Test Report: GST90A24-P1M

Test Report: GST90A24-P1M
90W AC-DC High Reliability Industrial Adaptor
 DESIGN VERIFY TEST
Output Function Test
Input Function Test
Protection Function Test
Component Stress Test
 SAFETY & E.M.C. TEST
Safety Test
E.M.C. Test
 RELIABILITY TEST
ENVIRONMENT TEST
90W AC-DC High Reliability Industrial Adaptor
GST90A
series
 DESIGN VERIFY TEST
OUTPUT FUNCTION TEST
NO
1
3
4
5
6
7
8
9
10
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
RIPPLE & NOISE(Max )
V1:200mVp-p
I/P:230VAC
O/P:FULL LOAD
Ta:25℃
V1: 48.3mVp-p (Max )
I/P: 100VAC /264VAC
O/P:FULL/ MIN. LOAD
Ta:25℃
V1: -0.494 %~0.494 %
I/P: 100VAC~ 264VAC
O/P:FULL LOAD
Ta:25℃
V1: 0 %~ 0%
I/P: 230VAC
O/P:FULL ~MIN LOAD
Ta:25℃
V1: -0.494 %~0.494 %
230VAC/1000ms
115VAC/1000ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/ 298.517 ms
115VAC/ 403.889 ms
230VAC/50ms
115VAC/50ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/ 19.781 ms
115VAC/ 19.820 ms
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
230VAC/ 36.782 ms
115VAC/ 24.544 ms
OUTPUT VOLTAGE(Max)
TOLERANCE
V1: -3%~ 3%
LINE REGULATION (Max)
V1: -1%~ 1%
LOAD REGULATION(Max)
SET UP TIME(Max)
RISE TIME (Max)
HOLD UP TIME(Typ )
V1: -3%~ 3%
230VAC/20ms
115VAC/20ms
OVER/UNDERSHOOT TEST
DYNAMIC LOAD
< +5%
V1:
2400mVp-p
I/P: 230VAC
O/P:FULL LOAD
Ta:25℃
I/P: 230VAC
O/P(1)FULL /Min LOAD
90%DUTY / 1KHZ
(2) (1)FULL /Min LOAD
90%DUTY / 3KHZ
(3)FULL /Min LOAD
90%DUTY / 5KHZ
(4)FULL /Min LOAD
50%DUTY / 120HZ
Ta:25℃
VERDICT
P
P
P
P
P
P
P
<+5%
P
832mVp-p
764mVp-p
848mVp-p
1190mVp-p
P
Model: GST90A24-P1M
Test Report
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GST90A
90W AC-DC High Reliability Industrial Adaptor
series
INPUT FUNCTION TEST
NO
1
2
3
4
5
6
7
8
TEST ITEM
SPECIFICATION
INPUT VOLTAGE RANGE
INPUT FREQUENCY RANGE
100VAC~264VAC
EFFICIENCY(TYP)
INRUSH CURRENT(Typ)
LEAKAGE CURRENT
NO LOAD CONSUMPTION
RESULT
I/P:TESTING
O/P:FULL LOAD
Ta:25℃
TEST:OK
I/P:100 VAC ~264 VAC
O/P:FULL~MIN LOAD
Ta:25℃
TEST:
0.91/ 230VAC
0.95/115VAC
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
PF=0.963/230VAC
PF=0.989/115VAC
90%
I/P:230 VAC
O/P:FULL LOAD
Ta:25℃
P
OK
P
P
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I =0.441A/ 230VAC
I =0.859A/ 115VAC
230V/70A
COLD START
I/P： 230 VAC
O/P：FULL LOAD
Ta：25℃
I = 48.54A/ 230VAC
I/P： 240 VAC
O/P：Min LOAD
Ta：25℃
L-FG：0.41 mA
N-FG：0.41 mA
I/P：115VAC
I/P：230VAC
O/P：NO LOAD
Ta：25℃
<
<
<
1
0.15
mA / 240 VAC
W
P
90.88%
230V/ 0.6A
115V/ 1.3A
<
VERDICT
55.206 V~264V
I/P:
(1)LOW-LINE-3V=87 V
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec OFF: 30 Sec 10MIN
(2)230Vac
ON: 0.5 Sec OFF: 0.5 Sec 20MIN
(3)230Vac
ON:3Sec OFF:3Sec 12HOURS
( POWER ON/OFF NO DAMAGE )
47HZ ~63 HZ
NO DAMAGE
POWER FACTOR(TYP)
INPUT CURRENT (Typ)
TEST CONDITION
P
P
P
0.0604W
0.0706W
Model: GST90A24-P1M
P
Test Report
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90W AC-DC High Reliability Industrial Adaptor
GST90A
series
PROTECTION FUNCTION TEST
NO
1
2
3
4
TEST ITEM
SPECIFICATION
OVER LOAD PROTECTION
OVER VOLTAGE PROTECTION
OVER
PROTECTION
TEMPERATURE
SHORT PROTECTION
105%~ 150%
CH:25.2V~32.4V
NO DAMAGE
SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
TEST CONDITION
RESULT
VERDICT
I/P: 230VAC
I/P: 115VAC
O/P:TESTING
Ta:25℃
134.4%/ 230VAC
128.8%/115VAC
Hiccup Mode
I/P: 230VAC
I/P: 115VAC
O/P:MIN LOAD
Ta:25℃
29.7V/ 230VAC
29.7V/ 115VAC
Shut down Re- power ON
P
I/P: 230 VAC
O/P:FULL LOAD
O.T.P. Active
Shunt down Re-power ON
P
I/P: 264VAC
O/P: FULL LOAD
Ta:25℃
NO DAMAGE
Hiccup Mode
P
P
COMPONENT STRESS TEST
NO
1
2
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
PWM Transistor
( D to S) or (C to E) Peak Voltage
Q32 Rated
11A/700V
I/P:High-Line +3V =267V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3) Full Load Continue
Ta:25℃
(1) 566V
(2)466 V
(3) 572V
I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3)0%→400% Load
Q101:
(1) 148V
(2) 131V
(3) 147V
(4)144V
Diode Peak Voltage
Q101
Rated
43A/150V
VERDICT
P
P
(4).NO LOAD
Ta:25℃
3
4
5
Input Capacitor Voltage
Control IC Voltage Test
P.F.C Transistor
( D to S) or (C to E) Peak Voltage
C5 Rated:
100u/400V 105℃
PWM IC U1 Rated
28 V(MAX.)
Q31 Rated
: TK16A60W 15.8A/600V
I/P:High-Line +3V =267 V
O/P: (1)Full Load input on/off
(2) Min load input on /Off
(3)Full Load /Min load Change
Ta:25℃
(1) 396V
(2) 394V
(3) 398V
I/P:High-Line +3V =267 V
AC ON/OFF
O/P(1)FULL LOAD
(2) Output Short
(3)O.L.P
(4)O.V.P.
(5)NO LOAD VR MIN LOW LINE
Ta:25℃
(1) 18.1V
(2) 15.4V
(3) 15.4V
(4) 21.2V
(5) 17.1V
I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3) Full Load Continue
Ta:25℃
(1)
(2)
(3)
P
P
444V
424V
422V
Model: GST90A24-P1M
P
Test Report
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GST90A
90W AC-DC High Reliability Industrial Adaptor
6
7
P.F.C DIODE
Clamp Diode Peak Voltage
D1
Rated
: MUR460 4A/600V
D30
Rated： 800V/ 2A
I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short
(3)Dynamic Load 100% Load/
Min. Load 50%Duty/120Hz
Ta:25℃
(1)
(2)
(3)
I/P：High-Line +3V = 267 V
(1)
(2)
AC ON/OFF
O/P： (1) Dynamic Load
series
424V
422V
422V
P
530
524
V
V
P
90%Duty/1KHz
(2)Full load continue
Ta：25℃
SAFETY TEST
NO
1
2
3
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
WITHSTAND VOLTAGE
I/P-O/P: 3KVAC/min
I/P-FG :2KVAC/min
O/P-FG:0.5KVAC/min
I/P-O/P: 3.6 KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:0.6 KVAC/min
Ta:25℃
I/P-O/P: 1.478mA
I/P-FG: 2.004mA
O/P-FG: 0.439m A
NO DAMAGE
P
I/P-O/P:500VDC>100MΩ
I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ
I/P-O/P: 500 VDC
I/P-FG: 500 VDC
O/P-FG: 500 VDC
Ta:25℃
I/P-O/P:9999 MΩ
I/P-FG: 9999MΩ
O/P-FG: 9999MΩ
NO DAMAGE
P
GROUNDING CONTINUITY
FG(PE) TO CHASSIS
OR TRACE < 100 mΩ
40A / 2min
Ta:25℃
TEST ITEM
SPECIFICATION
TEST CONDITION
RESULT
HARMONIC
EN61000-3-2
CLASS A
I/P:230VAC/50HZ
O/P:100%,75%,50%OAD
Ta:25℃
PASS
EN55022
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL/50% LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN55022
CLASS B
I/P： 230 VAC (50HZ)
O/P：FULL LOAD
Ta：25℃
PASS
Test by certified Lab
P
EN61000-4-2
LIGHT INDUSTRY
AIR：8KV / Contact：4KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
EN61000-4-4
LIGHT INDUSTRY
INPUT： 1KV
I/P： 230 VAC/50HZ
O/P：FLL LOAD
Ta：25℃
CRITERIA A
IEC61000-4-5
LIGHT INDUSTRY
L-N ：1KV
L,N-PE：2KV
I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃
CRITERIA A
ISOLATION RESISTANCE
VERDICT
15 mΩ BY PCB
P
E.M.C TEST
NO
1
2
3
4
5
6
7
CONDUCTION
RADIATION
E.S.D
E.F.T
SURGE
VERDICT
P
P
P
P
Test by certified Lab ＆ Test Report Prepare
Model: GST90A24-P1M
Test Report
5 / 7
GST90A
90W AC-DC High Reliability Industrial Adaptor
series
 RELIABILITY TEST
ENVIRONMENT TEST
NO
1
TEST ITEM
SPECIFICATION
TEMPERATURE RISE TEST
MODEL：GST90A48-P1J
1. ROOM AMBIENT BURN-IN：1 HRS
I/P： 230VAC O/P： FULL LOAD Ta=20.8 ℃
2. HIGH AMBIENT BURN-IN： 1 HRS
I/P： 230VAC O/P： FULL LOAD Ta=43.8 ℃
TEST CONDITION
NO
2
3
4
5
6
Position
RESULT
ROOM AMBIENT HIGH AMBIENT
Ta= 20.8 ℃
Ta=43.8 ℃
1
LF1
61.1℃
78.7℃
2
LF2
58.9℃
77.8℃
3
BD1
62.2℃
81.2℃
4
LF3
66.7℃
85.1℃
5
L2
66.3℃
84.4℃
6
C5
70.6℃
88.5℃
7
D1
75.3℃
93.4℃
8
Q31
68.9℃
87.5℃
9
Q32
68.4℃
88.9℃
10
D30
74.0℃
91.1℃
11
T1
75.0℃
93.3℃
12
RTH30
72.3℃
90.6℃
13
Q101
77.2℃
94.2℃
14
CASE
45.6℃
65.0℃
15
C102
57.9℃
77.3℃
16
U2
66.0℃
84.5℃
17
R56
69.6℃
87.9℃
18
R64
71.6℃
90.2℃
NO DAMAGE
1 HOUR ( MIN )
I/P： 230 VAC
O/P：120﹪LOAD
Ta：25℃
TEST：OK
LOW TEMPERATURE
TURN ON TEST
TURN ON AFTER 2 HOUR
I/P： 264VAC/100VAC
O/P： 100 ﹪LOAD
Ta= -30℃
TEST：OK
HIGH HUMIDITY
HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST
AFTER 12 HOURS
IN CHAMBER ON
CONTROL 40 ℃
I/P： 272 VAC
O/P：FULL LOAD
Ta= 40 ℃
TEST：OK
NO DAMAGE
HUMIDITY= 95 %R.H
OVER LOAD BURN-IN TEST
TEMPERATURE
COEFFICIENT
+ 0.03
STORAGE TEMPERATURE TEST
1.
2.
3.
4.
5.
%/℃(0~40℃)
VERDICT
I/P： 230 VAC
O/P：FULL LOAD
Thermal shock Temperature： -40℃~ +90℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：5 CYCLE
Input/Output condition： STATIC
P
P
P
P
+ 0.008
%/℃(0~40℃)
P
OK
P
Model: GST90A24-P1M
Test Report
6 / 7
GST90A
90W AC-DC High Reliability Industrial Adaptor
7
8
9
10
11
THERMAL SHOCK TEST
VIBRATION TEST
CAPACITOR
LIFE CYCLE
1.
2.
3.
4.
5.
Thermal shock Temperature： -30℃~ +70℃
Temperature change rate ：25℃ / MIN
Dwell time low and high temperature ： 30 MIN/EACH
Total test cycle：10 CYCLE
Input/Output condition： 230VAC/Full Load AC ON/OFF TEST
turn on 58sec；turn off 2sec
1 Carton & 1 Set
(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：12min/sweep cycle
(4) Acceleration：2G
(5) Test Time：60min in each axis (X.Y.Z)
(6) Ta：25℃
SUPPOSE C102
IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta= 25℃ LIFE TIME
(2) I/P： 230VAC O/P：FULL LOAD Ta= 40 ℃ LIFE TIME
(3) I/P： 230VAC O/P：75% LOAD Ta= 40 ℃ LIFE TIME
(4) I/P： 230VAC O/P：50% LOAD Ta= 40 ℃ LIFE TIME
MIL-HDBK-217F
TOTAL FAILURE RATE：348.7 KHRS
MTBF
DMTBF/Accelerated Life Test
series
TEST：OK
P
TEST：OK
P
(1)
(2)
(3)
(4)
240783HRS
109312HRS
154490HRS
226257HRS
P
P
Demonstration Mean Time Between Failure (Expected Life): Above 50,000 hours @ TA 50℃
TEST RESULT
TESTER
PASS
FRANK
P
APPROVAL
WANGDZ
2007/3/20 A50-S014
Model: GST90A24-P1M
Test Report
7 / 7