Green Power Solutions srl Via Venezia, 34D 10088 - Volpiano (TO) - Italy Phone: +39-011-988 2251 Fax: +39-011-988 1358 Web: www.gpsemi.it E-mail: [email protected] GEM_116 FAMILY Dual Diode GEM20+ Modules Green Power Easy Module ® ► Electrically insulated metal frame ► 3000 VRMS insulation voltage ► Line voltage range up to 700 VRMS ► High efficiency, high reliability low noise fan ► Stainless steel frame ► High reliability ► Modularity ► Broad choice of circuit configurations ► Fully customizable ► Broad range of accessories ► Cost effective solution ► Suitable for heavy duty applications Description This new family of high power modules brings to the high power applications the same compactness, ease of use and scalability of the lower power semiconductor modules. In addition to these typical features (i.e. standard dimensions, electrical insulation, various circuit types, etc.) the new Green Power Easy Module (GEM) family includes many features aimed to simplify their adoption allowing the end users to focus on their core business. These features include: • embedded air cooling system (heatsink and fan) • optimised snubber circuits • ducted heat flow. This GEM family can be used for most of the converter cicuits like single and three phase bridges, double wye rectifiers, etc.. Their application range covers line voltage applications up to 700 VRMS. Maximum Ratings Part number GEM_116 Conditions Units Parameters------------------ IF(AV) 1160 IF(RMS) 1821 IFSM 60 IFSM 63.3 I²t 18000 I²t 16380 VRRM 2200 Tjmax 125 Document GEM_116 FAMILYT001 180° cond, half sine Ta = 40 °C 180° cond, half sine Ta = 40 °C 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V 50 Hz, Tj = Tjmax VR = 0 V 60 Hz, Tj = Tjmax VR = 0 V Tj = Tjmax A A kA kA kA²s kA²s V °C GEM_116 FAMILY VDRM VRRM Part Number IDRM IRRM max repetitive reverse and V code off-state blocking voltage GEM_116 22 @ Tjmax VL(RMS) maximum suggested RMS line voltage [V] [mA] [V] 2200 150 700 Forward Characteristics Parameters GEM_116 Conditions Units Threshold voltage 0.65 Tj = Tjmax V rF Forward slope resistance 0.14 Tj = Tjmax mΩ VF Max forward voltage drop at I = IFAV 0.81 Tj = Tjmax V VF(TO) mA PMAX Max power losses 2450 TA = 40°C W GEM_116 Conditions Units 500 Tj=Tjmax, IF=1000A di/dt=- 5A/µs VR=100V µC Reverse Recovery Characteristics Qrr Reverse recovery charge, typ IF Irr Document GEM_116 FAMILYT001 di/dt Qrr VR GEM_116 FAMILY 1.0 0 24 Maximum IEC class 1 currents for typical circuit type Circuit Type GEM_116 Conditions Units Center tap 2320 TA = 40 °C A Two pulse bridge 2320 TA = 40 °C A Six pulse bridge 3271 TA = 40 °C A Double star with I.P. transformer 6599 TA = 40 °C A 1.5;1 min 1.0 0 24 Maximum IEC class 2 currents for typical circuit type Circuit Type GEM_116 Conditions Units Center tap 1935 TA = 40 °C A Two pulse bridge 1935 TA = 40 °C A Six pulse bridge 2729 TA = 40 °C A Double star with I.P. transfomer 5503 TA = 40 °C A Thermal and Mechanical Characteristics Parameters Max operating junction Tjmax temperature Tstg Storage temperature Thermal resistance RthJA (junction to ambient) F m Mounting torque GEM to panel (+/- 10%) Mounting torque - busbar to GEM (+/- 10%) Mass, typ GEM_116 Conditions 125 °C -40 +70 °C 0.070 DC operation 7 M6 mounting screw °C/W N·m 14 M8 mounting screw N·m 30 with FAPC options kg 290 Overall dimensions 500 Document GEM_116 FAMILYT001 Units 170 (*) (*) without fuses mm GEM_116 FAMILY PART-NUMBERING SYSTEM GEM D 116 1 2 - 22 - V F 0 L P C 0 2 D 3 4 5 6 7 8 9 10 11 12 1 Circuit configuration 2 GEM average current / 10 3 GEM blocking voltage / 100 4 0 = No fan - V = With 230 VRMS fan - W = With 115 VRMS fan 5 0 = No fuse - F = With individual fuse protetction 6 0 = No standard busbar available for this module; please contact factory in case of specific need 7 8 - 9 0 = No fan loss detection module - C = With fan loss detection module 10 - 11 0 = No snubber - 2 = Two snubbers 12 0 = No fan-on-demand thermo-switch - D = Fan-on-demand thermo-switch (trip point 50 °C) Example >> GEMD116-22-VF0--C-2D means: GEM20 Plus diode module - bridge leg circuit configuration - 1160 A average current 2200 V blocking voltage - with 230 Vrms fan - with individual fuse protection - without busbars - with fan loss detection module - with two RC snubbers - with fan-on-demand thermo-switch Document GEM_116 FAMILYT001 GEM_116 FAMILY 1 2 GEMD… TH TH 1 2 GEMJ… TH TH 3 1 2 3 Document GEM_116 FAMILYT001 GEMC… TH TH 1 2 GEMR… TH TH GEM_116 FAMILY Overload capability at different overload time - Tamb = 40 °C GEM_116 - Two Pulse Bridge 6000 30 s 5500 I overload [A] 5000 60 s 4500 4000 3500 90 s 3000 2500 2000 0 500 1000 1500 2000 2500 Iout [A] GEM_116 - Six Pulse Bridge 9000 30 s I overload [A] 8000 7000 60 s 6000 5000 90 s 4000 3000 2000 0 500 1000 1500 2000 2500 3000 3500 5000 6000 7000 Iout [A] GEM_116 - Double Star 18000 30 s I overload [A] 16000 14000 60 s 12000 10000 90 s 8000 6000 0 1000 2000 3000 4000 Iout [A] Max output vs Tamb 8000 GEM_116 - Double star 7000 Iout [A] 6000 5000 GEM_116 - Six Pulse Bridge 4000 3000 2000 GEM_116 - Two Pulse Bridge 1000 20 30 40 50 Tamb [°C] Document GEM_116 FAMILYT001 60 70 80