MICRO SWITCH™ Standard Subminiature Snap-Action Z Series Snap-Action Switches DESCRIPTION The industry-defining name in snap-action switches, Honeywell MICRO SWITCH™ standard subminiatures are designed for repeatability and enhanced product life. The MICRO SWITCH™ Z Series combines small size and light weight with ample electrical capacity, low cost, and enhanced life. 0B The MICRO SWITCH™ Z Series consists of six product families with unique features that can drop right into an application. These reliable and rugged switches offer a variety of actuators, terminations, circuitry configurations, electrical ratings, contact materials, operating characteristics, and sealing allows them to be utilized in numerous potential applications. Carefully manufactured and thoroughly inspected, the MICRO SWITCH™ Z Series standard subminiatures are a great value for applications requiring sensing presence or absence of an object. FEATURES • • Small size and light weight switches lend themselves to POTENTIAL APPLICATIONS • Industrial: Appliances, communication equipment, numerous potential applications computers, electromechanical timers, mechanical cam Choice of low energy or power-duty electrical ratings allow assemblies (timers), office equipment, electric tools, HVAC the switch to be specified in more types of applications wall controls, instrumentation, valves, vending machines • Broad range of amp ratings (from 0.1 A to 10.1 A) • Watertight IP67 sealing available on some listings allows harnesses; sub-assemblies for convertible roofs; lock the switch to be used where sealing and presence/absence modules for tail-gate/trunk; tank and hood latch detection detection is required • • • UL/CSA, cUL, ENEC, and CE approvals Transportation: Automotive, truck, and boat wire Medical: Medical and hospital beds, foot pedal controls, and chair lifts • Applications where a pre-wired sealed on/off switch is required MICRO SWITCH™ Standard Subminiature Snap-Action Z Series SPECIFICATIONS SERIES Differentiator Use Potential applications Ampere rating Circuitry Operating force Termination Actuator Voltage Agency approvals Agency file info Operating temperature Contacts Housing Sealing Storage humidity Dielectric strength Contact resistance Insulation resistance Vibration Expected mechanical life Electrical service life Electrical operating frequency Mechanical operation frequency 2 ZM (coil internal spring) Integral lever, no ENEC, and an internal coil spring Use when ENEC is not required and the lever needs to be better secured to the switch alarms, computers, food processors, gas detectors, humidifiers, joysticks, money sorters, water pumps 0.1 A, 5 A, 10.1 A SPDT, SPNO 0.18 oz to 8.78 oz Quick connect, solder, pcb Pin plunger, straight, roller, sim. roller, L-shaped 125 Vac, 250 Vac, 30 Vdc ZM1 (flat internal spring) Integral lever, ENEC, and a flat internal spring Used when added forces of a flat snap spring, ENEC, and a secured lever are required air conditioners, consumer electronics, gas detectors, humidifiers, telephones, time recorders, toys 0.1 A, 3 A, 6 A, 10.1 A SPDT, SPNO, SPNC 12 gf to 355 gf Quick connect, solder, pcb Pin plunger, straight, roller, sim. roller, L-shaped 125 Vac, 250 Vac UL, CE, CSA UL, cUL, ENEC CE: 61058-1; UL: E12252; UL: E12252; c-UL: E12252 CSA: LR212438 -40 °C to 120 °C -40 °C to 120 °C [-40 °F to 248 °F] [-40 °F to 248 °F] Silver, gold-plated silver, goldSilver, gold-plated silver, goldplated brass, silver-tin-indium plated brass, silver-tin-indium oxide oxide Polyamide (nylon) Polyamide (nylon) None 85 % RH max. at 40 °C [104 °F] 1000 Vac (50 Hz to 60 Hz) 1000 Vac (50 Hz to 60 Hz)/min between contacts, between terminals and ground, for one minute 300 mOhm max. 300 mOhm max. 100 mOhm min. 100 mOhm min. (at 500 Vdc/min) (at 250 Vdc/min) 10 Hz to 55 Hz, displacement 0,75 mm (p-p) 10 million min. 10 million min. @ <10 A; 1 million min. @ 10 A Min. 1,000,000 operations on Min. 10,000 operations resistive load current 0.1 A at 125 Vac; 0.1 A at 30 Vdc; Min. 6,000 operations on resistive load 5 A at 125/250 Vac 0.1 A – 120 operations/min 10 to 30 operations/min other – 10 to 30 operations/min 120 operations/min. www.honeywell.com/sensing ZV (coil spring) Snap-on lever, ENEC, and coil spring Use when ENEC and a snap-on lever are required air conditioners, computers, consumer appliances, gas detectors, joysticks, money sorters, telephones, toys 0.1 A, 6 A, 10.1 A SPDT, SPNO, SPNC 0.78 oz to 11.01 oz quick connect, solder, pcb pin plunger, straight, roller, sim. roller 125 Vac/125 Vdc 6(2) A 250 Vac UL, CE, CSA, ENEC CE: 61058-1; UL:12252; c-UL: E12252 -40 °C to 120 °C [-40 °F to 248 °F] Silver, gold-plated silver, silvertin-indium oxide Polyamide (nylon) 1000 Vac (50 Hz to 60 Hz) between contacts, between terminals and ground, for one minute 300 mOhm max. 100 mOhm min. (at 500 Vdc/min) 10 million min. Min. 1,000,000 operations @ 0.1 A; Min 10,000 operations on resistive and motor load current 6(2) A 250 Vac 0.1 A – 120 operations/min; Other – 10 to 30 operations/min Snap-Action Switches SERIES Differentiator ZW (water-tight) IP67 rating with lead wires; snap-on lever, coil spring, and ENEC Use Use when a sealed position switch in a small and costeffective package is required air conditioners, computers, consumer appliances, gas detectors, joysticks, money sorters, telephones, toys 0.1 A. 5 A SPDT, SPNO, SPNC 1.94 oz to 7.16 oz quick connect, solder, cable bottom exit, cable side exit pin plunger, straight, roller, sim. roller 125 Vac, 250 Vac Potential applications Ampere rating Circuitry Operating force Termination Actuator Voltage Agency approvals Agency file info Operating temperature Contacts Housing Sealing Storage humidity Dielectric strength Contact resistance Insulation resistance Vibration Expected mechanical life Electrical service life Electrical operating frequency Mechanical operation frequency ZD (water-tight) Smaller sized (like the ZX), sealed to IP67 (with leadwires only); plunger travel can be restricted, offers side-post quick mounting Use for automotive applications due to sealing and quick mounting option automotive (operation systems and engine area interior), air conditioners, communication, electric toothbrushes, toys 0.1 A, 3 A SPDT 130 gf to 195 gf Solder, pcb straight, pcb left angle, pcb right angle, pre-wired Pin plunger, straight, sim. roller 125 Vac, 12 Vdc ZX Two-thirds the size of the ZM Series; unsealed, integral lever, and coil spring Use when a much smaller unsealed position switch is required calculators, computer mouse, cordless phones, electric knife & stapler, tester machines, walkietalkies 0.1 A. 3 A SPDT 0.53 oz to 5.3 oz solder, pcb snap-in, pcb left angle, pcb right angle pin plunger, straight, roller, special 125 Vac , 48 Vdc UL, cUL, CE, ENEC UL, cUL, CE, ENEC CE: 61058-1; UL: E12252; UL: E12252; c-UL: E12252 c-UL: E12252 -40 °C to 120 °C -40 °C to 120 °C [-40 °F to 248 °F] (w/o wires) [-40 °F to 248 °F] -40 °C to 105 °C [-40 °F to 221 °F] (w/ wires) silver, gold-plated silver Silver, gold-plated silver PBT polyester thermoplastic PBT polyester thermoplastic IP67 (with leadwires only) IP67 (with leadwires only) 85 % RH max. at 40 °C [104 °F] 1000 Vac (50 Hz to 60 Hz) 150 Vac (50 Hz to 60 between contacts and 1250 Vac Hz)/minute between contacts, (50 Hz to 60 Hz), between 500 Vac (50 Hz to 60 terminals and ground, for one Hz)/minute between live parts minute and dead metal parts 30 mOhm max. 100 mOhm max. 100 mOhm min. (at 500 100 mOhm min. Vdc/min) (at 250 Vdc/min) 10 Hz to 55 Hz, displacement 0,75 mm (p-p) 2 million min. 500,000 min. UL, CE, CSA CE: 61058-1; UL:12252; CSA: LR212438 -40 °C to 120 °C [-40 °F to 248 °F] Min. 10,000 operations Min. 500,000 operations on resistive load current 10 mA; Min. 6000 operations on resistive load current 3 A 10 to 30 operations/min 10 mA – 120 operations/min 3 A – 10 to 30 operations/min Min. 1,000,000 operations on resistive load current 0.1 A at 48 Vdc; Min. 10,000 operations on resistive load current 3 A at 125 Vac 0.1 A – 120 operations/min 3 A – 10 to 30 operations/min silver, gold-plated silver Polyamide (nylon) None 1000 Vac (50 Hz to 60 Hz) between contacts, between terminals and ground, for one minute 100 mOhm max. 100 mOhm min. (at 500 Vdc/min) 1 million min. 120 operations/min. Honeywell Sensing and Control 3 MICRO SWITCH™ Standard Subminiature Snap-Action Z Series ZM AND ZM1 STANDARD LEVER OPTIONS & DIMENSIONS mm/in Lever/ Terminals Pin plunger/ solder Dimensions Lever/ Terminals Pin plunger/ quick connect OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] Pin plunger/PCB Pin plunger/ PCB right OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] Simulated roller/quick connect OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] Simulated roller/solder OP: 15,1 mm ±1,5 mm [0.591 in ± 0.059 in] DT: 0,9 mm [0.035 in max.] 4 Dimensions www.honeywell.com/sensing OP: 15,1 mm ±1,5 mm [0.591 in ± 0.059 in] DT: 0,9 mm [0.035 in max.] Snap-Action Switches Continued – ZM AND ZM1 STANDARD LEVER OPTIONS & DIMENSIONS mm/in Lever/ Dimensions Lever/ Dimensions Terminals Terminals Roller/solder Straight/ solder OP: 11,8 mm ±0,89 mm [0.465 in ± 0.035 in] DT: 0,81 mm [0.032 in max.] OP: 17,5 mm ±0,8 mm [0.689 in ± 0.032 in] DT: 0,81 mm [0.032 in max.] Roller/ quick connect Roller/PCB OP: 17,5 mm ±0,8 mm [0.689 in ± 0.032 in] DT: 0,81 mm [0.032 in max.] Straight/PCB right OP: 17,5 mm ±0,8 mm [0.689 in ± 0.032 in] DT: 0,81 mm [0.032 in max.] Straight/PCB left OP: 11,8 mm ±0,89 mm [0.465 in ± 0.035 in] DT: 0,81 mm [0.032 in max.] OP: 11,8 mm ±0,89 mm [0.465 in ± 0.035 in] DT: 0,81 mm [0.032 in max.] Straight/ quick connect OP: 11,8 mm ±0,89 mm [0.465 in ± 0.035 in] DT: 0,81 mm [0.032 in max.] Honeywell Sensing and Control 5 MICRO SWITCH™ Standard Subminiature Snap-Action Z Series ZV STANDARD LEVER OPTIONS & DIMENSIONS mm/in Lever/ Terminals Pin plunger/ quick connect Dimensions Lever/ Terminals Pin plunger/ solder Dimensions OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] OP: 11,4 mm ±0,3 mm [0.449 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] Roller/solder Straight/ solder OP: 11,8 mm ±1,6 mm [0.465 in ± 0.063 in] DT: 0,81 mm [0.032 in max.] OP: 17,5 mm ±1,1 mm [0.689 in ± 0.043 in] DT: 0,81 mm [0.032 in max.] Straight/ quick connect Roller/ quick connect OP: 11,8 mm ±1,2 mm [0.465 in ± 0.047 in] DT: 0,81 mm [0.032 in max.] 6 www.honeywell.com/sensing OP: 17,5 mm ±1,1 mm [0.689 in ± 0.043 in] DT: 0,81 mm [0.032 in max.] Snap-Action Switches ZW STANDARD LEVER OPTIONS & DIMENSIONS mm/in Lever/Term. Dimensions Straight/ solder angled ZD STANDARD LEVER OPTIONS & DIMENSIONS mm/in Dimensions Lever/ Terminals Pin plunger/ solder terminals OP: 8,8 mm ±1,2 mm [0.347 in ± 0.047 in] DT: 0,71 mm [0.028 in max.] Roller/cable bottom exit OP: 3,05 mm ±0,2 mm [0.12 in ± 0.008 in] DT: 0,30 mm [0.012 in max.] Pin plunger/PCB straight terminals OP: 14,5 mm ±1,1 mm [0.571 in ± 0.043 in] DT: 0,6 mm [0.024 in max.] Pin plunger/ solder angled OP: 3,05 mm ±0,2 mm [0.12 in ± 0.008 in] DT: 0,30 mm [0.012 in max.] Pin plunger/wire leads OP: 8,4 mm ±0,3 mm [0.331 in ± 0.012 in] DT: 0,2 mm [0.008 in max.] Roller/quick connect OP: 3,05 mm ±0,2 mm [0.12 in ± 0.008 in] DT: 0,30 mm [0.012 in max.] OP: 14,5 mm ±1,1 mm [0.571 in ± 0.043 in] DT: 0,6 mm [0.024 in max.] Honeywell Sensing and Control 7 MICRO SWITCH™ Standard Subminiature Snap-Action Z Series ZX STANDARD LEVER OPTIONS & DIMENSIONS mm/in Lever/ Dimensions Terminals Pin plunger/ solder Lever/ Terminals Straight/ Solder Dimensions OP: 7,0 mm ±0,3 mm [0.276 in ± 0.012 in] DT: 0,30 mm [0.012 in max.] OP: 8,4 mm ±0,8 mm [0.331 in ± 0.032 in] DT: 1,3 mm [0.051 in max.] Straight/PCB Pin plunger/PCB OP: 7,0 mm ±0,3 mm [0.276 in ± 0.012 in] DT: 0,30 mm [0.012 in max.] OP: 8,4 mm ±0,8 mm [0.331 in ± 0.032 in] DT: 1,3 mm [0.051 in max.] Simulated roller/solder Simulated roller/PCB OP: 11,1 mm ±0,8 mm [0.437 in ± 0.032 in] DT: 1,3 mm [0.051 in max.] 8 www.honeywell.com/sensing OP: 11,1 mm ±0,8 mm [0.437 in ± 0.032 in] DT: 1,3 mm [0.051 in max.] Snap-Action Switches ZM SERIES NOMENCLATURE TREE ZM1 SERIES NOMENCLATURE TREE Honeywell Sensing and Control 9 MICRO SWITCH™ Standard Subminiature Snap-Action Z Series ZV SERIES NOMENCLATURE TREE ZW SERIES NOMENCLATURE TREE ZD SERIES (NO WIRES) NOMENCLATURE TREE 10 www.honeywell.com/sensing Snap-Action Switches ZD SERIES (WITH WIRES) NOMENCLATURE TREE ZX SERIES NOMENCLATURE TREE Honeywell Sensing and Control 11 WARRANTY/REMEDY WARNING 1B PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARNING MISUSE OF DOCUMENTATION • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. • Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: E-mail: [email protected] Internet: www.honeywell.com/sensing Phone and Fax: Asia Pacific +65 6355-2828 +65 6445-3033 Fax Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax Latin America +1-305-805-8188 +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 www.honeywell.com/sensing 004954-1-EN IL50 GLO Printed in USA July 2010 Copyright © 2010 Honeywell International Inc. All rights reserved.