POLYENEX EN family SELECTION TABLE 4 DATA SHEETS POLYENEX EN50306 - 2 6 POLYENEX EN50306 - 3 7 POLYENEX EN50306 - 4 8 POLYENEX EN50264 - 3 - 1 10 POLYENEX EN50264 - 3 - 2 14 POLYENEX EN50382 - 2 15 ABOUT US 20 2 As the development of railway networks continues to advance forward, demand is growing for railway vehicles and components globally. In response to this demand, Hitachi Metals has developed POLYENEX*1, a halogen-free cables family for railway vehicles that complies with EN*2. Compliance requires that various properties be used, including those that ensure fire safety, such as high flame retardancy and high durability, as well as low smoke and toxicity having less impact on the human body if the cable catches fire. By using materials made of engineered plastic (in which flexible elastomers are blended) or crosslinked polyolefin with outstanding oil and fuel oil resistance, Hitachi Metals has satisfied these EN requirements. In addition to comply with EN requirements, Hitachi Metals synergizes JRIS*3 requirements and Hitachi Metals’s technologies as a general cable manufacturer. We have strong confidence to contribute rolling stock industry in the world. *1 POLYENEX is a registered trademark of Hitachi Metals, Ltd. in Japan, the United States and the European Union. *2 European Norm *3 Japan Association of Rolling Stock Industries Standard EN REQUIREMENT Emphasis on Fire Safety Hitachi Metals’S TECHNOLOGIES Reliability JRIS REQUIREMENT Durability & Usability ALL-IN-ONE 3 SELECTION TABLE POLYENEX EN50306-2 POLYENEX EN50306-3,4() POLYENEX EN50264-3-1 Reference Structure 300V/500V 300V/500V 600V/1000V - 1800V/3000V 3600V/6000V Conductor EN 50306-2, table1 (0.5-2.5mm2) EN 50306-2, table1 (0.5-2.5mm2) EN 60228, Class 5 (1.0-400mm2) Separator _ _ Separator Layer or Semi-conducting layer Insulation Engineering Plastics Engineering Plastics Cross-Linked PO Voltage Rating Metallic screen _ _ Sheath Equipment control and monitoring circuit Internal wiring of equipment [EN50306-3] • Control and monitoring circuits • Interlocking circuits • Indicating circuits •Internal wiring of equipment [EN50306-4 E] • Control and monitoring circuits • Interlocking circuits • Indicating circuits •Internal wiring of equipment run on trays exposed Features Cross-Linked PO 1800V & 3600V Cross-Linked PO [EN50306-4 P] • Control and monitoring circuits • Interlocking circuits • Indicating circuits •Internal wiring of equipment Application _ Metallic screen braid [0.6/1kV] • Lighting circuits powered by accumulators • Equipment control and monitoring circuits • Auxiliary and electric heating circuits [1.8/3kV_unsheathed] • Auxiliary circuits at line voltage • Traction circuits • Electric heating fed system at line voltage in protected areas [1.8/3kV_sheathed, 3.6/6kV] • Auxiliary circuits at line voltage • Traction circuits • Electric heating fed system at line voltage run on trays exposed • Compliant to EN45545 fire safety requirements -High flame retardancy - Low smoke density - Low toxicity • Compliant to EN45545 fire safety requirements -High flame retardancy - Low smoke density - Low toxicity • Compliant to EN45545 fire safety requirements -High flame retardancy - Low smoke density - Low toxicity • Continuous operating temperature: -40 to +105°C/ 125°C(*) (*)for 20000 hours cumulative time • Continuous operating temperature: -40 to +105°C/125°C(*) (*)for 20000 hours cumulative time • Continuous operating temperature: -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time ()EN50306-4 1P and 1E types available on request EN50306-4 5P and 5E types available on request POLYENEX EN family 4 POLYENEX EN50264-3-2 POLYENEX EN50382-2 600V/1000V 1800V/3000V 3600V/6000V EN 60228, Class 5 (1.0-50mm2) EN 60228, Class 5 (1.5-400mm2) Separator Layer Separator Layer Cross-Linked PO Cross-linked silicone rubber Metallic screen braid _ Cross-Linked PO Cross-linked silicone rubber [600/1000V] •Lighting circuits • Auxiliary and electric heating circuits (1800V & 3600V) • High temperature power cable for traction and main circuit • Control and monitoring circuits 5 • Compliant to EN45545 fire safety requirements -High flame retardancy - Low smoke density - Low toxicity • Compliant to EN45545 fire safety requirements -High flame retardancy -Low smoke density -Low toxicity • Continuous operating temperature: -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time • Continuous operating temperature: -40 to +120°C -40 to +150°C POLYENEX® EN50306-2 300V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, high mechanical properties, heat/cold resistance. EN50306-2:2002 standards APPLICATION 1 • Single core cable that is applied to fixed internal wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 2 USE CONDITION 1.CONDUCTOR • Voltage (U0/U) • Continuous operating temperature (Based on EN50306-1:2002) Stranded with tin-coated annealed copper wire 2.INSULATION 300/500V (a.c.) 450/750V (d.c.) -40 to +105°C/125°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES Engineering plastic (white) • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases Conductivity ≤ 10μS/mm • Smoke density test ITC ≤ 6 ≤ 5mg/g pH ≥ 4.3 EN60332-1-2 (EN50265-2-1) EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 Transmissivity ≥ 70% EN61034-2 (EN50268-2) TECHNICAL DATA TABLE Conductor Overall diameter (mm) Nominal cross-section (mm2) Min. insulation thickness (mm) min max Max. resistance of conductor at 20°C. (Ω/km) 0.5 0.75 1.0 1.5 2.5 0.18 0.18 0.18 0.22 0.28 1.15 1.35 1.45 1.95 2.50 1.45 1.65 1.80 2.30 2.85 40.1 26.7 20.0 13.7 8.21 data sheets 6 POLYENEX® EN50306-3 300V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, high mechanical properties, heat/cold resistance. • EN50306-3:2002 standards APPLICATION 1 2 3 • Multi core cable that is applied to fixed internal wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.INSULATION Engineering plastic (white) 3.SCREEN Copper braid shield 4.SHEATH Crosslinked polyolefin (black) • Voltage (U0/U) • Continuous operating temperature (Based on EN50306-1:2002) 300/500V (a.c.) 450/750V (d.c.) -40 to +105°C/125°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test Insulation: ITC ≤ 6 Sheath: ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 (EN50265-2-1) EN50305 9.1.1 EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 (EN50268-2) TECHNICAL DATA TABLE Conductor 7 No. of cond. x cross-section (mm2) Min. insulation thickness (mm) Screen thickness (mm) Min. sheath thickness (mm) 1x0.5 2x0.5 3x0.5 4x0.5 1x0.75 2x0.75 3x0.75 4x0.75 1x1.0 2x1.0 3x1.0 4x1.0 1x1.5 2x1.5 3x1.5 4x1.5 1x2.5 2x2.5 3x2.5 4x2.5 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.22 0.22 0.22 0.22 0.28 0.28 0.28 0.28 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 Overall diameter (mm) min max 2.3 3.5 3.7 4.0 2.5 3.9 4.0 4.5 2.7 4.2 4.5 5.0 3.1 5.1 5.4 6.0 3.6 6.4 6.8 7.5 2.8 4.3 4.5 5.0 3.0 4.7 5.0 5.5 3.2 5.2 5.5 6.0 3.6 6.1 6.4 7.0 4.4 7.4 7.8 8.5 Max. resistance of conductor at 20°C. (Ω/km) 40.1 40.1 40.1 40.1 26.7 26.7 26.7 26.7 20.0 20.0 20.0 20.0 13.7 13.7 13.7 13.7 8.21 8.21 8.21 8.21 data sheets POLYENEX® EN50306-4 3P 300V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, high mechanical properties, heat/cold resistance. • EN50306-4:2002 standards APPLICATION 1 2 3 • Multi core cable that is applied to fixed internal wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.INSULATION Engineering plastic (white) 3.SCREEN Copper braid shield 4.SHEATH Crosslinked polyolefin (black) • Voltage (U0/U) • Continuous operating temperature (Based on EN50306-1:2002) 300/500V (a.c.) 450/750V (d.c.) -40 to +105°C/125°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test Insulation: ITC ≤ 6 Sheath: ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 (EN50265-2-1) EN50305 9.1.1 EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 (EN50268-2) TECHNICAL DATA TABLE Conductor No. of cond. x cross-section (mm2) 2x0.5 3x0.5 4x0.5 6x0.5 8x0.5 2x0.75 3x0.75 4x0.75 6x0.75 8x0.75 2x1.0 3x1.0 4x1.0 6x1.0 8x1.0 2x1.5 3x1.5 4x1.5 6x1.5 8x1.5 2x2.5 3x2.5 4x2.5 data sheets Min. insulation thickness (mm) Screen thickness (mm) Min. sheath thickness (mm) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.22 0.22 0.22 0.22 0.22 0.28 0.28 0.28 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.42 0.56 0.42 0.42 0.42 0.56 0.56 0.56 0.56 0.56 Overall diameter (mm) min max 4.1 4.3 4.7 5.5 6.0 4.5 4.7 5.2 6.1 6.6 4.7 5.1 5.5 6.6 7.7 5.7 6.0 6.6 8.3 8.9 7.3 7.7 8.4 5.1 5.3 5.7 6.5 7.0 5.5 5.7 6.2 7.1 7.6 5.7 6.0 6.5 7.6 8.7 6.7 7.0 7.6 9.3 10.1 8.3 8.7 9.6 Max. resistance of conductor at 20°C. (Ω/km) 40.1 40.1 40.1 40.1 40.1 26.7 26.7 26.7 26.7 26.7 20.0 20.0 20.0 20.0 20.0 13.7 13.7 13.7 13.7 13.7 8.21 8.21 8.21 8 POLYENEX® EN50306-4 3E 300V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, high mechanical properties, heat/cold resistance. EN50306-4:2002 standards APPLICATION 1 2 3 • Multi core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.INSULATION Engineering plastic (white) 3.SCREEN Copper braid shield 4.SHEATH Crosslinked polyolefin (black) • Voltage (U0/U) • Continuous operating temperature (Based on EN50306-1:2002) 300/500V (a.c.) 450/750V (d.c.) -40 to +105°C/125°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test Insulation: ITC ≤ 6 Sheath: ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 (EN50265-2-1) EN50305 9.1.1 EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 (EN50268-2) TECHNICAL DATA TABLE Conductor No. of cond. x cross-section (mm2) 2x0.5 3x0.5 4x0.5 6x0.5 8x0.5 2x0.75 3x0.75 4x0.75 6x0.75 8x0.75 2x1.0 3x1.0 4x1.0 6x1.0 8x1.0 2x1.5 3x1.5 4x1.5 6x1.5 8x1.5 2x2.5 3x2.5 4x2.5 9 Min. insulation thickness (mm) Screen thickness (mm) Min. sheath thickness (mm) 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.18 0.22 0.22 0.22 0.22 0.22 0.28 0.28 0.28 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Overall diameter (mm) min max 5.5 5.7 6.1 6.9 7.5 5.9 6.2 6.5 7.5 8.2 6.2 6.5 6.9 8.0 8.6 7.1 7.4 8.0 9.2 10.2 8.3 8.6 9.4 6.5 6.7 7.1 7.9 8.5 6.9 7.2 7.5 8.5 9.2 7.2 7.5 7.9 9.0 9.8 8.1 8.4 9.0 10.4 11.4 9.3 9.8 10.6 Max. resistance of conductor at 20°C. (Ω/km) 40.1 40.1 40.1 40.1 40.1 26.7 26.7 26.7 26.7 26.7 20.0 20.0 20.0 20.0 20.0 13.7 13.7 13.7 13.7 13.7 8.21 8.21 8.21 data sheets POLYENEX® EN50264-3-1 600V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, heat/cold resistance, flexibility, ozone resistance. • EN50264-3-1:2008 standards APPLICATION 1 2 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 3 USE CONDITION 1.CONDUCTOR • Voltage (U0/U) • Continuous operating temperature (Based on EN50264-1:2008) Stranded with tin-coated annealed copper wire 2.SEPARATING TAPE 600/1000V (a.c.) 900/1500V (d.c.) -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES Add appropriate tape if necessary • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test 3.INSULATION Crosslinked polyolefin inner : white outer : black ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 TECHNICAL DATA TABLE Conductor Nominal cross-section (mm2) 1.0 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 data sheets Min. Ave. insulation thickness (mm) Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) min max 0.6 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 1.0 1.1 1.1 1.2 1.4 1.6 1.7 1.8 2.0 2.4 2.8 3.2 3.8 4.2 5.1 6.1 7.8 9.0 10.6 12.5 13.9 15.7 17.6 19.6 22.2 24.6 28.1 2.8 3.3 3.8 4.4 5.0 5.9 7.2 9.1 10.6 12.4 14.6 16.3 18.4 20.6 22.9 26.0 28.8 32.9 20.0 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393 0.277 0.210 0.164 0.132 0.108 0.0817 0.0654 0.0495 10 POLYENEX® EN50264-3-1 1800V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, heat/cold resistance, flexibility, ozone resistance. • EN50264-3-1:2008 standards APPLICATION 1 2 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 3 USE CONDITION 1.CONDUCTOR • Voltage (U0/U) • Continuous operating temperature (Based on EN50264-1:2008) Stranded with tin-coated annealed copper wire 2.SEPARATING TAPE 1800/3000V (a.c.) 2700/4500V (d.c.) -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES Add appropriate tape if necessary • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test 3.INSULATION Crosslinked polyolefin inner : white outer : black ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.1.2 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 TECHNICAL DATA TABLE Conductor 11 Nominal cross-section (mm2) Min. Ave. insulation thickness (mm) min max 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.4 2.4 2.4 2.6 5.3 5.7 6.2 6.7 7.5 8.6 9.9 11.1 12.5 14.2 16.0 17.6 19.1 20.9 23.7 25.6 29.2 6.2 6.7 7.3 7.8 8.8 10.0 11.6 13.0 14.6 16.6 18.7 20.6 22.3 24.4 27.5 30.1 34.2 Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393 0.277 0.210 0.164 0.132 0.108 0.0817 0.0654 0.0495 data sheets POLYENEX® EN50264-3-1 1800V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, heat/cold resistance, flexibility, ozone resistance. • EN50264-3-1:2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.SEPARATING TAPE Crosslinked polyolefin 4.SHEATH 1800/3000V (a.c.) 2700/4500V (d.c.) -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES Add appropriate tape if necessary 3.insulation • Voltage (U0/U) • Continuous operating temperature (Based on EN50264-1:2008) Crosslinked polyolefin (black) • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test Insulation, Sheath: • Halogen gas volume • Corrosivity of combustion gases • Smoke density test EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.1.2 ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 EN50305 9.2 EN50267-2-1 EN50267-2-2 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN61034-2 TECHNICAL DATA TABLE Conductor Nominal cross-section (mm2) Min. Ave. insulation thickness (mm) Min. Ave. sheath thickness (mm) min max 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 1.3 1.3 1.3 1.3 1.5 1.5 1.8 1.8 1.8 1.8 2.2 2.2 2.2 2.4 2.4 2.4 2.6 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.2 1.4 5.7 6.0 6.5 7.0 8.2 9.2 11.5 12.7 14.1 15.8 18.0 19.6 21.4 23.4 25.9 28.1 32.0 6.7 7.0 7.6 8.1 9.6 10.8 13.4 14.9 16.5 18.5 21.0 22.9 25.1 27.4 30.3 32.9 37.4 data sheets Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393 0.277 0.210 0.164 0.132 0.108 0.0817 0.0654 0.0495 12 POLYENEX® EN50264-3-1 3600V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, heat/cold resistance, flexibility, ozone resistance. • EN50264-3-1:2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.SEMI-CONDUCTING LAYER Add appropriate tape if necessary 3.INSULATION Crosslinked polyolefin 4.SHEATH Crosslinked polyolefin (black) • Voltage (U0/U) • Continuous operating temperature (Based on EN50264-1:2008) 3600/6000V (a.c.) 5400/9000V (d.c.) -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test Insulation,Sheath: • Halogen gas volume • Corrosivity of combustion gases • Smoke density test EN60332-1-2 EN50266-2-4 EN50266-2-5 ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 EN50305 9.2 EN50267-2-1 EN50267-2-2 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN61034-2 TECHNICAL DATA TABLE Conductor No. of cond. x cross-section (mm2) 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 13 Min. Ave. insulation thickness (mm) Min. Ave. sheath thickness (mm) min max 2.6 2.6 2.6 2.6 2.6 2.9 2.9 2.9 2.9 2.9 2.9 2.9 3.2 3.4 3.4 3.4 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.4 1.4 1.4 8.6 9.1 9.6 10.4 11.5 13.7 14.9 16.4 18.0 19.5 21.4 22.9 25.1 28.3 30.6 33.7 10.1 10.7 11.2 12.2 13.4 16.1 17.5 19.1 21.1 22.8 25.1 26.8 29.4 33.1 35.8 39.4 Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393 0.277 0.210 0.164 0.132 0.108 0.0817 0.0654 0.0495 data sheets POLYENEX® EN50264-3-2 600V CONSTRUCTION PROPERTIES • Halogen free, high flame resistance, low smoke fume, heat/cold resistance, flexibility, ozone resistance. • EN50264-3-2:2008 standards APPLICATION 12 3 4 • Multi core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 5 USE CONDITION 1.CONDUCTOR Stranded with tin-coated annealed copper wire 2.SEPARATING TAPE Add appropriate tape if necessary 3.INSULATION Crosslinked polyolefin 4.SCREEN Copper braid shield 5.SHEATH • Voltage (U0/U) • Continuous operating temperature (Based on EN50264-1:2008) 600/1000V (a.c.) 900/1500V (d.c.) -40 to +90°C/120°C(*) (*)for 20000 hours cumulative time CABLE PROPERTIES • Vertical flame test (Single-wire) • Vertical flame test (Bunched-wires) • Toxicity test Insulation,Sheath: • Halogen gas volume • Corrosivity of combustion gases • Smoke density test EN60332-1-2 EN50266-2-4 EN50266-2-5 ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 EN50305 9.2 EN50267-2-1 EN50267-2-2 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN61034-2 Crosslinked polyolefin (black) TECHNICAL DATA TABLE Conductor No. of cond. x cross-section (mm2) 2x1.5 3x1.5 4x1.5 2x2.5 3x2.5 4x2.5 2x4 3x4 4x4 2x6 3x6 4x6 2x10 3x10 4x10 2x16 3x16 4x16 2x25 3x25 4x25 2x35 3x35 2x50 3x50 data sheets Min. Ave. insulation thickness (mm) Screen thickness (mm) Min. Ave. sheath thickness (mm) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.9 0.9 0.9 0.9 0.9 1.0 1.0 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.7 0.7 0.7 0.7 0.7 0.8 0.8 0.8 0.8 0.8 0.8 1.0 1.0 1.0 1.0 1.0 1.20 1.20 1.20 1.20 1.40 1.40 1.40 1.40 1.60 Overall diameter (mm) min max 7.9 8.4 9.1 8.7 9.2 10.4 10.2 10.8 11.8 10.9 11.6 13.1 13.4 14.4 15.9 16.0 17.4 19.3 19.8 21.3 24.0 22.8 24.5 26.4 28.3 9.9 10.4 11.3 10.7 11.4 12.9 12.7 13.3 14.5 13.6 14.3 16.1 16.6 18.0 19.5 19.8 21.3 23.6 24.6 26.1 29.3 27.9 29.8 32.3 34.6 Max. resistance of conductor at 20°C. (Ω/km) 13.7 13.7 13.7 8.21 8.21 8.21 5.09 5.09 5.09 3.39 3.39 3.39 1.95 1.95 1.95 1.24 1.24 1.24 0.795 0.795 0.795 0.565 0.565 0.393 0.393 14 POLYENEX® EN50382-2 1800V CONSTRUCTION PROPERTIES • Halogen Free, high flame reistance, low smoke fume heat/cold resistance, flexibility and ozone resistance. • EN50382-2 : 2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) USE CONDITION 1.CONDUCTOR • Voltage (U/Uo) • Continuous operating temperature Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire 2.SEPARATING TAPE 1800/3000V(a.c.) 2700/4500V(d.c.) -40°C~120°C -40°C~150°C ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.2 EN50267-2-1 EN50267-2-2 CABLE PROPERTIES Add appropriate tape if necessary • Vertical flame test(Single-wire) • Vertical flame test(Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test 3.insulation (Black) Cross-linked silicone rubber EN61034-2 TECHNICAL DATA TABLE Conductor 15 Nominal cross-section (mm2) Min. Ave. insulation thickness [mm] min max 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,5 2,7 2,7 2,7 2,7 2,7 2,7 2,9 6,3 6,7 7,2 7,7 8,5 9,6 10,9 12,1 13,5 15,2 17,0 18,6 20,1 21,7 24,1 26,4 29,9 7,3 7,8 8,4 9,0 10,0 11,2 12,7 14,1 15,8 17,8 19,9 21,7 23,5 25,4 28,2 30,9 34,9 Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) 13,7 8,21 5,09 3,39 1,95 1,24 0,795 0,565 0,393 0,277 0,210 0,164 0,132 0,108 0,0817 0,0654 0,0495 data sheets POLYENEX® EN50382-2 1800V CONSTRUCTION PROPERTIES • Halogen Free, high flame reistance, low smoke fume heat/cold resistance, flexibility and ozone resistance. • EN50382-2 : 2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire 2.SEPARATING TAPE Add appropriate tape if necessary 3.insulation (Black) Cross-linked silicone rubber 4.SHEATH (Black) Cross-linked silicone rubber • Voltage (U/Uo) • Continuous operating temperature 1800/3000V(a.c.) 2700/4500V(d.c.) -40°C~120°C -40°C~150°C CABLE PROPERTIES • Vertical flame test(Single-wire) • Vertical flame test(Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 TECHNICAL DATA TABLE Conductor Max. resistance of conductor at 20°C. (Ω/km) Nominal Cross Section (mm2) Min. Ave. insulation thickness (mm) Min. Ave. sheath thickness (mm) min max 1,5 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 1,3 1,3 1,3 1,3 1,5 1,5 1,8 1,8 1,8 1,8 2,2 2,2 2,2 2,4 2,4 2,4 2,6 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,6 1,6 1,7 1,8 1,9 2,0 6,8 7,2 7,7 8,2 9,4 10,5 12,3 13,6 15,0 16,8 19,0 20,8 22,3 24,5 27,1 29,5 33,2 7,9 8,4 9,0 9,6 11,0 12,2 14,4 15,9 17,5 19,7 22,2 24,3 26,1 28,6 31,7 34,6 38,9 data sheets Overall diameter (mm) 13,7 8,21 5,09 3,39 1,95 1,24 0,795 0,565 0,393 0,277 0,210 0,164 0,132 0,108 0,0817 0,0654 0,0495 16 POLYENEX® EN50382-2 3600V CONSTRUCTION PROPERTIES • Halogen Free, high flame reistance, low smoke fume heat/cold resistance, flexibility and ozone resistance. • EN50382-2 : 2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) USE CONDITION 1.CONDUCTOR • Voltage (U/Uo) • Continuous operating temperature Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire 2.SEPARATING TAPE 3600/6000V(a.c.) 5400/9000V(d.c.) -40°C~120°C -40°C~150°C ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.2 EN50267-2-1 EN50267-2-2 CABLE PROPERTIES Add appropriate tape if necessary • Vertical flame test(Single-wire) • Vertical flame test(Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test 3.insulation (Black) Cross-linked silicone rubber EN61034-2 TECHNICAL DATA TABLE Conductor 17 Nominal cross-section (mm2) Min. Ave. insulation thickness (mm) min max 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,0 3,1 3,1 3,2 3,4 3,4 3,4 7,6 8,1 9,0 9,5 10,5 11,8 13,0 14,4 16,1 17,5 19,3 20,8 22,6 25,4 27,7 30,8 8,9 9,5 10,6 11,1 12,3 13,8 15,2 16,9 18,9 20,5 22,6 24,4 26,5 29,8 32,4 36,0 Overall diameter (mm) Max. resistance of conductor at 20°C. (Ω/km) 8,21 5,09 3,39 1,95 1,24 0,795 0,565 0,393 0,277 0,210 0,164 0,132 0,108 0,0817 0,0654 0,0495 data sheets POLYENEX® EN50382-2 3600V CONSTRUCTION PROPERTIES • Halogen Free, high flame reistance, low smoke fume heat/cold resistance, flexibility and ozone resistance. • EN50382-2 : 2008 standards APPLICATION 1 2 3 • Single core cable that is applied to fixed internal/external wiring for rolling stocks. (Reference: EN50355:2003 EN50343:2003) 4 USE CONDITION 1.CONDUCTOR Stranded with tin-coated (120°C) or plain (150°C) annealed copper wire 2.SEPARATING TAPE Add appropriate tape if necessary 3.insulation (Black) Cross-linked silicone rubber 4.SHEATH (Black) Cross-linked silicone rubber • Voltage (U/Uo) • Continuous operating temperature 3600/6000V(a.c.) 5400/9000V(d.c.) -40°C~120°C -40°C~150°C CABLE PROPERTIES • Vertical flame test(Single-wire) • Vertical flame test(Bunched-wires) • Toxicity test • Halogen gas volume • Corrosivity of combustion gases • Smoke density test ITC ≤ 3 ≤ 5mg/g pH ≥ 4.3 Conductivity ≤ 10μS/mm Transmissivity ≥ 70% EN60332-1-2 EN50266-2-4 EN50266-2-5 EN50305 9.2 EN50267-2-1 EN50267-2-2 EN61034-2 TECHNICAL DATA TABLE Conductor Nominal Cross Section (mm2) 2,5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 data sheets Max. resistance of conductor at 20°C. (Ω/km) Min. Ave. insulation thickness (mm) Min. Ave. sheath thickness (mm) Overall diameter (mm) min max 2,6 2,6 2,6 2,6 2,6 2,9 2,9 2,9 2,9 2,9 2,9 2,9 3,2 3,4 3,4 3,4 1,4 1,4 1,4 1,4 1,4 1,4 1,4 1,5 1,5 1,6 1,6 1,7 1,8 1,9 1,9 2,0 9,9 10,4 10,9 11,8 12,8 14,7 15,9 17,5 19,2 20,8 22,4 24,1 26,4 29,4 31,7 35,0 11,6 12,2 12,8 13,8 15,0 17,2 18,6 20,5 22,4 24,3 26,2 28,2 30,9 34,4 37,1 40,9 8,21 5,09 3,39 1,95 1,24 0,795 0,565 0,393 0,277 0,210 0,164 0,132 0,108 0,0817 0,0654 0,0495 18 19 Hitachi Metals DELIVERS cutting-edge technology FOR energy and information In the realm of wires, cables, and related products, we continually pursue technologies related to energy and information technology. Our business scope is expanding to areas such as wires and cables, automotive products, information systems devices, and metal materials. Our lineup is diverse, from wires and cables used for data transmission and supplying electric power that support social infrastructure to internal wiring products designed to achieve miniaturization and increased functionality in devices of all kinds. We also provide automotive brake hoses and electrical components that improve automotive safety, energy conservation, and over all convenience, as well as IT network devices to support telecommunications infrastructure, thereby contributing to society with superior technologies. Note: Hitachi Cable, Ltd. merged with Hitachi Metals, Ltd. on July 1, 2013, becoming Cable Materials Company. ABOUT US 20 CABLEMATERIALSCOMPANY’SPROdUCTLINEUP ELECTRICMACHINERYANdINdUSTRIALSYSTEMS: Industrialcables,electricwiresandwiringdevices,communicationcables,contactwires AUTOMOBILE-RELATEdPROdUCTS: Brakehoses,powerharnesses,magnetwires INFORMATIONSYSTEMS: Informationnetworkequipments,fiber-opticdevices,wirelesssystems 21 Delivering Power and Enhanced Performance 22 23 Cable Materials Company Hulic Asakusabashi Cable Materials Building, Company 22-16,Asakusabashi AsakusabashiBuilding, 1-chome, Taito-ku, Tokyo 111-0053, Japan Hulic Tel: +81-3-3863-2370 22-16, Asakusabashi 1-chome, Taito-ku, Tokyo 111-0053, Japan Tel: +81-3-3863-2370 Hitachi Metals Europe GmbH Hitachi Metals Europe GmbH HEAD OFFICE Hitachi Metals (India)Pvt. Ltd. Hitachi Metals Hong Kong Ltd. HEAD OFFICE Tel: +49-211-16009-0 Immermannstrasse 14-16, 40210 Dusseldorf, Germany Tel: +49-211-16009-0 LONDON OFFICE Tel: +91-124-4812300 Units 2212-14, 22/F., Miramar Tower, 132 Nathan Road, Tsimshatsui, Kowloon, Hong Kong Tel: +852-2724-4183 Immermannstrasse H e a d O f f i ce14-16, 40210 Duesseldorf, Germany Whitebrook L o n d o nPark, O f Lower f i ceCookham Road, Maidenhead, Berkshire, SL6 8YA United Kingdom Whitebrook Park, Lower Cookham Road, Maidenhead, Tel: +44-1628-585960 Berkshire, SL6 8YA United Kingdom Tel: +44-1628-585960 MUNICH OFFICE Radlkoferstrasse 2, C 81373 M U NI C H O FFI E Munich, Germany Tel: +49-89-7411-85114 Radlkoferstraße 2, 81373 Munich, Germany Tel: +49-89-7411-85114 MILANO OFFICE Viai lModigliani, 45f-i ce 20090 Segrate (MI) - Italy M anO Of Tel: Modigliani, +39-02-7530188 Via 45 - 20090 Segrate (MI) - Italy Tel: +39-02-7530188 Hitachi Cable America Inc. Hitachi Inc. P e r f o r m aCable n c e C aAmerica ble System s & Materials Division 900 Manchester, P e rHolt f o r Avenue mance C a b l e SNH y s03109, t e m s U.S.A. & Materials Division Tel: Holt +1-603-669-4347 900 Avenue Manchester, NH 03109, U.S.A. Tel: +1-603-669-4347 Hitachi Metals Singapore Pte. Ltd. Hitachi Metals Singapore Pte. Ltd. HEAD OFFICE 12eGul 629656 H a dAvenue, O f f iSingapore ce Tel:Alexandra +65-6861-7711 61 Terrace #05-05, Harbour Link, Singapore 119936, Singapore Tel: +65-6265-6711,+65-6861-7711 JAK ARTA REPRESENTATIVE OFFICE Menara BCA38th Floor JI. M.H. Thamrin No1, Jakarta 10310, Indonesia Tel: (62-21)2358-6060/61 HCAS Thai Trading Co., Ltd. H e a d O f f i ce HCAS Thai Trading Co., Ltd. 388 Exchange Tower, Level20 Unit2004, Sukhumvit Rd, Kwaleng, Klongtoey, Khate Klongtoey, Bangkok 10110, Thailand HEAD OFFICE Tel: +66-2260-6310 Unit 13A, 13th Floor, Ploenchit tower, 898 Ploenchit Road, Limpini, Pathumwan, Bangkok 10330, Thailand. Tel: +66-(0)2-260-6310 Plot Nos. 94f&f95, Sector 8, IMT Manesar, Gurgaon-122050, Haryana,India H ea d O i ce Hitachi Metals Hong Kong Ltd. Ta i pe i O f f i ce HEAD OFFICE Room 2403, 24F, 333 Keelung Road, Section1, Taipei 110, Units 2212-14, 22/F., Miramar Tower, 132 Nathan Road, Taiwan, China Tsimshatsui, Kowloon, Hong Kong Tel: +886-2-2345-9189 Tel: +852-2724-4183 Hitachi Cable (China) Trading Co., Ltd. Hitachi Metals Taiwan, Ltd. Taipei Branch H e a d O f f i ce & S a les D i v I S I O N 11F, Chong No.9, Xiangyang Rd, Center, Zhongzheng District Taipei City,(West), Taiwan 11F, Hing Finance No. 288, NanJing Road Tel: +886-2-2311-2777 Shanghai, 200003, China Tel: +86-21-3366-3000 Hitachi Cable (China) Trading Co., Ltd. B e i j i n g O f f i ce No.2120, Beijing Fortune Building No.5, HEAD OFFICE & SALES DIVISION Dong San Huan Lu, Chao YangNo. District,Beijing China 11F, Chong HingBei Finance Center, 288, NanJing100004, Road (West), Tel: +86-10-6590-8440 Shanghai, 200003, China Tel: +86-21-3366-3000 Hitachi Trading (Dalian F.T.Z.) Co., Ltd. B E I J I N G Cable OFFICE No.2120, Beijing Fortune Building No.5, Dong San Huan Bei Lu, H ead O f f i ce Chao Yang Beijing 100004, Room 1102,District, Yoma IFC, No.128 JinmaChina Road, Dalian Tel: +86-10-6590-8440 Development Area, Dalian, 116600, China Tel: +86-411-8733-2112 Hitachi Cable Trading (Dalian F.T.Z.) Co., Ltd. HEAD OFFICE Room 1102, Yoma IFC, No.128 Jinma Road, Dalian Development Area, Dalian, 116600, China Tel: +86-411-8733-2112 h ht ttpt p: /://w/ w ww ww . h. iht iat cahcih- m e teatl as l. sc .oc. oj p. /j pe / i-m CAT. No. KVE400A CAT.N0.KVE401A All rights reserved The specifications of products in this catalog are are subject to change without prior The specifications of products in this catalog subject to change without priornotice. notice. Printed in Japan (D)’ Printed‘14-8 in Japan 14-8 （D）