AZ AZ830 4POLE 4 POLE POLARIZED MINIATURE DIP RELAY FEATURES • • • • • • • • • Single side stable and two coil bistable versions High sensitivity, 90 mW pickup Low profile DIP package DC coils to 48 VDC Life expectancy to 100 million operations Meets FCC Part 68.302 1500 V lightning surge Meets FCC Part 68.304 1000 V dielectric Epoxy sealed for automatic wave soldering and cleaning UL file E43203; CSA file 73363 Life Expectancy Mechanical Electrical Minimum operations 1 x 108 5 x 105 at 2 A, 30 VDC 2 x 105 at 0.5 A, 120 VAC Operate Time (typical) 3 ms at nominal coil voltage Release Time (typical) 2 ms at nominal coil voltage (with no coil suppression) Capacitance Contact to contact: 1.0 pF Contact set to contact: 1.7 pF Contact to coil: 2.0 pF Max. switched power: 60 W or 60 VA Max. switched current: 2 A Max. switched voltage: 220 VDC or 250 VAC Bounce (typical) At 10 mA contact current 0.3 ms at operate 0.3 ms at release 1 A at 30 VDC 0.5 A at 120 VAC Dielectric Strength (at sea level) 1500 Vrms contact to coil 1500 Vrms between contact sets 1000 Vrms across contacts 250 Vrms coil to coil (dual coil) 1500 Vrms surge contact to coil 1500 Vrms surge contact set to contact set Meets FCC Part 68.302 lightning surge Meets FCC Part 68.304 V dielectric Insulation Resistance 1000 megohms min. at 20°C, 500 VDC, 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage Standard: -40°C (-40°F) to 70°C (158°F) Sensitive: -40°C (-40°F) to 80°C (176°F) Both: -40°C (-40°F) to 110°C (230°F) CONTACTS Arrangement Ratings Rated Load UL GENERAL DATA 4PDT (4 Form C) Bifurcated crossbar contacts Resistive load: Material Silver palladium, gold clad Resistance < 50 milliohms initially COIL (Polarized) Power At Pickup Voltage (typical) Standard coil: 200 mW, single side stable 180 mW, bistable (latching) two coil Sensitive coil: 100 mW, single side stable 90 mW, bistable (latching) two coil Max. Continuous Dissipation 1.27 W at 20°C (68°F) ambient 0.99 W at 40°C (104°F) ambient Temperature Rise Standard: 34°C (61°F) at nominal coil voltage Sensitive: 17°C (31°F) at nominal coil voltage Vibration 0.062" DA at 10–55 Hz Max. 110°C (230°F) Shock 30 g Enclosure P.B.T. polyester Terminals Tinned copper alloy, P.C. Max. Solder Temp. 260°C (500°F) Max. Solder Time 5 seconds Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 6.5 grams Temperature NOTES 1. 2. 3. 4. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Relay has fixed coil polarity. Relay adjustment may be affected if undue pressure is exerted on relay case. 5. For complete isolation between the relay’s magnetic fields, it is recommended that a .197" (5.0 mm) space be provided between adjacent relays. 6. Specifications subject to change without notice. Storage 2/26/03W AZ830 4POLE RELAY ORDERING DATA STANDARD RELAYS: Single Side Stable COIL SPECIFICATIONS Nominal Coil VDC 5 6 9 12 24 48 Max. Continuous VDC 9 10 16 21 43 86 Coil Resistance ± 10% 62.5 90 203 360 1440 5760 ORDER NUMBER Must Operate VDC 3.5 4.2 6.3 8.4 16.8 33.6 AZ830–4C–5DEA AZ830–4C–6DEA AZ830–4C–9DEA AZ830–4C–12DEA AZ830–4C–24DEA AZ830–4C–48DEA SENSITIVE RELAYS: Single Side Stable 5 12 125 3.5 AZ830–4C–5DSEA 6 15 180 4.2 AZ830–4C–6DSEA 9 23 405 6.3 AZ830–4C–9DSEA 12 30 720 8.4 AZ830–4C–12DSEA 24 60 2880 16.8 AZ830–4C–24DSEA 48 120 11520 33.6 AZ830–4C–48DSEA STANDARD RELAYS: Bistable (Latching) Two Coil COIL SPECIFICATIONS Nominal Coil VDC 5 Max. Continuous VDC 9 Coil Resistance ± 10% Coil I Coil II 69 69 ORDER NUMBER Must Operate VDC 3.5 AZ830P2–4C–5DEA 6 10 100 100 4.2 AZ830P2–4C–6DEA 12 21 400 400 8.4 AZ830P2–4C–12DEA 24 43 1,600 1,600 16.8 AZ830P2–4C–24DEA 48 86 6,400 6,400 33.6 AZ830P2–4C–48DEA SENSITIVE RELAYS: BISTABLE (Latching) Two Coil 5 10 139 139 3.5 AZ830P2–4C–5DSEA 6 13 200 200 4.2 AZ830P2–4C–6DSEA 12 26 800 800 8.4 AZ830P2–4C–12DSEA 24 52 3,200 3,200 16.8 AZ830P2–4C–24DSEA 48 104 12,800 12,800 33.6 AZ830P2–4C–48DSEA MECHANICAL DATA MAXIMUM SWITCHING CAPACITY 13 COM 11 N.C. 9 N.O. 10.0 9.0 8.0 7.0 6.0 5.0 4.0 .010 ± .005 (0.25 ± 0.13) TYP (+) .044 (1.11) REF (-) COM 3 + 1 2 + Set Coil Two coil versions only COM 4 RST 6 SET 8 Reset Coil – .044 (1.11) REF .300 (7.62) Viewed toward terminals RST 5 – PC BOARD LAYOUT .03 DIA (0.8) (16 HOLES) 2.0 SINGLE SIDE STABLE WATCH FOR POLARITY SET 7 1.0 .9 .8 .7 .6 .5 .3 BISTABLE (LATCHING) TWO COIL WATCH FOR POLARITY .2 Diagrams show the “reset” position before energized with polarity as shown .1 12 RST DC Resistive Load .4 – 9 SET 10 SET 14 16 15 COM 3.0 13 COM 11 RST Viewed toward terminals AC Resistive Load 1000 .019 ± .005 (0.48 ± 0.13) TYP 10 400 500 600 700 800 900 .200 .300 .200 (5.08) (7.62) (5.08) .300 (7.62) .130 (3.30) 300 .200 (5.08) 200 16 N.O. 8 100 14 N.C. 6 50 60 70 80 90 12 + COM 4 – .200 (5.08) *Used on two coil versions only Notch on top side 1 Current .200 (5.08) COM 3 40 * .100 (2.54) N.C. 5 30 N.O. 7 .390 (9.90) .200 (5.08) WIRING DIAGRAM 20 .390 (9.90) 10 1.39 (35.24) Voltage Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 2/26/03W