oH VE S CO AV R M AI SIO PL LA N IA BL S NT E *R Features ■ ■ ■ Compatible with other members of the Model 80 Series The only 10-turn precision potentiometer in a modular panel control package Up to 2 sections available 83/84 - 5/8 ” Square 10-Turn Initial Electrical Characteristics1 Wirewound Element (J Taper) Hybriton¤ Element (K Taper) Standard Resistance Range ...................................................................200 to 100 K ohms ......................................1 K to 100 K ohms Total Resistance Tolerance .....................................................................±5 %............................................................±10 % Independent Linearity .............................................................................±0.25 %.......................................................±0.25 % Absolute Minimum Resistance (J Taper) ................................................1.0 ohm or 0.1 % (whichever is greater) .....– Effective Electrical Angle ........................................................................3600 ° +10 °, -0 °.........................................3600 ° +10 °, -0 ° Dielectric Withstanding Voltage (MIL-STD-202, Method 301) Sea Level............................................................................................1,000 VAC minimum....................................1,000 VAC minimum Insulation Resistance (500 VDC) ............................................................1,000 megohms minimum...........................1,000 megohms minimum Power Rating (Voltage Limited By Power Dissipation or 350 VAC, Whichever Is Less) +70 °C ...............................................................................................1 watt...........................................................1 watts +125 °C ..............................................................................................0 watt...........................................................0 watt Theoretical Resolution ............................................................................See table .....................................................Essentially infinite End Voltage (K Taper) .............................................................................–...................................................................0.2 % of applied voltage Noise (J Taper) ........................................................................................100 ohms ENR maximum............................– Output Smoothness (K Taper) ................................................................–...................................................................0.15 % maximum Environmental Characteristics1 Operating Temperature Range ...............................................................+1 °C to +125 °C .........................................+1 °C to +125 °C Storage Temperature Range...................................................................-55 °C to +125 °C........................................-55 °C to +125 °C Temperature Coefficient Over Storage Temperature Range...................±50 ppm/°C.................................................±100 ppm/°C Vibration..................................................................................................15 G.............................................................15 G Total Resistance Shift.........................................................................±2 %............................................................±2 % Voltage Ratio Shift..............................................................................±0.2 %.........................................................±0.2 % Wiper Bounce.....................................................................................0.1 millisecond maximum............................0.1 millisecond maximum Shock......................................................................................................50 G.............................................................50 G Total Resistance Shift.........................................................................±2 %............................................................±2 % Voltage Ratio Shift..............................................................................±0.2 %.........................................................±0.2 % Wiper Bounce.....................................................................................0.1 millisecond maximum............................0.1 millisecond maximum Load Life.................................................................................................1,000 hours .................................................1,000 hours Total Resistance Shift.........................................................................±2 % maximum ...........................................±5 % maximum Rotational Life (No Load) ........................................................................1,000,000 shaft revolutions .........................4,000,000 shaft revolutions Total Resistance Shift.........................................................................±5 % maximum ..........................................±5 % maximum Moisture Resistance (MIL-STD-202, Method 103, Condition B) Total Resistance Shift.........................................................................±2 % maximum ...........................................±5 % maximum Insulation Resistance (500 VDC) ........................................................100 megohms minimum..............................100 megohms minimum IP Rating .................................................................................................IP 40 ............................................................IP 40 Mechanical Characteristics1 Stop Strength ......................................................................................................................................................................33.90 N-cm (48.0 oz.-in.) minimum Mechanical Angle ............................................................................................................................................................................................3600 ° +15 °, -0 ° Torque Starting ................................................................................................................................................Running torque plus 0.7 N-cm (1.0 oz.-in.) maximum Running (1 or 2 Section)..............................................................................................................................................0.18 to 1.41 N-cm (0.25 to 2.0 oz.-in.) Mounting (Torque on Bushing) ......................................................................................................................................1.7-2.0 N-m (15-18 lb.-in.) maximum Shaft Runout ........................................................................................................................................................................................0.15 mm (0.006 in.) T.I.R. Shaft End Play......................................................................................................................................................................................0.36 mm (0.014 in.) T.I.R. Shaft Radial Play..................................................................................................................................................................................0.13 mm (0.005 in.) T.I.R. Weight (Single Section) ......................................................................................................................................................................................21 gm (0.75 oz.) (Each Additional Section) ..............................................................................................................................................................................18 gm (0.65 oz.) Terminals ........................................................................................................................................................................Printed circuit terminals or solder lugs Soldering Condition ......................................................................Recommended hand soldering using Sn95/Ag5 no clean solder, 0.025 ” wire diameter. Maximum temperature 399 °C (750 °F) for 3 seconds. No wash process to be used with no clean flux Marking ..........................................................................Manufacturer’s trademark, wiring diagram, date code and resistance, manufacturer’s part number Ganging (Multiple Section Potentiometers) ......................................................................................................................................................2 cup maximum Hardware ............................................One lockwasher and one mounting nut is shipped with each potentiometer, except where noted in the part number. NOTE: MODEL 83/84 PERFORMANCE SPECIFICATIONS DO NOT APPLY TO UNITS SUBJECTED TO PRINTED CIRCUIT BOARD CLEANING PROCEDURES. 1 AT ROOM AMBIENT: +25 °C NOMINAL AND 50 % RELATIVE HUMIDITY NOMINAL, EXCEPT AS NOTED. *RoHS Directive 2002/95/EC Jan 27 2003 including Annex Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. 83/84 - 5/8 ” Square 10-Turn Wirewound Resolution Table Resistance (Ohms) 200 500 1K 2K 5K 10 K 20 K 50 K 100 K Resolution (Nom.) (%) .048 .037 .032 .031 .023 .020 .015 .012 .010 Dimensional Drawings Dual Section Model 84 Solder Lugs 37.03 ± .71 (1.458 ± .028) Dual Section Model 83 PC Pins 37.03 ± .71 (1.458 ± .028) 7.62 ± .25 (.30 ± .01) Note: The Models 83/84 dimensions for dual section assembly are for either single or dual concentric shaft styles. Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. 7.62 ± .25 (.30 ± .01) DIMENSIONS ARE: MM (INCHES) 83/84 - 5/8 ” Square 10-Turn Product Dimensions PC Pin Model 83 "C" Bushing 1/4 " (6.35 mm) Dia. Plain - Single Shaft 15.88 ± .38 (.625 ± .015) 19.05 ± .51 (.75 ± .02) .79 ± .41 (.031 ± .016) 15.88 ± .38 (.625 ± .015) 1.52 (.06) 6.10 ± .51 (FMS TO CL ) (.24 ± .02) 1.27 ± 1.02 (.50 ± .04) .30 (.012) TYP. 3 PLCS. 2.54 ± .25 (.10 ± .01) .91 (.036) 7.62 ± .25 (.30 ± .01) 4.45 (.175) MIN. 5.08 ± .51 (.20 ± .02) 9.14 ± .76 (.36 ± .03) 2.39 OPTIONAL FLAT 6.35 LONG OR 1.52 FROM (.250) (.094) (.06) 9/16 "C" BUSHING END FOR SHAFTS UNDER (14.30) 15.88 ± .38 (.625 ± .015) Solder Lug Model 84 19.05 ± .51 (.75 ± .02) 5.59 ± .51 (.22 ± .02) 1.52 (.06) 6.10 ± .51 (FMS TO CL ) (.24 ± .02) SLOT 1.02 WIDE X 2.29 LONG .30 (.090) TYP. 3 PLCS. (.040) (.012) TYP. 7.62 ± .25 (.30 ± .01) 2.54 ± .25 (.10 ± .01) "E" Bushing 1/4 " (6.35 mm) Dia. Locking - Single Shaft 15.88 ± .38 (.625 ± .015) 6.79 ± .41 (.031 ± .01) 2.03 ± .13 "A" Bushing 3/8 " (9.53 mm) Dia. Plain - Single Shaft 2 9.50 ± 0.40 (.375 ± .15) 1 3 2 CCW 3/8-32 UNEF WIPER 3 1 CW CLOCKWISE Shaft Flat Orientation 12.7,15.88,19.05,22.23± .79 (1/2, 5/8, 3/4, 7/8 ± 1/32) STANDARD 6.32 ± .03 DIA. (.249 ± .001) 1.19 SHAFT SLOT WIDE X (.047) 1.60 + .38/-.00 DEEP (.063+.015/-.000) 7.92 (.312) .25 MIN. 9.53 ± .13 45 ° ± 5 ° X (.010) (.375 ± .005) CHAMFER PILOT DIA. 5.49 OPTIONAL FLAT 16.00 LONG OR 1.52 FROM (.63) (.216 ) 17.66 (.06) A" BUSHING END FOR SHAFTS UNDER (11/16) 1.19 WIDE X (.047) 1.60 + .38/-.00 DEEP (.063 + .015/-.000) SHAFT SLOT NOTE: SLOTTED END SHAFT ORIENTATION IS RANDOM. 11.13 (.438) MIN. 3/8-32 UNEF 6.32 ± .03 DIA. (.249 ± .001) 9.53 ± .13 (.375 ± .005) PILOT DIA. .46 (.018) 2.31 (.091) E 7.75 (.305) 3.18 (.125) SHAFT SLOT .78 .78 .25 WIDE X ± DEEP (.031) (.031) (.010) .25 45 ° ± 5 ° X (.010) CHAMFER 19.05 ± .79 (3/4 ± 1/32) STANDARD 28.58 ± .79 (1.125 ± .031) STANDARD 6.32 ± .03 9.53 (.249 ± .001) (.375) DIA. 3.162 ± .025 DIA. (.1245 ± .001) 1.98 ± .03 DIA. (.078 ± .001) TRIPLE CONCENTRIC (SPECIAL ORDER) 3/8-32 UNEF OUTER SHAFT 6.32 DIA. OPERATES SECTION #1 INNER SHAFT 3.18 (.249) (.125) DIA. OPERATES SECTION #2, #3, & #4 ("G" STYLE) 15.88 ± .79 (5/8 ± 1/32) STANDARD 6.35 (.25) 25.40 ± .79 (1 ± 1/32) STANDARD 1.98 ± .03 DIA. (.078 ± .001) 3.162 ± .025 DIA. (1.245 ±.0010) 1/4-32 UNEF 3.18 OUTER SHAFT DIA.OPERATES SECTION #1 INNER SHAFT (.125) 1.98 (.08) DIA. OPERATES SECTION #2, #3, & #4 ("K" STYLE) .25 45 ° ± 5 ° X (.010) CHAMFER Locating Lug Options - All Model 80 Series A 10.80 (.425) MIN. 6.35 ± .05 (.250 ± .002) PILOT DIA. "C" Bushing 1/4 " (6.35 mm) Dia. Plain - Concentric Shaft 15.88 ± .79 (5/8 ± 1/32) STANDARD 12.70 ± .13 (.500 ± .005) 1/4-32 UNEF "A" Bushing 3/8 " (9.53 mm) Dia. Plain - Concentric Shaft "B" Bushing 3/8 " (9.53 mm) Dia. Plain - Single Shaft 120 ° ± 5 ° STD. FLAT ORIENTATION (SHAFT AT CCW END) 15.90 ± 0.80 (5/8 ± 1/32) STANDARD 3.162 ± .025 DIA. (.1245 ± .001) 6.35 ± .13 (.500 ± .005) 1.78 ± .25 (.080 ± .005) (.070 ± .010) 3.56 (.14) 9.14 ± .76 (.360 ± .03) 9.53,12.7,15.88,19.05,22.23 ± .79 (3/8, 1/2, 5/8, 3/4, 7/8, ± 1/32) STANDARD 3.162 ± .025 DIA. (.1245 ± .001) SHAFT SLOT .79 WIDE X .79 (.031) (.031) .25 ±.25 DEEP 6.35 ± .05 45 ° ± 5 ° X (.010) (.250 ± .002) CHAMFER (±.010) PILOT DIA. 6.35 ± .13 (.250 ± .005) .127 (.005) .XX± .38 (.015) ANGLE ± 5 ° FRACTIONS ± 1/64 TOLERANCES EXCEPT AS SHOWN: DECIMALS .XXX ± J 13.50 (.531) 2.36 (.093) H 9.53 (.375) 11.10 (.437) .79 ± .41 (.031 ± .016) 3.18 (.125) NOTE: "D" OPTION - NO A/R LUG. OTHER LOCATING LUG OPTIONS AVAILABLE. FOR DETAILS CONSULT FACTORY. DIMENSIONS ARE: MM (INCHES) Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. 83/84 - 5/8 ” Square 10-Turn How to Order 83 A B C D E F J K A 1 A - B ANTI-ROTATION LUG Single .305 R, 90 °CW Double .305 R, 90 ° & 270 °CW Single .305 R, 270 °CW No Lug Single .531 R, 90 °CW Single .305 R, 180 °CW Single .375 R, 90 °CW Double .375 R, 90 ° & 270 °CW # SECTIONS 1 Single 2 Double 3 Triple A B C E J N R U BUSHING Plain 3/8 ” (9.53 mm) D x 3/8 ” (9.65 mm) L Locking 3/8 ” (9.65 mm) D x 1/2 ” (12.7 mm) L Plain 1/4 ” (6.35 mm) D x 1/4 ” (6.35 mm) L Locking 1/4 ” (6.35 mm) D x 1/2 ” (12.7 mm) L Plain 3/8 ” (9.65 mm) D x 1/4 ” (6.35 mm) L Plain 1/4 ” (6.35 mm) D x 3/8 ” (9.65 mm) L Plain 10 mm D x 9 mm L Plain 7 mm D x 6 mm L 28 - J 15 L RoHS IDENTIFIER L Compliant Blank Non-Compliant SHAFT AVAILABLE LENGTH ONLY IN (FMS) BUSHING Code Description Code 12 3/8 ”L C, N, J 16 1/2 ”L A, C, J, N 20 5/8 ”L A, B, C, E, J, N 24 3/4 ”L A, B, C, E, J, N 28 7/8 ”L A, B, C, E, J, N 32 1 ”L A, B, C, E, J, N 36 1-1/8 ”L A, B, C, E, J, N 40 1-1/4 ”L A, B, C, E, J, N METRIC 10 10 mmL U 13 13 mmL U 16 16 mmL R 19 19 mmL R 22 22 mmL R, U 30 30 mmL R 42 42 mmL R 50 50 mmL R ELEMENT TYPE TAPER/TOLERANCE (J) Linear Wirewound 10-Turn ±5 % (K) Linear Hybritron® Elements 10-Turn ±10 % RESISTANCE CODE VALUE IN OHMS J K (06) - 200 (10) -1 K (08) - 500 (11) - 2 K (10) - 1 K (13) - 5 K (11) - 2 K (15) - 10 K (13) - 5 K (16) - 20 K (15) - 10 K (18) - 50 K (16) - 20 K (20) - 100 K (18) - 50 K (20) - 100 K MODEL 83 10-Turn, PC Pins 84 10-Turn, Solder Lugs AVAILABLE ONLY IN SHAFT TYPE A B C E F G K L M N P R T V Single Plain 1/4 ” (6.35 mm) D Single Slotted 1/4 ” (6.35 mm) D Single Flatted 1/4 ” (6.35 mm) D Single Slotted 1/8 ” (3.18 mm) D Single Flatted 1/8 ” (3.18 mm) D Dual Concentric Plain 1/4 ” (6.35 mm) D - 1/8 ” (3.18 mm) D Outer Operates Section 1 Dual Concentric Plain 1/8 ” (3.18 mm) D - 5/64 ” (1.98 mm) D Outer Operates Section 1 Dual Concentric Plain 1/4 ” (6.35 mm) D - 1/8 ” (3.18 mm) D Outer Operates Section 1/2 Dual Concentric Plain 1/8 ” (3.18 mm) D - 5/64 ” (1.98 mm) D Outer Operates Section 1 Dual Concentric Plain 1/4 ” (6.35 mm) D - 1/8 ” (3.18 mm) D Outer Operates Section 1/2/3 Dual Concentric Plain 1/8 ” (3.18 mm) D - 5/64 ” (1.98 mm) D Outer Operates Section 1/2 Single Slotted 6 mm D Single Slotted 4 mm D Dual Concentric Plain 6 mm D - 3 mm D Outer Operates Section 1 REV. 08/11/06 Specifications are subject to change without notice. Customers should verify actual device performance in their specific applications. LENGTHS (CODE) 16,20,24,28 16,20,24,28 20,24,28 12,16,20,24,28 Consult Factory 36,40 BUSHINGS (CODE) A, B, J A, B, J A, B, J C, E, N C, N A, J 32,36 C, N 36,40 A, J 32,36 C, N 36,40 A, J 32,36 C, N 16,19,22,50 10, 13, 22 30, 42 R U R Boldface features are Bourns standard options. All others are available with higher minimum order quantities.