Automotive Relays Plug-in Mini ISO Relays Power Relay F4 Pin assignment similar to ISO 7588 part 1 Plug-in or PCB terminals n Also available for 42VDC applications Customized versions on request – 24VDC versions with contact gap >0.8mm – Integrated components (e.g. resistor, diode) – Customized marking/color – Special covers (e.g. notches, release features, brackets) – Various contact arrangements and materials – For latching (bistable) version refer to Power Relay F7 A Latching or Mini Relay Latching – For shrouded/weatherproof dust cover versions refer to Shrouded Power Relay F4 A and VF4 A n n F134co_fcw1 Typical applications Cross carline up to 40A for example: ABS control, blower fans, car alarm, cooling fan, Electric Power Steering, energy management, engine control, fuel pump, heated front screen, lamps: front, rear, fog light, main switch/ supply relay, valves, wiper control. Contact Data Contact arrangement 1 form A, 1 NO/1 NO (2x87) 1 form U, 2 NO 1 form C, 1 CO Contact gap >0.8mm Rated voltage 12VDC24VDC 12VDC 24VDC 12VDC 24VDC 24VDC1) Limiting continuous current NO NO NO NO NO/NC NO/NC NO/NC 23°C 60A 60A 2x32A2x32A 60/45A 60/45A 60/45A 85°C 40A 40A 2x25A2x25A 40/30A 40/30A 40/30A 125°C 17A 17A 2x11A2x11A 17/12A 17/12A 17/12A Limiting making current2) NO/NC 120A 120A 2x100A2x100A 120/45A 120/45A 120/45A Limiting breaking current NO/NC 60A 20A 2x40A2x15A 60/40A 20/15A 30/20A Limiting short-time current overload current, ISO 8820-33): 1.35 x 40A, 1800s1.35 x 40A, 1800s 1.35 x 40A, 1800s 2.00 x 40A, 5s 2.00 x 40A, 5s 2.00 x 40A, 5s 3.50 x 40A, 0.5s3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 6.00 x 40A, 0.1s6.00 x 40A, 0.1s 6.00 x 40A, 0.1s Jump start test ISO 16750-124VDC for 5min conducting nominal current at 23°C Contact material silver based Min. recommended contact load4) 1A at 5VDC Initial voltage drop NO contact at 10A, typ./max. 15/200mV 15/200mV 2x15/200mV 2x15/200mV 15/200mV 15/200mV 15/200mV NC contact at 10A, typ./max. 20/250mV 20/250mV 20/250mV Frequency of operation at nominal load 6 ops./min (0.1Hz) Operate/release time typ. 7/2ms5) Electrical endurance resistive load at 14 VDC >2x105 ops. >2x105 ops. >2x105 ops. 40A 2x25A 40A (NO) resistive load at 28VDC >1x105 ops. >1x105 ops. >1x105 ops. 1x105 ops. ops. 20A 2x15A 20A (NO) 30A (NO) >5x105 ops. 10A (NC) Mechanical endurance DC coil >1x107ops. 1) Special high performance 24VDC version with contact gap >0.8mm, part number V23134-A0056-X432/-X433 (see part number table). 2) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 3) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 4) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 5) For unsuppressed relay coil. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. 06-2012, Rev. 0612 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Max. load DC breaking capacity 6) Without components in parallel. Insulation Data Initial dielectric strength between open contacts between contact and coil between adjacent contacts Load dump test ISO 7637-1 (12VDC), test pulse 5 ISO 7637-2 (24VDC), test pulse 5 500Vrms 500Vrms 500Vrms Vs=+86.5VDC Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Ambient temperature DC coil -40 to +125°C Protection to heat and fire UL94-HB or better7) Climatic cycling with condensation EN ISO 6988 6 cycles, storage 8/16h Temperature cycling IEC 60068-2-14, Nb10 cycles, -40/+85°C (5°C/min) Load limit curve 1: arc extinguishes during transit time (CO contact). Damp heat cyclic Load limit curve 2: safe shutdown, no stationary arc (NO contact). IEC 60068-2-30, Db, Variant 16 cycles, upper air temp. 55°C Load limit curves measured with low inductive resistors verified for 1000 switching events. Damp heat constant IEC 60068-2-3, Ca 56 days Category of environmental protection, IEC 61810RTI – dustproof, RT III – sealed Degree of protection, IEC 60529IP54 (dustproof), IP67 (sealed) Corrosive gas Coil Data IEC 60068-2-42 10±2cm3/m3 SO2, 10 days Rated coil voltage 12/24VDC IEC 60068-2-43 1±0.3cm3/m3 H2S, 10 days Vibration resistance (functional) Coil versions, DC coil IEC 60068-2-6 (sine sweep) 10 to 500Hz > 5g8) Coil Rated Operate Release Coil Rated coil code voltagevoltagevoltage resistance6)power6) Shock resistance (functional) VDCVDCVDC Ω±10%W IEC 60068-2-27 (half sine) 11ms >20g8) 052 12 7.21.690 1.6 Drop test, free fall 053 2414.4 3.2324 1.8 IEC 60068-2-32 1m onto concrete 056 2416 4 268 2.1 Terminal type plug-in, QC/PCB All figures are given for coil without pre-energization, at ambient temperature +23°C. Cover retention Coil operating range axial force 150N pull force 150N TE0701-J1 push force 150N Terminal retention pull force 100N push force 100N resistance to bending, force applied to front9)10N resistance to bending, force applied to side9)10N torque 0.3Nm Weight approx. 35g (1.2oz) Does not take into account Packaging unit the temperature rise due to plug-in/PCB 315 pcs. the contact current plug-in with bracket 200 pcs. E = pre-energization 7) Refers to used materials. 8) No change in the switching state >10μs. Valid for NC contacts, NO contact values significantly higher. 9) Values apply 2mm from the end of the terminal. When the force is removed, the terminal must not have moved by more than 0.3mm. Accessories For details see datasheet Connectors for Mini ISO Relays Does not take into account the temperature rise due to the contact current E=preenergization.. 2 06-2012, Rev. 0612 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Terminal Assignment NOR 1 form A, 1 NO with resistor NO 1 form A, 1 NO NOR_SD 1 form A, 1 NO with resistor & serial diode NO_2x87 1 form A, 1 NO (2x87) NOR_2x87 1 form A, 1 NO (2x87) with resistor 85 87 85 87 85 87 87 85 87 87 86 30 86 30 86 30 86 30 COR 1 form C, 1 CO with resistor CO 1 form C, 1 CO 85 86 87 87a 30 85 86 COD 1 form C, 1 CO with diode 87 87a 85 30 86 DNO 1 form U, 2 NO 87 87a 30 85 87 87b 86 30 Dimensions View of the terminals (bottom view) Power Relay F4 with quick connect (QC) terminals Measurement reference plane 5x 0.3 TE1088-R1 For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. TE1093-S1 Power Relay F4 with PCB terminals View of the terminals (bottom view) 4.5 ±0.3 17.9 ±0.25 Mounting hole layout (bottom view) 2.7 ±0.5 8.0 ±0.25 *) For the make contact (2 x pin 87), pin 87a = 87. For the twin make contact, pin 87a = 87b. 16.9 ±0.3 TE0907-B1 TE1655-H1 8.4 ±0.25 TE1654-91 06-2012, Rev. 0612 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3 Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Product code structure Typical product code V23134 -A 0 052-C642 Type V23134 Power Relay F4 Contact arrangement A 1 form C, 1 CO C 1 form A, 1 NO (2x87) B 1 form A, 1 NOK 1 form A, 1 NO (non ISO) M 1 form U, 2 NO Cover 0 Standard1 Bracket at terminal 30 ISO 2 Bracket at terminal 86 ISO Coil 052 12VDC053 24VDC 056 24VDC (contact gap >0.8mm) Terminal/arrangement C642 Plug-in/NOC643 Plug-in/CO G242 PCB/NOG243 PCB/CO Xnnn Customized (nnn: version number) Product code Arrangement V23134-A0052-C643 1 form C, 1 CO V23134-A0052-G243 V23134-A0052-X278 V23134-A0053-C643 V23134-A0053-G243 V23134-A0056-X4322) V23134-A0056-X4332) V23134-A1052-C643 V23134-A1052-X294 V23134-A1053-C643 V23134-A1053-X295 V23134-B0052-C642 1 form A, 1 NO V23134-B0052-G242 V23134-B0052-X270 V23134-B0052-X506 V23134-B0053-C642 V23134-B1052-C642 V23134-B1053-C642 V23134-B1053-X296 V23134-C0052-C642 1 form A, 1 NO (2x87) V23134-C0053-C642 V23134-C1052-C642 V23134-C1052-X280 V23134-C1053-C642 V23134-K1052-X399 1 form A, 1 NO V23134-M0052-C642 1 form U, 2 NO V23134-M0052-G242 V23134-M0053-C642 V23134-M0053-G242 V23134-M1052-C642 V23134-M1053-C642 Version Standard Bracket Standard Coil suppr. Circuit1) CO 12VDC R 560Ω COR CO 24VDC D (cathode 86) R 1200Ω COD COR CO COR CO COR NO R 560Ω R 1200Ω R 680Ω R 560Ω NOR NOR_SD3) NO R 1200Ω NOR NO_2x87 Bracket Standard Bracket Standard R 560Ω R 560Ω Coil Arrangement Silver based 06-2012, Rev. 0612 www.te.com © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. PCB Plug-in, QC 24VDC 12VDC PCB Plug-in, QC 24VDC 12VDC 24VDC 12VDC 24VDC 12VDC NOR_2x87 NO_2x87 24VDC NOR non ISO 12VDC DNO 12VDC 24VDC 1) See terminal assignment diagrams. 2) Special feature: contact gap >0.8mm. 3) Serial diode. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 4 Plug-in, QC PCB Plug-in, QC 12VDC 24VDC Bracket Terminals Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Plug-in, QC/non ISO Plug-in, QC PCB Plug-in, QC PCB Plug-in, QC Part number 2-1393302-2 2-1393302-3 4-1393302-1 5-1393302-1 5-1393302-2 1-1414167-0 1-1414168-0 5-1393302-8 6-1393302-0 6-1393302-3 6-1393302-4 7-1393302-5 7-1393302-7 1-1414099-0 4-1414992-3 0-1393303-9 3-1393303-4 3-1393303-7 3-1393303-8 3-1393303-9 4-1393303-4 4-1393303-7 4-1393303-8 5-1393303-0 1-1393305-1 5-1393304-6 5-1393304-7 6-1393304-7 6-1393304-8 7-1393304-1 7-1393304-4 Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change.