AZ6962 10 AMP SUBMINIATURE POWER RELAY FEATURES • • • • • • • • • High sensitivity, 120 mW pickup Dielectric strength 5000 Vrms Isolation spacing greater than 10 mm 10kV surge voltage Proof tracking index (PTI/CTI) 250 10 Amp switching capability Epoxy sealed UL, CUR file E43203 VDE file 40010953 CONTACTS Arrangement SPDT (1 Form C), DPDT (2 Form C) SPST (1 Form A) Ratings Resistive load: Max. switched power: 240 W or 2500 VA (2 Form C: 150 W or 1250 VA) Max. switched current: 10 A (2 Form C: 5 A) Max. switched voltage: 240 VDC* or 440 VAC GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 3 x 107 1 x 105 at 8 A 250 VAC res. Operate Time (typical) 7 ms at nominal coil voltage Release Time (typical) 3 ms at nominal coil voltage (with no coil suppression) * Note: If switching voltage is greater than 30 VDC, special precautions must be taken. Please contact the factory. Rated Load UL, CUR VDE Material 10 A at 250 VAC resistive, 30k cycles (1 Form C) 10 A at 30 VDC resistive, 30k cycles (1 Form C) B300, R300 Pilot Duty (1 Form C) 1/2 HP at 240 VAC, 30k cycles (N.O.) 1/3 HP at 120 VAC, 30k cycles (N.O.) 5 A at 250 VAC resistive, 30k cycles (2 Form C) 8 A at 250 VAC resistive, 100k cycles (1 Form A, and 1 Form C) Dielectric Strength 5000 Vrms coil to contact (at sea level for 1 min.) 2500 Vrms between contact sets 1500 Vrms between open contacts Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating Storage At nominal coil voltage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 105°C (221°F) Vibration Break Contact: 5 g at 10 …500 Hz Make Contact: 20 g at 10…500 Hz Shock 10 g Enclosure P.B.T. polyester, UL94 V-O Terminals Tinned copper alloy, P.C. Max. Solder Temp. 270°C (518°F) Max. Solder Time 5 seconds Silver tin oxide COIL Power At Pickup Voltage (typical) 120 mW (up to 24 VDC coil) (1 pole) 140 mW (48 VDC and 60 VDC coil) (1 pole) 176 mW (2 pole) Max. Continuous Dissipation 1.2 W at 20°C (68°F) ambient Max. Solvent Temp. 80°C (176°F) Temperature Rise 20°C (36°F) at nominal coil voltage Max. Immersion Time 30 seconds Max. 105°C (221°F) Weight 8 grams Temperature NOTES 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice. 9/27/06W AZ6962 RELAY ORDERING DATA COIL SPECIFICATIONS - 1A & 1C Nominal Coil VDC 5 Must Operate VDC 3.5 Max. Continuous VDC 11.6 6 4.2 14.0 9 6.3 20.8 12 8.4 27.2 15 10.5 18 12.6 24 48 ORDER NUMBER* Coil Resistance Ohm 113 ± 10% 1 Form A (SPST-NO) AZ6962–1AE–5DE 1 Form C (SPDT) AZ6962–1CE–5DE 164 ± 10% AZ6962–1AE–6DE AZ6962–1CE–6DE 360 ± 10% AZ6962–1AE–9DE AZ6962–1CE–9DE 620 ± 10% AZ6962–1AE–12DE AZ6962–1CE–12DE 31.0 800 ± 10% AZ6962–1AE–15DE AZ6962–1CE–15DE 39.4 1,295 ± 10% AZ6962–1AE–18DE AZ6962–1CE–18DE 16.8 53.1 2,350 ± 10% AZ6962–1AE–24DE AZ6962–1CE–24DE 33.6 98.0 8,000 ± 15% AZ6962–1AE–48DE AZ6962–1CE–48DE 60 42.0 122.4 12,500 ± 15% AZ6962–1AE–60DE AZ6962–1CE–60DE Nominal Coil VDC 5 Must Operate VDC 3.5 Max. Continuous VDC 10.0 Coil Resistance Ohm 70 ± 10% 2 Form A (DPST-NO) AZ6962–2AE–5DE 2 Form C (DPDT) AZ6962–2CE–5DE 6 4.2 12.0 AZ6962–2AE–6DE AZ6962–2CE–6DE COIL SPECIFICATIONS - 2C ORDER NUMBER* 100 ± 10% 9 6.3 18.0 225 ± 10% AZ6962–2AE–9DE AZ6962–2CE–9DE 12 8.4 24.0 400 ± 10% AZ6962–2AE–12DE AZ6962–2CE–12DE 15 10.5 30.0 625 ± 10% AZ6962–2AE–15DE AZ6962–2CE–15DE 18 12.6 36.0 900 ± 10% AZ6962–2AE–18DE AZ6962–2CE–18DE 24 16.8 48.0 1600 ± 10% AZ6962–2AE–24DE AZ6962–2CE–24DE 48 33.6 96.0 6,400 ± 15% AZ6962–2AE–48DE AZ6962–2CE–48DE 60 42.0 120.0 10,000 ± 15% AZ6962–2AE–60DE AZ6962–2CE–60DE * Add suffix “A” for gold plated contacts. 9/27/06W AZ6962 MECHANICAL DATA Coil Temperature Rise FORM FORMAAVERSION VERSION 1.122 [28.5] .398 [10.1] .398 [10.1] 1.122 [28.5] .492 [12.5] .012 [0.3] .492 [12.5] .012 [0.3] .142 [3.6] 2 x ø .020 [ø 0.5] 3 x .016 [0.4] 2 x ø .020 [ø 0.5] 2 x .016 [0.4] 3 x .031 [0.8] * .142 [3.6] Coil Temperature Rise °C FORM C VERSION FORM C VERSION 2 x .031 [0.8] 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 10A 0A 60% 80% 100% 120% 140% 160% 180% 200% 220% Percent of Nominal Coil Voltage at 20°C * * * Not used on 1 Form C relay C BOARD LAYOUTLAYOUT PC BOARD 5 x ø .051 [ø 1.3] .298 [7.56] CIRCUIT CIRCUITDIAGRAM DIAGRAM .870 [22.1] .062 [1.57] 1 .050 [1.3] 1 FORM C 4 1 FORM C Maximum Switching Capacity .126 [3.2] 4 x ø .051 [ø 1.3] .126 [3.2] 2 3 1 3 .116 [2.95] .744 [18.9] 5 (1 Form A, and 1 Form C) 10.0 9.0 8.0 7.0 6.0 5.0 1 FORM A DC Resistive Load 4.0 .298 [7.56] .050 [1.3] 1 FORM A 2 3.0 4 AC Resistive Load 8 x ø .051 [ø 1.3] 7 6 2 FORM C .062 [1.57] .744 [18.9] 8 2 3 4 5 CURRENT 2.0 1 .198 [5.04] 1.0 .9 .8 .7 .6 .5 .4 2 FORM C .3 1000 400 500 600 700 800 900 300 200 50 60 70 80 90 .1 100 VIEWED TOWARD TERMINALS 40 .126 [3.2] 30 .2 20 .126 [3.2] VIEWED TOWARD TERMINALS 10 .298 [7.56] .050 [1.3] VOLTAGE Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 9/27/06W