Two-circuit Limit Switch/Long-life Two-circuit Limit Switch WL/WLM CSM_WL_WLM_DS_E_13_1 Wide Range of Two-circuit Switches; Select One for the Operating Environment/Application • A wide selection of models are available, including the overtravel models with greater OT, indicator-equipped models for checking operation, low-temperature models, heat-resistant models, and corrosion-proof models. • Microload models are added to the product lineup. • Approved standards: EC/IEC, UL, CSA, CCC (Chinese standard). Contact your OMRON representative for information on approved models. Be sure to read Safety Precautions on page 39 to 42 and Safety Precautions for All Limit Switches. Features Standard Models Features Common to All Models Many Variations in Standard Limit Switches DPDB Operation A Wide Range of Models The double-pole, double-break structure ensures circuit braking. The WL Series provides a complete range of Limit Switches with a long history of meeting user needs. Select environment-resistant specifications, actuators for essentially any workpiece, operating sensitivity matched to the workpiece, operation indicators to aid operation and maintenance, and various wiring specifications. Za (NO)4 3(NO) (NC)1 2(NC) 1 4 2 3 Load Load Environment-resistant Models Select from Six Types of Environment Resistance Degree of Protection; IP67 The series includes Airtight Switches, Hermetic Switches, Heatresistant Switches, Low-temperature Switches, Corrosion-proof switches, and Weather-proof Switches. Select the one required by the onsite environment. O-rings, cover seals, and other measures provide a water-proof, dripproof structure (IP67). Spatter-prevention Models Approved Standards to Aid Export Machines Various WL/WLM switches are approved by UL, CSA, TÜV, EN/IEC, and CCC making them ideal for export machines. Excellent Performance on Arc Welding Lines or Sites with Spattering Cutting Powder High-precision Models Available in All Switch Types; Ideal for Position Control Ideal for Welding Sites High-precision models achieve a very small movement to operation (approx. 5°) and a repeat accuracy that is twice that of basic models. Stainless steel and resins that resist adhesion of spatters are used to prevent troubles caused by zinc powder generated during welding. Long-life Models Mechanical Endurance of 30 Million Operations Long-life Models for High-frequency Applications Long life has been achieved by increasing the resistance to friction and creating better sliding properties in the head mechanism. Greater visibility is provided when setting with a fluorescent display for setting the stroke. Operation Indicators for Easier Daily Inspections* Confirm operation with a neon lamp or LED for easier startup confirmations and maintenance. * Operation indicators are provided on Indicatorequipped switches, Spatter-prevention Basic Switches, and Long-life Basic Switches. Operation indicator Models with Connectors to Reduce Wiring Reduce wiring with one-touch connection. Models with direct-wired and prewired connectors that make Switch replacement easier are also available. 1 WL/WLM Product Configuration Selection by Purpose Standard ●Standard-load Switches WL@ ●Microload Switches WL01@ Selection Points Effective for switching loads of 0.1 A, 125 VAC/30 VDC. ●Basic Switches WLC@ ●Overtravel Switches ●High-precision Switches WLGCA2 ●Protective WLCA32-@ Generalpurpose Operation indicators Selection Points · Effective for confirming workpieces passing by on a conveyor or for confirming operation in dark locations. · For standard models, add -LE or -LD. (Operation indicators cannot be used with some environment-resistant Sensor I/O connectors Selection Points Effective for reducing wiring work, making maintenance easier, and preventing wiring mistakes. WL Series Environment-resistant Selection Points Enable selection according to the operating environment: water, oil, chemicals, high/low temperatures, etc. Spatter-prevention Selection Points Effective for welding sites or spattering cutting powder. WLM Series Long-life Selection Points With high mechanical durability of 30 million operations, effective for high-frequency operation. ❍General-purpose Switches WLH@ ❍High-sensitivity Switches WLG@ ❍90° Operation Switches WL@-2 WL@-2N Selection Points Effective if the overall movement is 80° or 90° when dog angle or deflection is absorbed. Selection Points Provide twice the repeat accuracy as Basic Switches. Effective for positioning in machine tools. Selection Points Effective for protecting the operating status. ●Indicator-equipped Switches: Neon lamps WL@-@LE ●Indicator-equipped Switches: Light emitting diodes (LED) WL@-@LD ●Direct-wired Switches WL@-@LDK@ ●Pre-wired Switches WL@-@LD-M1@ WL@-@LD-AGJ@/-DGJ@ WL@-@LD-DK1EJ@ ●Airtight Switches WL@-55 ●Hermetic Switches WL@-139 WL@-140 WL@-141 WL@-145 WL@-RP40 WL@-RP60 ●Heat-resistant Switches WL@-TH ●Low-temperature Switches WL@-TC ●Corrosion-proof Switches WL@-RP ●Weather-proof Switches WL@-P1 ●Basic Switches WLCA2-@S ●Microload Switches WL01@-@S ●Overtravel Switches ●High-precision Switches WLGCA2-@S ●Basic Switches WLMCA2@ ●Overtravel Switches ●High-precision Switches WLMGCA2@ ❍General-purpose Switches WLH2-@S ❍High-sensitivity Switches WLG2-@S ❍General-purpose Switches WLMH2@ ❍High-sensitivity Switches WLMG2@ 2 WL/WLM Tables of Models General-purpose Switches Spatter-prevention Switches Long-life Switches Heads (Roller levers only) Type General purpose Features Model Total travel (TT) • With a Roller Lever Basic Head specifications 45° 45° WLC@ Generalpurpose Overtravel High-sensitivity Overtravel • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLH2. WLH@ • Operation is highly sensitive with only 10° pretravel. • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLG2. WLG@ • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLCA2-2. WL@-2 Overtravel, 90° operation WL@-2N High-precision Maintained WLGCA2 • Repeat accuracy is twice that basic models. • Operation is highly sensitive with only 5° pretravel. • Ideal for positioning, e.g., WLCA32-@ • When the dog throws the lever, the output is reversed and the reversed output is held even after the dog passed. The original status is returned to only after the dog passed. 80° 80° 90° 45° One-side operation Head mounting Possible *1 (Except for long-life models.) Any of 4 directions Spatter prevention Long-life Model Model WLCA2-@S WLMCA2@ Not possible Any of *2 4 directions WLH2-@S WLH2@ Not possible Any of *2 4 directions WLG2-@S WLMG2@ 80° 80° 90° Not possible Any of *2 4 directions — — Any of 4 directions WLGCA2-@S WLMGCA2@ Any of 4 directions — — Possible *1 Either of 2 directions Possible *1 — 45° 90° *1. One-side operation means that three operational directions can be selected electrically, according to the change in direction of the operating plunger. The operating plunger is set for operation on both sides before delivery. *2. Those models for which one-side operation is impossible can only operate on both sides. Connectors and Conduits Wiring type Direct-wired connector Pre-wired connector Conduit (screw terminal) General-purpose Model WL@-@LDK@ WL@-@LD-M1@ WL@-@LD-@GJ@ WL@-@LD-DK1EJ@ WL@-@ WL@-@G1@ WL@-@G@ WL@-@Y@ WL@-@TS@ • SC-2F/-4F Connector built-in Spatter-prevention Model — Long-life Model WLM@-LDK@ • XS2H-series Pre-wired Connector builtin WL@-@S-M1@J-1 WL@-@S-DGJS03 WLM@-LD-M1J WLM@-LD-@GJ@ Connector/conduit specifications • G1/2 with no ground terminal • G1/2 with ground terminal • Pg13.5 with ground terminal • M20 with ground terminal • 1/2 14NPT with ground terminal — WLM@-LD — — — — 3 WL/WLM Environment-resistant Switches Type Airtight seal Item Model Application Uses the W-10FB3-55 Airtight Built-in Switch. WL@-55 WL@-139 WL@-140 Environment-resistant Environment-resistant construction Note: Use the SC Connector for the conduit opening. Refer to page 25 for information on the environment-resistant construction of Switches with Hermetic Seals. WL@-RP40 WL@-RP60 Low-temperature * WL@-TC Can be used at a temperature of –40°C (operating temperature range: –40 to 40°C), but cannot withstand icing. • Uses a general-purpose built-in switch. • Silicone rubber is used for rubber parts such as the O-ring, gasket, etc. Heat-resistant * Can be used in temperatures of 120°C (operating temperature range: 5 to 120°C). • Uses a special built-in switch made from heatresistant resin. • Silicone rubber is used for rubber parts such as the O-ring, gasket etc. Corrosion-proof Weather-proof * WL@-TH WL@-RP WL@-P1 For use in locations subject to corrosive gases and chemicals. For use in parking lots and other outdoor locations. Note: Models can be produced using standard actuators. All models except the lowtemperature and heat-resistant models For uses in locations subject to cutting oil or water Hermetic seal WL@-141 (Molded terminals/ WL@-145 Anti-coolant) Applicable models All models except the lowtemperature and heat-resistant models • Diecast parts, such as the switch box, are made of corrosion-proof aluminum. • Rubber sealing parts are made of fluorine rubber which aids in resisting oil, chemicals and adverse weather conditions. • Exposed nuts and screws (except the actuator section) are made of stainless steel. • Moving and rotary parts such as rollers are made of sintered stainless steel or stainless steel. • The Head, box, and cover are yellow. • Rubber parts are made from silicone rubber, which has a high-tolerance to deterioration over time and changes in temperature. • Rollers are made of stainless steel to improve corrosion resistance. • Exposed nuts and screws are made of stainless steel. Note: Models can be produced using standard actuators. Only the WLCA2, WLGCA2, or WLH2 can be produced for the WL@-141 and WL@-145. All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped models All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped, nylon roller (WLCA2-26N), seal roller models, and resin rod (WLNJ-2) models All models except overtravel (90° operation), fork lever lock (WLCA32-41 to 43), low-temperature, heatresistant, and indicatorequipped models Only basic (WLCA2/CA12/ CL), general-purpose overtravel (WLH2/H12/HL) and high-sensitivity overtravel (WLG2/G12/GL) models (excluding heat-resistant models). * Weather Resistance, Cold Resistance, and Heat Resistance Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. 4 WL/WLM Selection Guide With the WL Series, OMRON will combine the switch, Actuator, and wiring method required to build the ideal switch for your application. The WL Series consists of four basic types: General-purpose, Environment-resistant, Spatter-prevention, and Long-life Switches. WLCA2 Switches can be used for the most common applications. According to Operating Environment Ambient operating temperature Environment −10°C +80°C Models WL@ Normal WLM@ Water-resistant to IP67. High-temperature WL@-TH Heat-resistant Switches *1 WL@-TC Low-temperature Switches *1 WL@-P1 Weather-proof Switches *1 WL@-RP Corrosion-proof Switches *1 Uses an airtight built-in switch. WL@-55 Airtight Switches *1 Cables attached. Uses a general-purpose built-in switch. The case cover and conduit opening are molded from epoxy resin to increase the seal. The cover cannot be removed. WL@-139 Hermetic, Molded-terminal Switches *1, *2 To increase heat resistance, the rubber material (silicon rubber) and the material of the built-in switch have been changed. −40°C +40°C Low-temperature To increase resistance to cold, silicon rubber and other measures are used. Chemicals and oil Water drops and mist Constant water drops and mist General-purpose Switches Long-life Switches +120°C +5°C Outdoors Operating environment Key specifications Rubber parts are made from silicone rubber, which has a high-tolerance to deterioration over time and changes in temperature. Rollers are made of stainless steel to improve corrosion resistance. Exposed nuts and screws are made of stainless steel. Corrosion-proof aluminum diecast has been used for the housing, fluorine rubber has been used for rubber parts, and stainless steel has been used for screws and nuts (except for actuator) to increase resistance to oils, chemicals, and weather. Cables attached. Uses an airtight built-in switch. The case cover and box interior are molded from epoxy resin to increase the seal. The cover cannot be removed. The SC connector can be removed, so it is possible to use flexible conduits for the cable. Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, and conduit opening are molded from epoxy resin to increase the seal. (The cover cannot be removed.) WL@-RP40 Hermetic, Molded-terminal Switches *1, *2 WL@-140 Hermetic, Molded-terminal Switches *1, *2 Constant water drops or splattering cutting powder Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, conduit opening, box head, and head screws are molded from epoxy resin to increase the seal. (The cover cannot be removed.) The Head opening is protected from cutting powder. -141: The Head section is molded from epoxy resin; Head direction cannot be changed. -145: The Head section is molded from epoxy resin; Head can be in any of 4 directions. Coolant Cables attached. Uses an airtight built-in switch. WL@-RP60 The case cover, box interior, conduit opening, and head screws Hermetic, Molded-terminal are molded from epoxy resin to increase the seal. (The cover cannot be removed.) Rubber parts are made from fluorine rubber Switches *1, *2 to increase resistance to coolant. Spattering from welding To prevent spatter during welding, a heat-resistant resin is used for the indicator cover and screws and rollers are all made from stainless steel. WL@-141, -145 Hermetic, Molded-terminal Switches *1, *2 (Only the WLCA2, WLG2, WLGCA2, and WLH2 can be produced.) WL@-S Spatter-prevention Switches *1. Not all functions can be combined with environment-resistant switches. Refer to the applicable models on the previous page. *2. Refer to page 25 for information on the construction of Hermetic Switches. 5 WL/WLM According to Application Conditions Conditions Models Switching standard loads 10 A at 125,250, or 500 VAC 0.8 A at 125 VDC 0.4 A at 250 VDC WL@ WL@-S WLM@ General-purpose Switches Spatter-prevention Switches Long-life Switches Switching microloads 0.1 A at 125 VAC, resistive load 0.1 A at 30 VDC, resistive load WL01@ WL01@-S General-purpose Microload Switches Spatter-prevention Microload Switches Normal durability Mechanical: 15 million operation min. (10 million operation min. for overtravel general-purpose or high-sensitivity models or flexible rod models) WL@ WL@-S General-purpose Switches Spatter-prevention Switches Long-life Mechanical: 30 million operation min. WLM@ Long-life Switches Load Durability Key specifications According to Ease of Installation and Maintenance Operation indicator Conditions Daily inspections and maintenance checks Wiring specification Screw tightening and installation One-touch connector attachment Key specifications Models Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) Neon lamp 125 to 250 VAC WL@-LE General-purpose, Indicator-equipped (Neon Lamp) Switches WL@-LES Spatter-prevention, Indicator-equipped (Neon Lamp) Switches Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) LED 10 to 115 VAC/DC WL@-LD General-purpose, Indicator-equipped (LED) Switches WL@-LDS Spatter-prevention, Indicator-equipped (LED) Switches Screw terminals. No ground terminal. Conduit size: G1/2 WL@ WLM@ General-purpose Switches Long-life Switches Screw terminals. Ground terminal. Conduit size: 4 sizes WL@ General-purpose Switches Direct-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LDK13 General-purpose, Direct-wired Connector Switches WLM@-LDK13 Long-life, Direct-wired Connector Switches Direct-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LDK43 General-purpose, Direct-wired Connector Switches WLM@-LDK43 Long-life, Direct-wired Connector Switches Pre-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LD-M1J General-purpose, Pre-wired Connector Switches WL@-@S-M1J-1 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-M1J Long-life, Pre-wired Connector Switches Pre-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LD-@GJO3 General-purpose, Pre-wired Connector Switches WL@-@S-@GJSO3 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-@GJO3 Long-life, Pre-wired Connector Switches Connector attachment in control and relay boxes 6 WL/WLM According to Form of Operation Detection object Key specifications TT (total travel) 45° Models PT (pretravel) 45° 15° WLCA2 WLCA2-@S WLMCA2 General-purpose Switches Spatter-prevention Switches Long-life Switches 15° WLH2 WLH2-@S WLMH2 General-purpose Switches Spatter-prevention Switches Long-life Switches WLG2 WLG2-@S WLMG2 General-purpose Switches Spatter-prevention Switches Long-life Switches WLCA2-2 WLCA2-2N General-purpose Switches General-purpose Switches Operation angles General 80° 80° 80° 80° Passing dogs Passing dogs, high sensitivity 10° WLCA2-2 90° 25° 90° WLCA2-2N 20° Passing dogs 45° 5° 45° High precision R38 Short lever One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● Medium lever ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● Long lever ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● ● Dogs and workpieces (Mounts in any of 4 directions) R50 R63 R25 to 89 Adjustable between dog and lever 25 to 140 Actuators Dogs or workpieces with large deflection Round-trip operation of passing dogs WLGCA2 General-purpose Switches WLGCA2-@S Spatter-prevention Switches WLMGCA2 Long-life Switches WL@2 WL@2-@S WLM@2 Roller Lever Actuators Roller Lever Actuators Roller Lever Actuators WL@2-7 Roller Lever Actuators WL@2-8 Roller Lever Actuators WL@12 Adjustable Roller Lever Actuators One-Horizontal operation possible. WL@L (WLCL only) ● Head mounts in any of 4 directions. Adjustable Rod Lever Actuators One-Horizontal operation not possible. WLHAL4 ● Head mounts in any of 4 directions. Adjustable Rod Lever Actuator One-Horizontal operation not possible. WLHAL5 ● Head mounts in any of 4 directions. Rod Spring Lever Actuator ● 350 to 380 ● 427.5 ● ● Head mounts in any of 4 directions. WLCA32-41 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-42 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-43 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-44 Fork Lever Lock Actuator WLD ● Cams or workpieces with vertical movement Head mounts in any of 4 directions. WLSD WLD3 ● Head mounts in any of 4 directions. WLSD3 ● Available in sealed models. (WLD28@) Top Plunger Actuator Horizontal Plunger Actuator Top-ball Plunger Actuator Horizontal-ball Plunger Actuator WLD2 WLD28 Top-roller Plunger Actuator Sealed Top-roller Plunger Actuator WLSD2 Horizontal-roller Plunger Actuator 7 WL/WLM Application Examples Positioning on Production Lines High-precision Positioning of Machine Tools Positioning on Suspended Conveyors Pallet Detection in Arc Welding Lines Multilevel Car Parking Towers Limit Detection is Transport Systems 8 WL/WLM Model Number Structure Model Number Legend (Not all combinations are possible. Ask your OMRON representative for details.) General-purpose and Environment-resistant Switches WL @ @-@ @ @ @ @ @ @ @ (1) (2) (3) (4) (5) (6) (7) (8) (9)(10) (1) Electrical Rating Blank Standard load 01 Microload Note: Dimensions are the same as the standard models. (3) Environment-resistant Model Specifications Blank Standard RP Corrosion-proof *1 P1 Weather-proof *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (4) Built-in Switch Type Blank Standard 55 Hermetically sealed *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (5) Temperature Specifications Blank Standard: –10°C to +80°C TH Heat-resistant: +5°C to +120°C *1 TC Low-temperature: –40°C to +40°C *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (7) Conduit Size, Ground Terminal Specifications *2 Blank G1 G Y TS G1/2 without ground terminal G1/2 with ground terminal Pg13.5 with ground terminal M20 with ground terminal 1/2-14NPT with ground terminal Note: Dimensions are the same as the standard models. *2. Models with ground terminals are approved by EN/IEC (CE marking). (2) Actuator and Head Specifications Symbol CA2 CA2-7 CA2-8 H2 G2 CA2-2 CA2-2N GCA2 CA12 H12 G12 CA12-2 CA12-2N CL HL HAL4 GL CL-2 CL-2N HAL5 CA32-41 CA32-42 CA32-43 D D2 D28 D3 SD SD2 SD3 NJ NJ-30 NJ-2 NJ-S2 Actuator type Roller lever: Standard model R38 Roller lever: Standard model R50 Roller lever: Standard model R63 Roller lever: General-purpose overtravel model, 80° Roller lever: High-sensitivity overtravel, 80° Roller lever: Overtravel, 90° Roller lever: Overtravel, 90° Roller lever: High-precision R38 Adjustable roller lever: Standard Adjustable roller lever: General-purpose overtravel model, 80° Adjustable roller lever: High-sensitivity overtravel, 80° Adjustable roller lever: Overtravel, 90° Adjustable roller lever: Overtravel, 90° Adjustable rod lever: Standard, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80°, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80°, 350 to 380 mm Adjustable rod lever: High-sensitivity overtravel, 80°, 25 to 140 mm Adjustable rod lever: Overtravel, 90°, 25 to 140 mm Adjustable rod lever: Overtravel, 90°, 25 to 140 mm Rod spring lever: General-purpose overtravel model, 80° Fork lever lock: Maintained, WL-5A100 Fork lever lock: Maintained, WL-5A102 Fork lever lock: Maintained, WL-5A104 Plunger: Top plunger Plunger: Top-roller plunger Plunger: Sealed top-roller plunger Plunger: Top-ball plunger Plunger: Horizontal plunger Plunger: Horizontal-roller plunger Plunger: Horizontal-ball plunger Flexible rod: Coil spring Flexible rod: Coil spring, multi-wire Flexible rod: Coil spring, resin rod Flexible rod: Steel wire (6) Hermetic Model Specifications Blank No cables or molding General-purpose built-in switch with cables attached and mold139 ed conduit opening and cover (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit open140 ing, cover, and box interior cover screws (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit opening, cover, head, box interior, cover screws, and 141 head screws (cover cannot be removed, Head direction cannot be changed). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded conduit opening, cover, box interior, and cover screws (cover cannot be 145 removed, Head can be mounted in any of 4 directions). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded cover and box interior (cover cannot be removed, Head direction can be RP40 changed). SC Connector can be removed, so it is possible to use flexible conduits for the cable. * Airtight built-in switch with cables attached, fluorine rubber used, RP60 and molded conduit opening, cover, and box interior (cover cannot be removed, Head direction cannot be changed). * Switch without lever WLRCA2 WLRCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRGCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRCL WLRH2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRH2 WLRCA32 WLRCA32 WLRCA32 — — — — — — — — — — — (8) Indicator Type Symbol Element Blank No indicator LE Neon lamp LD LED Voltage Leakage current 125 to 250 VAC Approx. 0.6 to 1.9 mA 115 VAC/VDC Approx. 0.5 mA 10 to 24 VAC/VDC Approx. 0.4 mA Note: Dimensions are the same for both LE and LD models. (9) Indicator Wiring 2 3 NC connection: Light-ON when operating NO connection: Light-ON when not operating Note: Include the indicator wiring specification only when a (6) hermetic seal and (8) operation indicator have been selected. (10) Lever Type Blank A Standard lever Double nut lever * Refer to page 4 for applicable models. 9 WL/WLM Direct-wired Connector General-purpose Switches Pre-wired Connector Sensor I/O Connector Switches WL @ @-@ LD @ (1) (2) (3) (4) (5) (1) Electrical Rating Blank 01 Standard load Microload (4) Indicator Type LD LED, 10 to 115 VAC/DC Note: Dimensions are the same as the standard models. (5) Wiring Specifications (2) Actuator Type CA2 GCA2 H2 G2 D2 D28 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller-lever: High-sensitivity overtravel model Top-roller plunger Sealed top-roller plunger (3) Built-in Switch Type Blank 55 Standard Hermetically sealed K13A K13 K43A K43 -M1J * -M1GJ *1 -M1JB -AGJ03 -DGJ03 *1 -DK1EJ03 *1 Direct-wired Connector (2-conductor: AC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (2-conductor: DC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (4-conductor: AC) Direct-wired Connector (4-conductor: DC) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 1, 4) Pre-wired Connector *2 (2-conductor: DC, NC wiring, connector pins No. 3, 2) Pre-wired Connector *2 (4-conductor, AC) Pre-wired Connector *2 (4-conductor, DC) Pre-wired Connector *2 (3-conductor: DC, NO wiring, connector pins No. 2, 3, 4) *1. Models with pre-wired connectors and DC specifications have EN/IEC approval (CE marking). *2. With 0.3-m cable attached. Note: Dimensions are the same as the standard models. Spatter-prevention Switches WL @ @-@ @ S @ (1) (2) (3) (4) Standard load Microload Note: Dimensions are the same as the standard models. (2) Actuator Type CA2 GCA2 H2 G2 D28 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose Overtravel model Roller lever: High-sensitivity Overtravel model Sealed top-roller plunger (3) Built-in Switch Type Blank 55 Standard Hermetically sealed Note: Dimensions are the same as the standard models. (4) Indicator Type LD LE WLM @ -LD @ (5) (1) Electrical Rating Blank 01 Long-life Switches LED, AC/DC Neon lamp (1) (2) (3) (1) Actuator CA2 GCA2 H2 G2 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller lever: High-sensitivity overtravel model (2) Indicator Type LD LED, 10 to 115 VAC/DC (3) Wiring Specifications Blank K13A K13 K43A K43 -M1J -AGJ03 -DGJ03 Screw terminal: G1/2 conduit Direct-wired Connector: 2-conductor, AC Direct-wired Connector: 2-conductor, DC Direct-wired Connector: 4-conductor, AC Direct-wired Connector: 4-conductor, DC Pre-wired Connector: 2-conductor, DC * Pre-wired Connector: 4-conductor, AC * Pre-wired Connector: 4-conductor, DC * * With 0.3-m cable attached. Note: Dimensions are the same for both LE and LD models. (5) Wiring Specifications Blank Screw terminal: G1/2 conduit Pre-wired Connector *2 -M1J-1 *1 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 -M1GJ-1 *1 (2-conductor: DC, NO wiring, connector pins No. 1, 4) -DGJS03 *1 Pre-wired Connector *2 (4-conductor: DC) *1. Models with pre-wired connectors and DC specifications are approved by EN/IEC (CE marking) except for LE Models (Neon Lamp Models). *2. With 0.3-m cable attached. 10 WL/WLM Ordering Information General-purpose Switches Note: Models are also available with ground terminals. Standard Switches Lever Actuator Roller lever R38 Item Standard load Basic Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Overtravel Standard load Microload 90° operation Standard load Microload Standard load High-precision Microload Model WLCA2 WL01CA2 WLH2 WL01H2 WLG2 WL01G2 WLCA2-2 WL01CA2-2 WLCA2-2N WL01CA2-2N WLGCA2 WL01GCA2 Actuator Adjustable roller lever Item Basic Overtravel Standard load Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Standard load Microload 90° operation Standard load Microload Item Maintained Model WLCA12 WL01CA12 WLH12 WL01H12 WLG12 WL01G12 WLCA12-2 WL01CA12-2 WLCA12-2N WL01CA12-2N Actuator Fork lever lock (with WL-5A100 plastic roller lever) Model Standard load WLCA32-41 Microload WL01CA32-41 Roller lever R50 Roller lever R63 Model WLCA2-7 WL01CA2-7 — — — — — — — — — — Model WLCA2-8 WL01CA2-8 — — — — — — — — — — Adjustable rod lever 25 to 140mm Adjustable rod lever 350 to 380mm Rod spring lever Model WLCL WL01CL WLHL WL01HL WLGL WL01GL WLCL-2 — WLCL-2N WL01CL-2N Model — — WLHAL4 — — — — — — — Model — — WLHAL5 — — — — — — — Fork lever lock (with WL-5A102 plastic roller lever) Model WLCA32-42 — Fork lever lock (with WL-5A104 plastic roller lever) Model WLCA32-43 WL01CA32-43 Fork lever lock (with WL-5A104 plastic roller lever) Model WLCA32-44 WL01CA32-44 Top-ball plunger Sealed top-roller plunger Plunger Actuator Top plunger Item Top plunger Model Standard load WLD Microload WL01D Actuator Horizontal plunger Item Side plunger Model Standard load WLSD Microload WL01SD Top-roller plunger Model WLD2 WL01D2 Model WLD3 WL01D3 Horizontal-roller plunger Horizontal-ball plunger Model WLSD2 WL01SD2 Model WLSD3 WL01SD3 Coil spring (spring diameter: 4.8) Coil spring (resin rod diameter: 8) Model WLNJ-2 WL01NJ-2 Model WLD28 WL01D28 Flexible Rod Actuator Coil spring (spring diameter: 6.5) Item Flexible rod Model Standard load WLNJ Microload WL01NJ Model WLNJ-30 WL01NJ-30 Steel wire (wire diameter: 1) Model WLNJ-S2 WL01NJ-S2 11 WL/WLM General-purpose Switches Indicator-equipped Switches Lever Actuator Roller lever R38 Item Neon lamp Basic LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Overtravel Neon lamp LED 90° operation Neon lamp LED Neon lamp High-precision LED Model WLCA2-LE WLCA2-LD WLH2-LE WLH2-LD WLG2-LE WLG2-LD WLCA2-2LE WLCA2-2LD WLCA2-2NLE WLCA2-2NLD WLGCA2-LE WLGCA2-LD Actuator Adjustable rod lever 25 to 140 mm Item Basic Overtravel Neon lamp LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Neon lamp LED 90° operation Neon lamp LED Item Maintained Model WLCL-LE WLCL-LD WLHL-LE WLHL-LD WLGL-LE WLGL-LD WLCL-2LE WLCL-2LD WLCL-2NLE WLCL-2NLD Actuator Fork lever lock (with WL-5A100 Plastic Roller Lever) Model Neon lamp WLCA32-41LE LED WLCA32-41LD Roller lever R50 Roller lever R63 Model WLCA2-7LE WLCA2-7LD — — — — — — — — — — Model WLCA2-8LE WLCA2-8LD — — — — — — — — — — Adjustable rod lever 350 to 380 mm Rod spring lever Model — — WLHAL4-LE WLHAL4-LD — — — — — — Model — — WLHAL5-LE WLHAL5-LD — — — — — — Fork lever lock (with WL-5A102 Plastic Roller Lever) Model WLCA32-42LE Fork lever lock (with WL-5A104 Plastic Roller Lever) Model WLCA32-43LE WLCA32-43LD — Adjustable roller lever Model WLCA12-LE WLCA12-LD WLH12-LE WLH12-LD WLG12-LE WLG12-LD WLCA12-2LE WLCA12-2LD WLCA12-2NLE WLCA12-2NLD — — Plunger Actuator Top plunger Item Top plunger Neon lamp LED Side plunger Neon lamp LED Top-ball plunger Model WLD-LE WLD-LD Model WLD2-LE WLD2-LD Model WLD3-LE WLD3-LD Horizontal plunger Horizontal-roller plunger Horizontal-ball plunger Model WLSD-LE WLSD-LD Model WLSD2-LE WLSD2-LD Model WLSD3-LE WLSD3-LD Coil spring (spring diameter: 6.5) Coil spring (spring diameter: 4.8) Model WLNJ-LE WLNJ-LD Model WLNJ-30LE WLNJ-30LD Actuator Item Top-roller plunger Sealed top-roller plunger Model WLD28-LE WLD28-LD Flexible Rod Actuator Item Flexible rod Neon lamp LED Coil spring (resin rod diameter: 8) Model WLNJ-2LE WLNJ-2LD Steel wire (wire diameter: 1) Model WLNJ-S2LE WLNJ-S2LD 12 WL/WLM General-purpose Switches Sensor I/O Connector Switches Direct-wired Connectors Item Actuator Roller lever Wiring connector Standard 2-conDC NO pins ductor Airtight seal No. 3, 4 4-conDC ductor Top-roller plunger Built-in switch specification Model Overtravel General-purpose High-sensitivity Model Model High-precision Model WLCA2-LDK13 WLH2-LDK13 WLG2-LDK13 WLGCA2-LDK13 WLCA2-55LDK13 WLH2-55LDK13 WLG2-55LDK13 WLGCA2-55LDK13 Standard WLCA2-LDK43 WLH2-LDK43 WLG2-LDK43 WLGCA2-LDK43 Airtight seal WLCA2-55LDK43 WLH2-55LDK43 WLG2-55LDK43 WLGCA2-55LDK43 connector Standard 2-conDC NO pins ductor Airtight seal No. 3, 4 4-conDC ductor Basic WLD2-LDK13 — — — WLD2-55LDK13 — — — Standard WLD2-LDK43 — — — Airtight seal WLD2-55LDK43 — — — Pre-wired Connectors Item Actuator Wiring NO 2-conDC ductor Roller lever Built-in switch specification 3-conDC ductor NO 2-conDC ductor Top-roller plunger WLCA2-LD-M1J connector Standard pins Airtight seal No. 1, 4 WLCA2-LD-M1GJ 3-conDC ductor WLCA2-55LD-M1J WLCA2-55LD-M1GJ — WLCA2-55LD-M1JB Overtravel General-purpose High-sensitivity Model WLH2-LD-M1J — WLH2-LD-M1GJ — Model WLG2-LD-M1J — WLG2-LD-M1GJ High-precision Model WLGCA2-LD-M1J WLGCA2-55LD-M1J WLGCA2-LD-M1GJ WLG2-55LD-M1GJ — — WLG2-LD-M1JB — — WLG2-55LD-M1JB WLGCA2-55LD-M1JB Standard WLCA2-LD-DGJ03 WLH2-LD-DGJ03 WLG2-LD-DGJ03 Airtight seal WLCA2-55LD-DGJ03 — WLG2-55LD-DGJ03 WLGCA2-55LD-DGJ03 connector Standard pins No. 2, 3, 4 Airtight seal WLCA2-LD-DK1EJ03 — WLG2-LD-DK1EJ03 — WLCA2-55LD-DK1EJ03 — WLG2-55LD-DK1EJ03 — connector Standard pins Airtight seal No. 3, 4 WLD2-LD-M1J — — — WLD2-55LD-M1J — — — connector Standard pins Airtight seal No. 1, 4 WLD2-LD-M1GJ — — — WLD2-55LD-M1GJ — — — connector Standard NC pins Airtight seal No. 3, 2 4-conDC ductor Model connector Standard pins Airtight seal No. 3, 4 connector Standard NC pins Airtight seal No. 3, 2 4-conDC ductor Basic Standard Airtight seal connector Standard pins No. 2, 3, 4 Airtight seal — — — — — WLD2-55LD-M1JB — — — WLD2-LD-DGJ03 — — — — — — — WLD2-LD-DK1EJ03 — — — WLD2-55LD-DK1EJ03 — — — 13 WL/WLM Environment-resistant Switches Note: Models are also available with ground terminals. Actuator Roller lever R38 Basic Item Airtight seal -139 Molded -140 terminals Hermetic seal -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator Model WLCA2-55 WLCA2-55LD WLCA2-55LE WLCA2-139 WLCA2-139LD2 WLCA2-139LD3 WLCA2-140 WLCA2-140LD2 WLCA2-140LD3 WLCA2-141 WLCA2-141LD2 WLCA2-141LD3 WLCA2-RP60 WLCA2-RP60LD2 WLCA2-RP60LD3 WLCA2-TH WLCA2-TC WLCA2-RP WLCA2-P1 Overtravel General-purpose High-sensitivity Model Model WLH2-55 WLG2-55 WLH2-55LD WLG2-55LD WLH2-55LE WLG2-55LE WLH2-139 WLG2-139 — — — WLG2-139LD3 WLH2-140 WLG2-140 — WLG2-140LD2 — WLG2-140LD3 WLH2-141 WLG2-141 — WLG2-141LD2 WLH2-141LD3 WLG2-141LD3 WLH2-RP60 WLG2-RP60 — WLG2-RP60LD2 WLH2-RP60LD3 WLG2-RP60LD3 WLH2-TH WLG2-TH WLH2-TC WLG2-TC WLH2-RP WLG2-RP WLH2-P1 WLG2-P1 Actuator Roller lever R38 Overtravel Item Airtight seal -139 Molded -140 terminals Hermetic seal -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator 90° (-2 model) Model WLCA2-255 WLCA2-255LD WLCA2-255LE WLCA2-2139 WLCA2-2139LD2 WLCA2-2139LD3 — — — — — — WLCA2-2RP60 WLCA2-2RP60LD2 WLCA2-2RP60LD3 WLCA2-2TH WLCA2-2TC — 90° (-2N model) Model WLCA2-2N55 WLCA2-2N55LD WLCA2-2N55LE WLCA2-2N139 — — WLCA2-2N140 — — — — — — — — WLCA2-2NTH WLCA2-2NTC — High-precision Model WLGCA2-55 WLGCA2-55LD WLGCA2-55LE WLGCA2-139 WLGCA2-139LD2 WLGCA2-139LD3 WLGCA2-140 WLGCA2-140LD2 WLGCA2-140LD3 WLGCA2-141 — WLGCA2-141LD3 WLGCA2-RP60 WLGCA2-RP60LD2 WLGCA2-RP60LD3 WLGCA2-TH WLGCA2-TC WLGCA2-RP 14 WL/WLM Actuator Adjustable roller lever Basic Item Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof Hermetic seal No indicator LED Indicator Neon No indicator No indicator Model WLCA12-55 WLCA12-55LD WLCA12-55LE WLCA12-139 WLCA12-140 WLCA12-141 WLCA12-RP60 WLCA12-TH WLCA12-TC WLCA12-RP WLCA12-P1 Overtravel General-purpose High-sensitivity Model Model — — — — — — — — — — — — — — WLH12-TH WLG12-TH WLH12-TC WLG12-TC WLH12-RP WLG12-RP WLH12-P1 WLG12-P1 Actuator Adjustable roller lever Overtravel Item Heat-resistant Low-temperature 90° (-2 model) Model WLCA12-2TH WLCA12-2TC No indicator 90° (-2N model) Model WLCA12-2NTH WLCA12-2NTC Actuator Adjustable rod lever 25 to 140 mm Basic Item Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof Hermetic seal No indicator LED Indicator Neon No indicator No indicator Model WLCL-55 WLCL-55LD — WLCL-139 WLCL-140 — WLCL-RP60 WLCL-TH WLCL-TC WLCL-RP WLCL-P1 Overtravel General-purpose High-sensitivity Model Model — — — — — — — — — — — — — — WLHL-TH WLGL-TH WLHL-TC WLGL-TC WLHL-RP WLGL-RP WLHL-P1 WLGL-P1 Actuator Adjustable rod lever 25 to 140 mm Overtravel Item Heat-resistant Low-temperature Corrosion-proof No indicator 90° (-2 model) Model WLCL-2TH WLCL-2TC WLCL-2RP 90° (-2N model) Model WLCL-2NTH WLCL-2NTC — 15 WL/WLM Actuator Item Airtight seal Hermetic seal -139 Molded terminals -140 Anti-coolant Heat-resistant Low-temperature Corrosion-proof No indicator LED Indicator Neon Top-roller plunger Sealed top-roller plunger Horizontal plunger Model WLD2-55 WLD2-55LD WLD2-55LE Model WLD28-55 WLD28-55LD WLD28-55LE Model WLSD-55 WLSD-55LD — WLD2-139 WLD28-139 WLSD-139 No indicator — WLD2-RP60 WLD2-TH WLD2-TC WLD2-RP No indicator WLD28-140 WLD28-RP60 WLD28-TH — WLD28-RP — WLSD-RP60 WLSD-TH WLSD-TC WLSD-RP Note: The standard cable length for models with airtight seals is 5 m. Actuator Horizontal-roller plunger Item Airtight seal Hermetic seal -139 Molded terminals -140 Anti-coolant Heat-resistant Low-temperature Corrosion-proof No indicator LED Indicator Neon No indicator No indicator Coil spring (spring diameter: 6.5) Model WLSD2-55 WLSD2-55LD — Model WLNJ-55 WLNJ-55LD — WLSD2-139 WLNJ-139 Coil spring (resin rod diameter: 8) Model WLNJ-255 WLNJ-255LD — — WLSD2-140 WLNJ-140 WLNJ-2140 WLSD2-RP60 WLSD2-TH WLSD2-TC WLSD2-RP WLNJ-RP60 WLNJ-TH WLNJ-TC WLNJ-RP WLNJ-2RP60 — WLNJ-2TC WLNJ-2RP Note: The standard cable length for models with airtight seals is 5 m. 16 WL/WLM Spatter-prevention Switches Actuator Roller lever Sealed top-roller plunger Double nut lever Item Basic Neon lamp operation indicator LED operation indicator General-purpose High-sensitivity High-precision Basic General-purpose Overtravel High-sensitivity High-precision Overtravel Allen-head lever Model WLCA2-LEAS WLH2-LEAS WLG2-LEAS — WLCA2-LDAS WLH2-LDAS WLG2-LDAS — Model WLCA2-LES WLH2-LES WLG2-LES WLGCA2-LES WLCA2-LDS WLH2-LDS WLG2-LDS WLGCA2-LDS Model WLD28-LES — — — WLD28-LDS — — — Note: Ask your OMRON representative about WL01@-@S Microload Switches. Long-life Switches Item Basic Actuator Model Roller lever, screw terminal Roller lever, direct-wired connector Roller lever, pre-wired connector *2 WLMCA2-LD LED operation indicator *1 Overtravel General-purpose High-sensitivity Model Model WLMH2-LD High-precision Model WLMG2-LD WLMGCA2-LD WLMGCA2-LDK13A AC WLMCA2-LDK13A WLMH2-LDK13A WLMG2-LDK13A DC WLMCA2-LDK13 WLMH2-LDK13 WLMG2-LDK13 WLMGCA2-LDK13 AC WLMCA2-LDK43A WLMH2-LDK43A WLMG2-LDK43A WLMGCA2-LDK43A DC WLMCA2-LDK43 WLMH2-LDK43 WLMG2-LDK43 WLMGCA2-LDK43 2-conductor DC WLMCA2-LD-M1J WLMH2-LD-M1J WLMG2-LD-M1J WLMGCA2-LD-M1J 4-conductor DC WLMCA2-LD-DGJ03 WLMH2-LD-DGJ03 WLMG2-LD-DGJ03 2-conductor 4-conductor — *1. The default setting is “light-ON when not operating.” Turn the lamp holder by 180° to change the setting to “light-ON when operating”. (Ask your OMRON representative about 2-conductor models.) *2. With 0.3-m cable attached. Connecting Cables Straight Cable Voltage specification Number of conductors 2 AC 4 2 DC 4 Cable length 2m 5m 2m 5m 2m 5m 2m 5m Model XS2F-A421-DB0-A XS2F-A421-GB0-A XS2F-A421-D90-A XS2F-A421-G90-A XS2F-D421-DD0-A XS2F-D421-GD0-A XS2F-D421-D80-A XS2F-D421-G80-A 17 WL/WLM Individual Parts Heads Actuator type Roller lever Adjustable roller lever Adjustable rod lever Set model WLCA2 WLG2 WLH2 WLCA2-2 WLCA2-2N WLCA12 WLG12 WLH12 WLCA12-2 WLCA12-2N WLCL WLGL WLCL-2 WLCL-2N Head model (with Actuator) WL-1H1100 WL-2H1100 WL-2H1100-1 * WL-3H1100 WL-6H1100 WL-1H2100 WL-2H2100 WL-2H2100-1 * WL-3H2100 WL-6H2100 WL-4H4100 WL-2H4100 WL-3H4100 WL-6H4100 Actuator type Top plunger Horizontal plunger Fork lever lock Coil spring Set model WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model (with Actuator) WL-7H100 WL-7H200 WL-7H300 WL-7H400 WL-8H100 WL-8H200 WL-8H300 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-9H100 WL-9H200 WL-9H300 WL-9H400 * The model number of Heads without levers are same as those of Heads with levers without the numbers at the end. Example: WL-1H1100 becomes WL-1H without the lever. However, the WLH2 and WLH12 become WL-2H-1 and the WLGCA2 becomes WL-1H-1 for the Heads without levers. Other Heads are also available. Ask your OMRON representative. Switches without levers Switches without levers Actuator type Model Switches for roller levers Switches for adjustable roller levers Switches for adjustable rod lever Basic R38 High-precision R38 High-sensitivity overtravel, 80° General-purpose overtravel, 80° Overtravel, 90° operation Overtravel, 90° operation Basic High-sensitivity overtravel, 80° General-purpose overtravel, 80° Overtravel, 90° operation Overtravel, 90° operation Basic, 25 to 140 mm High-sensitivity overtravel, 80°, 25 to 140 mm Overtravel, 90° operation, 25 to 140 mm Overtravel, 90° operation, 25 to 140 mm WLRCA2 WLRGCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCL WLRG2 WLRCA2-2 WLRCA2-2N Switches for top plungers — — Switches for horizontal plungers — — Maintained, WL-5A100 Maintained, WL-5A102 Maintained, WL-5A104 Switches for fork lever locks Switches for coil springs — WLRCA32 — Covers with Operation Indicators Cover Item Neon lamp LED Cover only with indicator Model WL-LE WL-LD Note: The default setting is "light-ON when not operating." Turn the lamp holder by 180° to change the setting to "light-ON when operating." 18 WL/WLM Spatter-prevention Products Head (with actuator) Complete Heads with allen-head levers Model Lever Double Nut Lever Cover with indicator Switches without Levers Allen-head Lever Model Double Nut Lever Model Model WL-1A103S Roller lever WL-1A105S Roller Lever Cover with Indicator Model Neon lamp WL-1H1100S (for WLCA2-@ or WLGCA2-@) WL-2H1100S (for WLH2-@ or WLG2-@) WL-LES LED (LED) WL-LDS Switches without levers Model WLRCA2-LDS WLRH2-LES WLRH2-LDS WLRG2-LDS WLRGCA2-LES WL Head Replacement Heads can be replaced within the same model group. They cannot be replaced between different model groups. Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Set model number WLCA2 WLCA2-7 WLCA2-8 WLCA12 WLCL WLH2 WLH12 WLHL WLHAL4 WLHAL5 WLCA2-2N WLCA12-2N WLCL-2N WLCA2-2 WLCA12-2 WLCL-2 WLG2 WLG12 WLGL WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model number (with Actuator) WL-1H1100 WL-1H1200 WL-1H1300 WL-1H2100 WL-4H4100 * WL-2H1100-1 WL-2H2100-1 WL-2H4100 WL-2H4106 WL-2H4107 WL-6H1100 WL-6H2100 WL-6H4100 WL-3H1100 WL-3H2100 WL-3H4100 WL-2H1100 WL-2H2100 WL-2H4100 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-7H100 WL-7H200 WL-7H300 WL-7H400 * WL-8H100 WL-8H200 WL-8H300 WL-9H100 WL-9H200 WL-9H300 * WL-9H400 * * This Heads are special and must be used. Do not use any other Head. Specifications Approved Standards Agency UL CSA Standard UL508 CSA C22.2 No.14 TÜV Rheinland EN60947-5-1 CCC (CQC) GB14048.5 File No. Approved models E76675 LR45746 J50022353, Contact your OMRON representative for information on approved models. J9950023, J9950959 2004010305128675 19 WL/WLM General-purpose/Weather-proof Switches Ratings Item Model Basic models, overtravel models (except for highsensitivity models), and high-precision models High-sensitivity overtravel models Microload Switches (Refer to these ratings before using the product.) Non-inductive load (A) Resistive Lamp load load NC NO NC NO 10 3 1.5 10 2 1 10 1.5 0.8 10 6 3 10 6 3 6 4 3 0.8 0.2 0.2 0.4 0.1 0.1 5 — 5 0.4 — 0.2 Rated voltage (V) 125 VAC 250 VAC 500 VAC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC 125 VAC 250 VAC 125 VDC 250 VDC Inductive load (A) Inductive Motor load load NC NO NC NO 10 5 2.5 10 3 1.5 3 1.5 0.8 10 6 10 6 6 4 0.8 0.2 0.4 0.1 — — — — Note: 1. The above figures are for steady-state 30 A max. currents. Inrush NC (15 A max. *) 2. Inductive loads have a power factor of 0.4 min. cur(AC) and a time constant of 7 ms max. (DC). 20 A max. rent NO (10 A max. *) 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. 5. For PC loads, use the microload models. * For high-sensitivity overtravel models. Minimum applicable load 120 VAC 240 VAC 480 VAC 600 VAC Current (A) Volt-amperes (VA) Make Break Make Break 60 30 15 12 6 3 1.5 1.2 7,200 720 10 A 0.1 DC 30 Operation in the following ranges will produce optimum performance. 5 to 30 VDC 0.5 to 100 mA Recommended load range 30 10 5 0.8 W 5 mW 1 0.1 0.16 1 5 10 Degree of protection Durability Mechanical *1 Electrical Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance Microload Switches 0.1 A 125 VAC, 0.1 A 30 VDC TÜV (EN60947-5-1) (Only models with ground terminals are approved.) Application category and ratings Thermal current (Ithe) Indicator WL@ AC-15: 2 A/250 V DC-12: 2 A/48 V 10 A — WL01@ AC-14: 0.1 A/125V DC-12: 0.1 A/48 V 0.5 A — WL@-LE AC-15: 2 A/250 V 10 A Neon lamp WL01@-LE AC-14: 0.1 A/125 V 0.5 A Neon lamp WL@-LD AC-15: 2 A/115 V DC-12: 2 A/48 V 10 A LED WL01@-LD AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V 0.5 A LED Model Note: As an example, AC-15: 2 A/250 V means the following: Application category AC-15 Rated operating current (Ie) 2A Rated operating voltage (Ue) 250V Indicator-equipped Switches Model WL-LE WL-LD Item Neon lamp LED 100 Current (mA) 5 VDC 1 mA Characteristics UL/CSA Standard-load Switches: A600, NEMA Carry current Rated current (A) - Resistive load AC 125 Recommended load range 5 VDC 160 mA Approved Standard Ratings Rated voltage Rated voltage (V) Voltage (VDC) Standard-load Switches Max. rated voltage (V) Leakage current (mA) 125 AC Approx. 0.6 250 AC Approx. 1.9 115 AC/DC Approx. 0.5 10 to 24 AC/DC Approx. 0.4 Between terminals of the same polarity Between currentDielectric carrying metal part strength and ground Between each terminal and non-currentcarrying metal part Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration Malfunction resistance Destruction Shock resistance Malfunction Ambient operating temperature Ambient operating humidity Weight IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. 50/60 Hz 100 MΩ min. (at 500 VDC) 25 mΩ max. (initial value for the built-in switch when tested alone) *6 1,000 VAC (600 VAC), 50/60 Hz for 1 min 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 250 V (EN60947-5-1) 3 (EN60947-5-1) 10 A, fuse type gG or gI (IEC60269) 100 A (EN60947-5-1) 10 A, 0.5 A (EN60947-5-1) Class I 10 to 55 Hz, 1.5-mm double amplitude *4 1,000 m/s2 min. 300 m/s2 min. *4 –10°C to +80°C (with no icing) *5 35% to 95% RH Approx. 275 g (in case of WLCA2) Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5°C to +35°C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models, and for flexible rod models. 500,000 operations min. for weather-proof models. *3. Durability is 500,000 operations min. for high-sensitivity models. All microload models are 1,000,000 operations min. 500,000 operations min. for weather-proof models. *4. Except flexible rod models. The shock resistance (malfunction) for microload models is 200 m/s2 min. *5. For low-temperature models this is –40°C to +40°C (with no icing). For heatresistant models the range is +5°C to +120°C. *6. For microload models, the contact resistance is 50 mΩ max. (initial value for built-in switch). 20 WL/WLM Spatter-prevention Switches Ratings Characteristics Screw terminals Item Non-inductive load (A) Rated voltage (V) Model WL@-LES Resistive load NC NO NC NO 3 2 1.5 1 10 3 10 6 3 6 4 2 125 VAC 250 VAC 10 10 115 VAC WL@-LDS 12 VDC 24 VDC 48 VDC Lamp load Inductive load (A) Inductive load NC NO Motor load NC NO 10 10 5 3 2.5 1.5 1.5 10 5 3 3 1.5 10 6 3 2.5 6 4 2 Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. NC NO Operating temperature Operating humidity Inrush current 30 A max. 20 A max. –10°C to +80°C (with no icing) 35% to 95%RH max. Approved Standard Ratings UL/CSA LE Switches (Neon lamp): A300 Rated voltage Carry current 120 VAC 240 VAC 10 A Current (A) Make Break 60 6 30 3 Volt-amperes (VA) Make Break 7,200 720 LD Switches (LED) Rated voltage 115 VAC 115 VDC Carry current 10 A 0.8 A CCC (GB14048.5) Model WL@ WL01@ WL@-LE WL01@-LE WL@-LD WL01@-LD Application category and ratings AC-15: 2 A/250 V DC-12: 2 A/48 V AC-14: 0.1 A/125V DC-12: 0.1 A/48 V AC-15: 2 A/250 V AC-14: 0.1 A/125 V AC-15: 2 A/115 V DC-12: 2 A/48 V AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V Note: As an example, AC-15: 2 A/250 V means the following: Application category AC-15 Rated operating current (Ie) 2 A Rated operating voltage (Ue) 250 V Degree of protection Durability Mechanical *1 Electrical Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance Between terminals of the same polarity Between currentcarrying Dielectric metal part strength and ground Between each terminal and non-currentcarrying metal part Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration Malfunction resistance Destruction Shock resistance Malfunction Ambient operating temperature Ambient operating humidity Weight IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. 50/60 Hz 100 MΩ min. (at 500 VDC) 25 mΩ max. (initial value for the builtin switch when tested alone) 1,000 VAC (600 VAC), 50/60 Hz for 1 min 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 250 V (EN60947-5-1) 3 (EN60947-5-1) 10 A, fuse type gG or gI (IEC60269) 100 A (EN60947-5-1) 10 A, 0.5 A (EN60947-5-1) Class I 10 to 55 Hz, 1.5-mm double amplitude 1,000 m/s2 min. 300 m/s2 min. –10°C to +80°C (with no icing) 35% to 95%RH Approx. 275 g (in case of WLCA2) Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5°C to +35°C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models. *3. Durability is 500,000 operations min. for high-precision models. All microload models however, are 1,000,000 operations min. 21 WL/WLM Long-life Switches Ratings General Ratings (Refer to these ratings before using the product.) * For high-sensitivity overtravel models. Screw Terminal Switches Direct-wired Connector and Pre-wired Connector Switches Item Non-inductive load (A) Rated voltage (V) Model Resistive load NC NO Basic models, overtravel models, (except for high-sensitivity models), and high-precision models 115 AC 12 DC 24 DC 48 DC 115 DC 10 6 3 0.8 High-sensitivity overtravel models 115 AC 5 115 DC 0.4 NC NO 3 1.5 6 4 2 0.2 3 3 1.5 0.2 Inductive load (A) Inductive load NC NO 10 Motor load NC NO 5 2.5 10 6 3 0.8 6 4 2 0.2 — — — — — — Non-inductive load (A) DC AC 30 A max. (15 A max. *) 20 A max. (10 A max. *) Characteristics Degree of protection IP67 Mechanical 30,000,000 operations min. 30,000,000 operations min. (10 mA at 24 VDC, resistive load) Durability * 750,000 operations min. (10 A at 115 Electrical VAC, resistive load), but for high-precision models: 500,000 operations min. (10 A at 115 VAC, resistive load) Operating speed 1 mm/s to 1 m/s (in case of WLCA2) Mechanical 120 operations/minute Operating frequency Electrical 30 operations/minute Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) 25 mΩ max. (initial value for the builtContact resistance in switch when tested alone) Between terminals of 1,000 VAC (except connector models) the same polarity Between Dielectric currentstrength carrying 2,200 VAC (1,500 V) (50/60 Hz metal part for 1 min) and ground Between each terminal and 2,200 VAC (1,500 V) non-currentcarrying metal part Vibration Malfunction 10 to 55 Hz, 1.5-mm double amplitude resistance Destruction 1,000 m/s2 min. Shock resistance Malfunction 300 m/s2 min. Ambient operating –10°C to +80°C (with no icing) temperature Ambient operating 35% to 95%RH humidity Weight Approx. 275 g (in case of WLCA2) Resistive load Inductive load (A) Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO 12 DC 3 3 3 3 3 3 3 3 24 DC 3 3 3 3 3 3 3 3 48 DC 3 3 3 3 3 3 3 3 115 DC 0.8 0.8 0.2 0.2 0.8 0.8 0.2 0.2 115 AC 3 3 3 1.5 3 3 3 2.5 Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. Engineering Data Electrical Durability: cosφ= 1 (Operating temperature: +5°C to +35°C, operating humidity: 40% to 70%RH) 1,000 4 NC NO Rated voltage (V) Model Durability (× 10 operations) Inrush current 10 Lamp load Operating frequency: 30 operations/min cos φ= 1 500 125 VAC 300 250 VAC 480 VAC 100 50 30 10 0 2 4 6 8 10 12 Switching current (A) Note: The figures in parentheses for dielectric strength, are those for overtravel (high-sensitivity) or connector models. * The values are calculated at an operating temperature of +5°C to +35°C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. 22 WL/WLM Structure and Nomenclature Structure General-purpose Switches: WLCA2 Head-mounting Screws Head The Head used in the roller lever type, adjustable rod lever type, or horizontal plunger type (except for 90° operation models) can be mounted in any of the four directions by removing the screws at the four corners of the Head. Shaft Section Seal By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained. Actuator Roller The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear. Lever The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. With roller lever, adjustable rod and flexible rod models, the actuator position can be set anywhere within 360°. (The lever cannot be mounted in the opposite direction.) Roller Lever Setscrew Operational Plunger *2 Bearing The bearing smooths the plunger movement. Built-in Switch Built-in switch with SPST-NO+NC contact form. Set Position Marker Plate After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing. For the WLD2, insert the needle so that it is between the two main wires on the plunger. Requires maintenance (excessive overtravel) Proper range Requires maintenance (insufficient overtravel) Proper range Requires maintenance (excessive overtravel) Terminal Screws Four, M4 screws Separator The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts. Conduit Opening *1 The conduit threads are parallel threads for G½ tube and offer further increased sealing properties when used in conjunction with the SC connector. Cover Seal By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well. Cover Cover Setscrew Phillips screws are used to ensure ease of use. *1. The display for conduit threads has changed from PF½ to G½, according to revisions of JIS B 0202. This is only a change in the display, so the thread size and pitch have not changed. (Conduit threads Pg 13.5 and ½-14NPT are also available.) *2. By changing the orientation of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected electrically. 23 WL/WLM Indicators Indicator Covers Indicator The indicator covered if outsert molded from diecast aluminum and has outstanding sealing properties. The indicator is either a neon lamp or an LED. Models with LED indicators have a built-in rectifier stack, so it is not necessary to change the polarity. Indicator Windows Operation (i.e., light-ON when operating or light-ON when not operating) depends on whether a neon lamp or LED is used. Contact Spring The built-in switch's terminal screws are used to connect the indicator terminal. Since the connection spring (coil spring) is used for this connection, it will not be necessary to connect the indicator terminal. When a ground terminal is provided however, a lead wire must be used. Light-ON when Operating/Not Operating Indicators can be switched from light-ON when operating and light-ON when not operating, by simply rotating the indicator holder by 180°. (Molded terminals cannot be switched in this way.) Light-ON when Operating Light-ON when Not Operating LED at top LED at bottom Operation Internal Circuits Power Neon lamp Built-in switch Light-ON when operating *1 4 Za WL-LE 3 Contact spring Resistor 1 2 Load Internal circuits WL-LE WL-LD Rectifier stack Contact spring Power Resistor Internal circuits Light-ON when not operating *2 WL-LD Za 4 3 1 2 Load Zener diode Rated current diode Resistor LED Built-in switch Note: 1. The indicator cover cannot be replaced on the molded terminals. In all cases the indicator does not light when the load is ON. 2. Leakage current from indicator circuit may cause load's malfunction. Please check the load's OFF current before use the indicator-equipped switch. *1. Light-ON when operating means that the lamp lights when the Limit Switch contacts (NC) release, or when the actuator rotates or is pushed down. *2. Light-ON when not operating means the lamp remains lit when the actuator is free, or when the Limit Switch contacts (NO) close when the actuator rotates or is pushed down. 24 WL/WLM Environment-resistant Switches Mold Specifications for Hermetic Seal Switches WL@-139 : Molded parts WL@-140 WL@-141 Oil seal for protection against cutting powder X-ring Standard built-in switch WL@-145 Airtight built-in switch WL@-RP40 Oil seal for protection against cutting powder X-ring Airtight built-in switch WL@-RP60 O-ring Airtight built-in switch Airtight built-in switch Airtight built-in switch * Florine rubber is used for all rubber parts. Model WL@-139 WL@-140 WL@-141 WL@-145 WL@RP40 WL@RP60 Cable specifications Standard 5-m VCT (vinyl cabtire cable) cable attached. Finished diameter: 11.5 mm, 4-conductor. Standard 5-m VCT cable, with high flexibility and good anti-oil properties attached. Finished diameter: 11.5 mm, 4-conductor. Spatter-prevention Switches: WLCA2-LEAS Actuator Roller, Roller Axis Using stainless steel prevents spatter from adhering. Operating Lever Melamine sinter-painted, it is easy to peel off the spatter. Double Nut SUS is used for double nut. Lamp Cover · Heat-resistant resin is used for the lamp cover. · By using spherical surface for the display part, it disperses the direction of spatter. Screws SUS is used, preventing spatter from adhering. Head Cap Using fluororesin prevents spatter from adhering. * Spatter means the zinc powder produced when welding. Adhering spatter to the Limit Switch may cause malfunction of lever or lamp cover. The lack of gap prevents spatter powder from clogging. 25 WL/WLM Long-life Switches: WLMGCA2-LD Release Plunger Set Position Marker Plate The set position is easy to view. Hardening method changed for greater abrasion resistance. The stroke is indicated in fluorescent color that is visible from the slit in the rubber cap. Long-life Model Standard Model Stainless steel + Hardening Sintered alloy Standard Model Long-life Model Head The Head can be mounted in any of the four directions by removing the screws at the four corners of the Head. Fluorescent paint Shaft Section Seal Requires maintenance (excessive overtravel) Proper range Requires maintenance (insufficient overtravel) Proper range By fitting a double seal consisting of an oil seal and an X-ring to the rotary shaft, even greater sealing properties are achieved. Standard Model O-ring Requires maintenance (excessive overtravel) Long-life Model Oil seal X-ring Actuator Head Mounting Screws Roller The roller is made of self-lubricating stainless sintered and boasts high resistance to wear. Lever Smoother Movement A grease holder is provided on the shaft to prevent the grease from running out. The lever forged of anti-corrosive aluminium alloy features high corrosion resistance and outstanding ruggedness. With roller lever models, the actuator position can be set anywhere within 360°. (The lever cannot be mounted in the opposite direction.) Standard Model Operational Plunger * Cover Seal By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well. Long-life Model Terminal Screws Grease holder Four, M4 screws Smooth movement is achieved using olefin grease. (Standard models use molybdenum disulfide grease.) Cover Separator Bearing The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts. The bearing smooths the plunger movement. Built-in Switch Built-in switch with SPST-NO+NC contact form. Cover Mounting Screw Conduit Opening In addition to level screws which use G½ tube, direct-wired and pre-wired connectors have been added to the Series. Phillips screws are used to ensure ease of use. * By changing the direction of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected. 26 WL/WLM Contact Forms Screw Terminal Switches Za (NO) 4 Screw Terminal Switches Indicator-equipped (Light-ON when Not Operating) Switches *1 Internal circuits 3 (NO) Za (NO) 4 (NC) 1 3 (NO) 2 (NC) (NC) 1 Direct-wired Connector Switches Indicator-equipped (Light-ON when Not Operating) Switches *1 AC Pre-wired Connector Switches Indicator-equipped (Light-ON when Not Operating) Switches *1 DC Internal circuits Internal circuits Za Za NO NC connector pin 2-core 4 -No. 4-core 4 1 NC NO NO NC -- 3 connector pin 2-core 4 -2 3 No. 4-core 4 1 2 3 1 3 4 NO NO NC 4 -connector pin 2-core 4 No. 3 DC (3-core, 4-core) Internal circuits Internal circuits Za Za NC NO NO NC -- 3 connector pin 3-core 4 -1 No. 4-core 4 1 2 NC NO 2 3 2 3 NC 1 NO 4 NC NO -- 3 2 3 2 NC NC DC (2-core) Positioning piece *2 Positioning piece *2 2 (NC) NC NO NO Note: Leakage current from indicator circuit may cause load's malfunction. Please check the load's OFF current before use the indicator-equipped switch. *1. Light-ON when not operating means the indicator is lit when the actuator is free and is not light when the Switch contacts (NO) close when the actuator rotates or is pushed down. *2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector. 27 WL/WLM Dimensions and Operating Characteristics (Unit: mm) General-purpose Models Standard Models Basic Rotating Lever ........ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller lever R38 WLCA2 WL01CA2 17.5 dia. × 7 * 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 Four, M3.5 25.4 12.7 38R M5 (length: 12) Allen-head bolt Roller lever R50 WLCA2-7 WL01CA2-7 17.5 dia. × 15 * 25.4 M5 (length: 12) Allen-head bolt (137) 14.7 (125) 25.4 Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 25.4 12.7 Four, M3.5 50R 14.7 67.2 max. 58.1 ±1.5 36 ±1.5 13.1 58.7 ±0.2 68.7 Three, M4 (lengh:13) 68.7 Three, M4 (length: 13) 5 5 21.6 (4.9) JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless sintered roller Roller lever R63 WLCA2-8 WL01CA2-8 17.5 dia. × 7 * 21.6 ±1.2 29.2 35 60 max. 53.2 ±0.8 Four, M6 Depth: 15 min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) * Stainless steel roller 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 Four, M3.5 (150) Adjustable range: 25 to 89 25.4 12.7 M5 (length: 16) Allen-head bolt 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 Four, 5.2 +0.2 0 dia. holes 60 ±1.5 41.5 ±1.5 13.1 17.5 dia. × 7 * Four, M3.5 25.4 12.7 Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. 53.2 ±0.8 67 max. Adjustable Roller Lever WLCA12 WL01CA12 13.1 63R JIS B0202 G½ Effective thread: 4 threads min. 25.4 14.7 M5 (length: 12) Allen-head bolt 58.7 ±0.2 58.7 ±0.2 Three, M4 (length: 13) 5 21.6 5 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller Adjustable Rod Lever (25 to 140 mm) 9 WLCL WL01CL Adjustable range: 25 to 140 14.7 3 ±0.2 dia. (length: 160) * Four, M3.5 M8 ×12 Allen-head set screw M5 × 12 Allen-head bolt 21.6 46 ±1.5 13.1 (For details see page 42) 25.4 12.7 (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel rod 35 42 max. 65.2 ±0.8 Two, 17.5 dia. (length: 7) * 25.4 12.7 90 ±3° R38 Four, M3.5 34.1 M5 × 16 Allen-head bolt 14.7 (125) 25.4 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 5 5 (4.9) Four, M6 Depth: 15 min. 62.5 max. 56.4 ±3.5 42.8 ±3.5 13.1 Fork Lever Lock WLCA32-41 to 44 WL01CA32-41 to 44 55 max. 29.2 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller Four, M6 ±1.2 29.2 Depth: 15 min. 35 42 max. 53.2 ±0.8 Three, M4 (length: 13) JIS B0202 G½ Effective thread: 4 threads min. ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 (4.9) Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 Four, M6 ±1.2 29.2 Depth: 15 min. 35 42 max. Note: This illustration shows the external dimensions * Plastic roller of the WLCA32-41. (Models WLCA32-041 to -044 and WL01CA32041 to -044 have stainless steel rollers.) Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLCA2 Operating characteristics WL01CA2 Operating force Release force Pretravel Overtravel Movement Differential OF max. RF min. PT OT min. MD max. 13.34 N 2.23 N 15° ±5° 30° 12° WLCA2-7 WLCA2-8 WLCA12 *1 WLCL *2 WL01CA2-7 WL01CA2-8 WL01CA12 *1 WL01CL *2 10.2 N 1.67 N 15° ±5° 30° 12° 8.04 N 1.34 N 15° ±5° 30° 12° 13.34 N 2.23 N 15° ±5° 30° 12° 1.39 N 0.27 N 15° ±5° 30° 12° *1. The operating characteristics for WLCA12 and WL01CA12 are measured at the lever length of 38 mm. *2. The operating characteristics for WLCL and WL01CL are measured at the rod length of 140 mm. Operating characteristics Model WLCA32-41 to 44 *1 WL01CA32-41 to 44 *1 Force necessary to reverse the direction of the lever: Max. Movement until the lever reverses Movement until switch operation: Min. Movement after switch operation: Max. 11.77 N 50° ±5° 55° 35° OF and RF for WLCA12, with a lever length of 89 mm. WLCA12, WL01CA12 OF 5.68 N RF 0.95 N 28 WL/WLM Basic Plunger .....................For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Top Plunger WLD WL01D Horizontal Plunger WLSD WL01SD 13.1 PT 9.2 dia. 12.9 1R * PT OP 46.6 ±0.8 13.1 Four, M3.5 12.7 25.4 Four, M3.5 27.5 19.9 OP 17.8 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 1R *1 +0.2 25 dia. *2 Four, 5.2 0 dia. holes (96.2) 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 Three, M4 (length: 13) 5 5 21.6 (4.9) JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel plunger Top-roller Plunger WLD2 WL01D2 PT Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. 17.5 dia. (length: 4.6) * 58.7 ±0.2 68.7 Three, M4 (length: 13) JIS B0202 G½ Effective thread: 4 threads min. 40 ±0.7 * Stainless sintered roller Top-ball Plunger WLD3 WL01D3 PT ±1.2 29.2 12.7 68.7 21.6 JIS B0202 G½ Four, M6 ±1.2 (15.1) Effective thread: Depth: 15 min. 29.2 30.2 ±0.2 4 threads min. 35 40 ±0.7 *1. Stainless sintered roller 42 max. *2. Cosmetic nuts Note: The WLSD21 model, which has the roller rotated by 90° is also available. (4.9) Four, M6 Depth: 15 min. 35 42 max. Horizontal-ball Plunger WLSD3 25.4 WL01SD3 13.1 15.5 dia. 1/2 dia. * 12.9 PT Four, M3.5 OP 46.6 ±0.8 13.1 12.7 27.5 Four, M3.5 OP 19.9 17.8 (96.2) Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 58.7 ±0.2 68.7 Three, M4 (length: 13) 1/2 dia. *1 25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 68.7 5 5 21.6 (4.9) OP 55.7 ±0.8 13.1 Four, M3.5 17.5 dia. (length: 4.6)*1 5 21.6 30.2 ±0.2 35 42 max. 25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) (96.2) 5 (4.9) Four, M6 Depth: 15 min. 17.8 28 Four, 5.2 +0.2 0 dia. holes (15.1) PT ±1.2 29.2 27.5 Four, M3.5 58.7 ±0.2 21.6 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 *1. Stainless steel plunger *2. Cosmetic nuts Horizontal-roller Plunger WLSD2 25.4 WL01SD2 13.1 12.9 OP (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 35 42 max. Four, M6 Depth: 15 min. (4.9) * Stainless steel ball Sealed Top-roller Plunger WLD28 PT WL01D28 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 *1. Stainless steel ball *2. Cosmetic nuts 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. 13.1 11.2 dia. (length: 5) * 12.9 Four, M3.5 OP 24 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 5 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless steel roller Model WLD Operating characteristics WL01D OF max. Operating force 26.67 N RF min. Release force 8.92 N Pretravel PT max. 1.7 mm Overtravel 6.4 mm OT min. Movement Differential MD max. 1 mm OP Operating Position 34 ±0.8 mm Total travel Position 29.5 mm TTP max. ±1.2 29.2 Four, M6 Depth: 15 min. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 35 42 max. WLD2 WL01D2 WLD3 WL01D3 WLD28 WL01D28 WLSD2 WL01SD2 WLSD3 WL01SD3 40.03 N 8.89 N 2.8 mm 5.6 mm 1 mm 40.03 N 8.89 N 2.8 mm 4 mm 1 mm 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 26.67 N 8.92 N 1.7 mm 4 mm 1 mm 16.67 N 4.41 N 1.7 mm 5.6 mm 1 mm 44 ±0.8 mm 39.5 mm 44.5 ±0.8 mm 41 mm 44 ±0.8 mm 39.5 mm WLSD WL01SD 40.03 N 8.89 N 2.8 mm 6.4 mm 1 mm 54.2 ±0.8 mm 54.1 ±0.8 mm 40.6 ±0.8 mm — — — 29 WL/WLM Basic Flexible Rod ............ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Coil Spring WLNJ WL01NJ PT Coil Spring (Multi-wire) WLNJ-30 PT WL01NJ-30 6.5 dia. *1 *2 *3 4.8 dia. *1 *2 *3 (107) 13.1 13.1 (107) 140 ±2.5 140 ±2.5 32.7 ±0.8 32.7 ±0.8 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 Four, 5.2 +0.2 0 dia. holes 68.7 Three, M4 (length: 13) 58.7 ±0.2 5 68.7 Three, M4 (length: 13) 5 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 Four, M6 Depth: 15 min. ±1.2 29.2 (4.9) 35 42 max. Steel Wire WLNJ-S2 WL01NJ-S2 8 dia. *1 JIS B0202 G½ Effective thread: 4 threads min. Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. *1. The coil spring may be operated from any direction except the axial direction (↓). *2. Piano wire coil *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end. *1. The coil spring may be operated from any direction except the axial direction (↓). *2. Stainless steel coil spring *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end. Coil Spring (Resin Rod) PT WLNJ-2 WL01NJ-2 *3 (15.1) 30.2 ±0.2 40 ±0.7 *2 PT 1 dia. *1 *2 *3 (95.4) 13.1 (161) 26 dia. 13.1 193 ±2.5 140 ±2.5 32 ±0.8 44.6 ±0.8 Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 Three, M4 (length: 13) 5 5 21.6 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 35 42 max. Four, M6 Depth: 15 min. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. *1. The resin rod may be operated from any direction except the axial direction (↓). *2. Polyamide resin rod *3. Optimum operating range of the resin rod is within 1/3 of the entire length from the top end. *1. The steel wire may be operated from any direction except the axial direction (↓). *2. Stainless steel wire *3. Optimum operating range of the steel wire is within 1/3 of the entire length from the top end. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLNJ * Operating characteristics WL01NJ * Operating force OF max. 1.47 N PT Pretravel 20 ±10mm WLNJ30 * WL01NJ30 * 1.47 N 20 ±10mm WLNJ-2 * WL01NJ-2 * 1.47 N 40 ±20mm WLNJ-S2 * WL01NJ-S2 * 0.28 N 40 ±20mm * These values are taken from the top end of the wire or spring. 30 WL/WLM Overtravel General-purpose/High-sensitivity Models ........... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller Lever R38 WLH2 WL01H2 WLG2 WL01G2 17.5 dia. (length: 7) * Four, M3.5 38R 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 M5 (length: 12) Allen-head bolt 9 Adjustable Rod Lever WLHL WL01HL Adjustable range: WLGL 25 to 140 WL01GL 25.4 14.7 M8 (length: 12) Allen-head lock screw 68.7 Three, M4 (length: 13) 25.4 M5 (length: 12) Allenhead bolt Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 25.4 12.7 Four, M3.5 14.7 (125) 55 max. 46 ±1.5 41.5 ±1.5 13.1 3 ±0.2 dia. (length: 160) * 58.7 ±0.2 68.7 Three, M4 (length: 13) 5 JIS B0202 G½ (15.1) Effective thread: (4.9) 30.2 ±0.2 4 threads min. 40 ±0.7 * Stainless sintered roller 21.6 ±1.2 29.2 35 42 max. 53.2 ±0.8 5 Four, M6 Depth: 15 min. 17.5 dia. (length: 7) * Four, M3.5 M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 14.7 67 max. 60 ±1.5 41.5 ±1.5 13.1 Adjustable Rod Lever WLHAL4 WL01HAL4 25.4 12.7 Adjustable range: 350 to 380 25.4 3.2 dia. * 54.5 ±1.5 41.5 ±1.5 13 .1 8 12 .8 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. M5 (length: 12) Allen-head bolt 2 5 .4 Four, 5.2 +0.2 0 dia. holes ±1.2 29.2 35 42 max. 65.2 ±0.8 Four, M6 Depth: 15 min. 58.7 ±0.2 6 8 .7 Three, M4 (length: 13) 5 21.6 * Stainless sintered roller (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel rod Note: 1. WL@G12 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH12 is W-10FB3. 3. The built-in switch for WLG12 is W-10FB3-8. Rod Spring Lever WLHAL5 WL01HAL5 2 5 .4 12 .7 14 .7 21.6 (4.9) Four, M6 Depth: 15 min. 68.7 Three, M4 (length: 13) 5 ±1.2 Note: 1. WL@GL is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLHL is W-10FB3. 3. The built-in switch for WLGL is W-10FB3-8. 65 58.7 ±0.2 21.6 29.2 35 42 max. * Stainless sintered roller Note: 1. WL@G2 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH2 is W-10FB3. 3. The built-in switch for WLG2 is W-10FB3-8. Adjustable Roller Lever WLH12 WL01H12 Adjustable range: WLG12 25 to 89 WL01G12 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) (4.9) JIS B0202 G½ Effective thread: 4 threads min. ±1.2 2 9.2 Four, M6 Depth: 15 mi 35 42 max. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 7.7 2.3 dia. * 54 ±1.5 41.5 ±1.5 13 .1 428.5 ±2 65 11 M5 (length: 16) Allen-head bolt 25.4 12.7 25.4 14.7 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) OF and RF for WLH12 and WL01H12, with a lever length of 89 mm. 5 (15.1) 30.2 ±0.2 40 ±0.7 * Piano wire (4.9) JIS B0202 G½ Effective thread: 4 threads min. Model WLH2 Operating characteristics WL01H2 Operating force OF max. 9.81 N Release force RF min. 0.98 N Pretravel PT 15° ±5° Overtravel OT min. 55° Movement Differential MD max. 12° 21.6 ±1.2 2 9.2 35 42 max. WLG2 WL01G2 9.81 N 0.98 N +2° 10°–1° 65° 7° Four, M6 Depth: 15 min. OF RF WLH12, WLA01H12 4.18 N 0.42 N WLG12, WL01G12 4.18 N 0.42 N WLH12 *1 WLG12 *1 WLHL *1 WLGL *2 WLHAL4 *3 WLHAL5 WL01H12 *1 WL01G12 *1 WL01HL *1 WL01GL *2 WL01HAL4 *3 WL01HAL5 9.81 N 9.81 N 2.84 N 2.84 N 0.98 N 0.90 N 0.98 N 0.98 N 0.25 N 0.25 N 0.15 N 0.09 N +2° +2° 15° ±5° 10°–1° 15° ±5° 10°–1° 15° ±5° 15° ±5° 55° 65° 55° 65° 55° 55° 12° 7° 12° 7° 12° 12° Note: With WLHAL4, WL01HAL4, WLHAL5, and WL01HAL5, the actuator's tare is large, so depending on the installation direction, they may not be properly reset. Always install so that the actuator is facing downwards. *1. The operating characteristics of WLH12, WL01HL12, WLG12, and WL01G12 are measured at the lever length of 38 mm. *2. The operating characteristics of WLHL, WL01HL, WLGL, and WL01GL are measured at the rod length of 140 mm. *3. The operating characteristics of WLHAL4, and WL01HAL4 are measured at the rod length of 380 mm. 31 WL/WLM Overtravel Side-installation Models ... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. 60 max. 53 ±1.5 Roller Lever WLCA2-2N WL01CA2-2N 41.5 ±1.5 40 ±1.5 22 11 13.1 17.5 dia. (length: 7) * Four, M3.5 38R 41.5 ±1.5 11.5 58.7 ±0.2 M5 (length: 12) Allen-head bolt 64 ±0.2 23 21.6 68.7 Three, M4 (length: 13) 5 5 (15.1) 30.2 ±0.2 40 ±0.7 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 ±0.2 JIS B0202 G½ Effective thread: 4 threads min. 25.4 16.1 (126.5) 101.8 5 25.4 12.7 Four, M3.5 38R (10.8) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 40 ±1.5 13.1 17.5 dia. (length: 7) * Two, M5 (length: 18) 16.1 (126.5) (4.9) 60 max. 53 ±1.5 Roller Lever WLCA2-2 WL01CA2-2 21.6 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 * Stainless sintered roller 5 Four, M6 Depth: 15 min. ±1.2 (4.9) 33 ±1.2 29.2 35 42 max. 35 * Stainless sintered roller Four, M6 Depth: 15 min. 53.2 ±0.8 42 max. Adjustable Roller Lever WLCA12-2N 17.5 dia. (length: 7) * WL01CA12-2N 67 max. 60 ±1.5 22 11 13.1 Four, M3.5 Adjustable range: 25 to 89 Adjustable Roller Lever WLCA12-2 WL01CA12-2 41.5 ±1.5 17.5 dia. (length: 7) * Adjustable range: 25 to 89 M5 (length: 16) Allen-head bolt (10.8) Four, 5.2 +0.2 0 dia. holes (4.9) 101.8 68.7 58.7 ±0.2 Three, M4 (length: 13) Three, M4 (length: 13) JIS B0202 G½ Effective thread: 4 threads min. 9 Adjustable range: 25 to 140 5 5 21.6 Four, M6 Depth: 15 min. 3 ±0.2 dia. (length: 160) * M8 (length: 12) Allen-head lock screw Four, M3.5 Two, M5 (length: 18) M5 (length: 12) Allen-head bolt Adjustable Rod Lever WLCL-2 WL01CL-2 46 ±1.5 22 11 13.1 11.5 Adjustable range: 25 to 140 46 ±1.5 3 ±0.2 dia. (length: 160) * (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 101.8 42 max. 68.7 Three, M4 (length: 13) 5 (4.9) 35 * Stainless steel rod 25.4 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 33 ±1.2 25.4 12.7 M5 (length: 12) Allen-head bolt 64 ±0.2 5 Four, M6 Depth: 15 min. 41.5 ±1.5 13.1 M8 (length: 12) Four, M3.5 Allen-head lock screw 16.1 ±0.2 (4.9) 35 55 max. (10.8) 23 21.6 Four, M6 Depth: 15 min. 42 max. 9 5 5 29.2 65.2 ±0.8 55 max. Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller (4.9) 33 ±1.2 16.1 58.7 ±0.2 5 ±0.2 23 21.6 35 42 max. * Stainless sintered roller Adjustable Rod Lever WLCL-2N WL01CL-2N 25.4 Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes (15.1) 30.2 ±0.2 40 ±0.7 25.4 12.7 M5 (length: 16) Allen-head bolt 16.1 64 ±0.2 58.7 ±0.2 5 41.5 ±1.5 13.1 Four, M3.5 11.5 Two, M5 (length: 18) 16.1 67 max. 60 ±1.5 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. * Stainless steel rod Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLCA2-2N WLCA12-2N *1 WLCL-2N *2 WLCA2-2 Operating characteristics WL01CA2-2N WL01CA12-2N *1 WL01CL-2N *2 WL01CA2-2 Operating force OF max. 9.61 N 9.61 N 2.84 N 8.83 N Release force RF min. 1.18 N 1.18 N 0.25 N 0.49 N Pretravel PT 20° max. 20° max. 20° max. 25° ±5° Overtravel OT min. 70° 70° 70° 60° Movement Differential MD max. 10° 10° 10° 16° WLCA12-2 *1 WLCL-2 *2 WL01CA12-2 *1 WL01CL-2 *2 8.83 N 2.55 N 0.49 N 0.1 N 25° ±5° 25° ±5° 60° 60° 16° 16° *1. The operating characteristics of WLCA12-2N and WL01CA12-2N are measured at the lever length of 38 mm. *2. The operating characteristics of WLCL-2N and WL01CL-2N are measured at the rod length of 140 mm. OF and RF for WLCA12-2N and WL01CA12-2N, with a lever length of 89 mm. OF RF WLCA12-2N, WLA01CA12-2N 4.10 N 0.50 N 32 WL/WLM High-precision Models WL@ are Standard Models and WL01@ are Microload Models. Roller Lever WLGCA2 WL01GCA2 60 max. 17.5 dia. (length: 7) * 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 Four, M3.5 38R (125) M5 (length: 12) Allen-head bolt Model WLGCA2 Operating characteristics WL01GCA2 Operating force OF max. 13.34 N Release force RF min. 1.47 N +2° Pretravel PT 5° 0° Overtravel OT min. 40° Movement Differential MD max. 3° 25.4 14.7 Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) 5 (4.9) JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless sintered roller 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. 53.2 ±0.8 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Sensor I/O Connector Switches Direct-wired Connector/Pre-wired Connector Models Refer to page 17 for the connecting cable. Roller Lever Plungers ........WL@ are Standard Models and WL01@ are Microload Models. Standard Models (WLCA2), High-precision Models (WLGCA2), Overtravel General-purpose Models (WLH2), Overtravel High-sensitivity Models (WLG2) Connector Models Pre-wired Connector Models 60 max. 17.5 dia. (length: 7) * 38R Four, M3.5 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 17.5 dia. (length: 7) * 38R 25.4 12.7 25.4 25.4 M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 (15.1) 30.2 ±0.2 40 ±0.7 * Stainless sintered roller (20) Four, M6 21.6 Depth: 15 min. M12 × 1 (4.9) 5 Three, M4 (length: 13) 5 12.5 ±1.2 JIS B0202 G½ Effective thread: 4 threads min. 25.4 12.7 Four, M3.5 M5 (length: 12) Allen-head bolt 14.7 14.7 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 Four, M6 Depth: 15 min. SC-1M 300 ±50 29.2 35 42 max. 6 dia. 53.2 ±0.8 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 XS2H-D421 M12 × 1 * Stainless sintered roller 21.6 ±1.2 29.2 35 42 max. 53.2 ±0.8 Note: 1. Only the dimension of the set position marker plate is different for WLG2 Models. 2. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 3. The models with operation indicators are shown in the above diagrams. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. Standard roller lever actuator 13.34 N 2.23 N 15° ±5° 30° 12° High-precision roller lever actuator 13.34 N 1.47 N +2° 5° 0° 40° 3° Overdrive generalpurpose actuator 9.81 N 0.98 N 15° ±5° 55° 12° Overdrive high-sensitivity actuator 9.81 N 0.98 N +2° 10° 0° 65° 7° 33 WL/WLM Top-roller Plunger (WLD2) Direct-wired Connector Models Pre-wired Connector Models 13.1 PT 17.5 dia. (length: 4.6) * 12.9 13.1 PT OP 12.9 17.5 dia. (length: 4.6) * 28 Four, 5.2 +0.2 0 dia. holes Four, M3.5 (length: 10) OP Four, M3.5 (length: 10) 28 68.7 58.7 ±0.2 Three, M4 (length: 13) Four, 5.2 +0.2 0 dia. holes 5 68.7 58.7 ±0.2 (20) Three, M4 (length: 13) 5 12.5 Four, M6 Depth: 15 min. SC-1M M12 × 1 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) * Stainless sintered roller 21.6 Four, M6 Depth: 15 min. ±1.2 29.2 300 ±50 6 dia. 35 42 max. XS2H-D421 (15.1) 30.2 ±0.2 M12 × 1 40 ±0.7 * Stainless sintered roller (4.9) 21.6 ±1.2 29.2 35 42 max. Note: 1. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 2. The following diagrams are for a indicator-equipped models. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT max. Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max. Top-roller plunger 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 44 ±0.8mm 39.5 mm Indicator-equipped Models 60 max. Roller Lever WLCA2-LE/LD WL01CA2-LE/LD 53 ±1.5 41.5 ±1.5 17.5 dia. (length: 7) * 38R 40 ±1.5 13.1 25.4 12.7 Four, M3.5 25.4 M5 (length: 12) Allen-head bolt 14.7 (125) Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) 5 21.6 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller (4.9) ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Actuator WLCA2-LE/LD WL01CA2-LE/LD Operating characteristics Operating force OF max. 13.34 N Release force RF min. 2.23 N Pretravel PT 15° ±5° Overtravel OT min. 30° Movement Differential MD max. 12° 34 WL/WLM Spatter-prevention Models Roller Lever (Screw Terminals) WLCA2-@S/WL01@-@S WLH2-@S/WLG2-@S WLGCA2-@S Roller Lever (Pre-wired connectors) WLCA2-@S-M1J*/WL01@-@S-M1J* WLH2-@S-M1J*/WLG2-@S-M1J* WLGCA2-@S-M1J* * External dimensions are the same even for different core wires. 60 max. 17.5 dia. (length: 7) * Four, M3.5 head clamping screws Two, M5 Allen-head nut and arm set screw 38R (125) 60 max. 54 ±1.5 13.1 25.4 12.7 Four, M3.5 head clamping screws Two, M5 Allen-head nut and arm set screw 38R 25.4 Four, 5.2 +0.2 0 dia. holes Fluororesin cap 14.7 17.5 dia. (length: 7) * 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 Fluororesin cap 68.7 58.7 ±0.2 68.7 Three, M4 (length: 13) 58.7 ±0.2 Lamp cover Lamp cover 5 5 Three, M4 (length: 13) (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 ±1.2 29.2 (20) Four, M6 Depth: 15 min. Four, M6 Depth: 15 min. SC-1M 35 42 max. 300 +100 −50 * Stainless steel roller 6 dia. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 21.6 XS2H-D421 ±1.2 29.2 35 42 max. 53.2 ±0.8 * Stainless steel roller Sealed Top-roller Plunger (Screw Terminals) WLD28-@S Sealed Top-roller Plunger (Pre-wired connectors) WLD28-@S-M1J* * External dimensions are the same even for different core wires. 11.2 dia. (length: 5) * Rubber cap (Fluorosilicone) Four, M3.5 (length: 10) Mounting bushing Tightening screws and spring washers PT 13.1 PT 11.2 dia. (length: 5) * 12.9 OP Four, M3.5 OP 58.7 ±0.2 68.7 58.7 ±0.2 (4.9) Three, M4 (length: 13) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 68.7 5 (20) Lamp cover 5 12.9 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) Lamp cover 24 Four, 5.2 +0.2 0 dia. holes 13.1 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. SC-1M Four, M6 Depth: 15 min. 300 +100 −50 35 42 max. 6 dia. * Stainless steel roller (4.9) (15.1) 30.2 ±0.2 40 ±0.7 XS2H-D421 * Stainless steel roller 21.6 ±1.2 29.2 35 42 max. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max. Basic 13.34 N 2.23 N 15° ±5° 30° 12° — — Roller Lever Overtravel models General-purpose High-sensitivity 9.81 N 9.81 N 0.98 N 0.98 N +2° 15° ±5° 10°–1° 55° 65° 12° 7° — — — — High-precision Sealed Top-roller Plunger 13.34 N 1.47 N +2° 5° 0° 40° 3° — — 16.67 N 4.41 N 1.7 mm max. 5.6 mm 1 mm 44 ±0.8 mm 39.5 mm 35 WL/WLM Long-life Models Rotating Lever Models Roller Lever (Screw Terminals) WLM@-LD 17.5 dia. (length: 7) * Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt 38R Roller Lever (Direct-wired Connectors) WLM@-LD@ 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 38R 25.4 Four, dia. holes 14.7 Rubber cap 58.7 ±0.2 58.7 ±0.2 Lamp cover 21.6 (4.9) ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 29.2 * Stainless steel roller JIS B0202 G½ Effective thread: 4 threads min. 17.5 dia. (length: 7) * 38R 68.7 Lamp cover Four, M6 21.6 Depth: 15 min. SC-2FD 35 42 max. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel roller ±1.2 29.2 M12 × 1 JIS B0202 G½ Effective thread: 4 threads min. 35 42 max. 53.2 ±0.8 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt 25.4 12.7 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 25.4 Three, M4 (length: 13) 5 12.5 Four, M6 Depth: 15 min. 53.2 ±0.8 Roller Lever (Pre-wired Connectors) WLM@-LD@ M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Rubber cap 68.7 Three, M4 (length: 13) 5 25.4 12.7 Four, M3.5 (length: 26.5) 5.2 +0.2 0 14.7 41.5 ±1.5 40 ±1.5 13.1 17.5 dia. (length: 7) * 25.4 12.7 60 max. 53 ±1.5 Rubber cap Three, M4 (length: 13) 58.7 ±0.2 68.7 Lamp cover (20) Four, M6 Depth: 15 min. 5 XS2H-D421 300 ±50 44.7 6 dia. 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel roller Model Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. ±1.2 29.2 35 42 max. 53.2 ±0.8 WLMCA2-LD@ Basic models 9.81 N 0.98 N 15° ±5° 30° 12° Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. WLMH2-LD@ General-purpose overtravel models 9.81 N 0.98 N 15° ±5° 55° 12° WLMG2-LD@ High-sensitivity overtravel models 9.81 N 0.98 N +2° 10°–1° 65° 7° WLMGCA2-LD@ High-precision models 13.34 N 1.47 N +2° 5° 0° 40° 3° 36 WL/WLM Actuators (Levers Only) Lever: Only rotating lever models are illustrated. WL-1A100 Standard Lever WL-1A115 Resin Roller 17.5 dia. (length: 7) stainless sintered alloy roller 7.3-dia. mounting holes 17.9 12.6 M5 Allen-head bolt 11.4 16 WL-1A105 Double Nuts 7.3-dia. mounting holes 38 54.8 M5 Allen-head bolt 11.4 16 17.9 12.6 7.3-dia. mounting holes 38 54.8 Two, M5 Allenhead nut and arm set screw WL-1A200 Lever Length: 50 Roller Width: 15 12.6 24.9 ±0.8 19.7 ±0.8 Adjustable lever: stainless steel 24.9 ±0.8 19.7 ±0.8 17.5 dia. (length: 7) resin roller Adjustable lever: stainless steel M5 Allen-head bolt 11.4 17.9 12.6 M5 Allen-head bolt 11.4 WL-2A108 Resin Roller 24.9 ±0.8 M5 17.5 dia. (length: 7) Allen-head 19.7 ±0.8 resin roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140 23 Adjustable range: 28 to 88 105.75 7.3-dia. mounting holes 7.3-dia. mounting holes 7.3-dia. mounting holes M5 Allen-head bolt M5 Allen-head bolt 12 16 12 16 63 ±0.3 79.8 16 17.5 dia. (length: 7) 24.9 ±0.8 stainless sintered M5 alloy roller Allen-head 19.7 ±0.8 bolt Adjustable lever: stainless steel 105.75 105.75 7.3-dia. mounting holes 7.3-dia. mounting holes 50 66.8 WL-2A107 Double Nuts Adjustable range: 25 to 89 Adjustable range: 25 to 89 17.5 dia. (length: 7) stainless sintered alloy roller 25.7 16.6 M5 Allen-head bolt 11.4 WL-2A111 Resin Roller 17.5 dia. (length: 7) stainless sintered alloy roller M5 Allen-head bolt 11.4 WL-1A300 Lever Length: 63 17.5 dia. (length: 15) stainless steel roller 16 WL-2A100 23.6 54.8 7.3-dia. mounting holes 16 M5 Allen-head bolt 11.4 40.2 ±0.8 38 ±0.2 54.8 16 11.4 12.1 R38 7.3-dia. mounting holes 16 17.5 dia. (length: 30) Nylon roller 16.9 38 54.8 16 17.9 17.5 dia. (length: 7) stainless steel roller WL-1A118 Nylon Roller: Roller Width: 30 mm 17 dia. (length: 6) bearing roller 12.6 WL-1A103S Spatter Prevention 17.5 dia. (length: 7) stainless sintered alloy roller 7.3-dia. mounting holes 17.9 17.5 dia. (length: 7) resin roller 7.3-dia. mounting holes 38 54.8 WL-1A400 Bearing Roller 155.75 Two, M5 Allen-head nut and arm set screw 12 16 6.2 (15.8) WL-2A122 WL-2A106 24.9 ±0.8 17.5 dia. (length: 7) M5 stainless sintered Allen-head 19.7 ±0.8 alloy roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140 7.3-dia. mounting holes WL-2A130 WL-2A104 24.9 ±0.8 19.7 ±0.8 17.5 dia. (length: 7) stainless sintered alloy roller 9.1 Adjustable lever: stainless steel 24.7 ±0.8 19.5 ±0.8 17.5 dia. (length: 7) stainless sintered alloy roller 24.9 ±0.8 50 dia. (length: 6) Nylon roller 19.7 ±0.8 3 (21.8) 23 Adjustable range: 25 to 89 (10) 89.5R (10) 105.75 (112) Three, dia. holes 7.3+0.1 0 -dia. mounting holes 155.75 7.3-dia. mounting holes M5 Allen-head bolt 16 20 * Can be installed on the rear side. 6.2 (15.8) Adjustable from 42 to 89 5.3+0.2 0 15.9 20 Two, M5 (length: 16) Allen-head bolt 7.3-dia. mounting holes 22.1 M5 Allen-head bolt 12 16 23 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 37 WL/WLM Lever: Only rotating lever models are illustrated. WL-2A110 WL-2A105 34.5 50 dia. (length: 15) Nylon roller Adjustable from 41 to 78.5 24.4 23 122 M5 Allen-head bolt 7.3-dia. mounting holes WL-1A106 34.2 WL-1A110 24.2 49 dia. rubber roller Material: NBR 6 Adjustable from 41 to 89 50 dia. (length: 6) Nylon roller 20.1 ±0.8 35 dia. (length: 6) Nylon roller 38R 38R M5 Allen-head 16 bolt 20.1 ±0.8 7.3-dia. mounting holes 7.3+0.1 0 -dia. mounting holes 11.5 16 11.5 M5 Allen-head bolt 7.3-dia. mounting holes 16 16 WL-4A100 WL-4A201 9 9 3-dia. stainless steel rod 7.3-dia. mounting holes M5 Allen-head bolt Adjustable from 25 to 140 160 WL-3A100 2-dia. stainless steel for spring Adjustable from 270 to 290 13 19 Adjustable from 350 to 380 7.3-dia. mounting holes M5 Allen-head bolt Adjustable from 350 to 380 8 Actuator's center of rotation WL-3A200 11 65 ±2 7.5 6 7.3-dia. mounting holes 11 65 ±2 7.5 6 M5 13.4 Allen-head bolt 25.5 max. 12.8 WL-3A203 7.3-dia. mounting 12.8 holes 2.3-dia. operation rod 9 Cap 432.5 ±2 450 ±4 12.5 dia. max. 4-dia. stainless steel rod 7.3-dia. mounting holes 7.3-dia. mounting 12.8 holes M5 Allen-head bolt 2.3-dia. operation rod 11 7.5 6 13.4 25.5 max. WL-2A129 15.8 Marking M5 Allen-head bolt M5 Allen-head bolt 160 12.5 dia. max. 19 (95) 11 7.5 6 13 7.3-dia. mounting holes 24.6 max. WL-5A101 M5 Allen-head bolt 11 13 24.6 max. WL-5A103 WL-5A105 3 8R (18.5) Three, 5.3 +0.2 0 dia. holes 84 95.3 (108) 7.3-dia. mounting 7.5 holes Adjustable up to 141 Adhesive 470 ±4 (95) 11 65 ±2 7.5 6 13.4 25.5 max. WL-4A112 417.5 ±2 8 ±0.4 680 Two, M5 Allenhead nut and arm set screw 8 dia. 50 Adjustable from 650 to 660 8 400 ±2 11 3.2-dia. stainless steel rod 3.2-dia. stainless steel rod 400 ±2 11 WL-3A108 WL-3A106 Double Nut 3.2-dia. stainless steel rod 7.3 +0.1 0 dia. Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 6.7 1.3 17.7 Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 12.3 90° 12.3 38R 54.8 17.7 12.3 1.3 90° 90° 7.3 +0.1 0 dia. Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 17.7 6.7 7.3 +0.1 0 dia. 38R 54.8 7.3 +0.1 0 dia. 38R 54.8 mounting holes 10 10 M5 (length: 16) Allen-head bolt 11 11.3 15.9 20 Two,M5 (length: 16) 22.1 Allen-head bolts WL-5A100 has a plastic roller M5 (length: 16) Allen-head bolt 11 WL-5A102 has a plastic roller M5 (length: 16) Allen-head bolt 11 WL-5A104 has a plastic roller Note: 1. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 2. When using the adjustable roller (rod) lever, make sure that the lever is facing downwards. Use caution, as telegraphing (the Switch turns ON and OFF repeatedly due to inertia) may occur. 38 WL/WLM Safety Precautions Refer to Safety Precautions for All Limit Switches. • When a rod or wired-type actuator is used, do not touch the top end of the actuator. Doing so may result in injury. (Applicable models) WLHAL5 and WL01HAL5 Rod Spring Levers and WLNJ-S2 and WL01NJ-S2 Steel-wire Actuators. • A short-circuit may cause damage to the Switch, so insert a circuit breaker fuse, of 1.5 to 2 times the rated current, in series with the Switch. • In order to meet EN approval ratings, use a 10-A fuse that corresponds to IEC60269, either a gI or gG for general-purpose types and spatter-prevention models only. Precautions for Correct Use • When wiring terminal screws, use M4 round crimp terminals and tighten screws to the recommended torque. Wiring with bare wires, or incorrect crimp terminals, or not tightening screws to the recommended torque can lead to short-circuits, leakage current, and fire. • When performing internal wiring there is a chance of short-circuit, leakage current, or fire, so be sure to protect the inside of the Switch from splashes of oil or water, corrosive gases, and cutting powder. • Using an inappropriate connector or assembling Switches incorrectly (assembly, tightening torque) can result in malfunction, leakage current, or fire, so be sure to read the instruction manual thoroughly beforehand. • Even when the connector is assembled and set correctly, the end of the cable and the inside of the Switch may come in contact. This can lead to malfunction, leakage current, or fire, so be sure to protect the end of the cable from splashes of oil or water and corrosive gases. Using Switches for Micro Loads Contact faults may occur if a Switch for a general-load is used to switch a micro load circuit. Use switches in the ranges shown in the diagram below. However, even when using micro load models within the operating range shown here, if inrush current occurs when the contact is opened or closed, it may increase contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ60). The equation, λ60 = 0.5 × 10–6/operations indicates that the estimated malfunction rate is less than 1/2,000,000 operations with a reliability level of 60%. Voltage (V) Precautions for Safe Use 5 mW 800 mW 0.16 mA 30 26 mA 24 Operating range for micro-load models Operating range for standard models 12 Unusable range 5 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) Operating Environment • Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods. • Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge. Not Suitable Suitable • Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance. • The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas. 39 WL/WLM Built-in Switch Connectors Do not remove or replace the built-in switch. If the position of the builtin switch moves, it can cause reduced performance, and if the insulation sheet moves (separator), the insulation may become ineffective. Either the easy-to-use Allen-head nut or the SC Connector can be used as connectors. To ensure high-sealing properties, use the SC Connector. Refer to Limit Switch Connectors for details on SC Connectors. Tightening Torque Wiring • If screws are too loose they can lead to an early malfunction of the Switch, so ensure that all screws are tightened using the correct torque. • In particular, when changing the direction of the Head, make sure that all screws are tightened again to the correct torque. Do not allow foreign objects to fall into the Switch. • Use 1.25-mm2 lead wires and M4-insulation covered crimp terminals for wiring. Crimp Terminal External Dimensions L Type 1. 3. 1. 6. 2. 4. 3. 2. 5. 4. 5. Head mounting screw Cover mounting screw Allen-head bolt (for securing the lever) Terminal screw Connector Appropriate tightening torque 0.78 to 0.88 N·m 1.18 to 1.37 N·m 4.90 to 5.88 N·m 0.59 to 0.78 N·m 1.77 to 2.16 N·m Ground terminal F l No. Wiring Method Switch Box Section D dia. B dz dia. : 4.3 D dia. : 4.5 B : 8.5 L : 21.0 F : 7.8 l : 9.0 (mm) dz dia. NO terminal NC terminal • The ground terminal is only installed on models with ground terminals. Rotating Lever Set Position (General-purpose or Spatterprevention Switches Only) Installing the Switch To install the Switch, make a mounting panel, as shown in the following diagram, and tighten screws using the correct torque. Mounting Mounting Mounting locations WL All rotating lever models, except the fork lever lock models, have a set position marker plate. (See page 23.) After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing. Operation Set Position (Long-life Switches Only) For all Long-life Switching, there is a set position marker slit on the rubber cap of the head. After operation, set the slit on the rubber cap so that the fluorescent color on the shaft section can be seen. Front Mountig : Four, 5.2 +0.2 0 dia. holes or M5 tapped holes Rear Mountig : Four, 6.2 +0.2 0 dia. holes Terminal Plate Front Mountig/ Rear Mountig By using a short circuit plate, as shown in the following diagram, the Switch can be fabricated into a single-polarity double-break switch. When ordering, specify WL Terminal Plate (product code: WL9662F). 58.7 ±0.15 30.2 ±0.15 9 2.5 +0.2 0 In case of side mounting for overtravel,90° WL@-@@2N 7.1 Mounting locations 3R 9 ±0.2 COM Two, 5.2 +0.2 0 dia. holes 16 ±0.15 23 ±0.4 7 Side Mountig 3.5 2.1R 64 ±0.15 2R 4.2 +0.1 0 t = 0.6 Brass plate Indicator 23 ±0.15 Indicator-equipped switch has contacts and indicator in parallel. When contacts are open, leakage current flows through the indicator circuit and may cause load's malfunction. Please check the load's OFF current before use the indicatorequipped switch. 40 WL/WLM Using the Switches Item Applicable models and Actuators Changing the Installation Position of the Actuator By loosening the Allen-head bolt on the actuator lever, the position of the actuator can be set anywhere within the 360°. With Indicator-equipped Switches, the actuator lever comes in contact with the top of the indicator cover, so use caution when rotating and setting the lever. When the lever only moves forwards and backwards, it will not contact the lamp cover (except for long-life models). Roller Levers: WLCA2, WL01CA2, WLCA2-2, WL01CA2-2, WLH2,WL01H2, WLG2, WL01G2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12, WLCA12-2, WL01CA12-2, WLH12, WL01H12, WLG12, WL01G12, Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2, WLHL, WL01HL, WLGL, WL01GL Changing the Orientation of the Head By removing the screws in the four corners of the Head, the Head can be set in any of the four directions. Be sure to change the plunger for internal operations at the same time. (The operational plunger does not need to be changed on general-purpose and highsensitivity overtravel models.) The roller plunger can be set in either two positions at 90°. WLCA2-2N and WL01CA2-2N can be set only in either the forward or backward direction. Roller Levers: WLCA@, WL01CA@, WLCA@-2, WL01CA@-2, WLGCA@, WLH@, WL01H@, WLG@, WL01G@, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2 Horizontal Plungers: WLSD@, WL01SD@ Top-roller Plungers: WLD2, WL01D2 Sealed Top-roller Plungers: WLD28, WL01D28 Does not include -RP60 Series or -141 Series. Details Loosen the M5 × 12 bolt, set the actuator's position and then tighten the bolt again. Head Head Loosen the screws. Loosen the screws. One-side Operation for General-purpose and High-precision Switches The output of the Switch will be changed, regardless of which direction the lever is pushed. The output of the Switch will only be changed when the lever is pushed in one direction. Operating Operating Not operating Operating Operating Not operating Operational plunger Operation in both directions Changing the Operating Direction By removing the Head on models which can operate on one-side only, and then changing the direction of the operational plunger, one of three operating directions can be selected. For overtravel 90° operation models, one of three operating directions can be selected by loosening the rubber holder using either a coin or a flat-blade screwdriver and changing the direction of the internal rubber section. The tightening torque for the screws on the Head is 0.78 to 0.88 N•m. Clockwise operation Counterclockwise operation Cam Direction Changing Procedure for Overtravel, 90° Operation Switches Roller Levers: WLCA2, WL01CA2, WLGCA2, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12 Adjustable Rod Levers: WLCL, WL01CL Overtravel Models: WLCA@-2N, WL01CA@-2N Loosen the cam holder with a coin or screwdriver. Take out the cam from the Switch. Change the direction of the cam as required by your intended operation and then reinstall the cam. Relationship of cam to operation as observed from the rear of Switch Operation on both sides Operates Operates Operation on one side Does not operate Operation on one side Operates Does not operate Avoid this combination Operates 41 WL/WLM Item Applicable models and Actuators Installing the Roller on the Inside By installing the roller lever in the opposite direction, the roller can be installed on the inside. (Set so that operation can be completed within a 180° level range.) Roller Levers: WLCA@, WL01CA@, WLH@, WLCA@-2, WL01CA@-2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@, WLG@, except for the adjustable roller levers. Fork Lever Locks: WLCA32-4@, WL01CA32-4@ Selecting the Roller Position There are four types of fork lever lock for use depending on the roller position. Details Loosen the Allen-head bolt. Fork Lever Locks: WLCA32-4@, WL01CA32-4@ WLCA32-41 WLCA32-43 WLCA32-42 WLCA32-44 Note: An explanation of the operation of fork lever locks is provided after this table. WLCA12 etc. Adjusting the Length of the Rod or Lever The length of the rod or lever can be adjusted by loosening the Allen-head bolt. Adjustable Roller Levers: WLCA12, WL01CA12 etc. Adjustable Rod Levers: WLCL, WL01CL, etc. Adjustment range radius: 25 to 89 mm Loosen this Allen-head bolt and adjust the length of the lever. Loosen this Allen-head bolt and adjust the length of the rod. Operation of Fork Lever Locks The fork lever lock is configured so that the dog pushes the lever to reverse the output and this reversed state is maintained even after the dog continues on. If the dog then pushes the lever from the opposite direction, the lever will return to its original position. Example NC terminal: ON NO terminal: ON NO terminal: ON 42 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2011.10 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2011 All Right Reserved.