Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Specifications Standards Approvals Safety Contact Description The Lifeline 4 cable/push button operated system can be installed along or around awkward machinery such as conveyors and provide a constant emergency stop access. The Lifeline 4 is the only device of its kind to incorporate the following features in one unit making it the most versatile cable switch on the market. 1. The positive mode mechanism ensures that the contacts are immediately latched open on actuation and can only be reset by the intentional action of turning the blue reset knob. The design also protects against nuisance tripping and the effects of thermal expansion. 2. A mushroom head emergency stop button is included on the unit to provide E-Stop access even at the extreme ends of the span. 3. The cable status indicator makes the system easy to set up and maintain for spans up to 125 meters. 4. Four sets of contacts are provided: 2 N.C. + 2 N.O., 3 N.C. + 1 N.O., or 4 N.C. contacts. 5. Sealed to IP 66 with rugged construction using die cast alloy and stainless steel to withstand harsh conditions. Designation/Utilization Cat. A600/AC-15 (Ue) (Ie) N600/DC-13 (Ue) (Ie) Thermal Current (lth) Minimum Current Safety Contact Gap Rtd. Insulation Voltage Rtd. Impulse withstand Voltage Pollution Degree Max. Actuation Frequency Case Material Eye Nut Material Emergency Stop & Indicator Material Protection Conduit Entry Operating Temperature Operation Force Max Cable Span Between Switches Fixing Mounting Mechanical Life Weight Colour EN60947-5-5, ISO13850, ISOTR 12100, IEC 60947-5-1, EN 418 CE marked for all applicable directive, cULus and BG 2 N.C. or 3 N.C. or 4 N.C. direct opening action 600V 500V 240V 120V 1.2A 1.4A 3A 6A 600V 500V 250V 125V 0.4A 0.55A 1.1A 2.2A 10A 5V 5mA >2 x 2mm (0.078in) (Ui) 500V (Uimp) 2500V 3 1 Cycle per sec Heavy duty die cast alloy Stainless Steel Acetal IP66 3 x M20, 3 x 1/2in NPT, quickdisconnect style -25°C to 80°C (-13°F to 176°F) <125N (300mm deflection; 28.1lb deflection) 75m (246ft) standard model 75m to 125m extended length model 4 x M5 Any position 1,000,000 630g (1.38lb) Yellow body, Red E-Stop button, Blue reset button Features • Switches up to 125 meter span • Universal mounting and operation • Lid mounted emergency stop button, designed to conform to EN418 • Switch lockout on cable pulled and cable slack • Cable status indicator on switch lid Lid mounted E-Stop button A mushroom head emergency stop button is included on the unit to provide total E-Stop access even at the extreme ends of the span. 6-8 Cable status indicator on lid The cable status indicator makes the system easy to setup and maintain for spans up to 125 meters. Important: It is recommended that the LRTS (Lifeline Rope Tensioning System) should be used with the Lifeline 4 cable rope switch. Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Product Selection Catalogue Number Cable Span Up to 75m 75 to 125m Safety Contacts Auxiliary Contacts 1/2in NPT Conduit M20 Conduit Quick Disconnect 2 N.C. 3 N.C. 4 N.C. 2 N.C. 3 N.C. 4 N.C. 2 N.O. 1 N.O. — 2 N.O. 1 N.O. — 440E-L13133 440E-L13043 440E-L13135 440E-L13155 440E-L13152 440E-L13149 440E-L13137 440E-L13042 440E-L13139 440E-L13153 440E-L13150 440E-L13147 440E-L13140 440E-L13141 440E-L13142 440E-L13163 440E-L13164 440E-L13165 Recommended Standard Cable Connector/Cordset (2m (6.5ft) (see page 15-13). 889M-F12X9AE-2 Accessories Description Catalogue Number P. Bolt complete M8 x 1.25 Thread Size 58mm (2.28in) Threaded Length 12mm (0.47in) Dia. Eye 95mm (3.74in) Overall Length Tensioner spring 19mm (0.75in) Diameter 210mm (8.27in) Overall Length 50N Force 440E-A17003 440E-A13078 Replacement cover 440E-A13054 Replacement cover no E-Stop 440E-A17115 Inside corner pulley 440A-A17101 Outside corner pulley 440A-A17102 Mounting Bracket 440E-A17130 6-9 Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Accessories Description Indicator, M20 Conduit Pilot Light—Amber Lens T-3 1/4 Insert Use T-3 ¼ Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light—Amber Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light—Amber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light—Amber Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light—Red Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light—Red Lens T-3 1/4 Insert Use T-3 1/4 Bulb (Sold Separately) Indicator, M20 Conduit Pilot Light—Red Lens Bayonet Style Insert Use LED Bulb (Sold Separately) Indicator, 1/2in NPT Conduit Pilot Light— Red Lens Bayonet Style Insert Use LED Bulb (Sold Separately) 6-10 Catalogue Number 440A-A19001 440A-A19005 440A-A17124 440A-A17122 440A-A19002 440A-A19007 440A-A17125 440A-A17123 Bulb, 24V for Conduit Pilot Light 2.8W T-3 1/4 Bulb, Miniature Screw Base 440A-A09056 Bulb, 110V for Conduit Pilot Light 2.6W T-3 1/4 Bulb, Miniature Screw Base 440A-A09055 Bulb, 240V for Conduit Pilot Light 2.75W T-3 1/4 Bulb, Miniature Screw Base 440A-A09054 Red LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert 800E-N157R Amber LED Bulb, 24V AC/DC for Conduit Pilot Light Bayonet Style Insert 800E-N157A Red LED Bulb, 120V AC for Conduit Pilot Light Bayonet Style Insert 800E-N169R Amber LED Bulb, 120 AC for Conduit Pilot Light Bayonet Style Insert 800E-N169A Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Approximate Dimensions—mm (inches) Dimensions are not intended to be used for installation purposes. Standard Model 25.5 (1.0) 51 (2.01) 85 (3.35) 37 (1.46) 81 (3.19) min. to 94.5 (3.72) max. 10.5 (0.41) 48 (1.89) 62 (2.44) 115 (4.53) 4 Mounting Holes Clearance for M5 Screws 7.0 (0.28) 101 (3.98) 48 (1.89) 62 (2.44) Extended Length Models (75 to 125m cable span) Emergency Stop Button Reset Button 4 Mounting Holes Clearance for M5 Screws 51 (2.0) 85 (3.35) 101 (3.98) 7.0 (0.28) 25.5 (1.0) 51 (2.01) 85 (3.35) 37 (1.46) 81 (3.19) min. to 94.5 (3.72) max. 115 (4.53) 10.5 (0.41) 6-11 Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Typical Wiring Diagrams 4 N.C. Connector Pinout 9 8 7 12 5 1 3 4 6 7 8 9 10 12 1 10 2 11 6 Terminal 3 4 3 N.C. + 1 N.O. Contact 11 12 21 22 31 32 41 42 Terminal 11 12 21 22 31 32 43 44 N.C. N.C. N.C. N.C. 2 N.C. + 2 N.O. Contact Terminal Contact 11 12 21 22 33 34 43 44 N.C. N.C. N.C. N.O. N.C. N.C. N.O. N.O. Ground Contact Action Contact Open Contact Closed 4 N.C. style 0mm 3 11/12 21/22 31/32 41/42 6 9 3 N.C. + 1 N.O. style 10.5 13.5 Cable Slack Cable Tension Cable Pulled Lockout Range Lockout 6-12 0mm 11/12 21/22 31/32 43/44 3 6 9 10.5 13.5 Cable Slack Cable Tension Cable Pulled Lockout Range Lockout 2 N.C. + 2 N.O. style 0mm 11/12 21/22 33/34 43/44 3 Cable Slack Lockout 6 9 Cable Tension Range 10.5 13.5 Cable Pulled Lockout Emergency Stop Devices Cable (Rope) Pull Switches Lifeline 4 Application Detail—mm (inches) Mounting Specifications Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts E-Stop Button Tension 300 (11.81) Reset Knob 2-3m (6.5-9ft) ≤75m (246ft) Indicator Mounting Specifications with Spring Tensioner Lifeline 4 Cable Grips Steel Cable Tensioner P. Bolts Lifeline Tensioner Spring Tension 300 (11.81) Wall 2-3m (6.5-9ft) ≤10m (32ft) Indicator Mounting Specifications for Extended Length Models Lifeline 4 Cable Grips Steel Cable Tensioner Tensioner P. Bolts E-Stop Button Tension 300 (11.81) Indicator Reset Knob 2-3m (6.5-9ft) 75-125m (246-410ft) 6-13