AZ8463 MICROMINIATURE POLARIZED RELAY FEATURES • Microminiature size: up to 50% less board area than previous generation telecom relays • High dielectric and surge voltage: 2.5 KV surge (per Bellcore TA–NWT–001089) 1.5 KV surge (per FCC Part 68) 1,000 Vrms, open contacts • Monostable and bistable (latching) versions available • Low power consumption: 79 mW pickup • Stable contact resistance for low level signal switching • Epoxy sealed for automatic wave soldering and cleaning • UL, CUR file E43203 SMT Version - UL Pending • All plastics meet UL94 V–0, 30 min. oxygen index CONTACTS GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 1 x 108 at 3Hz 1 x 105 at 0.5 A, 125 VAC, Res. 1 x 105 at 2.0 A, 30 VDC, Res. Operate Time (max) 4 ms at nominal coil voltage Release Time (max) 4 ms at nominal coil voltage (with no coil suppression) Dielectric Strength See table (at sea level) Arrangement DPDT (2 Form C) Bifurcated crossbar contacts Ratings Resistive load: Max. switched power: 60 W or 62.5 VA Max. switched current: 2.0 A Max. switched voltage: 220 VDC or 250 VAC Rated Load UL/CUR pending 0.5 A at 125 VAC 2.0 A at 30 VDC Material Silver alloy, gold plated Resistance < 75 milliohms initially at 6 V, 1 A Dropout Greater than 10% of nominal coil voltage Insulation Resistance 109 ohms min. at 25°C, 500 VDC, 50% RH Ambient Temperature Operating Storage At nominal coil voltage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 115°C (239°F) Vibration Operational, 3.3 mm DA, 10–55 Hz Non-destructive, 5.5 mm DA, 10–55 Hz Shock Operational, 75 g min., 11 ms Non-destructive, 100 g min., 11 ms Max. Solder Temp. 260°C (500°F) for 5 seconds COIL (Polarized) Power At Pickup Voltage (typical) 79 mW Max. Continuous Dissipation 0.32 W at 20°C (68°F) Temperature Rise At nominal coil voltage 30° (54° F) max Temperature Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 2 grams Enclosure P.B.T. polyester Terminals Tinned copper alloy, P.C. NOTES Max. 115°C (239°F) 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Relay has fixed coil polarity. 4. Specifications subject to change without notice. 10-/31/08W AZ8463 RELAY ORDERING DATA STANDARD VERSION Nominal Coil VDC 3 Must Operate VDC 2.25 Max. Continuous VDC 4.5 Coil Resistance ± 10% 64.3 ORDER NUMBER ORDER NUMBER THT AZ8463–3 SMT* AZ8463S–3 4.5 3.38 6.7 145 AZ8463–4.5 AZ8463S–4.5 5 3.75 7.5 178 AZ8463–5 AZ8463S–5 6 4.50 9.0 257 AZ8463–6 AZ8463S–6 9 6.75 13.5 579 AZ8463–9 AZ8463S–9 12 9.00 18.0 1028 AZ8463–12 AZ8463S–12 24 18.00 36.0 2880 AZ8463–24 AZ8463S–24 SINGLE COIL LATCHING VERSION Nominal Coil VDC 3 Set Voltage 2.25 Max. Continuous VDC 4.5 Coil Resistance ± 10% 90 ORDER NUMBER ORDER NUMBER THT AZ8463P1–3 SMT* AZ8463P1S–3 4.5 3.38 6.7 203 AZ8463P1–4.5 AZ8463P1S–4.5 5 3.75 7.5 250 AZ8463P1–5 AZ8463P1S–5 6 4.50 9.0 360 AZ8463P–-6 AZ8463P1S–-6 9 6.75 13.5 810 AZ8463P1–9 AZ8463P1S–9 12 9.00 18.0 1440 AZ8463P1–12 AZ8463P1S–12 24 18.00 36.0 3840 AZ8463P1–24 AZ8463P1S–24 *Add “1” after S for SA SMT version. INITIAL DIELECTRIC STRENGTH (minimum) Between open contacts VRMS, 1 min. 1,000 SURGE Peak (V) 1,500 Rise Time (µS) 10 Decay Time* (9µS) (1/2 peak) 160 Between contact sets 1,000 1,500 2 160 Between coil and contacts 1,500 2,500 2 10 * Decay time measured from beginning of surge. 10/31/08W AZ8463 Mechanical Data Wiring Diagram Outline Dimensions 0.591MAX [15.00] SA 0.295MAX [7.50] 0.295MAX [7.50] 0.591MAX [15.00] 0.370MAX [9.40] + 0.386MAX [9.80] 0.014 [0.35] 0.014 [0.35] 0.138 [3.50] 0.047 [1.20] 0.020 [0.50] 0.010 [0.25] 0.047 [1.20] 0.010 [0.25] 0.020 [0.50] 0.200 [5.08] 0.100 [2.54] Index mark 0.200 [5.08] 3 4 5 10 9 8 12 SINGLE SIDE STABLE 0.370 [9.40] 0.100 [2.54] 0.200 [5.08] 1 0.394 [10.0] SL 0.598MAX [15.20] 0.295MAX [7.50] 0.200 [5.08] 0.386MAX [9.80] + 0.457 [11.6] Index mark 0.014 [0.35] 3 1S R 4 5 S = SET R = RESET + 10 9 12 8 1 COIL LATCHING 0.010 [0.25] 0.047 [1.20] 0.100 [2.54] 0.200 [5.08] PC Board Layout 0.200 [5.08] 0.020 [0.50] Viewed toward terminals 0.370 [9.40] SA SL .039 [1.0] 0.200 [5.08] 0.100 [2.54] 8-Ø0.039 [Ø1.00] .124 [3.16] .124 [3.16] 0.200 [5.08] .039 [1.0] .012 [0.3] .285 [7.24] .063 [1.6] .285 [7.24] .200 [5.08] SINGLE SIDE STABLE & 1 COIL LATCHING .100 [2.54] Temporary glue Pad Soldering Pad Maximum Switching Capacity 2.0 Cont. Current .200 [5.08] .100 [2.54] 0.591 [15.0] 1.0 AC RESISTIVE LOAD 0.5 0.3 DC RESISTIVE LOAD 0.1 0 30 100 200 Contact Voltage 10/31/08W