Glenair UniPower TM Power Distribution Connectors Safe, Rugged, and Reliable Connectors for Mobile Generators and Power Distribution Systems U nited States U nited K i n g d o m G e r m a n y F r a n c e N o r d i c I t a l y Spain Japan UniPower Power UniPower Distribution Connectors TM Safe and Reliable 400-800 Amp Single Contact Connectors for Power Generation and Distribution Systems Line Source Line Drain Panel Source Panel Drain Glenair UniPowerTM Connectors provide reliable interconnection between power generation and distribution systems and highpowered equipment such as three-phase motors, concert sound systems, lighting panels, carnival rides and municipal emergency power systems. The color-coded plastic bodies are fire and high impact resistant and are also watertight when mated. Typical applications include open air concerts, theme parks, sporting events, construction sites, remote television broadcasts, and trade shows. GLENAIR, INC. 1211 AIR WAY • GLENDALE, CA 91201-2497 TEL: 818-247-6000 • FAX: 818-500-9912 EMail: [email protected] • www.glenair.com Glenair UniPower : Safe, Rugged, and Reliable Power Distribution Connectors TM Power Connectors for Industry, Sound and Show Business UniPowerTM is a single pole electrical connector used by the entertainment, construction and power utility industries for temporary high current applications. Glenair UniPowerTM Power Distribution Connectors provide safe and reliable power distribution connections, typically in threephase or other polyphase power distribution systems. The connectors are supplied in four formats for standard daisy chain cabling: Panel Drain, Panel Source, Line Drain and Line Source. Supplied in 400A (set-screw) and 800A (Crimp) versions, these shock, moisture and impact resistant connectors are ideally suited for all high current applications including three phase motors, generators, lighting distribution panels, and temporary municipal power supplies. of a three phase system are usually identified by a color code, to allow for balanced loading and to assure the correct phase rotation for induction motors. Colors used vary from country to country, and may vary even within a single installation. Glenair UniPowerTM Power Connectors are color coded according to industry standards and common practice in the U.S., UK and Europe. New "harmonized" color coding, per IEEE BS7671:2001 Amendment No. 2, is also available for pan-European applications. Easy Termination and Assembly Reliable connections for field installable power distribution systems such as mobile generators. UniPowerTM power connectors utilize industry standard crimp tools, dies and other assembly aids for proper termination and assembly of cables and connectors. Depending on application requirements, additional tools such as cable strippers, cotter presses, strap wrenches or other tools may be needed. One specialized tool is required for all applications: A lock pin release key which is used to disengage the spring loaded pin which prevents accidental unmating during use. Industrial power distribution boxes are often equipped with Glenair UniPower connectors. TM Glenair is able to supply the complete range of tooling as well as termination instructions for most standard installations. Available Now Color Coded for Three Phase Applications UniPowerTM power connectors are designed for single phase and much more commonly three phase applications. Each connector format is available in color-coded versions corresponding to industry standards for three phase systems: L1, L2, L3, Ground (G), and Neutral (N). Conductors © 2007 Glenair, Inc. Glenair is well know throughout the connector industry for fast turnaround and delivery on highperformance interconnect components. Our UniPowerTM power connectors are no exception. We are able to offer extraordinarily fast service on orders throughout Europe, the UK and in North America. Please visit us at www.glenair.com for complete order information. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com E-Mail: [email protected] TM Glenair UniPower Product Specifications Color Coding Panel Drain Line Source Panel Source Area Earth Neutral L1 L2 L3 USA Green White Black Red Blue Europe Green Blue Brown Black Grey UK Green Black Red Yellow Blue IEEE BS7671:2001 Amd. No.2 Green Blue Brown Black Grey Line Drain TM Glenair UniPower Product Specifications TM Glenair UniPower single contact connectors are qualified in both the EU and U.S. for use in portable power generation and distribution systems. This table summarizes the baseline product specifications for connectors equipped with crimp, set screw and threaded post contacts. Formats Panel Drain, Panel Source, Line Drain, and Line Source Cable Section Crimp Contact Version: 300 mm2max ; Set Screw Version: 120 mm2max Contact Types Crimp, Set Screw or Threaded Post (Panel Versions Only) Contact Retention/Extraction System Drive Pin with Secondary Lock Mating Method Polarization Keyways with Lock Pins Mating Cycles 500 Layout Single Contact with Finger Touch Insulating Tip Maximum Current Rating 400A (120 mm2 Set Screw), or 800A (300 mm2 Crimp) Maximum Rated Voltage to Ground 2KVAC; 3KVDC Test Voltage 8.000 Vac Minimum Insulating Resistance >5x103 MΩ at 500 Vac Operating Temperature Range -30°C to +125°C Flammability UL 94 VO Shell Material Thermoplastic Resin Environmental Resistance Watertight in Mated Condition to IP67 Safety Features Mechanical and Color-Coded Mis-Mate Protection; Finger-Proof Contact Nose Shell Colors Green, Black, Red, Yellow, Blue, Brown, White, and Grey Accessories Compression Sleeves, Lock Pin Release Key, and Protective Covers Assembly Tools Industry Standard Crimp Tools and Dies Available for All Crimp, Set Screw and Panel Mount Terminations. Consult Factory for More Information. © 2007 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com E-Mail: [email protected] Glenair UniPower Product Specifications TM Connector Dimensions Panel Drain Line Source Panel Source Line Drain Panel Cut-Out Dimensions Panel Source Cut-Out 1.730 (44.0) Panel Drain Cut-Out 1.850 (47.0) 1.67 (42.5) 1.67 (42.5) 4X 0.217 (5.50) 4X 0.217 (5.50) Metric Dimensions (mm) are in parentheses © 2007 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com E-Mail: [email protected] Connector Formats and Contacts Line Source Line Source 400A, Black Line Source 800A, Brown Glenair UniPower™ line source connectors are available in 400A and 800A ratings, and feature rigid male contacts with a dielectric cover to prevent accidental shock. A secondary locking pin slot ensures connector pairs will stay mated–free from accidental decoupling. Cable sealing glands protect against environmental damage to contact terminations. Finally, a rugged nylon cotter pin secures everything in place, for long-term, reliable power connectivity for even the most challenging of applications. The 400A version allows users to terminate a wide range of cables, from 25mm2 to 120mm2, by means of a reduction sleeve. Simply tightening the two set screws atop the contact fastens the reducer onto the wire–providing complete versatility in the selection of cable and wire for power system applications. Line Drain Line Drain 400A, Black Line Drain 800A, Blue © 2007 Glenair, Inc. Glenair UniPower™ line drain connectors are available in 400A and 800A max current ratings, and feature rigid IP2X spring loaded contacts secured firmly in place with rugged nylon cotter pins. Like their source counterparts, shockresistant insulating tips safeguard users from accidental electrocution. Standard O-ring and cable sealing glands ensure IP67 environmental rating when connectors are mated for long-term durability and reliability. Tugged cables or curious hands can't accidentally decouple UniPower™ connector pairs, thanks to a secondary locking pin that securely joins the connectors in the mated position. A secondary remote locking key disengages the mated connectors safely and quickly. Color coded connectors prevent mis-mating and comply with EU, UK and US standards. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com E-Mail: [email protected] Connector Formats and Contacts Panel Source and Drain Glenair UniPower™ panel source and drain connectors offer complete flexibility in power system device configuration. Choose between source and drain formats, in either 400A or 800A ratings. All panel connectors feature a rigid IP2X 'finger proof' dielectric insulating tip to protect users from accidental electrocution. The panel source connector features a male contact and secondary locking pin slot to prevent accidental cable de-mating due to cable torsion. Panel drain connectors are supplied standard with female contacts that feature an IP2X spring loaded nose and IP67 rated O-ring environmental seal. The connectors are ideally suited for industrial power distribution systems, threephase motors, concert sound systems and other outdoor, environmental applications. All panel receptacles are shipped fully assembled. Color coding prevents mis-mating and ensures compliance with EU, UK and US standards. Panel Source 400A, Black Panel Drain 400A, Black Contacts and Accessories 800A Version High Conductivity Contact, Nut, Spring and Washer 400A Version High Conductivity Multipoint Contact with Set Screws s Locking Pin Lock Pin Release Key Reduction Sleeve © 2007 Glenair, Inc. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912 www.glenair.com E-Mail: [email protected] Glenair UniPower Connectors TM POLARIZATION KEYS E = Earth N = Neutral 1 = L1 2 = L2 3 = L3 UniPower Product Series TM SC = Sealing Cap (Omit for None) COLOR CODES GN = Green BK = Black RE = Red YL = Yellow BL = Blue BN = Brown WH = White GY = Grey CONTACT TYPE Crimp C300 = 300mm2 C240 = 240mm2 C185 = 185mm2 C107 = 107mm2 Screw Lock S120 = 120mm2 Threaded (Panel Type Only) T12 = M12 T13 = M12 x 800A Consult Factory for Additional Sizes Customer Specified Modification Code (Omit for None) UN LS SC - 3 S GY - C240 C1 N... CONNECTOR TYPE LS = Line Source LDFT = Line Drain Finger Test PS = Panel Source PDFT = Panel Drain Finger Test CABLE GLAND C1 = M40 for 15-23mm Ø Cable C2 = M40 for 19-28mm Ø Cable C3= M40 for 22-32mm Ø Cable S = Secondary Locking Pin for Drain Format Connectors Only (Omit for None) ACCESSORY PART NUMBERS UN–SLRKEY/1 = Unlock Key UN–RS F2 = Compression Sleeves Kit (25, 35, 50, 70, 95, 120mm2) Individual Compression Sleeves: UN–RS 25 F2 = 25mm2 UN–RS 35 F2 = 35mm2 UN–RS 50 F2 = 50mm2 UN–RS 70 F2 = 70mm2 UN–RS 95 F2 = 95mm2 UN–RS 120 F2 = 120mm2 A World of Interconnect Solutions Glenair, Inc. Telephone: Commital Product Management Team 203-741-1115 25 Village Lane Facsimile: Wallingford, CT 06492 203-741-0053 [email protected] Glenair Commital Via Ca` dell'Orbo, 49 40050 Villanova di Castenaso Italy Glenair Connectors Italia S.R.L. Telephone: Via Santi, 1-20037 +39-02-91082121 Paderno Dugnano Facsimile: Milano +39-02-99043565 Italy E-mail: [email protected] Glenair, Inc. Worldwide Headquarters 1211 Air Way Glendale, California United States of America 91201-2497 © 2007 Glenair, Inc. www.glenair.com Telephone: 0039-051-782811 Facsimile: 0039-051-782259 [email protected] Telephone: 818-247-6000 Facsimile: 818-500-9912 E-mail: [email protected] Printed in U.S.A.