Snap-In Capacitors B41607 Automotive – Up to 150 °C B41607 Long-life grade capacitors Applications ■ High-reliability equipment in automotive power electronics, e.g. integrated starter alternator ■ Applications with highest ripple current load at high frequencies Features ■ Outstanding high reliability and long useful life ■ Outstanding ripple current capability optimized for high frequencies ■ Can be operated at temperature up to 150 °C ■ Vibration resistance 20 g upon request ■ Overload protection (safety vent) Construction ■ Charge-discharge proof, polar ■ Aluminum case, fully insulated ■ Snap-in solder pins to hold component in place on PC-board ■ Minus pole marking on case surface ■ Minus pole not insulated from case Terminals ■ 3 terminals: length 4,5 mm (terminal arrangement ensures correct insertion) 274 10/02 B41607 Automotive – Up to 150 °C Specifications and characteristics in brief Rated voltage UR 25 … 63 VDC Surge voltage US 1,15 · UR Rated capacitance CR 800 … 3300 µF Capacitance tolerance Leakage current IL ± 20 % M (5 min, 20 °C) C R U R 0,7 I L ≤ 0,006 µA ⋅ æè ------- ⋅ -------öø + 4 µA µF V Self-inductance ESL 15 nH Useful life 40 °C; UR; 2,1 · I~R 85 °C; UR; 2,1 · I~R 125 °C; UR; I~R 150 °C; UR; 0,5 · I~R Requirements: > 500 000 h > 30 000 h > 10 000 h > 1 000 h Voltage endurance test 125 °C; UR Vibration resistance ∆C/C ESR IL ≤ ± 30 % of initial value ≤ 3 times initial specified limit ≤ initial specified limit Failure percentage: ≤ 0,5 % Failure rate: ≤ 10 fit (≤ 10 · 10 –9/h) (for definiton “fit”, refer to chapter “Quality”, page 62) Post test requirements: ∆C/C ≤ ±10 % of initial value ESR ≤ 1,3 times initial specified limit IL ≤ initial specified limit To IEC 60068-2-6, test Fc: displacement amplitude 0,75 mm, frequency range 10 Hz to 2 kHz, acceleration max. 10 g, duration 3 × 2 h 2000 h Vibration resistance 20 g upon request IEC climatic category Detail specification To IEC 60068-1: 55/125/56 (– 55 °C/+ 125 °C/56 days damp heat test) Similar to CECC 30301-809 Sectional specification IEC 60384-4 275 10/02 B41607 Automotive – Up to 150 °C Dimensional drawing Minus pole marking Mounting holes Dimensions (mm) Approx. Packing units weight (g) (pieces) d+1 l±2 22 40 18 160 25 40 22 130 Packing of snap-in capacitors For ecological reasons the packing is pure cardboard. Components can be withdrawn (in full or in part) in the correct position for insertion. 276 10/02 B41607 Automotive – Up to 150 °C Overview of available types UR (VDC) 25 CR (µF) Case dimensions d × l (mm) 40 55 63 22 × 40 800 1 100 1 500 22 × 40 22 × 40 25 × 40 25 × 40 2 000 2 500 22 × 40 3 300 25 × 40 277 10/02 25 × 40 B41607 Automotive – Up to 150 °C Case dimensions and ordering codes UR CR VDC 25 Ordering code µF Case dim. d×l mm 2 500 3 300 22 × 40 25 × 40 B41607A4258M002 B41607A4338M002 40 1 500 2 000 22 × 40 25 × 40 B41607A7158M002 B41607A7208M002 55 1 100 1 500 22 × 40 25 × 40 B41607A0118M002 B41607A0158M002 63 800 1 100 22 × 40 25 × 40 B41607A8807M002 B41607A8118M002 3 terminals Technical data CR 100 Hz 20 °C µF Case dim. d×l mm ESRtyp 100 Hz 20 °C mΩ ESRmax 100 Hz 20 °C mΩ ESRmax 100 Hz – 40 °C mΩ ESRmax 10 kHz 20 °C mΩ Zmax 100 kHz 20 °C mΩ I~max 10 kHz 105 °C A I ~R 10 kHz 125 °C A I~max 10 kHz 150 °C A 22 × 40 25 × 40 25 20 35 28 115 80 26 18 25 17 9,9 13,5 5,6 7,6 2,8 3,8 25 VDC 2 500 3 300 40 VDC 1 500 22 × 40 35 48 115 26 25 9,8 5,5 2,7 25 × 40 26 36 80 18 17 13,4 7,6 3,8 2 000 55 VDC 1 100 22 × 40 40 55 115 26 25 9,7 5,5 2,7 25 × 40 30 42 80 18 17 13,4 7,5 3,7 22 × 40 25 × 40 45 32 62 45 115 80 26 18 25 17 9,6 13,3 5,4 7,4 2,7 3,7 1 500 63 VDC 800 1 100 278 10/02 B41607 Automotive – Up to 150 °C Useful life depending on ambient temperature TA under ripple current operating conditions at UR1) KAL0843-H 3,0 Ι~ Ι ~R B41607 2,5 2,0 1,5 0 40 50 60 70 80 1 000 h 3 000 h 10 000 h 30 000 h 0,5 100 000 h 500 000 h 1,0 90 100 110 120 130 140 ˚C 160 TA Useful life depending on case temperature TC under ripple current operating conditions at UR1) KAL0844-Q 3,0 Ι~ Ι ~R B41607 2,5 2,0 1,5 0 40 50 60 70 80 1 000 h 3 000 h 10 000 h 30 000 h 0,5 100 000 h 500 000 h 1,0 90 100 110 120 130 140 ˚C 160 TC 1) Refer to page 40 for an explanation on how to interpret the useful life graphs. 279 10/02 B41607 Automotive – Up to 150 °C Frequency characteristics of ESR versus frequency f at different temperatures T Typical behavior Frequency factor of permissible ripple current I~ versus frequency f KAL0836-Z 1,2 Ι ~f KAL0835-R 7 B41607 ESR f ESR 10 kHz Ι ~10 kHz 0,9 B41607 125 ˚C 85 ˚C 5 0,8 a b c d 0,7 0,6 4 20 ˚C 3 0,5 ø [mm] UR 25 VDC 40 VDC 55 VDC 63 VDC 0,4 0,3 0,2 0,1 0 2 10 5 10 3 22 25 2 a b c c b c d d 10 1 0 1 10 5 Hz 10 4 f Equivalent series resistance ESR versus frequency f at different temperatures T Typical behavior for 1500 µF/55 V _1 KAL0834-I Ω _ 40 ˚C 5 10 2 5 10 3 Hz 10 4 f Impedance Z versus frequency f at different temperatures T Typical behavior for 1500 µF/55 V KAL0833-A 10 1 B41607 ESR _ 40 ˚C B41607 Ω Z _ 25 ˚C 10 0 5 20 ˚C 10 _2 >_ 60 ˚C 10 _1 5 _ 40 ˚C _ 25 ˚C 5 10 10 _3 10 1 5 10 2 5 10 3 5 10 4 Hz 10 5 f 20 ˚C _2 5 280 10/02 10 1 >_ 60 ˚C 5 10 2 5 10 3 5 10 4 Hz 10 5 f Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 München, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Vervielfältigung, Veröffentlichung, Verbreitung und Verwertung dieser Broschüre und ihres Inhalts ohne ausdrückliche Genehmigung der EPCOS AG nicht gestattet. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschüre ersetzt die vorige Ausgabe. Fragen über Technik, Preise und Liefermöglichkeiten richten Sie bitte an den Ihnen nächstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente können aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskünfte darüber bitten wir unter Angabe des betreffenden Typs ebenfalls über die zuständige Vertriebsgesellschaft einzuholen. Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS’ prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers’ Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.