mV + 3 VIN + VOUT + CURRENT SENSE H = OPEN + IMAX 9 MAXIMUM CURRENT LEVEL CURRENT FAULT LEVEL OVERCURRENT COMPARATOR + IFAULT 8 14 VOUT ON TIME CONTROL 15 VOUT 3% DUTY CYCLE 16 VOUT THERMAL SHUTDOWN 1.5V INTERNAL BIAS 5 GND 4 13 12 HEAT SINK GND PINS 10 6 CT FAULT + 7 SHTDWN UDG–00101 absolute maximum ratings over operating free-air temperature (unless otherwise noted)† Input voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 V SOIC power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 W Fault output sink current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 mA Fault output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIN Output current (dc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Internally Limited Input voltage SHTDWN, IFAULT, IMAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to VIN Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –65C to 150C Operating virtual junction temperature, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –55C to 150C Lead temperature (soldering, 10 seconds) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. ‡ Unless otherwise indicated, voltages are reference to ground and currents are positive into, negative out of the specified terminal. Pulsed is defined as a less than 10% duty cycle with a maximum duration of 500 µs. Consult Packaging Section of Databook for thermal limitations and considerations of package. 2 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 electrical characteristics at TA = –40°C to 85°C, VIN = 5 V, RIMAX = 42.2 kΩ, RIFAULT = 52.3 kΩ, SHTDWN = 2.4 V, CT = 0.1 µF, TA = TJ (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNITS 3 5 6 V 1 2 mA 0.5 5 µA 0.075 0.095 Ω Supply Section Voltage input range, VIN VDD supply current No load Sleep mode current SHTDWN = 0.2 V Output Section IOUT = 1 A to 4 A, IOUT = 1 A to 4 A, VIN = 5 V, 0.09 0.116 Ω IOUT = 1 A to 4 A, IOUT = 1 A to 4 A, VIN = 5 V 0.075 0.125 Ω VIN = 3 V 0.09 0.154 Ω Reverse leakage current SHTDWN = 0 V, VIN = 0 V 20 µA Initial start-up time See Note 1 100 µs Thermal shutdown See Note 1 170 C Thermal hysteresis See Note 1 10 Output leakage SHTDWN = 0.2 V RDS(on) Trip current VIN = 3 V, TA = 25°C TA = 25°C VOUT = 5 V C 20 µA RIFAULT = 105 kΩ 0.75 1 1.25 A RIFAULT = 52.3 kΩ 1.7 2 2.3 A RIFAULT = 34.8 kΩ 2.5 3 3.5 A RIFAULT = 25.5 kΩ 3.3 4 4.7 A RIMAX = 118 kΩ 0.3 1 1.7 A 1 2 3 A RIMAX = 60.4 kΩ RIMAX = 42.2 kΩ 2 3 4 A RIMAX = 33.2 kΩ 2.5 3.8 5.1 A RIMAX = 27.4 kΩ 3.0 4.6 6.2 A –50 –36 –22 µA CT discharge current VCT = 1 V VCT = 1 V 0.5 1.2 2.0 µA Output duty cycle VOUT = 0 V 1.5 3 6 % CT fault threshold 0.8 1.3 1.8 V CT reset threshold 0.25 0.5 0.75 V 1.5 2.0 output Maximum out ut current Fault Section CT charge current Shutdown Section Shutdown threshold 1.1 Shutdown hysteresis 100 V mV Input low current SHTDWN = 0 V –500 0 500 nA Input high current SHTDWN = 2 V –2 –1 –0.5 µA 1 µA 0.4 0.9 V Open Drain Fault Output Section High level output current Low level output voltage IOUT = 1 mA NOTE 1: Ensured by design. Not production tested. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 3 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 pin descriptions CT: A capacitor connected to this pin sets the maximum fault time. The maximum time must be greater than the time to charge external load capacitance. The nominal fault time is defined as: T FAULT 22.2 10 3 C T (1) Once the fault time is reached, the output shuts down for a time given by: T SD 0.667 10 6 C T (2) This equates to a 3% duty cycle. The recommended minimum value for the CT capacitor is 0.1 µF. FAULT: Open-drain output, which pulls low on any condition that causes the output to open; fault, thermal shutdown, shutdown, and maximum sourcing current greater than the fault time. GND: This is the most negative voltage in the circuit. All 4 ground pins should be used, and properly heat sunk on the PCB. IFAULT: A resistor connected from this pin to ground sets the fault threshold. The resistor versus fault current is set by the formula: R FAULT 105 k I TRIP (3) IMAX: A resistor connected from this pin to ground sets the maximum sourcing current. The resistor vs the output sourcing current is set by the formula: R IMAX 126 k Maximum Sourcing Current (4) SHTDWN: When this pin is brought low, the IC is put into sleep mode. The input threshold is hysteretic, allowing the user to program a startup delay with an external RC circuit. VIN: This is the input voltage to the UCC2918. The recommended operating voltage range is 3V to 6V. All VIN pins should be connected together and to the power source. VOUT: Output voltage for the circuit breaker. When switched the output voltage will be approximately: V OUT V IN 0.075 I OUT . (5) All VOUT pins should be connected together and to the load. 4 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 APPLICATION INFORMATION HEAT SINK GND PINS 4 VIN D1 R1 CIN 1 VIN 2 VIN 3 VIN 6 FAULT 10 CT 12 GND 13 5 VOUT 14 VOUT 15 VOUT RL COUT VOUT 16 RSD CT SHTDWN IFAULT IMAX 8 9 RIFAULT 7 S6 VIN CSD RIMAX UDG–00102 Figure 1. Typical Application protecting the UCC2918 from voltage transients The parasitic inductance associated with the power distribution can cause a voltage spike at VIN if the load current is suddenly interrupted by the UCC2918. It is important to limit the peak of this spike to less than 6 V to prevent damage to the UCC2918. This voltage spike can be minimized by: • • • Reducing the power distribution inductance (e.g., twist the positive + and negative – leads of the power supply feeding VIN, locate the power supply close to the UCC2918 or use a PCB ground plane). Decoupling VIN with a capacitor, CIN (refer to Figure 1), located close to the VIN pin. This capacitor is typically less than 1 µF to limit the inrush current. Clamping the voltage at VIN below 6 V with a Zener diode, D1 (refer to Figure 1), located close to the VIN pin. estimating maximum load capacitance For circuit breaker applications, the rate at which the total output capacitance can be charged depends on the maximum output current available and the nature of the load. For a constant-current current-limited circuit breaker, the output comes up if the load requires less than the maximum available short-circuit current. To ensure recovery of a duty-cycle of the current-limited circuit breaker from a short-circuited load condition, there is a maximum total output capacitance that can be charged for a given unit ON time (fault time). The design value of ON or fault time can be adjusted by changing the timing capacitor CT. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 5 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 APPLICATION INFORMATION estimating maximum load capacitance For worst-case constant-current load of value just less than the trip limit, COUT(max) can be estimated from: C I I MAX OUT(max) LOAD 22 10 3 C V OUT T (6) Where VOUT is the output voltage and IMAX is the maximum sourcing current. For a resistive load of value RLOAD, the value of COUT(max) can be estimated from: 22 10 3 C T C OUT(max) 1 RLOAD n 1 VOUT I R MAX LOAD (7) UDG–00103 Figure 2. Load Curent, Timing Capacitor Voltage, and Output Voltage of the UCC2918 Under Fault 6 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 TYPICAL CHARACTERISTICS REVERSE VOLTAGE COMPARATOR RESPONSE TIME FAULT TIMING WAVEFORMS VIN COUT = 22 F RLOAD = 5 CT (0.1 F) CIN = 5 F 4A RIFAULT = 52.3 k RIMAX = 42.0 k 3A FAULT OUT VOUT = 0 V 2A RLOAD = SHORT CIN = 5 F 1A RIFAULT = 52.3 k IIN RIMAX = 42.2 k 0A OUTPUT CURRENT Figure 3 Figure 4 NOTE: In Figure 3 the input driven with a pulse generator shows COUT discharging through RL and conducting through UCC81510 FET in the reverse direction. INRUSH CURRENT LIMITING COUT = 22 F VOUT FAULT AND OUTPUT TURN-OFF DELAY FROM CT FAULT THRESHOLD CT RLOAD = 5 COUT = 0 F CIN = 5 F RIFAULT = 52.3 k RIMAX = 60.4 k RLOAD = 5 FAULT OUT CIN = 5 F VOUT 0V IOUT (RLOAD = 5 0A IINPUT @ 0.5 A/DIV ) CT = OPEN RIFAULT = 52.3 k RIMAX = 42.4 k Figure 5 Figure 6 NOTE: In Figure 5 the input is switched on through the external FET. VOUT shows IMAX linear amplifier limiting the changing current to COUT. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 7 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 TYPICAL CHARACTERISTICS PROPAGATION DELAY SHUTDOWN TO FAULT AND OUTPUT RAMP-DOWN PROPAGATION DELAY ENABLE TO FAULT AND OUTPUT RAMP-UP SHUTDOWN SHUTDOWN COUT = 0 F FAULT OUT FAULT OUT RLOAD = 5 CIN = 5 F COUT = 0 F VOUT RLOAD = 5 VOUT RIFAULT = 52.3 k CIN = 5 F RIMAX = 42.4 k 1A IOUT RIFAULT = 52.3 k IOUT (RLOAD = 5 RIMAX = 42.4 k ) 0A Figure 7 Figure 8 ON-STATE RESISTANCE vs TEMPERATURE ON-STATE RESISTANCE vs OUTPUT CURRENT 125 115 VIN = 5 V, I = 1 A RDS(on) On–State Resistance – m RDS(on) On–State Resistance – m 110 105 95 85 75 65 55 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 100 VIN = 3 V, I = 1 A 90 Average 80 70 VIN = 5 V, I = 4 A 60 50 VIN = 3 V, I = 4 A 40 – 40 40 Figure 10 Figure 9 POST OFFICE BOX 655303 80 TA – Free-Air Temperature – C IOUT – Output Current – A 8 0 • DALLAS, TEXAS 75265 120 SLUS457B – JULY 2000 - REVISED OCTOBER 2000 APPLICATION INFORMATION safety considerations Although the UCC2918 is designed to provide system protection for all fault conditions, all integrated circuits can ultimately fall short. For this reason, if the UCC2918 is intended for use in safety critical applications where UL or some other safety rating is required, a redundant safety device such as a fuse should be placed in series with the power device. The UCC2918 prevents the fuse from blowing for virtually all fault conditions, increasing system reliability and reducing maintenance cost, in addition to providing the hot swap benefits of the device. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 9 IMPORTANT NOTICE Texas Instruments and its subsidiaries (TI) reserve the right to make changes to their products or to discontinue any product or service without notice, and advise customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied on is current and complete. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgment, including those pertaining to warranty, patent infringement, and limitation of liability. TI warrants performance of its semiconductor products to the specifications applicable at the time of sale in accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent TI deems necessary to support this warranty. Specific testing of all parameters of each device is not necessarily performed, except those mandated by government requirements. Customers are responsible for their applications using TI components. In order to minimize risks associated with the customer’s applications, adequate design and operating safeguards must be provided by the customer to minimize inherent or procedural hazards. TI assumes no liability for applications assistance or customer product design. TI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright, mask work right, or other intellectual property right of TI covering or relating to any combination, machine, or process in which such semiconductor products or services might be or are used. TI’s publication of information regarding any third party’s products or services does not constitute TI’s approval, warranty or endorsement thereof. Copyright 2000, Texas Instruments Incorporated