Capacitors with Screw Terminals B43566 Extended Useful Life – 85 °C B43586 B43566, B43586 Long-life grade capacitors Applications ■ Frequency converters Features ■ ■ ■ ■ Extended useful life, high reliability Good electrical characteristics and small dimensions Extremely high ripple current capability All-welded construction ensures reliable electrical contact ■ Version with optimized construction for base cooling (2-pad solution) available ■ Version with low-inductance design available ■ Self-extinguishing electrolyt Construction ■ ■ ■ ■ ■ Charge-discharge proof, polar Aluminum case with insulating sleeve Poles with screw terminal connections Mounting with ring clips, clamps or threaded stud The bases of types with threaded stud and d ≤ 76,9 mm are not insulated, types with d = 91 mm have fully insulated bases 142 10/02 KAL0567-B B43566 B43586 B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Specifications and characteristics in brief Rated voltage UR 350 … 450 VDC Surge voltage US 1,10 · UR Rated capacitance CR 470 … 6 800 µF Capacitance tolerance – 10/+ 30 % Leakage current IL (5 min, 20 °C) Self-inductance ESL Q C R U R 0,7 I L ≤ 0,3 µA ⋅ æè ------- ⋅ -------öø + 4 µA µF V d = 51,6 mm: approx. 15 nH d = 76,9 mm: approx. 20 nH d = 91,0 mm: approx. 20 nH Capacitors with low-inductance design: d ≥ 64,3 mm: approx. 13 nH Requirements: Useful life 85 °C; UR; I~R 40 °C; UR; 2 · I~R > 24 000 h > 250 000 h ∆C / C ESR IL ≤ ± 30 % of initial value ≤ 3 times initial specified limit ≤ initial specified limit Failure percentage: ≤ 1 % Failure rate: ≤ 30 fit (≤ 30 · 10 –9/h) (for definiton “fit”, rrefer to chapter “Quality”, page 62) Post test requirements: Voltage endurance test ∆C / C ESR IL ≤ ± 10 % of initial value ≤ 1,3 times initial specified limit ≤ initial specified limit 85 °C; UR; I~R 5 000 h Vibration resistance To IEC 60068-2-6, test Fc: displacement amplitude 0,75 mm, frequency range 10 to 55 Hz, acceleration max. 10 g, duration 3 × 2 h IEC climatic category To IEC 60068-1: 350 VDC: 40/085/56 (– 40 °C/+ 85 °C/56 days damp heat test)1) ≥ 400 VDC: 25/085/56 (– 25 °C/+ 85 °C/56 days damp heat test) Detail specifications Similar to CECC 30301-803, CECC 30301-807 Sectional specification IEC 60384-4 Ripple current capability Due to the ripple current capability of the contact elements, the following current upper limits must not be exceeded: Capacitor diameter 51,6 mm 64,3 mm 76,9 mm 91,0 mm I~max 30 A 40 A 50 A 70 A 1) For case dimensions 76,9 mm × 220,7 mm: IEC climatic category 25/085/56 143 10/02 B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Dimensional drawings Type B43566 Ring clip/clamp mounting Type B43586 Threaded stud mounting M5: min. reach of screw = 8 mm M6: min. reach of screw = 12 mm*) *) 8 mm for low-inductance design Positive pole marking: + The base of all types with threaded stud and d = 91 mm is fully insulated (the lengths l and l1 are increased by 0,5 mm in these cases). For types with threaded stud and d ≤ 76 mm the base is not insulated. Also refer to the notes on mounting given on page 168. Dimensions and weights Terminal Dimensions (mm) with insulating sleeve +0 d I±1 I1 ± 1 I2 – 1 l3 d1 M5 M5 51,6+ 0/– 0,8 80,7 51,6+ 0/– 0,8 105,7 87,2 112,2 17 17 7,0+ 0,2/– 1 7,0+ 0,2/– 1 M 12 8,2 M 12 8,2 13,5 13,5 22,2 22,2 220 280 M5 64,3+ 0/– 0,8 105,7 112,2 17 7,0+ 0,2/– 1 M 12 8,2 13,5 28,5 440 M6 M6 M6 76,9+ 0/– 0,7 105,7 76,9+ 0/– 0,7 143,2 76,9+ 0/– 0,7 220,7 111,5 149,0 226,5 17 17 17 6,4+ 1,1/– 0,8 M 12 17,7 6,4+ 1,1/– 0,8 M 12 17,7 6,4+ 1,1/– 0,8 M 12 17,7 17,7 17,7 17,7 31,7 31,7 31,7 540 840 1300 M6 91,0+ 0/– 2 144,5 149,8 17 6,4+ 1,1/– 0,8 M 12 17,7 17,7 31,7 1200 d2 max d3 max a Dimensions are also valid for 2-pad solution and low-inductance design. Packing For ecological reasons the packing is pure cardboard. Capacitor diameter d Packing units (pieces) 51,6 mm 64,3 mm 76,9 mm 91,0 mm 22 15 12 8 144 10/02 + 0,2 – 0,4 Approx. wt. (g) B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Special designs ■ Low-inductance design ■ 2-pad solution Design for optimized connection of the capacitor to the heatsink when using base cooling. This version is available for capacitors without threaded stud and for diameters ≥ 64,3 mm (cf. I~R(B) in table “Technical data and ordering codes” and useful life graphs). Thermopad thickness 0,5 mm 0,2 mm Heatsink KAL0823-3-E Ordering codes: Design Identification in 3rd block of ordering code Remark Low inductance (13 nH) 2-pad solution Q003 Q006 For capacitors with diameter d ≥ 64,3 mm For capacitors with diameter d ≥ 64,3 mm and without threaded stud Accessories The following items are included in the delivery package, but are not fastened to the capacitors: For terminals Thread Toothed washers Screws/Nuts M5 A 5,1 DIN 6797 Cylinder-head screw M 5 × 8 DIN 84-4.8 M6 A 6,4 DIN 6797 Cylinder-head screw M 6 × 12 DIN 85-4.8 For mounting M 12 J 12,5 DIN 6797 Hex nut BM 12 DIN 439 The following must be ordered separately: Ring clips Clamps for capacitors with d ≥ 64,3 mm Insulating parts Maximum torque 2 2,5 Nm 10 B44030 (cf. page 169) B44030 (cf. page 173) B44020 (cf. page 166) 145 10/02 Nm Nm B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Overview of available types UR (VDC) 350 CR (µF) Case dimensions d × l (mm) 450 51,6 × 80,7 51,6 × 80,7 51,6 × 80,7 51,6 × 80,7 51,6 × 105,7 470 680 400 1 000 51,6 × 80,7 51,6 × 105,7 64,3 × 105,7 1 500 51,6 × 105,7 64,3 × 105,7 76,9 × 105,7 2 200 64,3 × 105,7 76,9 × 105,7 76,9 × 105,7 76,9 × 143,2 4 700 76,9 × 143,2 76,9 × 220,7 91,0 × 144,5 6 000 76,9 × 220,7 91,0 × 144,5 76,9 × 220,7 6 800 76,9 × 220,7 3 300 76,9 × 143,2 91,0 × 144,5 2 700 76,9 × 220,7 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. 146 10/02 B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Technical data and ordering codes UR CR 100 Hz 20 °C VDC µF 350 400 450 Case dimensions d×l mm ESRmax 100 Hz 20 °C mΩ 680 51,6 × 80,7 120 1 000 51,6 × 80,7 84 Zmax 10 kHz 20 °C mΩ I~max 100 Hz 40 °C A 100 73 I~R(B) Ordering code1) 100 Hz 85 °C A I~max 100 Hz 85 °C A I ~R 100 Hz 85 °C A 13 16 5,0 6,3 4,4 5,6 8,0 12 B435*6A4687Q000 B435*6B4108Q000 7,3 9,4 14 17 B435*6B4158Q000 B435*6A4228Q000 2) 1 500 2 200 51,6 × 105,7 64,3 × 105,7 59 43 52 39 21 28 8,3 11 3 300 76,9 × 105,7 32 29 33 13 12 21 B435*6A4338Q000 2) 4 700 76,9 × 143,2 25 23 44 17 15 27 B435*6A4478Q000 2) 6 000 6 000 76,9 × 220,7 91,0 × 144,5 22 23 21 22 50 51 20 20 18 18 25 32 B435*6B4608Q000 2) B435*6J4608Q000 2) 6 800 76,9 × 220,7 20 19 50 22 19 28 B435*6B4688Q000 2) 470 51,6 × 80,7 325 290 10 4,0 3,5 6,2 B435*6A0477Q000 680 1 000 51,6 × 80,7 225 51,6 × 105,7 160 200 140 13 17 5,1 6,6 4,5 5,8 9,0 11 B435*6A0687Q000 B435*6A0108Q000 1 500 64,3 × 105,7 100 92 22 8,5 7,5 13 B435*6A0158Q000 2) 2 200 76,9 × 105,7 83 65 29 11 9,9 19 B435*6A0228Q000 2) 3 300 4 700 76,9 × 143,2 76,9 × 220,7 58 43 47 40 38 50 15 19 13 17 23 24 B435*6A0338Q000 2) B435*6A0478Q000 2) 4 700 91,0 × 144,5 38 40 53 21 18 34 B435*6J0478Q000 2) 6 000 76,9 × 220,7 35 33 50 24 21 31 B435*6A0608Q000 2) 470 51,6 × 80,7 350 680 51,6 × 105,7 250 310 220 11 14 4,2 5,4 3,7 4,8 1 000 1 500 64,3 × 105,7 190 76,9 × 105,7 125 173 120 17 24 6,7 9,3 6,0 8,2 2 200 76,9 × 143,2 95 90 30 12 2 700 3 300 91,0 × 144,5 76,9 × 220,7 75 70 83 67 36 40 14 15 7,4 8,6 B435*6A5477Q000 B435*6A5687Q000 11 16 B435*6A5108Q000 2) B435*6A5158Q000 2) 10 17 B435*6A5228Q000 2) 12 14 21 19 B435*6A5278Q000 2) B435*6A5338Q000 2) 1) * “6” = for capacitors with ring clip/clamp mounting “8” = for capacitors with threaded stud 2) For 2-pad solution (types without threaded stud) and for low-inductance design, see page 145. 147 10/02 B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Useful life depending on ambient temperature TA (for natural cooling) and versus temperature of case base TB (for base cooling) under ripple current operating conditions1) KAL0531-A 3,5 B43566/586 Ι~ ; Ι~ Ι ~ R Ι ~ R (B) 2,5 2,0 18 000 h 1,5 0 40 50 60 70 24 000 h 50 000 h 100 000 h 0,5 150 000 h 250 000 h 1,0 80 90 ˚C 100 TA ; T B Frequency factor of permissible ripple current I~ versus frequency f Ι ~f Ι ~100 Hz KAL0407-W 1,4 B43566/586 1,2 c b a 1,1 1,0 0,9 0,8 5 10 2 5 10 3 5 10 4 d (mm) 51,6 64,3 76,9 91,0 Curve c b a c Hz 10 5 f 1) The ripple current refers to I~R for natural cooling or to I~R(B) for base cooling, respectively. Refer to page 40 for an explanation on how to interpret the useful life graphs. 148 10/02 B43566 / B43586 Extended Useful Life – 85 °C KAL0567-B Frequency characteristics of ESR Typical behavior KAL0404-7 1,3 B43566/586 ESR f ESR 100 Hz 1,1 1,0 a b c 0,9 0,8 0,7 0,6 0,5 5 10 2 5 10 3 5 10 4 d (mm) 51,6 64,3 76,9 91,0 Curve c b a a Hz 10 5 f 149 10/02 Herausgegeben von EPCOS AG Unternehmenskommunikation, Postfach 80 17 09, 81617 München, DEUTSCHLAND ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Vervielfältigung, Veröffentlichung, Verbreitung und Verwertung dieser Broschüre und ihres Inhalts ohne ausdrückliche Genehmigung der EPCOS AG nicht gestattet. Bestellungen unterliegen den vom ZVEI empfohlenen Allgemeinen Lieferbedingungen für Erzeugnisse und Leistungen der Elektroindustrie, soweit nichts anderes vereinbart wird. Diese Broschüre ersetzt die vorige Ausgabe. Fragen über Technik, Preise und Liefermöglichkeiten richten Sie bitte an den Ihnen nächstgelegenen Vertrieb der EPCOS AG oder an unsere Vertriebsgesellschaften im Ausland. Bauelemente können aufgrund technischer Erfordernisse Gefahrstoffe enthalten. Auskünfte darüber bitten wir unter Angabe des betreffenden Typs ebenfalls über die zuständige Vertriebsgesellschaft einzuholen. Published by EPCOS AG Corporate Communications, P.O. Box 80 17 09, 81617 Munich, GERMANY ++49 89 636 09, FAX (0 89) 636-2 26 89 ( EPCOS AG 2002. Reproduction, publication and dissemination of this brochure and the information contained therein without EPCOS’ prior express consent is prohibited. Purchase orders are subject to the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry recommended by the ZVEI (German Electrical and Electronic Manufacturers’ Association), unless otherwise agreed. This brochure replaces the previous edition. For questions on technology, prices and delivery please contact the Sales Offices of EPCOS AG or the international Representatives. Due to technical requirements components may contain dangerous substances. For information on the type in question please also contact one of our Sales Offices.