Test Report: GC330A36 330W Single Output Battery Charger DESIGN VERIFY TEST Output Function Test Input Function Test Protection Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENVIRONMENT TEST GC330A series 330W Single Output Battery Charger DESIGN VERIFY TEST OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT DC VOLTAGE (Typ.) 40.8V I/P： 230 VAC 40.832 V /230V VERDICT I/P： 115 VAC 40.831 V /115V I/P： 230 VAC 7.85 A/230V I/P： 115 VAC 7.84 A /115V P O/P：FULL LOAD Ta：25℃ 2 CHARGING CURRENT 6.4A~8A RANGE (Typ.) P O/P：FULL LOAD Ta：25℃ 3 LED INDICATOR Charging(CC) : RED I/P： 230 VAC > 0.34 A/LED :RED Floating charging(CV) : GREEN O/P：setting < 0.31 A/LED :GREEN P Ta：25℃ INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION INPUT VOLTAGE RANGE TEST CONDITION 90VAC~264 VAC RESULT I/P：TESTING VERDICT 64 V~264V O/P：FULL LOAD Ta：25℃ I/P： TEST： OK LOW-LINE-3V= 87 V P HIGH-LINE+15%=300 V O/P：FULL/MIN LOAD ON： 30 Sec . OFF： 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 47HZ ~63 HZ I/P：90 VAC ~ 264 VAC NO DAMAGE OSC O/P：FULL~MIN LOAD INPUT FREQUENCY RANGE TEST： OK P Ta：25℃ 3 POWER FACTOR 0.95 / 230 VAC(TYP) 0.98 / 115 VAC(TYP) I/P： 230 VAC I/P： 115 VAC O/P：FULL LOAD PF= 0.967 / 230 VAC PF= 0.997 / 115 VAC 94.45 % P Ta：25℃ 4 EFFICIENCY I/P： 230 VAC 93.5% (TYP) P O/P：FULL LOAD Ta：25℃ 5 INPUT CURRENT 230V/ 2 A (TYP) I/P： 230 VAC I= 1.28 A/ 230 VAC 115V/ 4 A (TYP) I/P： 115 VAC I= 2.58 A/ 115 VAC I= 111 A/ 230 VAC O/P：FULL LOAD P Ta：25℃ 6 INRUSH CURRENT 230V/ 120 A (TYP) I/P： 230 VAC O/P：FULL LOAD 7 LEAKAGE CURRENT < P Ta：25℃ COLD START 1.5 mA / 240 VAC I/P： 240VAC L-FG： 0.52 mA O/P：Min LOAD N-FG： 0.52 mA P Ta：25℃ Model: GC330A36 Test Report 2 / 7 GC330A series 330W Single Output Battery Charger PROTECTION FUNCTION TEST NO 1 TEST ITEM OVER LOAD PROTECTION SPECIFICATION 290W~ 360W% TEST CONDITION RESULT I/P： 230 VAC I/P： 115 VAC O/P：TESTING VERDICT 324 W/ 230 VAC 320 W/ 115 VAC Constant Current Limiting P Ta：25℃ 2 OVER VOLTAGE PROTECTION CH1：105%~135% I/P： 230 VAC 110.09 rated output voltage I/P： 115 VAC 109.8 O/P：MIN LOAD % 230 VAC %/ 115 VAC Shut down Re- power ON P Ta：25℃ 3 OVER TEMPERATURE PROTECTION SPEC： I/P： 230 VAC RTH2： 100 + 10℃ O.T.P. O/P：FULL LOAD NO DAMAGE O.T.P. Active Shut down o/p voltage，recovers automatically after temperature P goes down 4 SHORT PROTECTION SHORT EVERY OUTPUT I/P： 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P：FULL LOAD Hiccup mode P Ta：25℃ 5 NO LOAD POWER CONSUMPTION ＜1W I/P： 230 VAC 0.77 W/ 230 VAC I/P： 115 VAC 0.87 W/ 115 VAC P O/P：MIN LOAD Ta：25℃ Model: GC330A36 Test Report 3 / 7 GC330A series 330W Single Output Battery Charger COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q6 I/P：High-Line +3V = 267 V (1) 438 V ( D to S) or (C to E) Peak Voltage STF22NM60N 16A/600V O/P： (1)Full Load Turn on (2) 438 V (3) 420 V Rated： (2) Output Short VERDICT P (3)Full load continue Ta：25℃ 2 Diode Peak Voltage Q101 Rated： I/P：High-Line +3V = 267 V (1) 100 V AP75T12GP-HF 66A/120V O/P： (1)Full Load Turn on (2) 19.5 V (3) 98 V I/P：High-Line +3V = 267 V (1) 426 V O/P： (1)Full Load Turn on /Off (2) 430 V (2) Min load Turn on /Off (3) 432 V (2)Output Short (3)Full load continue Ta：25℃ 3 Input Capacitor Voltage C 5 Rated： 220u/450V 105℃ 30*30 HU P P (3)Full Load /Min load Change Ta：25℃ 4 Control IC Voltage Test U 900 Rated： I/P：High-Line +3V = 267 V (1) 15.2 V PWM L6599AD 8.85V~16V O/P： (1)Full Load Turn on /Off (2) 13.9 V (2) Min load Turn on /Off (3) 14.4 V P (3)Full Load /Min load Change Ta：25℃ 5 Power Transistor Q1 Rated： I/P：High-Line +3V = 267 V (1) 480 V ( D to S) or (C to E) Peak Voltage STF22NM60N 16A/600V O/P： (1)Full Load Turn on (2) 480 V (3) 468 V (2) Output Short (3)Full load continue Ta：25℃ Model: GC330A36 P Test Report 4 / 7 GC330A series 330W Single Output Battery Charger SAFETY & E.M.C. TEST SAFETY TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P： 3 KVAC/min I/P-O/P： 3.6 KVAC/min I/P-O/P： Ta：25℃ NO DAMAGE ISOLATION RESISTANCE I/P-O/P：500VDC>100MΩ I/P-O/P： 500 VDC Ta：25℃/70%RH I/P-O/P： VERDICT 6.85 mA 22 GΩ P P NO DAMAGE E.M.C TEST NO 1 2 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P：220 /230/240VAC/50HZ PASS CLASS A O/P：FULL LOAD CLASS D Ta：25℃ EN55022 I/P： 230 VAC (50HZ) PASS CLASS B O/P：FULL/50% LOAD Test by certified Lab CONDUCTION VERDICT P P Ta：25℃ 3 RADIATION EN55022 I/P： 230 VAC (50HZ) PASS CLASS B O/P：FULL LOAD Test by certified Lab P Ta：25℃ 4 5 6 7 E.S.D E.F.T SURGE EN61000-4-2 I/P： 230 VAC/50HZ LIGHT INDUSTRY AIR：8KV / Contact：4KV O/P：FULL LOAD EN61000-4-4 I/P： 230 VAC/50HZ LIGHT INDUSTRY INPUT： 1KV O/P：FULL LOAD IEC61000-4-5 I/P： 230 VAC/50HZ LIGHT INDUSTRY L-N ：1KV O/P：FULL LOAD CRITERIA A P Ta：25℃ CRITERIA A P Ta：25℃ CRITERIA A P Ta：25℃ Test by certified Lab ＆ Test Report Prepare Model: GC330A36 Test Report 5 / 7 GC330A series 330W Single Output Battery Charger RELIABILITY TEST ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL：GC330A48 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN：2.5 HRS I/P： 230VAC O/P： FULL LOAD Ta= 29.4 ℃ 2. HIGH AMBIENT BURN-IN： 26 HRS I/P： 230VAC O/P： FULL LOAD Ta= 40.6 ℃ NO 2 OVER LOAD BURN-IN TEST ROOM AMBIENT HIGH AMBIENT Ta= 29.4 ℃ Ta= 40.6 ℃ Position PART NUMBER 1 LF2 76.1Ԩ BD1 70.4Ԩ 78.6Ԩ 3 L2 TR890 10A/800V SILICON US10KB80R TR892 68.1Ԩ 2 70.6Ԩ 78.3Ԩ 4 C11 105/450V 10% P=10 B32611 70.4Ԩ 78.2Ԩ 5 L1 TF2382 73.1Ԩ 80.7Ԩ 6 Q2 STF22NM60N 16A/600V 71.9Ԩ 79.7Ԩ 7 D2 BYT79X-600 15A/600V 73.4Ԩ 81.2Ԩ 8 C5 220u/450V 105Ԩ 30*30 HU 72.0Ԩ 79.4Ԩ NCP1605DR2G SOIC-16 69.3Ԩ 77.4Ԩ 9 U1 10 TSW1 ST-22W-R4 95Ԩ 60mm PH 63.4Ԩ 71.2Ԩ 11 C902 220u/25V UL7Kh 8*11.5 KY 71.2Ԩ 78.6Ԩ 12 C906 330u/25V UL7Kh 10*12.5 KY 70.3Ԩ 77.8Ԩ 13 U900 L6599AD SO-16N 71.4Ԩ 78.9Ԩ 14 Q5 STF22NM60N 16A/600V 72.2Ԩ 79.7Ԩ 15 Q101 YA868C15RSC 30A/150V 78.6Ԩ 85.8Ԩ 16 C101 470u/63V UL10Kh 12.5*25 YXF 71.5Ԩ 78.8Ԩ 17 LF101 TR891-R4 52.0Ԩ 61.9Ԩ 18 C113 65.2Ԩ 72.9Ԩ 19 RTH2 69.4Ԩ 76.9Ԩ 20 C202 470u/63V UL10Kh 12.5*25 YXF 330KΩ 3Φ TTC3A334F4573EY 1% 100u/35V L5Kh 6.3*11 KZH 71.8Ԩ 79.1Ԩ 21 T1 TF1978-R2 73.9Ԩ 80.8Ԩ NO DAMAGE I/P： 230 VAC 1 HOUR ( MIN ) O/P：120 ﹪LOAD P TEST：OK P Ta：25℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR I/P： 264VAC/100VAC Ta= 4 5 -35 AFTER 12 HOURS I/P： 272 VAC HIGH TEMPERATURE O/P：FULL LOAD HIGH VOLTAGE IN CHAMBER ON CONTROL 40 ℃ TURN ON TEST NO DAMAGE HUMIDITY= COEFFICIENT + 0.03 %/℃(0~50℃) P ℃ HIGH HUMIDITY TEMPERATURE TEST：OK O/P： 100 ﹪LOAD TURN ON TEST TEST：OK P Ta= 40 ℃ 95 %R.H I/P： 230 VAC +0 %/℃(0~50℃) O/P：FULL LOAD P Model: GC330A36 Test Report 6 / 7 GC330A series 330W Single Output Battery Charger 6 STORAGE TEMPERATURE TEST OK 1. Thermal shock Temperature： -45℃~ +90℃ 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：5 CYCLE 5. Input/Output condition： STATIC 7 THERMAL SHOCK TEST OK 1. Thermal shock Temperature： -35℃~ +45℃ 2. Temperature change rate ：25℃ / MIN 3. Dwell time low and high temperature ： 30 MIN/EACH P 4. Total test cycle：10 CYCLE 5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST turn on 58sec；turn off 2sec 8 VIBRATION TEST TEST：OK 1 Carton & 1 Set (1) Waveform： Sine Wave (2) Frequency：10~500Hz (3) Sweep Time：12min/sweep cycle P (4) Acceleration：2G (5) Test Time：60min in each axis (X.Y.Z) (6) Ta：25℃ 9 CAPACITOR LIFE CYCLE GC330A36:SUPPOSE C101 IS THE MOST CRITICAL COMPONENT (1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME (1) 167758HRS (2) I/P： 230VAC (2) 77753HRS 99709HRS 205118HRS 11 MTBF DMTBF/Accelerated Life Test DATE LIFE TIME Ta= 40 ℃ LIFE TIME (3) (4) I/P： 230VAC O/P：50% LOAD Ta= 40 ℃ MIL-HDBK-217F NOTICE S2 PARTS COUNT TOTAL FAILURE RATE： 209.4 KHRS LIFE TIME (4) (3) I/P： 230VAC 10 O/P：FULL LOAD Ta= 40 ℃ O/P：75% LOAD P P Demonstration Mean Time Between Failure (Expected Life): Above 20,000 hours @ TA 50℃ P SAMPLE TEST RESULT TESTER APPROVAL 2012/11/16 RD SAMPLE PASS SANFORD SU VINCENT TSENG 2013/1/31 PRODUCT SAMPLE W1212D40 PASS SANFORD SU VINCENT TSENG 2009/08/04 Model: GC330A36 A50-F023 Test Report 7 / 7