3–line filters for converters and power electronics 530/305 V, 50/60 Hz, 16 ...200 A, 50 °C Ordering code: B84143D0xxxR127 Date: 2007–03–29 Version: 03 EPCOS AG 2007. Reproduction, publication and dissemination of this data sheet, enclosures hereto and the information contained therein without EPCOS’ prior express consent is prohibited. 3–line filters B84143D0xxxR127 for converters and power electronics Construction 3–line filter Metal case Book size Features High insertion loss Optimized for long cable Easy to install Low weight Compact design Degree of protection IP 20 1) Design complies with EN 60939, UL 1283, CSA 22.2 No.8 Optimized for long motor cable and operation under full load EN 55011, Class A & B Applications Frequency converters for motor drives, e.g. – elevators – pumps – traction systems – conveyor systems – HVAC systems (heating, ventilation and air conditioning) Power supplies Textile machines Terminals Line side: finger–save terminal blocks Load side: finger–save terminal blocks Marking Marking on component: manufacturer’s logo, ordering code, rated voltage, rated current, rated temperature, climatic category, date code Minimum marking on packaging: manufacturer’s logo, ordering code, date code, quantity 1) To IEC 60529:2001 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Typical circuit diagram B84143D0016R127 – B84143D0035R127: LOAD LINE L1 L1’ L2 L2’ L3 L3’ PE B84143D0050R127 – B84143D0200R127: LINE LOAD L1 L1’ L2 L2’ L3 L3’ PE Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Technical data and measuring conditions Rated voltage UR 530/305 V AC Rated frequency fR 50/60 Hz Test voltage line to line for 2 s Utest 2200 V DC Test voltage line to case for 2 s Utest 2700 V DC Rated temperature TR 50 °C Overload capability (thermal) for 3 min per hour or for 30 s per hour 1.5 x IR 2.5 x IR Climatic category (IEC 60068–1) 25/100/21 Typical motor cable length to comply with DIN EN 55011 (2003) Ordering code IR EMC Limits according to DIN EN 55011 (2003)1) A class A class B B84143D0016R127 16 300m 100m B84143D0025R127 25 300m 100m B84143D0035R127 35 300m 100m B84143D0050R127 50 300m 200m B84143D0075R127 75 300m 200m B84143D0090R127 90 300m 200m B84143D0120R127 120 300m 200m B84143D0150R127 150 300m 200m B84143D0200R127 200 300m 200m 1): Typical values. The motor cable length depends on the clock frequency and the disturbance level of the frequency converter and migth differ from above mentioned indicated cable lenghts. Please note pages 16 and 17. Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Characteristics and ordering codes IR Terminal cross section Ileak 2) Rtyp Approx. weight A mm2 mA mΩ kg 16 4 < 37 14,5 2,5 B84143D0016R127 X X X 25 6 < 43 7,0 2,5 B84143D0025R127 X X X 35 10 < 40 4,5 3,5 B84143D0035R127 X X X 50 25 < 55 2,5 5,5 B84143D0050R127 X X X 75 50 < 73 1,0 8,0 B84143D0075R127 X X X 90 50 < 166 1,0 8,0 B84143D0090R127 X X X 120 95 < 166 1,0 14,5 B84143D0120R127 X X X 150 95 < 136 0,5 17,0 B84143D0150R127 X X X 200 95 < 139 0,5 18,5 B84143D0200R127 X X X Ordering code Approvals X = in preparation 2) 3 phase operation in TN network; maximum voltage = UR; frequency = 50 Hz without harmonics; tolerance of capacitors –20%/ 0%; worst case positioning of the components; unbalance 2% according EN 50160:2000. Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0016R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0025R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0035R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0050R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0075R127; B84143D0090R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0120R127; B84143D0150R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Dimensional drawings B84143D0200R127 Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Insertion loss (typical values at Z = 50 ) unsymmetrical, adjacent branches terminated common mode, all branches in parallel (asymmetrical) differential mode (symmetrical) B84143D0016R127 B84143D0025R127 120 dB 120 dB 100 100 80 80 60 60 40 40 20 20 0 104 105 106 0 104 107 Hz 105 106 f f B84143D0035R127 B84143D0050R127 120 dB 120 dB 100 100 80 80 60 60 40 40 20 20 0 104 105 107 Hz 106 107 Hz f Please read Important notes and Cautions and warnings at the end of this document. 0 104 105 106 107 Hz f 3–line filters B84143D0xxxR127 for converters and power electronics Insertion loss (typical values at Z = 50 ) unsymmetrical, adjacent branches terminated common mode, all branches in parallel (asymmetrical) differential mode (symmetrical) B84143D0075R127 B84143D0090R127 120 dB 120 dB 100 100 80 80 60 60 40 40 20 20 0 104 105 106 0 104 107 Hz 105 106 f f B84143D0120R127 B84143D0150R127 120 dB 100 120 dB 100 80 80 60 60 40 40 20 20 0 104 107 Hz 105 106 107 Hz f Please read Important notes and Cautions and warnings at the end of this document. 0 104 105 106 107 Hz f 3–line filters B84143D0xxxR127 for converters and power electronics Insertion loss (typical values at Z = 50 ) unsymmetrical, adjacent branches terminated common mode, all branches in parallel (asymmetrical) differential mode (symmetrical) B84143D0200R127 120 dB 100 80 60 40 20 0 104 105 106 107 Hz f Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Caution and warnings Please note the advices in our data book “EMC Filters” (latest edition); attention should be paid to the chapter “General safety notes”. It shall be ensured that only qualified persons (electricity specialists) are engaged on work such as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. EMC filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the EMC filter is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective–earth connection must be observed. Impermissible overloading of the EMC filter, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). EMC filters must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective. In case of leakage currents > 3.5 mA you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents IL 4) < 10 mA the PE conductor must have a KU value 3) of 4.5; for leakage currents IL 10 mA the PE conductor must have a KU value of 6. 3) The KU value (symbol KU) is a classification parameter of safety–referred failure types designed to ensure protection against hazardous body currents and excessive heating. A value of KU = 4.5 with respect to interruptions is attained: – with a permanently connected protective earth circuit 1.5 mm2 – with a protective earth circuit 2.5 mm2 connected via shroud connectors (IEC 60309–2). KU = 6 with respect to interruptions is achieved for fixed–connection lines 10 mm2 where the type of connection and line layout correspond to the requirements for PEN conductors as specified in relevant standards. 4) IL = leakage current let–go Please read Important notes and Cautions and warnings at the end of this document. 3–line filters B84143D0xxxR127 for converters and power electronics Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for cer- tain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statement cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before end of their usual service life time cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life–saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product–specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publica- tion may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publi- cation may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu–X, CeraDiode, CSSP, MLSC, MotorCap, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 1 Please read Important notes and Cautions and warnings at the end of this document.