ON–OFF Highway Switches & Controls

ON–OFF Highway
Switches & Controls
CATALOG
Transforming Customer Needs into Customer Solutions
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! By working closely with a customer’s product team and
understanding the requirements of the specific application, Carling’s product experts can tailor switching
and circuit protection solutions to meet any customer’s needs—cost effectively.
Since the company was founded in 1920, there are few products that Carling Technologies hasn’t
turned “ON” and fewer industries that haven’t turned to Carling for solutions. With four ISO registered
manufacturing facilities and technical sales offices worldwide, Carling now ranks among the world’s largest,
privately owned manufacturers of hydraulic magnetic circuit breakers, thermal circuit breakers, electrical
switches, electronic switches, miniature switches, power distribution centers, digital switching systems and
electronic controls.
Globally, there are over 2,000 employees working for Carling, providing solutions to customers’ application
needs with innovation, value, and world-class service for both standard and custom products. Carling’s
breadth and depth of standard product offerings gives customers literally millions of configuration choices
to meet the demands of its Strategic Markets:
ŠŠ Marine
ŠŠ M ilitary
ŠŠ Renewable Energy
ŠŠ Telecom/Datacom
ŠŠ Transportation
Additional markets served by Carling products include: Audio Visual, Commercial Food Equipment,
Commercial HVAC, Floor Care, Generators, Industrial Control, Kitchen & Small Appliances, Security Systems,
Test & Measurement equipment, among others.
If the standard product does not meet the application requirements, the engineering team at Carling has
the expertise to customize solutions faster and more creatively thanks in measure to over ninety years of
experience as an innovative company that manufactures a diverse range of products. The Carling Sales,
Service and Engineering teams work closely with the customer’s engineering team to advance a custom
project from initial concept to final design and product release, respecting both quality and cost through
out the process. With extensive field knowledge and resources available, Carling Technologies can ensure
that the products created for the customer are of superior quality from the start, thus avoiding costly
secondary operations or modifications. Carling’s commitment to excellence consistently delivers “Quality
by Design,” the company mission.
Carling has an extensive network of Sales Representatives and Distributors to assist with Carling products,
or contact a Carling Technologies’ Technical Sales Representative to design innovative, cost-effective,
quality engineered solutions that exceed the tough demands of today’s applications.
ii
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Contents
The Leading
Manufacturer of
Transportation
Switches & Controls
With years of design and manufacturing
experience, Carling Technologies is the market
leader in transportation application switches
& control modules providing solutions to
most all major OEMs. Carling’s switches are
widely used and the most recognizable switch
brand in the industry with unmatched quality
and aesthetics. By drawing upon over 90 years
of design experience, Carling Technologies is
also able to provide custom product solutions
such as operator control modules and custom
electronic controls, that are sure to meet the
most stringent design requirements.
page
Product Selector Guide
2
V-Series Contura Sealed Rocker Switches 4
Product Highlights
5
Sealed Rocker Switches & Illuminated Indicator 6
General Specifications
7
Product Drawings
8
Circuit Diagrams
11
Ordering Schemes
13
Accessories
23
VP-Series Contura Illuminated Indicators
25
W-Series Fully Sealed Rocker Switches 28
Product Highlights
29
General Specifications
30
Product Drawings
31
Ordering Schemes
33
L-Series Sealed Rocker Switches 33
Product Highlights
34
General Specifications
35
Product Drawings
36
Circuit Diagrams
38
Ordering Schemes
41
LP-Series Illuminated Indicators
43
S-Series Rocker Switches 46
N-Series Addressable Rocker Switches 50
LD-Series Electronic Dimmer Control 55
LMR-Series Mirror Rotate Control 58
LW-Series Wiper/Washer Control 60
Custom Electronic Controls
63
Operator Control Modules
64
Legend Imprinting
65
Global Footprint
Carling
Technologies
World
Headquarters
Plainville, CT, USA
Maretron
Phoenix, AZ, USA
Carling
Technologies
European
Headquarters
Exeter, UK
Carling
Technologies
Carling
Technologies
Brownsville, TX, USA
Kowloon,
Hong Kong
Carling
Technologies
Carling
Technologies
Matehuala, Mexico
Zhongshan,
China
Carling
Technologies
Jupiter, FL, USA
www.carlingtech.com
1
Product Selector Guide
V-Series Contura Switches
II, III
IV, V, VI, VII
W-Series
X, XI, XII
L-Series
L
W
NUMBER
OF POLES
Single & Double
Single & Double
Single & Double
Single & Double
Single & Double
RATINGS
dry circuit to
15A 24VDC
15A 125VAC
10A 250VAC
20A 18VDC
dry circuit to
15A 24VDC
15A 125VAC
10A 250VAC
20A 18VDC
dry circuit to
15A 24VDC
15A 125VAC
10A 250VAC
20A 18VDC
dry circuit to
10A 24VDC
dry circuit to
15A 24VDC
15A 125VAC
10A 250VAC
20A 18VDC
ACTUATOR TYPE
Bezel-less Rocker &
Locking
Bezel-less Rocker & Locking
Rocker, Locking & Paddle
w/Bezel
Bezel-less Rocker,
Paddle & Locking
Rocker
Rocker, Locking & Paddle
w/Bezel
MOUNTING HOLE
SPECIFICATIONS
1.45” x .83”
[36.83mm x 21.08mm]
Snap In
1.45” x .83”
[36.83mm x 21.08mm]
Snap In
1.45” x .83”
[36.83mm x 21.08mm]
Snap In
1.45” x .83”
[36.83mm x 21.08mm]
Snap In
1.734” x .867”
[44mm x 22mm]
Snap In
TERMINATION
Solder Lugs
.250 tabs
Wire Leads
Solder Lugs
.250 tabs
Wire Leads
Solder Lugs
.250 tabs
Wire Leads
.110 tabs
.187 tabs
.250 tabs
CIRCUIT
CAPACITY
10 Terminals
10 Terminals
10 Terminals
10 Terminals
12 Terminals
SEALING
IP66/68 above panel
IP66/68 above panel
IP66/68 above panel
IP68 above and below
panel, fully submersible
IP67 above panel
ILLUMINATION
Incandescent
LED
Neon
Incandescent
LED
Neon
Incandescent
LED
Neon
LED
Incandescent
LED
AVAILABLE AGENCY
APPROVALS
UL, CSA, VDE, UL 1500
UL, CSA, VDE, UL 1500
UL, CSA, VDE, UL 1500
N/A
N/A
CUSTOM ELECTRONIC CONTROLS & POWER MANAGEMENT MODULES
Total
Vehicle
Control
Cruise Control
2
Light Control Module
Horn Control
HVAC Motor Controller
Solid State
Power Control
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Product Selector Guide
S-Series
N-Series
S
N
L-Series Controls
LD
LW
LMR
NUMBER
OF POLES
Single & Double
Single
Single
Single
Single
Dry Circuit to
10A 28VDC
.4VA 28VDC
10A 14VDC
10A 28VDC
1A 28VDC
8A 14VDC
1A 28VDC
Bezel-less Rocker
Rocker & Paddle w/ Bezel
Rocker & Paddle w/ Bezel
Joystick
Rocker & Paddle w/ Bezel
ACTUATOR TYPE
1.575” x .787”
[40mm x 20mm]
Snap In
1.734” x .867”
[44mm x 22mm]
Snap In
1.734” x .867”
[44mm x 22mm]
Snap In
1.734” x .867”
[44mm x 22mm]
Snap In
1.734” x .867”
[44mm x 22mm]
Snap In
MOUNTING HOLE
SPECIFICATIONS
.110 tabs
.187 tabs
.250 tabs
Wire Leads
.187 tabs
10 Terminals
12 Terminals
3 Terminals
8 Terminals
8 Terminals
N/A
IP67 above panel
N/A
Dust & Moisture
Resistant
Dust & Moisture Resistant
LED
in up to 3 positions
LED
LED
N/A
LED
ILLUMINATION
N/A
N/A
N/A
N/A
N/A
AVAILABLE AGENCY
APPROVALS
RATINGS
TERMINATION
CIRCUIT
CAPACITY
SEALING
OPERATOR CONTROL MODULES & DISPLAYS
Total
Vehicle
Control
Keypads
Multiplexed V-Series Rocker Modules
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Control Interface
Multi-function Displays
3
V-Series Contura Sealed Rocker Switches
V-Series
Contura Switches
Carling Technologies’ fully sealed V-Series Contura switches are well known for their
cutting edge design, high quality, maximum performance and unmatched reliability.
These switches are a staple in the marine and transportation industries and have
passed a range of environmental, corrosion, temperature, vibration, shock and
sealing tests including MIL Std 202F, MIL Std 810C, UL 1500, ISO 8846, IEC 60529 and
BS 5490 among others, making them one of the most rugged and reliable switches
ever manufactured.
Product Highlights:
ŠŠ Maximum sealing protection with dual seals around lamps and rocker stem certified
to IP66 & IP68. Optional panel seals for additional protection.
ŠŠ Silver plated butt contact mechanism provides 50 to 100 thousand electrical cycles
and a variety of different electrical ratings.
ŠŠ Roller pin mechanism does not require lubricants and allows the switch to
withstand extreme temperatures.
ŠŠ The switch base accommodates up to 10 terminals and a large variety of switch and
lighting circuits.
ŠŠ The multi-step mounting wings provide a secure fit for panel thicknesses of 0.032”
thru 0.250” in an industry standard 0.830” x 1.450” mounting hole.
ŠŠ The switch connector allows the user to preload FQC terminals for easy assembly to
switch base.
ŠŠ Numerous choices of removable rockers allow for style change without having to
retest or re-qualify the switch base.
ŠŠ Illumination options are endless with bar, oval, and square lenses available in
choices of incandescent, neon and a wide variety of LEDs including superbrite,
megabrite, flashing and bicolor lighting.
ŠŠ Available with a variety of complimentary mounting panels, hole plugs, illuminated
indicators and boots to accommodate most any design need.
V-Series Contura Sealed Rocker Switches
V-Series Switch
DESIGN FEATURES
MAXIMUM DESIGN OPTIONS
WITH MINIMUM INVENTORIES
Panel redesign is a snap,
requiring no tooling
change, with our removable
interchangeable actuators.
A unique balance between
aesthetics and functionality.
SEALS OUT WATER,
DUST AND DEBRIS
Dual seal protection locks
out elements. Certified to
IP66/IP68 for front panel
components.
CLEAN CONNECTIONS
Offered in both eight and
ten terminal base options.
AMP & Packard compatible
connectors available.
SILVER PLATED BUTT
Contact mechanism
provides 50 to 100
thousand electrical cycles
and a variety of different
electrical ratings.
OPTIONAL PANEL SEAL
Prevents water/dust egress
behind panel.
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MULTIPLE LIGHTING OPTIONS
Incandescent lamps & LED lighting.
Our LED illumination is offered in a
wide array of light intensities, colors,
as well as dual level, tri-color, and
flashing options.
WITHSTANDS EXTREME
TEMPERATURES
Roller pin mechanism
eliminates the need for
lubricants. Enables switch
to withstand -40°C to
+85°C temperatures.
5
V-Series Contura Sealed Rocker Switches & Illuminated Plug
Contura II & III
Contura X
The Contura II & III actuators are
constructed of thermoplastic
polycarbonate and are offered with
a hard nylon overlay or a “soft-touch”
elastomer overlay. These models
incorporate aesthetic designs on
the top and bottom of the rocker
featuring two rows of raised
“bumps” on the Contura II and three
“indented” lines on the Contura III.
The raised bracket/bezel on
the Contura X helps prevent
inadvertent actuation of the
rocker, as well as preventing
debris from being trapped under
the actuator. This curved rocker
style is available with a variety of
lenses and legends.
Contura IV
Contura XI
The Contura IV’s “Shape to create
a Shape” actuator works with the
curves, contours & advanced
styling of the latest panel designs,
flowing with these advanced
curves & radii. This actuator style
fits on the Contura flush bracket/
bezel.
The raised bracket/bezel on
the Contura XI helps prevent
inadvertent actuation of the
rocker, as well as preventing debris
from being trapped under the
actuator. This convex style rocker
is available with a wide variety of
lenses and legends.
Contura V
Contura XII
The symmetrically curved
Contura V actuator provides
the perfect complement to the
Contura IV’s “Shape to create a
Shape” design concept. With its
flush style mounting bracket,
Contura V can be mounted in
between two Contura IV’s, by
itself, or in groups.
Contura VI (WAVE)
The Contura VI WAVE sealed
rocker switches, when used in a
row, create an uniquely appealing
“wave” design on your panel. A
variety of colors and finishes are
available for both rocker and wave
insert. Contura VI features bar and
oval lenses.
The Contura XII version features
a paddle style actuator with
the raised bracket/bezel of
Contura X and XI. The contoured
handle design provides intuitive
recognition and ease of operation
and is available with all Contura X
and XI lens and legend offerings.
Illuminated Indicator
The Illuminated Indicator is offered
with removable/ replaceable
lamps and Contura II, III, V, or X
styling. Illumination alerts the
operator of essential system
functions or malfunctions like: oil
pressure, high temperature, fluid
levels, parking brake, or general
system malfunction.
Contura VII
Contura VII featuring gently
curved corners and edges
assuring compatibility with most
any panel design. Intuitive feel
is maximized by the use of 2
embossed circular pads located at
opposite ends of the rocker. Any
combination of Bar or Oval style
lenses can be located in the pads
providing a truly unique look,
exclusive to Contura VII.
6
V–Series
Accessories/Options
Carling Technologies also offers
many V-Series accessories
including connectors, mounting
panels, hole plugs, panel seals,
and actuator removal tools.
www.carlingtech.com
V–Series Contura Sealed Rocker Switches - General Specifications
Electrical
Contact Rating
4VA @ 28VDC (MAX) resistive
15 amps, 125VAC
10 amps, 250VAC
1/2 HP 125-250VAC
20 amps, 4-14VDC
15 amps, 15-28VDC
10A, 14VT
6A, 125VAC L
Dielectric Strength
1500 Volts RMS
Insulation Resistance 50 Megohms
Initial Contact Resistance 10 milliohms max. @ 4VDC
Life
50,000- 100,000 cycles circuit dependent
Contacts
Silver alloy, silver tin-oxide, fine silver
Terminals
Brass or copper/silver plate 1/4” (6.3mm) Quick Connect terminations standard. Solder lug, Wire Lead
Agency Certifications
Environmental
Environmental
Sealed version: IP68, in accordance with IEC 60529, BS 5490, DIN 40050
& NFC 20 010. This rating applies to
front panel components of the actual switch only, and signifies
protection against dust and the
prolonged effects of immersion
under pressure. The standard test
for immersion under pressure
requires submersion under one
meter of water for 30 minutes. The V-Series switch has exceeded these parameters, having been actuated
and illuminated during submersion.
Corrosion Flowing Mixed Gas (FMG)
Class III 3 year accelerated Mechanical
exposure per ASTM B-827, B-845
Endurance
150,000 cycles minimum
Silver and gold contacts
Operating Temperature -40°C to + 85°C
circuit dependent
Vibration 1
Per Mil-Std 202F, Method 204D Physical
Test Condition A 0.06 DA or 10G’s
10-500 Hz. Tested with VCH
Lighted
Incandescent - rated 10,000 hours
connector. Test criteria - No loss of Neon - rated 25,000 hours
circuit during test and pre and post LED - rated 100,000 hours 1/2 life
test contact resistance.
(LED is internally ballasted for Vibration 2
Resonance search
voltages to 24VDC)
24-50 Hz 0.40 DA
SealsInternal
50-2000 ±10 G’s peak
Optional external gasket panel seal
Results Horizontal Axis 3-5 G’s max.
Base
Polyester blend rated to 125°C with a Random
24 Hz
0.06 PSD-Gsq/Hz
UL flammability rating of 94V0.
60 Hz
0.50
Contura II, III, IV, V, VI
100 Hz
0.50
Actuator
Hard Surface: Basic actuator 200 Hz
0.025
structure molded of thermoplastic 2000 Hz
0.025
polycarbonate with a hard Nylon 66 No loss of circuit during test; <10μ
thermoplastic surface overlay.
seconds chatter.
Soft Surface: Basic actuator structure Shock
Per Mil-Std 202F, Method 213B, Test
Condition K @ 30G’s. Tested with molded of thermoplastic VCH connector. Test criteria - No loss
polycarbonate with an elastomer overlay. of circuit during test, pre and post Contura X, XI, XII
test contact resistance.
Actuator, VP
Nylon 66 Reinforced rated to 105°C
Salt Spray
Per Mil-Std 202F, Method 101D, Test
Lens Polycarbonate rated at 100°C
Condition A, 48 Hrs. Sealed version
only.
Actuator Travel (Angular Displacement) Dust
Per Mil-Std 810C, Method 510.2 Air
2 position
18°
Velocity 300 ±200 Feet/Min, Test
3 positions
9° from center
Duration 16 Hrs.
Thermal Shock Per Mil-Std 202F, Method 107F, Test
Mounting Specifications
Cond. A, -55°C to 85°C. Test criteria pre and post test contact resistance
Panel Thickness Range
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test
# of gaskets
Acceptable Panel Thickness
Criteria - pre and post test contact
0
.030 to .250 (.76mm to 6.35mm)
resistance
1
.030 to .109 & .147 to .157
Ignition Protection
All Contura switches with sealed
(.76 to 2.77mm & 3.73 to 3.98mm)
construction meet the requirements
Recommended: No gasket with panel thickness of
of UL1500/ISO8846 for ignition
.032, .062, .093, .125,.187 or .250
protection, in addition to conformance with EC directive
94/25/EC for marine products.
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7
V–Series Contura II, III, & IV
Dimensional Specifications: in. [mm]
8
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V-Series Contura V, VI & VII
Dimensional Specifications: in. [mm]
CONTURA V
CONTURA V
SHOWN WITH
BAR LENS
SHOWN WITH
LOW PROFILE LOCK
1.922[48.56]
1.922[48.56]
1.079
[27.40]
1.550
[39.37]
.505
[12.83]
.250
[6.35]
X
.031
[.78]
.250
[6.35]
X
.031
[.78]
.820
[20.83]
.960
[24.38]
8 TERMINAL BASE
W/O BARRIERS
SWITCH SHOWN WITH
VCH CONNECTOR 8
TERMINAL
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7
8
1
2
5
2
5
3
6
3
6
1
BOTTOM VIEW
TERMINAL
ARRANGEMENT
8 TERMINAL BASE
10
.820
[20.83]
10 TERMINAL BASE
W/O BARRIERS
4
8
10 TERMINAL BASE
W/O BARRIERS
0.985
[25.02]
.250 [6.35]
.031 [.78]
.960
[24.38]
.960
[24.38]
8 TERMINAL BASE
W/BARRIERS
2.029
[51.53]
1.000
[25.40]
.250
[6.35]
X
.031
[.78]
.390
[9.90]
1.922[48.82]
10 TERMINAL BASE
W/BARRIER AND
LAMP TERMINAL
1.020
[25.91]
.505
[12.83]
SHOWN WITH LARGE LENS
AND BAR LENS
1.126
8 TERMINAL BASE
W/O BARRIERS
1.020
[25.91]
CONTURA VII
SHOWN WITH OVAL
LENS
1.950[49.53]
.080[2.03]
1.479
[37.57]
8 TERMINAL BASE
W/BARRIERS
CONTURA VI
.820
[20.83]
.960
[24.38]
10 TERMINAL BASE
W/O BARRIERS
7
4
9
BOTTOM VIEW
TERMINAL
ARRANGEMENT
10 TERMINAL BASE
SWITCH SHOWN WITH
VC1 CONNECTOR 10
TERMINAL
SWITCH SHOWN
WITH VC1
CONNECTOR 10
TERMINAL
9
V-Series Contura X, XI & XII
Dimensional Specifications: in. [mm]
CONTURA X STYLE
CONTURA XI STYLE
SHOWN WITH RAISED BRACKET
.350[8.89]
.667 [16.94]
1.910[48.51]
CONTURA XII STYLE
SHOWN WITH RAISED
BRACKET AND TWO SQUARE
LENSES
1.910[48.51]
.426[10.82]
.350[8.89]
1.586[40.28]
SHOWN WITH PADDLE
ACTUATOR
1.305[33.15]
1.506[38.25]
1.370[34.79]
1.370[34.79]
8 TERMINAL BASE
W/BARRIERS
1.370[34.79]
10 TERMINAL BASE
W/O BARRIERS
.960[24.38]
8 TERMINAL BASE
W/O BARRIERS
.960[24.38]
.960[24.38]
.780[19.81]
.780[19.81]
.780[19.81]
.250[6.35]
X
.031[.78]
.390[9.90]
.390[9.90]
.820[20.82]
10
.820[20.82]
10 TERMINAL BASE
W/BARRIERS
8 TERMINAL BASE
W/BARRIERS
SWITCH SHOWN WITH
VCH CONNECTOR
8 TERMINAL
.390[9.90]
.820[20.82]
10 TERMINAL
BASE
W/O BARRIERS
8
1
7
4
8
7
1
4
2
5
2
5
3
6
3
6
BOTTOM VIEW
TERMINAL
ARRANGEMENT
8 TERMINAL BASE
10
9
BOTTOM VIEW
TERMINAL
ARRANGEMENT
10 TERMINAL BASE
SWITCH SHOWN WITH
VC1 CONNECTOR
10 TERMINAL
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V-Series Contura II & XII - Circuit Diagram
CIRCUIT
CIRCUIT DIAGRAM
CIRCUIT
CIRCUIT DIAGRAM
3
1
3
2
3
5
3
3
5
3
1
2
5
3
4
6
2
2
1
3
4
2
4
6
5
SYMBOL LEGEND
5
3
4
DEFINITION
DESIGNATES TERMINALS AND CONTACTS
DESIGNATES LAMP LOCATION
DESIGNATES MAINTAINED CIRCUITS
DESIGNATES OTHER POSITION
H
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5
3
2
SYM.
3
2
6
6
2
8
3
1
5
G
1
5
2
6
3
3
2
6
S
2
7
1
6
F
1
5
2
5
3
1
2
6
R
2
6
4
3
5
E
3
6
M
D
1
4
5
3
1
6
2
5
3
L
2
3
5
2
C
1
1
6
2
4
6
K
2
3
4
2
B
1
3
J
2
3
CIRCUIT DIAGRAM
1
6
A
2
CIRCUIT
DESIGNATES MOMENTARY CIRCUITS
DESIGNATES TWO POSITION CONNECTION
2
5
DESIGNATES EXTERNAL JUMPER PROVIDED
BY CUSTOMER
11
V-Series Contura II & XII - Circuit Diagram
LAMP
CIRCUIT
CIRCUIT DIAGRAM
LAMP
CIRCUIT
+8
+8
A/1
F/6
1
G/7
2
J/8
2
2
+1 +3 -4
SPECIAL
#3
+6
1
2
N/T
+8
-6
2
1
SPECIAL
#4
1
+3
2
-7
+3
+6
1
+1 +3 -4
P/V
2
-6
1
2
-7
+8
+1 +3
1
2
K/W
CIRCUIT DIAGRAM
1
U/Y
2
(-)7
CIRCUIT DIAGRAM
3
1
+6
1
-7
3
17 18 10(-)
J1
1
1
2
5
2
3 14
3 14
5
CIRCUIT DIAGRAM
CIRCUIT
CIRCUIT
10(-)
J5
J5
1
3
5
1
3
5
3
1
3
3 14 15 12
6 16
6 16
JK
JK
8
17 18 10(-)
17 18 10(-)
SYMBOL LEGEND
SYM.
SYMBOL
LEGENDDEFINITION
1
1
J4
5
5
3 14 15 12
3 14
8
J4
2
11 13
1311
1
3
5
3 14
JJ
8
J3
1
NOTE:
J circuits are available for
all non-locking V-Series
styles. Consult factory for
p/n details.
6
11 13
13 11
17 18 10(-)
5
6
3 14
JJ
17 18 10(-)
5
3 14
5
8
1
2
-9
8
J3
2
-7
8
5
1
5
2
JA
1
J2
1
JA
17 18 10(-)
J2
+10
CIRCUIT DIAGRAM
13 11
2
+8
CIRCUIT DIAGRAM
11 13
17 18
2
2
17 18 10(-)
CIRCUIT
17 18
3
2
8
8
CIRCUIT
CIRCUIT DIAGRAM
10(-) 1
17 18 10(-)
J1
2
2
-7
-8
-7
12
M/R
2
-7
1
+6
1
+8
-6
+3
2
+1 +3
1
SPECIAL
#1
+3
H/Z
-7
13 11
+3
1
+8
C/3
11 13
L/9
CIRCUIT DIAGRAM
-6
-7
+3
CIRCUIT
+3
LAMP
CIRCUIT
-7
1
-7
CIRCUIT
-6
2
+8
1
E/5
CIRCUIT DIAGRAM
-7
+3
D/4
+3
1
-7
B/2
LAMP
CIRCUIT
CIRCUIT DIAGRAM
SYM.
CIRCUIT
DESIGNATES TERMINALS AND CONTACTS
DEFINITION
DESIGNATES LAMP LOCATION
DESIGNATES TERMINALS AND CONTACTS
DESIGNATES LAMP LOCATION
JA,JJ,JK
J1,J3,J4,J5
J2
CONNECTOR PART #
JC1-01
JC2-01
JC3-01
DESIGNATES TWO POSITION CIRCUIT
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V-Series Contura II & III Sealed Rocker Switches
V 1 D A B T 0 B — A R B 00 — 0 00
1
Series
2
Circuit
4
5
6
Termination Illumination Lamp
3
Rating
7
Lamp
8
Bracket
11
Color
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING3
1
B
C
D
E
F
M
N
10
Lens
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
1 SERIES
V
Position:
9
Actuator
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
5 ILLUMINATION & SWITCH SEALING
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 FLUSH BRACKET COLOR1, PANEL SEAL
9 ACTUATOR
No Actuator
Contura II
Contura III
0
A
B
C
D
3,6
Actuator orientation above terminals:
10 LENS
0 - No Actuator
White
Clear
6
1
7
2
8
3
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
1,4
Z - No Lens
Amber
Green
B
G
C
H
D
J
Red
M
N
P
Blue
T
U
V
E
F
R
S
W
Y
Square lens options available only for Contura II:
4
5
9
A
K
L
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR COLOR1 AND TEXTURE
Jumper
No
No
Yes T2 to 5
No
No
No
No
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
Selections for Single Pole Switches Only:
J
8
Down
3+ 8#1
Independent
6+ 7&# 2
K
W
Independent
8+ 7#1
Independent
6+ 7&# 2
Selections for Double Pole Switches Only:
L
9
Down
3+ 6#1
M
R
Up
3+ 6#2
N
T
Down
3+ 6#1
Down
1+ 4&# 2
V
Up
1+ 4#1
P
&# 2
Up
3+ 6-
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0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
0 - No Actuator
BlackGray Red
White
BGRW
Soft Surface
Hard Surface
CHSY
12 ACTUATOR LENS OR BODY LEGENDS2
11 ON
OFF
12 OFF
ON
13 |
O
14 O
|
15 O O
FN
F
16 O O
FN
F
17 O |
18 | O
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1
Custom colors are available. Consult factory.
2
Body legends not available on Soft surface actuators; White imprinting is
standard on black actuators; Black imprinting is standard on white, red and gray
actuators; Custom colors are available, consult factory.
3
Additional ratings available. See page 20.
4
Contura II available with two square lenses. Consult factory for details.
13
V-Series Contura II & III Locking Sealed Rocker Switches
V 1 D A S W 0 B — A Z E 00 — 0
1
Series
2
Circuit
4
5
6
Termination Illumination Lock
3
Rating
7
Lamp
8
Bracket
11
Function
12
Legend
13
Legend
Orientation
Lamp above terminals 3 & 6 end of switch
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING4
1
B
C
D
E
F
M
N
10
Lens
7 LAMP
1 SERIES
V
Position:
9
Actuator
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 FLUSH BRACKET COLOR1, PANEL SEAL
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
9 HARD SURFACE ACTUATOR1
Contura II
Black
A
Grey
B
Red
G
White
H
Contura III
C
D
E
F
3,6
Actuator orientation above terminals:
10 LENS
Z - No Lens
White
Clear
8
3
Amber
D
Green
J
Red
P
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
1,4
Blue
V
11 ACTUATOR LOCK FUNCTION AND COLOR1
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Up
3+ 7C
3
#2
Independent
8+ 7H
Z
#2
Selections for Double Pole Switches Only:
Up
3+ 6R
#2
M
Lock Color Match Actuator
Black White Red
Safety Orange
Up
Down
Up & Down Center3
A
HR1
BJ S2
CKT 3
DL V4
E M W5
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend
21
22
OFF ON
25 O
F
F
26 O
N
23
O
27 O
24
I
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 21-28 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
6 LOCK
Lock above terminals 1 & 4 end of switch.
Wlock
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1
Custom colors are available. Consult factory.
2
White imprinting is standard on black actuators; Black imprinting is standard on
white, red and gray actuators; Custom colors are available, consult factory.
3
Only available with 3 position circuits. Center OFF and special circuits only available
with center position lock function.
4
Additional ratings available. See page 24.
14
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V-Series Contura IV Sealed Rocker Switches
V 1 D A B T 0 B — E P C 00 — 0 00
1
Series
2
Circuit
4
5
6
Termination Illumination Lamp
3
Rating
7
Lamp
8
Bracket
11
Color
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING4
1
B
C
D
E
F
M
N
10
Lens
6,7 LAMP (same coding for both selections)
1 SERIES
V
Position:
9
Actuator
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
5 ILLUMINATION & SWITCH SEALING
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 FLUSH BRACKET COLOR1, PANEL SEAL
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
9 ACTUATOR
No Actuator
Contura IV, left orientation
Contura IV, left orientation, laser etched
Contura IV, right orientation
Contura IV, right orientation, laser etched
Actuator orientation above terminals:
10 LENS
0 - No Actuator
Clear
White
1
6
2
7
3
8
4
9
5
A
Z - No Lens
Amber
Green
B
G
C
H
D
J
E
K
F
L
1,4
0
E
T
F
R
3,6
Red
M
N
P
R
S
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR COLOR1,5,6
Jumper
No
No
Yes T2 to 5
No
No
No
No
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
Selections for Single Pole Switches Only:
J
8
Down
3+ 8#1
Independent
6+ 7&# 2
K
W
Independent
8+ 7#1
Independent
6+ 7&# 2
Selections for Double Pole Switches Only:
L
9
Down
3+ 6#1
M
R
Up
3+ 6#2
N
T
Down
3+ 6#1
Down
1+ 4&# 2
V
Up
1+ 4#1
P
&# 2
Up
3+ 6-
www.carlingtech.com
0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
No Actuator 0
Black C
Gray H
Red S
White Y
Blue
T
U
V
W
Y
Nickel D
E
F
Pewter E
12 ACTUATOR LENS OR BODY LEGENDS2
11 ON
OFF
12 OFF
ON
13 |
O
14 O
|
15 O O
FN
F
16 O O
FN
F
17 O |
18 | O
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1
Custom colors are available. Consult factory.
White imprinting is standard on black actuators; Black imprinting is standard
2
on white, red and gray actuators; Custom colors are available, consult factory.
Gloss brow is on left side of E actuator and right side of F actuator.
3
4
Additional ratings available. See page 24.
5
Laser etched rocker only available with lens code Z & actuator colors black,
nickel or pewter.
6
Pewter and nickel colors only available with laser etched actuator.
15
V-Series Contura V Sealed Rocker Switches
V 1 D A B T 0 B — G P C 00 — 0 00
1
Series
2
Circuit
4
5
6
Termination Illumination Lamp
3
Rating
7
Lamp
8
Bracket
11
Color
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
Position:
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
4
3 RATING
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
5 ILLUMINATION & SWITCH SEALING
0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
8 FLUSH BRACKET COLOR1, PANEL SEAL
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
9 ACTUATOR
No Actuator
Contura V
Contura V, laser etched
0
G
P
10 LENS
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
0 - No Actuator
White
Clear
6
1
7
2
8
3
9
4
A
5
No Actuator 0
Jumper
No
No
Yes T2 to 5
No
No
No
No
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
Z - No Lens
Amber
Green
B
G
C
H
D
J
E
K
F
L
11 ACTUATOR COLOR1,3,3
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
Selections for Single Pole Switches Only:
J
8
Down
3+ 8#1
Independent
6+ 7&# 2
K
W
Independent
8+ 7#1
Independent
6+ 7&# 2
Selections for Double Pole Switches Only:
L
9
Down
3+ 6#1
M
R
Up
3+ 6#2
N
T
Down
3+ 6#1
Down
1+ 4&# 2
V
Up
1+ 4#1
P
&# 2
Up
3+ 6-
16
10
Lens
6,7 LAMP (same coding for both selections)
1 SERIES
V
1
B
C
D
E
F
M
N
9
Actuator
Black C
Gray H
Red S
Red
M
N
P
R
S
White Y
Lens style &
location:
#1/ #2
Blue
T
U
V
W
Y
Nickel D
bar
bar/bar
oval
oval/bar
oval/oval
Pewter E
12 ACTUATOR LENS OR BODY LEGENDS2,6
11 ON
OFF
12 OFF
ON
13 |
O
14 O
|
15 O O
FN
F
16 O O
FN
F
17 O |
18 | O
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1
Custom colors are available. Consult factory.
2
White imprinting is standard on black actuators; Black imprinting is standard on
white, red and gray actuators; Custom colors are available, consult factory.
3
Laser Etched rocker only available with lens code Z & actuator colors black,
nickel or pewter.
4
Additional ratings available. See page 24.
5
Nickel and Pewter colors only available with laser etched actuator.
6
Consult factory for laser etched lens call out.
www.carlingtech.com
V-Series Contura IV & V Locking Sealed Rocker Switches
V 1 D A S W 0 B — J Z E 00 — 0
1
Series
2
Circuit
4
5
6
Termination Illumination Lock
3
Rating
7
Lamp
8
Bracket
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
SPDP
1A
4D
6J
7K
8L
9N
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7& 8 for lamp circuit only.
Terminals 9 & 10 are not used with locking style
switches.
1
2 & 3, 5 & 6
ON
ON
ON
ON
(ON)
OFF
2
Connected Terminals
NONE
NONE
OFF
OFF
OFF
NONE
3
1 & 2, 4 & 5
OFF
ON
ON
(ON)
(ON)
ON
3 RATING4
1
B
C
D
E
F
M
N
11
Function
12
Legend
13
Legend
Orientation
Lamp above terminals 3 & 6 end of switch
CIRCUIT3
Position:
10
Lens
7 LAMP
1 SERIES
V
2
9
Actuator
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
Note: Codes J & K for circuits H, G & M.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Up
3+ 7C
3
#2
Independent
8+ 7H
Z
#2
Selections for Double Pole Switches Only:
Up
3+ 6R
#2
M
6 LOCK
Lock above terminals 1 & 4 end of switch.
low profile lock
W
Y6
high profile lock
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
Custom colors are available. Consult factory.
1
White imprinting is standard on black actuators; Black imprinting is standard on
2
white, red and gray actuators; Custom colors are available, consult factory.
Only available with 3 position circuits. Center OFF and special circuits only available
3
with center position lock function.
Additional ratings available. See page 24.
4
Located at T3-6 end of switch.
5
Contura V style only.
6
www.carlingtech.com
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
8 24V
7 18V
superbright
Red
R
S
T
V
8 FLUSH BRACKET COLOR1, PANEL SEAL
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
9 HARD SURFACE ACTUATOR
CONTURA IV:
Orientation
Left
Black
J
Grey
K
Red
L
Right
N
P
R
Black
U
Grey
V
Red
W
CONTURA V:
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
10 LENS5
Z - No Lens
White
Clear
B
A
H
G
Amber
C
J
White
M
S
Actuator orientation above terminals: 3,6
1,4
Actuator orientation above terminals: 3,6
1,4
White
Y
Green
D
K
Red
E
L
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
Blue
bar lens
F
oval lens
M
11 ACTUATOR LOCK FUNCTION AND COLOR1
Lock Color Match Actuator
Black White Red
Safety Orange
Gray
Up
Down
Up & Down Center3
A
HR1
BJ S2
CKT 3
DL V4
E M W5
F GN6
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend
21
22
OFF ON
25 O
F
F
26 O
N
23
O
27 O
24
I
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
17
V-Series Contura VI WAVE Sealed Rocker Switches
V 1 D B G N T B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
8
Bracket
7
Lamp
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING3
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
5 ILLUMINATION & SWITCH SEALING
12
Color
13
Insert
Color
0
1 125VAC
4 3V
No lamp
Neon
Incandescent
LED*
1 00
14
Actuator
Lens
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
Red
A
B
C
D
2VDC
6VDC
12VDC
24VDC
15
16
Legend
Actuator
Orientation Lens Legend
8 FLUSH BRACKET COLOR1, PANEL SEAL
9 ACTUATOR
0
Gray
G
H
White
W
Y
Black
B
C
No Seal
One Seal
H High Insert
No Actuator
L
Low Insert
10,11 LENS4
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
0 - No Actuator
White
Clear
7
–
–
3
–
4
A
–
C
Z - No Lens
Amber
Green
C
H
D
J
E
K
F
L
Black
H
S
Gray
Red
13 INSERT COLOR
Jumper
No
No
Yes T2 to 5
No
No
No
No
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
12 ACTUATOR COLOR
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
Selections for Single Pole Switches Only:
J
8
Down
3+ 8#1
Independent
6+ 7&# 2
K
W
Independent
8+ 7#1
Independent
6+ 7&# 2
Selections for Double Pole Switches Only:
L
9
Down
3+ 6#1
M
R
Up
3+ 6#2
N
T
Down
3+ 6#1
Down
1+ 4&# 2
V
Up
1+ 4#1
P
&# 2
Up
3+ 6-
18
11
Lens
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
2 CIRCUIT
1
B
C
D
E
F
M
N
10
Lens
6,7 LAMP (same coding for both selections)
1 SERIES
V
Position:
H A 7 C B AC
9
Actuator
B
C
D
Red
N
P
R
S
Y
Blue
U
V
W
Y
Bar Lens Translucent
Bar Lens Transparent
Oval Lens Transparent
Oval Lens Translucent
White
N Bright Nickel Plated
S Satin Chrome Plated
T Satin Nickel Plated
W White
Black
Bright Chrome Plated
Satin Chrome Painted
14 ACTUATOR LENS OR BODY LEGENDS2
00 - No Legend this location/No actuator
11 ON
OFF
12 OFF
ON
13 |
O
14 O
|
15 O O
FN
F
16 O O
FN
F
17 O |
18 | O
For additional legend options & codes, see pages 54-65 of the Carling Transportation catalog
15 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
16 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1
Custom colors are available. Consult factory.
2
White imprinting is standard on black actuators; Black imprinting is standard on white,
red and gray actuators; Custom colors are available, consult factory.
3
Additional ratings available. See page 24.
www.carlingtech.com
V-Series Contura VII Sealed Rocker Switches
V 1 D A B T 0 B — Z R C 00 — 0 00
1
Series
2
Circuit
4
5
6
Termination Illumination Lamp
3
Rating
7
Lamp
8
Bracket
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING4
1
B
C
D
E
F
M
N
10
Lens
11
Color
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (same coding for both selections)
1 SERIES
V
Position:
9
Actuator
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
5 ILLUMINATION & SWITCH SEALING
Jumper
No
No
Yes T2 to 5
No
No
No
No
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Lamp wired to
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
Selections for Single Pole Switches Only:
J
8
Down
3+ 8#1
Independent
6+ 7&# 2
K
W
Independent
8+ 7#1
Independent
6+ 7&# 2
Selections for Double Pole Switches Only:
L
9
Down
3+ 6#1
M
R
Up
3+ 6#2
N
T
Down
3+ 6#1
Down
1+ 4&# 2
V
Up
1+ 4#1
P
&# 2
Up
3+ 6-
www.carlingtech.com
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
0
No lamp
Neon
2 250VAC
1 125VAC
7 18V
5 6V
6 12V
4 3V
8 24V
Incandescent
superbright
superbright
LED*
Green
Amber
Red
Red
2VDC
F
L
R
A
6VDC
G
M
S
B
H
N
T
C
12VDC
24VDC
J
P
V
D
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 FLUSH BRACKET COLOR1, PANEL SEAL
White
W
Y
Black
B
C
No Seal
One Seal
9 ACTUATOR
No Actuator
Contura VII
Gray
G
H
0
Z
10 LENS
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
0 - No Actuator
Z - No Lens
White Amber
Green
Red
Blue Lens style & location
6 B
G
MT
7 C
H
NU
8 D
J
PV
9 E
K
RW
A F
L
SY
1 2
3
45
11 ACTUATOR COLOR/THUMB PRINT COLOR1
O N/A - No Actuator
HGrey/Black
YWhite/Black
CBlack/Black
SRed/Black
12 ACTUATOR LENS LEGENDS2,4
11 ON
OFF
12 OFF
ON
13 |
O
14 O
|
15 O O
FN
F
16 O O
FN
F
17 O |
18 | O
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard
on white, red and gray actuators; Custom colors are available, consult factory.
3 Additional ratings available. See page 24.
4 Legends available for lighted oval lens version only
19
V-Series Contura X, XI & XII Sealed Rocker Switches
V 1 D A B 6 0 1 — 6 P Z 00 — 0 00
1
Series
2
Circuit
4
5
6
Termination Illumination Lamp
3
Rating
7
Lamp
8
Bracket
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
Position:
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
2B
(ON)
NONE
OFF
3C
ON
NONE
(OFF)
4D
ON
NONE
ON
5F
ON
NONE
(ON)
6J
ON
OFF
ON
7K
ON
OFF
(ON)
8L
(ON)
OFF
(ON)
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
M*
(2 & 3, 5 & 6)
2&3
OFF
R
(2 & 3, 5 & 6)
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING4
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals 3 & 6 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
`
Sealed
Unsealed Lamps
when Illuminated
Terminals
S
0
NONE
Independent
8+ 7A
1
#1
Down
3+ 7B
2
#1
Up
3+ 7C
3
#2
Down
3+ 7D
4
#1
Down
1+ 7&# 2
E
5
Up
1+ 7#1
Up
3+ 7&# 2
F
6
Independent
8+ 7#1
Up
3+ 6&# 2
G
7
Independent
8+ 7#1
Up
3+ 7&# 2
H
Z
Independent
8+ 7#2
U
Y
Independent
8+ 7#1
Independent
10+ 9&# 2
8
K
W
L
M
N
9
R
T
P
V
#1
&# 2
#1
&# 2
Down
Independent
Independent
Independent
3+
6+
8+
6+
8777-
#1
#2
#1
&# 2
#1
&# 2
Down
Up
Down
Down
Up
Up
3+
3+
3+
1+
1+
3+
666446-
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white,
red & gray actuators; Custom colors are available, consult factory.
3 With 2 square lenses, use sel. 12 for lens above lamp 1, & selection 14 for lens above lamp 2.
4 Additional ratings available. See page 24.
5 Not available with Contura XI rockers.
20
11
Lens
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
2 CIRCUIT
J
10
Lens
6,7 LAMP (same coding for both selections)
1 SERIES
V
1
B
C
D
E
F
M
N
9
Actuator
No lamp
Neon5
Incandescent
LED*
2VDC
6VDC
12VDC
24VDC
0
1 125VAC
4 3V
Red
A
B
C
D
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 BRACKET COLOR1, PANEL SEAL (EXTERNAL FOAM GASKET)
# of gaskets
Black
White
Gray
9 ACTUATOR
No Actuator
Contura X
Contura XI
Contura XII
X & XI w/Flush Bracket
2
1
0
D
C
B
Z
Y
W
J
H
G
0
Black
1
6
J
Actuator orientation above terminals:
X, XI, XII w/Raised Bracket
1
0
4
1
5
2
6
3
Red
4
9
M
White
3
8
N
Gray
2
7
K
3,6
1,4
10 LENS - ABOVE LAMP #1 TERMINALS1,4
11 LENS - ABOVE LAMP #2 TERMINALS3,6
0 - No Actuator
Z - No Lens
Clear White Amber Green Red
Blue
3
8
D
J
P
V
4
9
E
K
R
W
5
A
F
L
S
Y
Lens Style
Bar
One piece Square
Two piece Square*
2
7
C
H
N
U
Two piece Square*
1
6
B
G
M
T
(w/ clear top protective lens)
(w/ smoke top protective lens)
Two piece Square*
(w/ white top protective lens)
* All bottom lenses are molded of opaque material. Consult factory for other lens colors.
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend this location/No actuator
11 ON 12 OFF
13 I
14 O
OFF ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
21
22
23
24
OFF ON
O
I
25 O
F
F
26 O
N
27 O
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION3
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch requires two
legends. If the two legends consist of one lens and one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
www.carlingtech.com
V-Series Contura X Locking Sealed Rocker Switches
V 1 D A S W 0 1 — 1 P B 00 — 0
1
Series
2
Circuit
4
5
6
Termination Illumination Lock
3
Rating
7
Lamp
8
Bracket
11
Function
12
Legend
13
Legend
Orientation
Lamp above terminals 3 & 6 end of switch
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
1
2
3
SPDP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ON
NONE
OFF
4D
ON
NONE
ON
6J
ON
OFF
ON
9N
OFF
NONE
ON
SPECIAL CIRCUITS
H*
2&3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2&3
OFF
S
2 & 3, 5 & 6
2&3
1&2
E*
5&6
5&3
5&1
*Jumper between terminals 2 & 5 for circuits H, G, & M are specified in selection 4.
External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E
may be used for SP OFF-ON-ON circuit.
3 RATING4
1
B
C
D
E
F
M
N
10
Lens
7 LAMP
1 SERIES
V
Position:
9
Actuator
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term
10 term
Termination
1
2
.250 TAB (QC) no barriers
A
B
.250 TAB (QC) with barriers
J
K
.250 TAB (QC) no barriers
3
4
Solder Lug no barriers
C
D
Solder Lug
5
6
Wire Leads no barriers
E
F
Wire Leads
Note: Codes J & K for circuits H, G & M.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp above terminals 3 & 6 end of switch.
Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens position
Sealed
Unsealed Lamps
when Illuminated
S
0
NONE
Up
C
3
#2
Independent
H
Z
#2
Selections for Double Pole Switches Only:
Up
R
#2
M
Lamp wired to
Terminals
3+
8+
77-
3+
6-
6 LOCK
Lock above terminals 1 & 4 end of switch.
Wlock
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
Custom colors are available. Consult factory.
1
White imprinting is standard on black actuators; Black imprinting is standard on
2
white, red and gray actuators; Custom colors are available, consult factory.
3
Located over T1-4 end of switch.
4
Additional ratings available. See page 24.
www.carlingtech.com
No lamp
Neon
Incandescent
LED*
2VDC
6VDC
12VDC
24VDC
0
1 125VAC
4 3V
Red
A
B
C
D
2 250VAC
6 12V
5 6V
superbright
Amber
Green
L
F
M
G
N
H
P
J
8 24V
7 18V
superbright
Red
R
S
T
V
* Consult factory for “daylight bright” LED options. Typical current draw for LED is 20ma.
8 RAISED BRACKET COLOR1, PANEL SEAL (EXTERNAL FOAM GASKET)
No Gasket
One Gasket
Gray
3
6
White
2
5
Black
1
4
9 HARD SURFACE ACTUATOR
Contura X
Black
1
Grey
2
Red
3
White
4
Actuator orientation above terminals: 3,6
1,4
10 LENS - ABOVE LAMP #2 TERMINALS3,6
Z - No Lens
Clear White Amber Green Red
Blue
3
8
D
J
P
V
4
9
E
K
R
W
5
A
F
L
S
Y
Lens Style
Bar
One piece Square
Two piece Square*
2
7
C
H
N
U
Two piece Square*
1
6
B
G
M
T
(w/ clear top protective lens)
(w/ smoke top protective lens)
Two piece Square*
(w/ white top protective lens)
* All bottom lenses are molded of opaque material. Consult factory for other lens colors.
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR LOCK FUNCTION AND COLOR3
Lock Color Match Actuator
Black White Red
Gray
Safety Orange
Up
Down
Up & Down
A
HR
BJ S
CKT
DL V
E MW
F NY
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend
21
22
OFF ON
25 O
F
F
26 O
N
23
O
27 O
24
I
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION3
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
21
V-Series Contura Sealed Rocker Switch Actuators Separately
Reduce inventory levels and cost by stocking actuators and base switches separately.
Contura II, III, IV, V, X, XI, XII Base switches separately: specify V with code selections 2-8 in the ordering schemes.
Contura II, III, IV, V Actuator only: VV with code A or C for selection 9, & with selections 10-14 in the ordering schemes.
Panel Seal: VPS
Contura II, III, IV, V Actuator only: VV with code A, C, E, G or P for selection 9 & with selections 10-14 in the ordering schemes.
Contura X, XI, XII actuators with lenses separately: VV with code selections 9-14 in the ordering schemes.
Contura X & XI actuators without lenses separately:
VVR 6 1 00 1
1
Actuator Separately
4
Actuator
Legend
2
3
Actuator
Lens
Style/Color Opening
5
Legend
Orientation
1 CONTURA X & XI ACTUATOR SEPARATELY
VVP
2 ACTUATOR STYLE & COLOR
3 LENS OPENING FOR1
1
2
3
4
5
One bar lens
One bar lenses
One square lens
two square lens
Red
4
9
15 O O 16 O O
F N
N F
F
F
17 O I
2
Style &
Color
4
Lens
Opening
3
Lens
Opening
2 ACTUATOR STYLE & COLOR
J Black
K Gray
6
7
Legend
Legend
Orientation
5
Legend
N White
3,4 LENS OPENING FOR
Z No lens
square lens on top/
bar lens on bottom
(Contura X only)
1 Bar lens
14 O
I
00 - No Legend
21
OFF
22
25 O
F
F
26 O
N
M Red
2 Square lens
5, 7 LENS OR BODY LEGEND2
4 ACTUATOR LENS OR BODY LEGEND
00 - No Legend this location
11 ON 12 OFF
13 I
OFF ON
O
VVP J 1 Z 21 1 00
1
Actuator
1 CONTURA XII ACTUATOR SEPARATELY
VVP
White
3
8
Gray
2
7
Black
1
6
Contura X
Contura XI
Contura XII actuators without lenses separately:
23
ON
O
27 O
24
I
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
18 I O
6 LEGEND ORIENTATION3
0 No legend
1 Orientation 1
2 Orientation 2
For additional legend options & codes, visit us at www.carlingtech.com.
5 LEGEND ORIENTATION1
0
1
2
3
4
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
Contura X, XI & XII actuator lens assembly separately:
VVL 2 1 00 0
1
Lens Separately
Contura X, XI & XII top piece of 2-piece lens separately:
VVT 1
1
Lens Separately
2
Color
2 COLOR
1 Clear
3 White
Contura X, XI & XII actuator lens assembly:
actuator stem
posts mount toward actuator stem
top lens
bottom lens
}
two piece
lens assembly
1 piece lens/bar lens are positioned the same as bottom lens for assembly, minus the top lens.
Lenses snap in from bottom.
Notes:
1 If actuator lens opening for 2 bar or 2 square lenses, legend orientation 0,1, or 2 must be chosen.
2 Center of actuator marking not available for Contura XII.
3 Legend is not available for bar style lens.
4 Not recommended with neon lamps.
5 Must also order top piece of 2 piece square lens separately.
22
2 LENS STYLE3
1 Bar lens
2 Smoke
4
Legend
3
Lens
Color
5
Legend
Orientation
1 CONTURA X, XI & XII LENS SEPARATELY
VVL
1 TOP OF LENS SEPARATELY
VVT
1 Clear
2
Lens
Style
2 One Piece Square lens
3 Bottom of Two-Piece Square lens5
3 TRANSLUCENT LENS COLOR
2 White
3 Amber
4 Green4
4 LENS OR BODY LEGEND2
00 - No Legend
21
OFF
22
25 O
F
F
26 O
N
ON
23
5 Red
O
27 O
24
6 Blue4
I
28 I
For additional legend options & codes, visit us at www.carlingtech.com.
5 LEGEND ORIENTATION3
0
1
2
3
4
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
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V-Series Contura Sealed Rocker Switch Accessories
Easily integrate Contura products into your system, with Contura Accessories
Contura Connectors
Contura X Boot (P/N VB1-01)
Contura II, III, IV & V Actuator Removal Tool
(P/N VRT)
Additional V-Series Ratings
1 .4VA @ 28VDC Resistive
4 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, No Agency Listings
5 10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, UL Recognized, CSA Certified
6* 15A 125VAC 1/2 HP, 12(2)A 125 VAC μ T85
7* 15A 125VAC 1/2 HP, 12(6)A 125 VAC T85
8* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(2)A 250 VAC μ T85
9* 10A 250VAC, 15A 125VAC, 1/2 HP 125-250VAC, 12(6)A 250 VAC T85
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuits 1, 4, A, & D only)
F 10A 14V, 6A, 14VT (circuit G only)
G 20A 6V
H 20A 3V
L 15A 125 VAC, 10A 250VAC, 1/2 HP 125-250 VAC; 6A 125 VAC L
M .4VA/20A 12V (combi-contact)
(combination gold/silver contacts for borderline dry circuit applications)
N .4VA/15A 24V (combi-contact)
(combination gold/silver contacts for borderline dry circuit applications)
NOTES
Consult factory to determine availability for individual circuits and their HP rating.
* Ratings 6 - 9 are UL, CSA & VDE certified, require terminations A or B for double pole
circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with wire lead or
solder lug terminations.
Circuits 1, 4, A, D, H, M & E are not available with rating 6 & 8. Rating 7 & 9 only available
with circuits 1, 4, A & D. Circuits 2, 3, 5, 7, 8, K, L are 1/2 HP 250VAC only with rating 8.
Ratings 6 & 7 must specify lamp code 1 (125VAC neon). Ratings 8 & 9 must specify lamp
code 2 (250VAC neon). Rating L available with circuits 1, 4, A & D only.
www.carlingtech.com
23
V-Series Contura Sealed Rocker Switch Accessories
Contura Mounting Panels
Dimensional Specifications: in. [mm]
Contura Hole Plug
Dimensional Specifications: in. [mm]
24
www.carlingtech.com
VP-Series Contura Illuminated Indicator
VP-Series
Contura Illuminated Indicator
The Illuminated Indicator is offered with removable/replaceable lamps, Contura
styling, and LED illumination. As a critical safety feature, it’s illumination alerts
the operator of essential system functions or malfunctions like: oil pressure, high
temperature, transmission or other fluid levels, parking brake, or general system
malfunction. Three different style housings (flush, raised panel, oval) assure seamless
integration with Contura switches and into most any dashboard panel.
VP-Series Contura Illuminated Indicator - Ordering Scheme
VP 1 6 6
1
Series
2
3
Termination Lamp
B 1 1 K K
4
Lamp
5
Housing
Color
6
Lens
Design
.250 TAB
10
Legend
11
12
Legend
Actuator
Orientation Legend
All bottom lenses are molded of opaque material. Consult factory for other lens colors.
3,4 LAMP (same coding for both selections)4,5,6,8,9,12
5 HOUSING COLOR
9
Lens
Color
Z
NO LENS
CLEAR WHITE
AMBER GREEN RED BLUE
LENS STYLE
4 9
E
K RWOne piece Square/Oval11
5 A F
L
SY
Two piece Square*
(w/ clear top protective lens)
2
7CHN
U Two piece Square*
(w/ smoke top protective lens)
1
6BGM
T Two piece Square*
(w/ white top protective lens) *
2 TERMINATION
No lamp
0
Neon 1 125VAC 2 250VAC
Incandescent 5 6V LED* AmberGreen
2VDC
L
F
6VDC
M G
12VDC
N
H
24VDC
P
J
*Typical current draw for LED is 20ma.
8
Lens
Color
8, 9 LENS (same coding for both selections)3,4,5,6,9
1 SERIES
VP
Illuminated plug
H21
housing only
H32
lamp module only
HP1-01 VP connector for oval and flush bezel only
VC1-01 VP connector for raised bezel only
1
7
Lens
Design
00 0 00
6 12V Red
R
S
T
V
flush bracket
raised bracket13
Black
B6
GrayW
–
WhiteR
5
Red
G–
7 18V 10 LAMP #1 LENS OR BODY LEGEND5
8 24V
00
No legend
For legend options, visit us at carlingtech.com
11 LEGEND ORIENTATION
0
1
2
3
4
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
oval bezel (Contura V)
1
2
3
4
6,7 SQUARE LENS DESIGN (same coding for both selections)4,5,6,11,12
Z
1
2
3
4
5
no lens
transparent diamond square10
translucent square7
laser etched10
transparent oval
translucent oval
12 LAMP #2 LENS OR BODY LEGEND5
00
No legend
For legend options, visit us at carlingtech.com
Notes:
1 To order housing with lenses only, specify H2 followed by fields 5-12. (flush bezel only)
2 To order lamp module only, specify H3 followed by fields 2-3. (flush bezel only)
3 Two piece lens not available with oval bezel.
4 If only 1 lamp, specify 0 in selection 4 and Z in selections 7 & 9.
5 Lamp and lens #1 located over terminals 1A and 1B for flush & oval bezel.
6 Lamp and lens #2 located over terminals 2A and 2B for flush & oval bezel.
7 Available with 2 piece lens option only.
8 Neon lamps not recommended with blue or green lenses.
9 Green or blue lenses not recommended with neon lamps.
10 Available with one piece lens option only.
11 Oval bezel available with oval lens only.
Oval lens available with oval bezel only.
12 Lamp & lens #1 located over terminals 7 & 8,
& #2 located over 9 & 10 for raised bezel option.
13 Both bracket and insert will be same color.
For white bracket with black insert, specify 7.
For black bracket with white insert, specify 8.
26
www.carlingtech.com
VP-Series Contura Illuminated Indicator
Dimensional Specifications: in. [mm]
Notes:
Oval and flush bezel styles use terminals 1A, 1B, 2A, 2B. Raised bexel stle uses terminals 7, 8, 9, 10.
www.carlingtech.com
27
W-Series Fully Sealed Rocker Switches
W-Series
Switches
Carling Technologies set the standard for performance and aesthetics with
the widely successful, often imitated but never duplicated, V-Series rocker
switches. Building further upon that platform, Carling has once again raised
the bar with the fully sealed W-Series. The W-Series’ traditional appearance
features complete IP68 protection, including below the panel, where the
critical connection is made from wiring harness. When used in conjunction
with the integrated connector, the totally submersible W-Series provides a
seal for up to ten individual wires, assuring compatibility with even the most
complex circuitry.
The W-Series also offers a wide variety of accoutrements including endless
illumination options featuring dual level and multi-color LEDs, progressive
and hazard warning circuits, ratings up to 10A 24V, choice of paddle, rocker,
locking or laser etched actuators, hundreds of standard legend choices
and the electrical performance and reliability that is the hallmark of Carling
Technologies products.
Key Features:
ŠŠ Fully sealed and submersible
ŠŠ IP68 protection including below the panel
ŠŠ Tri-seal design
ŠŠ Connector with twin locking tabs
Typical Applications:
ŠŠ Marine equipment
ŠŠ Transportation equipment
W–Series Fully Sealed Rocker Switches
W-Series Switch
DESIGN FEATURES
TRI-SEAL DESIGN
Affords IP68
protection for
the entire switch
including terminals
and connector.
Fits industry standard
mounting hole 1.450 x .830
[36.83mm x 21.08mm].
www.carlingtech.com
Provides sealed water
tight connections as
simple removal using only
your hands.
Roller pin mechanism is
lubricant free, withstanding
temperatures from -40°C to
+85°C.
PROVEN SWITCH
MECHANISM
Butt-Action contacts are
available in a wide variety
of circuitry and platings to
accommodate most any
application.
29
W–Series Fully Sealed Rocker Switches - General Specifications
Electrical
Contact Rating
.4VA @ 24VDC
10 amps, 3-24VDC
Dielectric Strength
1500 Volts RMS
Insulation Resistance
50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4 VDC
Life
100,000 cycles
Contacts
Silver tin-oxide, 88/12
Terminals
Copper with silver or gold plating.
Quick Connect terminations.
Voltage
3-24 VDC
Overcurrent
15A for 50 cycles
Mechanical
Endurance
Physical
Lighted
Seals
Base
Actuator
Lens
Function
Operation
Base
Actuator
Bracket
Connector
250,000 cycles minimum
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24 VDC)
Neoprene
Polyester blend rated to 125C with a
UL flammability rating of 94V0.
Basic actuator structure molded of
thermoplastic polycarbonate with a
hard Nylon 66 thermoplastic surface
overlay.
Polycarbonate rated at 100°C
2 & 3 Position Rocker Style
Maintained & Momentary
PA 6/6 30GF (glass filled)
PA 6/6 13GF
PBT 10GF
PBT 10GF, polarized
Environmental
Environmental
Corrosion/
Chemical Splash
IP68, Fully sealed
Flowing Mixed Gas (FMG)
Class III 3 year accelerated
exposure per ASTM B-827, B-845
Operating Temperature -40°C to +85°C, 22 cycles, 300 hours
Vibration 1
Per Mil-Std 202F, Method 204D Test
Condition A 0.06 DA or 10G’s 10-500
Hz.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz0.025
One meter onto concrete floor
Handling/Drop
Salt Spray
Per Mil-Std 202F, Method 101D,
Test Condition A, 48 Hrs.
Dust
IP6X
Thermal Shock Per Mil-Std 202F, Method 107F, Test
Condition A, -55°C to 85°C. Test
criteria - pre and post test contact
resistance
Moisture Resistance/
Humidity
Per Mil-Std 202F, Method 106F, Test
Criteria - pre and post test contact
resistance
Mounting Specifications
Panel Thickness Range .032 to .125
For optimum panel fit, the following panel
thicknesses are suggested:
.032, .062, .093, .125
Actuator Travel (Angular Displacement)
24° full throw
30
www.carlingtech.com
W-Series Fully Sealed Rocker Switches – Dimensional Specifications in. [mm]
Dimensional Specifications: in. [mm]
Notes:
WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female contacts, and wire seals. For 14-16 awg wire, specify Tyco/Amp P/N 927766-3. For
16-20 awg wire, specify Tyco/Amp P/N 927770-3. Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg wire) is required for each individual
wire lead, and Tyco/Amp cable plug, P/N 828922-1, is required to seal each unused connector opening. Consult Tyco/Amp for the cable seal recommended for your
specific wire gauge and thickness.
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31
W-Series Fully Sealed Rocker Switches – Ordering Scheme
W 11 D 2 B C 0 1 — A 7 Z 00 — 0 00
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
W
1
2 & 3, 6 & 8
ON
(ON)
ON
ON
ON
ON
ON
(ON)
ON
( ) - momentary
SP - single pole - uses terminals 1, 2 & 3.
DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
Terminals 7, 8, 9 & 10 for lamp circuit only.
2
Connected Terminals
NONE
NONE
NONE
NONE
NONE
OFF
OFF
OFF
ON
3
1 & 2, 5 & 6
OFF
OFF
(OFF)
ON
(ON)
ON
(ON)
(ON)
ON
5 ILLUMINATION
Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6 end of switch.
Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens Position
32
2VDC
6VDC
12VDC
24VDC
Amber
L
M
N
P
superbright
GreenWhite
F4
G5
H6
J8
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR1
1
Black
9 ACTUATOR1,3
3
A
Black with Laser Etch
Black
10 LENS - ABOVE LAMP #1 TERMINALS1,4
11 LENS - ABOVE LAMP #2 TERMINALS3,6
Lamp wired to Terminals
8+
3+
3+
3+
1+
1+
3+
8+
3+
8+
3+
8+
777777776777-
3+
6+
8+
6+
8777-
3+
3+
3+
1+
1+
3+
3+
6+
6+
8+
8+
10+
10+
8+
10+
8+
8+
66644677777997777-
Z - No Lens
Amber Green
B
G
C
H
D
J
E
K
-
Red
M
N
P
R
-
Blue
T Large Transparent
U Large Translucent
V Bar Transparent
W Bar Translucent
­- Laser Etch background color
12 ACTUATOR LENS OR BODY LEGEND2
00 - No Legend this location/No actuator
11 ON 12 OFF
13 I
14 O
OFF ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
21
22
23
24
OFF
ON
O
I
25 O
F
F
26 O
N
27 O
28 I
For additional legend options & codes, see pages 54-65 of the Carling Transportation catalog
Orientation
1
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1
Orientation 2
Orientation 3
Orientation 4
P
P
P
Orientation
2
Lamps
Illumination Type
NONE
#1
Independent
#1
Down
#2
Up
#1
Down
&#2
Down
#1
Up
E
&#2
Up
#1
Independent
F
&#2
Up
#1
Independent
G
&#2
Up
#2
Independent
H
Selections for Single Pole Witches Only:
#1
Down
J
&#2
Independent
#1
Independent
K
&#2
Independent
Selections for Double Pole Switches Only:
#1
Down
L
#2
Up
M
#1
Down
N
&#2
Down
#1
Up
P
&#2
Up
#1
Down
R
&#2
Up
#1
Down
S
&#2
Independent
#1
Independent
U
&#2
Independent
#2
Independent
V
#1
Independent
W
&#2
Independent
#1&2
Independent in Series
Y
#1&2
Independent in Parrallel
Z
Red
A
B
C
D
0 - No Actuator
Clear White
1
7
3
9
5
A
.110 TAB (QC)
O
A
B
C
D
13
14
Legend
Actuator
Orientation Lens Legend
Lens color for LEDs must be clear, white, or match color of LED.
10A 24V
10A 12V
10A 6V
10A 3V
4 TERMINATION/BASE STYLE
2
12
Legend
0
No lamp
LED*
3 RATING
B
D
G
H
11
Lens
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
Terminal Connections as viewed
from bottom of switch:
8 terminal
10 terminal
8 - - 7
8- -7
1 - - 4
1- -4
2 - - 5
2- -5
3 - - 6
3- -6
10 - - 9
SPDP
1121
1222
1323
1424
1525
1626
1727
1828
–49
10
Lens
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
2 CIRCUIT
Position:
9
Actuator
Orientation
4
1
Series
P
P
AY3-200
P
AY3-100
Orientation
3
14 ACTUATOR LENS LEGEND2
00
No legend this location/no actuator (used with codes 11-18 in selection 12)
Selection 14 required when switch requires two legends. If the two legends consist of
one lens & one body legend, lens legend must be specified in selection 12; body legend
specified in selection 14. For legend options & codes, see pages 54-65 of the Carling
Transportation catalog.
Notes:
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory.
3 Locking rocker version is also available, consult factory for details.
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L-Series Sealed Rocker Switches
L-Series
Switches
The L-Series rocker switch is an innovative product offering total design flexibility,
while at the same time setting new standards for performance and reliability. Its
versatile design features include a neatly proportioned size that fits into an industry
standard mounting hole of 1.734 x .867 (44.0mm x 22.0mm), countless unique
choices for ratings, circuits, colors, illuminations and laser etched legends. These
single or double pole switches also feature a broad choice of actuator styles, colors,
and lenses with up to twelve terminals offering an extensive range of switch and
lamp circuit options, including LED or incandescent illumination. Additionally, an
optional plug-in terminal connector enables pre-wiring of wire your harness.
Key Features:
ŠŠ
IP67 certified sealed front panel components
ŠŠ
Withstands temperatures from -40°C to +85°C
ŠŠ
Vibration, shock, thermoshock, moisture and salt spray resistant
Typical Applications:
ŠŠ
Construction machinery
ŠŠ
Agricultural equipment
ŠŠ
On-highway transportation equipment
L-Series Sealed Rocker Switches
L-Series Switch
DESIGN FEATURES
ELIMINATES NEED
FOR RETOOLING
Neatly proportioned,
the L-Series fits
into an industry
standard mounting
hole of 1.734 x .867
[44.0mm x 22.0mm].
INTEGRATES EASILY
INTO YOUR SYSTEM
Available with two
industry standard
termination options,
.250 TAB or .187 TAB.
ENSURES GREATER
SHOCK PROTECTION
Welded lamp connection
and one-piece internal,
jumperless terminal
withstand extreme shock
and vibration.
WITHSTANDS EXTREME
TEMPERATURES
Roller pin mechanism
eliminates need for lubricants,
Withstanding temperatures
from -40°C to +85°C.
34
MAXIMIZES YOUR
DESIGN FLEXIBILITY
Twelve terminals offers
an extensive range of
switch and lamp circuit
options, including LED or
incandescent illumination.
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L–Series Sealed Rocker Switches - General Specifications
Electrical
.4VA @ 24VDC (MAX) resistive
15 amps, 125VAC
10 amps, 250VAC
20 amps, 4-14VDC
15 amps, 15-28VDC
1250 Volts RMS between pole
Dielectric Strength
to pole
3750 Volts RMS between live parts
and accessible surfaces
50 Megaohms
Insulation Resistance
Initial Contact Resistance 10 milliohms max. @ 4VDC
Life
100,000 cycles maintained,
50,000 cycles momentary at rated
voltage and current
Contacts
90/10 silver-nickel, silver tin-oxide,
gold
Terminals
Brass or copper/silver plate
3/16” (4.76mm) & 1/4” (6.3mm)
Quick Connect terminations
standard.
Contact Rating
Mechanical
Endurance
Physical
Lighted
Seals
Base
Rocker
Lock
Lens
Bracket
Connector
250,000 cycles minimum
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24 VDC)
Rocker, base & bracket are sealed.
Nylon 66 GF rated to 85°C with a
flammability rating of 94V0.
Nylon 66 Reinforced, rated to
105°C (modular lens). Locking
rocker, standard rocker & paddle.
Laser etching with a polycarbonate
actuator. Acetal
Polycarbonate rated at 100°C.
Nylon Zytel
Nylon 66 rated at 85°C. Polarized.
Actuator Travel (Angular Displacement)
2 position
3 positions
26°
13° from center
Environmental
Environmental
IP67 for above panel components
of the actual switch, representing
an index of protection as applied to
electrical equipment in accordance
with IEC 529, BS 5490, DIN 400 50 &
NFC 20 010.
Corrosion
Mixed Flowing Gas MFG Class III per
ASTM B-827 & B-845, Method H, with
3 years exposure.
Operating Temperature -40°C to + 85°C
Vibration 1
Per Mil-Std 202F, Method 204D Test
Condition A 0.06 DA or 10G’s 10-500
Hz. Tested with VCH connector. Test
criteria - No loss of circuit during
test and pre and post test contact
resistance.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz0.025
No loss of circuit during test; <10µ
chatter.
Shock
Per Mil-Std 202F, Method 213B, Test
Condition K @ 30G’s. Tested with VCH
connector. Test criteria - No loss of
circuit during test, pre, and post test
contact resistance.
Salt Spray
Per Mil-Std 202F, Method 101D, Test
Condition A, 48 Hrs.
Thermal Shock Per Mil-Std 202F, Method 107F, Test
Condition A, -55°C to 85°C. Test
criteria - pre and post test contact
resistance.
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test
Criteria - pre and post test contact
resistance.
Mounting Specifications
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35
L-Series Sealed Rocker Switches – Dimensional Specifications in. [mm]
Dimensional Specifications: in. [mm]
36
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L-Series Sealed Rocker Switches – Dimensional Specifications in. [mm]
Dimensional Specifications: in. [mm]
www.carlingtech.com
37
L-Series Switch – Circuit Diagrams
38
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L-Series Switch – Circuit Diagrams
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39
L-Series Lamp – Circuit Diagrams
40
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L-Series Sealed Rocker Switches – Ordering Scheme
L 11 E 3 C H N 1 — 3 A A 45 — 1 48
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
L
Terminal Orientation
( ) - momentary
SP - single pole - uses terminals 1, 2 & 4.
DP - double pole uses terminals 5, 6 & 8.
Terminals 9, 10 & 11 for lamp circuit only.
1
SPDP
2 & 3, 6 & 8
1121
ON
1222
(ON)
1323
ON
1424
ON
1525
ON
1626
ON
1727
ON
1828
(ON)
CIRCUITS WITH JUMPER TERMINALS
30*
(2 ,4 & 5), (1,6&8)
31
1, 2 & 5
PROGRESSIVE CIRCUITS
51
3&4
52
3&4
53
(3 & 4)
54
(3 & 4)
55
(3 & 4)
56
(3 & 4)
57
3&4
58*
2&4
61
3 & 4, 7 & 8
62
3 & 4, 7 & 8
63
(3 & 4) , ( 7 & 8)
64
(3 & 4) , ( 7 & 8)
65
(3 & 4) , ( 7 & 8)
66
(3 & 4) , ( 7 & 8)
67
3 & 4, 7 & 8
68
2 & 4, 7 & 8
69*
2 & 4, 1, 7 & 8
70
(2 & 4) , ( 7 & 8)
71
(2 & 4) , ( 7 & 8)
72
2 & 4, 7 & 8
73
(2 & 4) , ( 7 & 8)
80
2 & 4, 6 & 8
HAZARD WARNING CIRCUITS
A2
6,7&8,3&4
A3
6,7&8,2&4
* Available with ratings 1, 4, & E only.
2
3
Connected Terminals
NONE
NONE
NONE
NONE
NONE
OFF
OFF
OFF
1 & 2, 5 & 6
OFF
OFF
(OFF)
ON
(ON)
ON
(ON)
(ON)
OFF, OFF
2, 3 & 7
(1,2 & 8), (4,5&6)
2, 4 & 8
2&3
2&3
2&3
2&3
2&3
2&3
2&3
2&3
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 4, OFF
2 & 4, OFF
2 & 4, 5 & 7
2 & 4, 5 & 7
2 & 4, 5 & 7
2 & 4, OFF
2 & 4, OFF
1&2
OFF
1&2
OFF
(1 & 2)
(OFF)
(OFF)
1&2
1 & 2, 5 & 6
OFF, OFF
1 & 2, 5 & 6
OFF, OFF
(1 & 2), (5 & 6)
(OFF, OFF)
(OFF, OFF)
OFF, OFF
OFF, OFF
(1 & 2), (5 & 7)
1 & 2, 5 & 7
1 & 2, 5 & 7
OFF, OFF
OFF, 5 & 6
NONE
NONE
OFF, 1 & 2
OFF, 1 & 2
3 RATING2
1
4
B
C
D
E
G
H
.4VA @ 28VDC Resistive
10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings
15A 24V
20A 18V
20A 12V
15A 12V
20A 6V
20A 3V
4 TERMINATION2,3,4
1
3
10
11
12
Lens Style Lens Style Legend
& Color
& Color
13
14
Legend
Actuator
Orientation Lens Legend
5 ILLUMINATION
2 CIRCUIT2
Position:
9
Actuator
.250 (6.4mm) TAB (QC)
.187 (4.7mm) TAB (QC)
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 Circuits 30, 31, 58, 69 are not available with rating codes 4, C, D, G or H.
3 Termination 3 only available with rating codes 1, B, and E.
4 Termination 1 not available with rating code 4.
5 Not available with circuits 11-18, 51-57 and 69.
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only.
Lamps
Illumination Type
Lamp wired to Terminals
NONE
S
#1
Independent
10+ 9A
B
#2
Independent
12+ 11C
#1
Independent
10+ 9&#2
Independent
12+ 9D
#1
Dependent
4+
9E
#1
Independent
10+ 9&#2
Dependent
4+
9F5
#1
Independent
10+ 9&#2
Dependent
8+
9G
#1
Dependent
4+
9&#2
Independent
10+ 9#1
Both Independent
10+ 9H
&#2
(in series)
#1
Dependent
4+
9J
&#2
Dependent
1+
91
#2
Hazard
6+
1012#1
Hazard
6+
10122
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 10 & 9; Selection 7: above terminals 12 & 11
0
No lamp
7 18V
4 3V
6 12V
5 6V
Incandescent
Red
Green
Amber
LED*
A
F
L
2VDC
B
G
M
6VDC
C
H
N
12VDC
D
J
P
24VDC
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR1
Standard Bracket
Rockerguard at Lamp 1
Rockerguard at Lamp 2
Black
1
A
E
White
2
B
F
9 ACTUATOR STYLE AND COLOR1
Rocker
Paddle
Black
A
J
White
B
N
Gray
C
K
Gray
3
C
G
Red
4
D
H
Red
D
M
Laser Etched
3
4
8 24V
10 & 11 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
0 - No Actuator Z - No Lens
Clear
White
Amber
Green
Red
Blue
1
B
G
M
T Large Transparent
7
C
H
N
U Large Translucent
3
D
J
P
V Bar Transparent
9
E
K
R
W Bar Translucent
5
­- Laser Etch background color
A
-
12 LASER ETCH, LENS OR BODY LEGEND
00
No legend this location / no actuator
For legend options & codes, see pages 54-65 of the Carling Transportation catalog.
13 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1 - vertical, lamp 1 on top
Orientation 2 - horizontal, lamp 1 on right
Orientation 3 - vertical, lamp 1 on bottom
Orientation 4 - vertical, lamp 1 on left
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
For legend options & codes, see pages 54-65 of the Carling Transportation catalog.
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41
L-Series Sealed Locking Rocker Switches – Ordering Scheme
L 11 D 1 S W C J — P M H 00 — 0
3
Rating
4
5
6
Termination Illumination Lock
7
Lamp
8
Bracket
1 SERIES
L
W
( ) - momentary
SP - single pole - uses terminals 1, 2 & 4.
DP - double pole uses terminals 5, 6 & 8.
Terminals 9, 10 & 11 for lamp circuit only.
1
SPDP
2 & 3, 6 & 8
1121
ON
1424
ON
1626
ON
1727
ON
1828
(ON)
CIRCUITS WITH JUMPER TERMINALS
302
(2 ,4 & 5), (1,6&8)
312
1, 2 & 5
PROGRESSIVE CIRCUITS
51
3&4
52
3&4
53
(3 & 4)
54
(3 & 4)
55
(3 & 4)
56
(3 & 4)
57
3&4
58
2&4
61
3 & 4, 7 & 8
62
3 & 4, 7 & 8
63
(3 & 4), ( 7 & 8)
64
(3 & 4), ( 7 & 8)
65
(3 & 4), ( 7 & 8)
66
(3 & 4), ( 7 & 8)
67
3 & 4, 7 & 8
68
2 & 4, 7 & 8
69
2 & 4, 1, 7 & 8
70
(2 & 4), ( 7 & 8)
71
(2 & 4), ( 7 & 8)
72
2 & 4, 7 & 8
73
(2 & 4), ( 7 & 8)
80
2 & 4, 6 & 8
2
Connected Terminals
NONE
NONE
OFF
OFF
OFF
3 (Lock location)
1 & 2, 5 & 6
OFF
ON
ON
(ON)
(ON)
OFF, OFF
2, 3 & 7
(1,2 & 8), (4,5&6)
2, 4 & 8
2&3
2&3
2&3
2&3
2&3
2&3
2&3
2&3
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 3, 6 & 7
2 & 4, OFF
2 & 4, OFF
2 & 4, 5 & 7
2 & 4, 5 & 7
2 & 4, 5 & 7
2 & 4, OFF
2 & 4, OFF
1&2
OFF
1&2
OFF
(1 & 2)
(OFF)
(OFF)
1&2
1 & 2, 5 & 6
OFF, OFF
1 & 2, 5 & 6
OFF, OFF
(1 & 2), (5 & 6)
(OFF, OFF)
(OFF, OFF)
OFF, OFF
OFF, OFF
(1 & 2), (5 & 7)
1 & 2, 5 & 7
1 & 2, 5 & 7
OFF, OFF
OFF, 5 & 6
3 RATING6
.4VA @ 28VDC Resistive
10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings
15A 24V
20A 18V
20A 12V
15A 12V
20A 6V
20A 3V
Lock above terminals 10 & 9.
7 LAMP
Above terminals 12 & 11
0
4 3V
Red
A
B
C
D
No lamp
Incandescent
LED*
2VDC
6VDC
12VDC
24VDC
5 6V
Amber
L
M
N
P
6 12V
Green
F
G
H
J
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR1
J
Black
9 ACTUATOR STYLE AND COLOR1
Black Red
P
R
Locking Rocker
10 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
0 - No Actuator
Clear White
1
7
3
9
Z - No Lens
Amber Green
B
G
C
H
D
J
E
K
Red
M
N
P
R
Blue
T Large Transparent
U Large Translucent
V Bar Transparent
W Bar Translucent
11 LOCK FUNCTION AND COLOR
Locking Position
Down
H
J
K
L
M
Up
A
B
C
D
E
0
1
2
3
4
Up & Down
R
S
T
U
V
Center3
1
2
3
4
5
Lock Color
Match Actuator
Black
White
Red
Safety Orange
ORIENTATION 1
LOCK
11-
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 Additional lamp circuits available. Consult factory.
3 Available only with 3 position circuits.
4 Termination 1 not available with rating 4.
5 Termination 3 only available with ratings 1, B and E.
6 Circuits 30, 31, 58 and 69, are not available with rating codes 4, C, D, G or H.
ORIENTATION 1
LOCK
P
LOCK
ORIENTATION OF
ACTUATOR/LENS IN PANEL
P
P
LOCK
P
P
LOCK
ORIENTATION 4
12+
ORIENTATION OF
ACTUATOR/LENS IN PANEL
No legend (used with codes 11-18 in selection 12)
Orientation 1 - vertical, lamp 1 on top
Orientation 2 - horizontal, lamp 1 on right
Orientation 3 - vertical, lamp 1 on bottom
Orientation 4 - vertical, lamp 1 on left
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only.
Lamps
Illumination Type
Lamp wired to Terminals
Independent
8 24V
7 18V
13 LEGEND ORIENTATION
5 ILLUMINATION2
NONE
#2
13
Legend
Orientation
00
No legend this location / no actuator
For legend options & codes, see pages 54-65 of the Carling Transportation catalog.
.250 (6.4mm) TAB (QC)
.187 (4.7mm) TAB (QC)
S
B
12
Legend
12 LASER ETCH, LENS OR BODY LEGEND
4 TERMINATION4,5
1
3
11
Lock
ORIENTATION 2
Terminal Orientation
1
4
B
C
D
E
G
H
10
Lens
6 LOCK
2 CIRCUIT6
Position:
9
Actuator
ORIENTATION 4
2
Circuit
P
P
ORIENTATION 2
1
Series
LOCK
ORIENTATION 3
LOCK
P
LOCK
ORIENTATION 3
42
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LP-Series Illuminated Indicators
LP-Series
Illuminated Indicators
The LP-Series Illuminated Indicators are the perfect complement to the aesthetics,
reliability and performance of our L-Series rocker switches. As a critical safety feature,
the illumination alerts the operator of essential system functions or malfunctions,
such as: Oil Pressure, High Temperature, Transmission or other fluid levels, Parking
Brake or General System confirmations. The L-Series styling assures seamless
integration into most any dashboard panel to meet the needs of today’s Off Highway,
Heavy Vehicle, Marine, Appliance and Industrial Control markets.
LP-Series Illuminated Indicators - General Specifications
Electrical
Environmental
Terminals
Brass or copper/silver plate
3/16” (4.76mm) & 1/4” (6.3mm)
Quick Connect terminations standard.
Lighted
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24VDC)
Environmental
IP67, representing an index of
protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 &
NFC 20 010.
Corrosion Resistance
Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure.
Operating Temperature -40°C to +85°C
Vibration 1
Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-
500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10µ chatter.
Shock
Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance.
Salt Spray
Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs.
Thermal Shock
Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance.
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance.
Physical
Seals
Base
Insert
Connector
Markings
Bracket
44
Insert, base & bracket are sealed.
Nylon 66 GF rated to 85°C with a flammability rating of 94VO.
Polycarbonate rated at 100°C.
Nylon 66 rated at 85°C. Polarized
Over 1000 pad printed or laser etched legends available
Nylon 66 GF rated to 85°C
www.carlingtech.com
LP-Series Illuminated Indicators - Ordering Scheme
LP 1 H R R 5
1
Series
2
3
Termination Illumination
4
Lamp
5
Lamp
6
Bracket
Color
.250 (8.35) x .032 (0.51) Quick Connect
.187 (4.75) x .032 (0.51) Quick Connect
3 ILLUMINATION
LAMPS
1
1
2
1
2
1 & 2
1 & 2
ILLUMINATION
–
–
–
–
–
Parallel
Series
LAMP WIRED TO TERMINALS
10 (+) 8 (–)
10 (+) 8 (–) 12 (+) 11 (–)
10 (+) 8 (–) 12 (+) 8 (–)
10 (+) 8 (–)
10 (+) 8 (–)
LAMP 1 LOCATED ABOVE TERMINALS 9 & 10 END OF BRACKET.
LAMP 2 LOCATED ABOVE TERMINALS 11 & 12 END OF BRACKET.
POSITIVE (+) AND NEGATIVE (–) SYMBOLS APPLY TO LED LAMPS ONLY.
11
Legend
Orientation
12
Legend 2
6 12V Red
R
S
T
V
6 BRACKET COLOR
Black
8, 9 STYLE (same coding for both selections)
Z 5 A
Not Painted (used with INSERT COLORS A-F)
Clear Laser Etch Background Color (used with INSERT COLOR 9)
White Laser Etch Background Color (used with INSERT COLOR 9)
10 LEGEND OVER LAMP1
00
No legend
__
Laser Etched or Body Legends
For legend options, visit us at carlingtech.com
0
1
2
3
4
Selection 4: specifies lamp 1 located above terminals 10 (+) & 9 (-).
Selection 5: specifies lamp 2 located above terminals 12 (+) & 11 (-).
5
9
Style
11 LEGEND ORIENTATION
4,5 LAMP (same coding for both selections)2
No lamp0 (position 5 only)
5 6V Incandescent 4 3V Amber
Green
LED
L
F
2VDC
6VDC
M G
12VDC
N
H
24VDC
P
J
8
Style
9
Painted Black - Laser Etch
A
Clear (Transparent)
B
White (Translucent)
C
Red (Translucent)
D
Amber (Translucent)
E
Green (Translucent)
F
Blue (Translucent)
2 TERMINATION3
A
B
C
E
H
7
Insert
Color
Y2 1 DU
10
Legend 1
7 INSERT COLOR1,2
1 SERIES
LP L-Series Illumination Plug
1
2
9 A A
7 18V 8 24V
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
4F
MC
MA
4F100
MA
MC
MA3MC
MA1MC
12 LEGEND OVER LAMP2
00
No legend
__
Laser Etched or Body Legends
For legend options, visit us at carlingtech.com
Notes:
1 To order separately, specify LPC and selection 7 code. Ex LPC-9
2 For LEDs, insert color must be clear, white or match color of LED.
3 For connector, specify part number LC2-01 (.187 tabs), LC3-01 (.250 tabs).
www.carlingtech.com
45
S-Series Rocker Switches
S-Series
Switches
S-Series rocker switches are designed for use in the enclosed cabs of today’s trucks,
with special focus afforded to the vehicle operator. With features including abbreviated
travel ½ throw actuation, ergonomic rockers, illumination in up to three detent switch
positions, and a non-teasable snap action circuit, these switches provide the driver
with easily recognizable and simple to operate controls. Designers will appreciate the
10A, 24VDC rating, space saving compact envelope, clean bezel-less design, integrated
low insertion force connector and polarized switch base for quick installation. Most any
illumination and switch circuitry is easily accommodated with the S-Series 10 terminal
base. These great features, combined with over 1,000 available laser etched or padprinted legends, allow the S-Series to be seamlessly incorporated into just about any
cab interior environment.
Key Features:
ŠŠ Abbreviated travel ½ throw actuation
ŠŠ Ergonomic rockers
ŠŠ Recognizable and simple to operate controls
ŠŠ Compact Design
Typical Applications:
ŠŠ On-Highway Transportation Equipment
ŠŠ Agricultural Equipment
ŠŠ Construction Equipment
ŠŠ Marine
S-Series Rocker Switches - General Specifications
Electrical
Environmental
Contact Rating
[email protected] 24VDC
Dielectric Strength
1500 Volts RMS between pole to
pole
Insulation Resistance
50 Megaohms
Contact Resistance
10 milliohms max. @ 4VDC
Contact Bounce
<20 milliseconds
Life 100,000 cycles maintained circuit,50,000 cycles momentary circuit at rated voltage and current gold plated
Circuitry
SP, DP 2 & 3 position,
1/2 or full throw
Terminals
.110 Tabs, Silver Plated Brass
Operating Temperature -40°C to +85°C
Vibration
Per IEC 68-2.6 test Fc and 68-2.47 Test Criteria - no noise or contact chatter below 10ms.
Cold Test
Per IEC 68-2-1 -40°C for 72 hours
Test Criteria - pre & post test contact resistance.
Dry Heat Test Criteria
Per IEC 68-2-2 + 85°C for 72 hours
Test Criteria - no loss of circuit during test, pre & post test contact resistance.
Handling Shock
Drop from height of 1 meter, 3 times,
4 sides. Test criteria - No loss of circuit during test, pre & post test contact resistance.
Thermal Shock
Per IEC 68-2-14, -40°C to +85°C.
Test criteria - pre & post test contact
resistance.
Mechanical
Endurance
250,000 cycles minimum
Mounting Specifications
Physical
Lighted
LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24VDC.)
BracketAcetal
Base
Nylon 66 GF
RockerPolycarbonate
Weight
25 gms max.
Actuator Travel (Angular Displacement)
2 position (1/2 throw)
3 position (full throw)
12°
12° from center
www.carlingtech.com
Snap in Mount
40mm x 20mm keyed hole (see dimensional specifications for details.)
Connector
Amp/Tyco MCP 2.8 receptacle housing P/N 1418994-1
mates with Amp/Tyco MCP 2.8 flat type receptacle. Based
on wire size, choose P/N below:
1-968880-1
1-968849-1
1-968851-1
20-24 awg wire
17-20 awg wire
13.5-17 awg wire
47
S-Series Rocker Switches - Ordering Scheme
S 18 A A R F 0 4
1
Series
2
Circuit
3
Rating
4
5
Illumination Lamp 1
6
Lamp 2
7
Lamp 3
8
Bracket
Color
M Z Z Z 00
10
Legend
Color 1
9
Actuator
Color
11
Legend
Color 2
12
Legend
Color 3
13
Legend 1
1 00 00
15
14
Legend 2
Legend
Orientation
16
Legend 3
5,6,7 LAMP (SAME CODING FOR ALL 3 SELECTIONS)
1 SERIES
S
Selection 5: specifies lamp 1 located above terminals 1 (+) & 2 (-).
Selection 6: specifies lamp 2 located in center of rocker.
Selection 7: specifies lamp 3 located above terminals 9 (+) & 10 (-).
2 CIRCUIT
Terminal Connections as viewed
( ) - momentary
from bottom of switch:
1 - - 2
SP - single pole uses terminals 3, 5 & 7.
3 - - 4
DP - double pole uses terminals 3, 5, 7 & 4, 6, 8.
5--6
7--8
9 - - 10
Position: 1
2
3
SP DP 5 & 7, 6 & 8 Connected Terminals 3 & 5, 4 & 6
16 26 ON OFF ON
18 28 (ON) OFF (ON)
SPECIAL CIRCUITS
(6 & 8) 4, 5, 6, 7 OFF
31 41 51 ON OFF NONE1
42 52 (ON) OFF NONE1
43 53 (ON) 3&5
NONE1
44 54 ON 3&5
NONE1
45 55 (ON) OFF ON
46 56 NONE 5&7
ON
47 57 NONE 5&7
(ON)
75 (5 & 7, 3 & 6) 5 & 7, 4 & 6 (3 & 5, 4 & 6)
982 (5 & 7, 2 & 6) 5 & 7, 4 & 6 (5 & 9, 4 & 6)
No lamp LED 12VDC 24VDC 0
Red A
B
Orange C
D
Yellow E
F
Green
H
J
8 BRACKET COLOR
1
4
Black
Dark Carbon
9 ACTUATOR
Standard Rocker, Laser Etched
Black Titan Gray M
N
Dark Carbon
R
10, 11, 12 LEGEND COLOR
Z
1
No Legend
Clear
13 LEGEND 15
00
3 RATING
1
A 3
B 4
C 3
0.4VA 28VDC Resistive
10.5mA 1.5A 28VDC,
5A 28V 50A Inrush Lamp Load
3.5A 28VDC, 18A Inrush
10mA 10A 28VDC
4 ILLUMINATION
Lamps
NONE S
A
1
C
1
2
D
1
2
E
1&3
F
1
G
1&2
H
1&2
J
1, 2 & 3 K
1&2
48
Illumination Type Lamp wired to Terminals
INDEPENDENT –
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 9 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT
9 (+) 10 (–)
INDEPENDENT 1 (+) 2 (–)
PARALLEL
INDEPENDENT 1 (+) 10 (–)
SNAP
INDEPENDENT 1 (+) 10 (–)
DEPENDENT 9 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
DEPENDENT 9 (+) 10 (–)
INDEPENDENT
1 (+) 2 (–)
DEPENDENT 5 (+) 10 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 9 (+) 10 (–)
3.3K RESISTOR IN PARALLEL
No Legend
14 LEGEND ORIENTATION
0
1
2
3
4
No legend
Orientation 1
Orientation 2
Orientation 3
Orientation 4
15,16 LEGEND 2,36
00 No legend
Notes:
1 Indicates 1/2 travel for actuator.
2 Snap-Action Contact Mechanism
3 Not available with circuit 98.
4 Available with circuit 98 only.
5 Located over T1-2.
6 Legend 2 located in center of rocker, Legend 3 located over T9-10.
Legend 2 options are limited due to a very small marking area.
Consult factory for specifics.
www.carlingtech.com
S-Series Rocker Switches – Dimensional Specifications in. [mm]
Dimensional Specifications: in. [mm]
www.carlingtech.com
49
N-Series Addressable Rocker Switches
N-Series
Switches
The N-Series Addressable Switch combines the look and feel of a traditional electromechanical control coupled with a built in PCB and provides a flexible, cost effective
alternative to a CAN/LIN based switch. The N-Series produces up to 144 individual
switch IDs by using a resistive ladder circuit. Different switch IDs are achieved by
changing the resistor values tied to individual loads, which can then be assigned to
the specific functions that the switch is controlling. Each switch is connected to an ECU
and the application software is written to recognize the switch IDs to determine which
load is being controlled as well as the selected actuator position. As a result, the wiring
harnesses are more simplified and specific loads can now be rearranged without the
need for a costly and time consuming harness redesign, giving designers the ultimate
in design flexibility.
Key Features:
ŠŠ Cost effective alternative to CAN/LIN based switch
ŠŠ Up to 144 individual switch IDs
ŠŠ Simplified Wiring harnesses
ŠŠ Readdressable loads without harness redesign
ŠŠ Available with paddle or rocker actuator
Typical Applications:
ŠŠ On-Highway Transportation Equipment
ŠŠ Agricultural Equipment
ŠŠ Construction Equipment
ŠŠ Marine
N-Series Addressable Rocker Switches - General Specifications
Electrical
Current Ratings
Dielectric Strength
Insulation Resistance
Contact Bounce
Contacts
Terminals
Mechanical
Endurance
Environmental
.4VA @ 28VDC (MAX)
1250 Volts RMS between pole to
pole 3750 Volts RMS between live
parts and accessible surfaces
50 Megaohms
20 milliseconds max.
gold plated
Brass or copper/silver plate
3/16” (4.76mm)
Quick Connect terminations
standard.
250,000 cycles minimum
Physical
Lighted
Seals
Base
Rocker and Paddle
Laser Etched Rocker
Lens
Connector
Bracket
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24VDC)
Rocker, base & bracket are sealed.
Nylon 66 GF rated to 85°C with a
flammability rating of 94V0.
Nylon 66 Reinforced, rated to 105°C
Polycarbonate rated at 100°C.
Polycarbonate rated at 100°C.
Front snap-in.
Nylon 66 rated at 85°C. Polarized.
Nylon Zytel
IP67 for above the panel components
of the actual switch, representing
an index of protection as applied to
electrical equipment in accordance
with IEC 529, BS 5490, DIN 400 50 &
NFC 20 010.
Operating Temperature -40°C to +85°C
Per SAE J1399 “electronic Tachometer
Vibration
Specification” for Class II truck and
bus applications. Test Criteria: No
change in resistance and no evidence
of physical damage.
Exposure to 95% water, 5% NCI fog
Salt Spray
solution at 95 degrees F according
to ASTM B 117-90 “Standard Test
Method of Salt Spray (fog) Testing”.
Test Criteria: No visual evidence
of corrosion or external physical
damage.
Samples were exposed to selected
Humidity
temperature profile, while maintaining
90% +- 5% relative humidity for 30
cycles. Test Criteria: No evidence of
external physical deterioration.
Environmental
Mounting Specifications
Actuator Travel (Angular Displacement)
2 position
3 position
26°
13° from center
www.carlingtech.com
51
N-Series Addressable Rocker Switches - Ordering Scheme
N 4 1 2 1 A N H 1
1
Series
2
Actuator
3
R1
Resistive
ID
4
R2
Resistive
ID
5
6
7
Resistor
Illumination Lamp
Constants
8
Lamp
10
Actuator
9
Bracket
11
Lens Style
& Color
Lamp 1
1 EK
12
13
Lens Style Legend
& Color
Lamp 2
14
15
Legend
Actuator
Orientation Lens Legend
7,8 LAMP (SAME CODING FOR BOTH SELECTIONS)
1 SERIES
N
2 CIRCUIT
3 1 2 46
Selection 7: above terminals 10 & 9; Selection 8: above terminals 12 & 11
2
Terminal Orientation
Position: 1
( ) - momentary
2
3
STANDARD
2 & 4 Connected Terminals
1&2
4
OnNONEON
5
(On)NONEON
6
OnONON
7
(On)ONOn
8
(On)ON(On)
3 R1 RESISTIVE IDENTIFICATION
1
1020 21300
31620
42000
52430
62940
4 R2 RESISTIVE IDENTIFICATION
1
1020 21300
31620
42000
52430
62940
No lamp
0
LED*
12VDC
Red
C
Amber
N
Green
H
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
9 BRACKET COLOR1
Standard Bracket Rockerguard at Lamp 1
Rockerguard at Lamp 2
Black 1
A
E
White 2
B
F
10 ACTUATOR STYLE AND COLOR1
Black White Gray Rocker
A
B
C
Paddle
J
N
K
Gray 3
C
G
Red D
M
Red
4
D
H
Laser Etched
1
11 & 12 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
73570
8
4320
A
5230
B
6340
C
7870
D
10000
73570
8
4320
A
5230
B
6340
C
7870
D
10000
5 RESISTOR CONSTANTS (INDICATES SWITCH STATE)
R3 R4R5
1
1300 10000
5320
2 825 66503830
0 - No Actuator Clear White 1
-
-
7
3
-
-
9
5
A
Z - No Lens
Amber Green B
G
C
H
D
J
E
K
-
-
Red M
N
P
R
-
Blue
T
U
V
W
- Large Transparent
Large Translucent
Bar Transparent
Bar Translucent
Laser Etch background color
13 LEGEND ORIENTATION
00 No legend this location / no actuator
For legend options & codes, see pages 54-65 of this catalog.
14 LEGEND ORIENTATION
0
1
2
3
4
No legend (used with codes 11-18 in selection 12)
Orientation 1 - vertical, lamp 1 on top
Orientation 2 - horizontal, lamp 1 on right
Orientation 3 - vertical, lamp 1 on bottom
Orientation 4 - vertical, lamp 1 on left
6 ILLUMINATION
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end of
switch. Positive (+) and negative (-) symbols apply to LED lamps only.
Lamps
Illumination Type Lamp wired to Terminals
SNone
A
#1
Standard 10+ 12
#2
Standard 11+
9B
#1&2
Special Parallel 11+ 9C
#1&2
Special Parallel 10+ 91
#1
Independent 10+ 92
#2
Independent 12+ 113
#1
Independent 10+ 9
#2 Independent 12+ 94
#1 Independent 10+ 9
#2
Independent 12+ 11-
52
15 ACTUATOR LENS LEGEND
00 No legend this location / no actuator
For legend options & codes, see pages 54-65 of this catalog.
Notes:
1 Custom colors are available. Consult factory.
2 Switch supplied with .187 tab terminals.
www.carlingtech.com
N-Series Addressable Rocker Switches
Dimensional Specifications: in. [mm]
www.carlingtech.com
53
N-Series Switch & Lamp Circuits
54
www.carlingtech.com
LD-Series - Electronic Dimmer Control
LD-Series
Electronic Dimmer Control
The LD-Series represents a dynamic breakthrough in dashboard technology, with
its programmable circuitry, superior design, and unparalleled performance that
affords seamless integration into most any dash panel. A variety of options, along
with superior performance, functionality, and aesthetics assure compliance with the
most stringent customer requirements. Key features include: robust design package
with all components encased in switch housing, eliminating wire chafing, providing
cost-savings as well; minimized electrical connections; IP67 sealing which prevents
PCB degradation and eliminates short circuit potential. Superior heat dissipation is
achieved with a heat sink mass which is over 50% larger than competitive products.
Fully programmable circuitry lets the designer decide illumination levels and detent
positions. EMC eliminates electrical “noise” and provides interference-free radio
signals. Ease of assembly is accommodated with polarized integral connectors and
an industry standard mounting hole.
LD-Series Electronic Dimmer Control - General Specifications
Electrical
Contact Rating
Contacts
Terminals
EMI/EMC
Reverse Polarity
Dielectric Strength
Electrical Endurance Environmental
4 amps, 14VDC
7 amps, 14VDC
10 amps, 14VDC
2 amps, 28VDC
3.5 amps, 28VDC
5 amps, 28VDC
Solid State
250 (6.3mm) Quick Connect terminations standard.
Per SAE J 1113 & SAE J 1455
24VDC for 5 minutes
A potential of 1000V @ 60Hz was applied to each unit for
one minute. The voltage was increased from 0 to 1000V at a rate
of 500V per second and then
reduced from 1000V to 0 at a rate
of 500V per second. No noticeable
signs of flashover, arcing or perforation were evident. All units operated properly both before and after test.
50,000 cycles minimum
Operating Temperature -40°C to +85°C
Vibration
Resonance Search
Individual resonance searches were conducted with vibration applied along each of the three mutually perpendicular axes. 24-50 Hz 0.40 DA; 50-2000 ±10 G’s peak
Random Vibration
The random vibration endurance test conditions were sequentially conducted in each of the three mutually perpendicular axes, 1hr/
axis. 9.36 Grms
Frequency (Hz) PSD (G2/Hz)
24 Hz
0.06
60 Hz
0.50
100 Hz
0.50
1000 Hz
0.025
2000 Hz
0.025
During this test, all units were operated at a load current of 2A with 12.5VDC.
Shock
Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with connector. Test criteria - No loss of Mechanical
circuit during test, pre, & post test contact resistance.
Endurance
100,000 cycles minimum
Salt
Spray
Per Mil-Std 202F, Method 101D, Test Actuation Force
300 grams ± 50 grams
Condition A, 96 Hrs.
Thermal Shock
Per Mil-Std 202F, Method 107F, Test Cond. A, -55°C to 85°C. Test
Physical Characteristics
criteria - pre & post test contact resistance
Lighted
LED - internally dimmed, rated Moisture Resistance
Per Mil-Std 202F, Method 106E, Test 100,000 hours 1/2 life
Criteria - pre and post test contact Base
PBT Polyester with VO resistance.
flammability rating
Per Mil-Std 810C, Method 510.2 Air
Actuator
Polycarbonate or Nylon 6/6 glass Dust
velocity 300± 200 ft/min, test filled
duration 16 hr.
Bracket
PBT Polyester with VO Temperature
Cycle
According to SAE J1455,
flammability rating
Sec. 4.1.3.1 (See Figure below)
Connector
Nylon 6/6 toughened
Function
Incremental or continuous dimming
OperationMomentary
Weight
52 grams
56
www.carlingtech.com
LD-Series Electronic Dimmer Control - Ordering Scheme
LD 3 5 1 C C 1
1
Series
2
Rating
4
5
6
7
Termination Illumination Illumination Bracket
Color
3
Dimming
Rate
2 RATING
4A, 12 volts
10A, 12 volts
3 DIMMING RATE
1
5
30 - 100% 8 positions
10 - 100% 10 positions
A
C
2A, 24 volts
5A, 24 volts
A
0 - 100% 11 positions
4 TERMINATION
1
No lamp
S
Red AmberGreen
12V LEDC
N
H
24V LEDD P
J
Black
2
White
8 ACTUATOR STYLE / COLOR1
Laser Etched Rocker
3
Paddle4
Z
NO LENS
CLEAR WHITE
1
-
- 7
3
-
- 9
5A
11
Legend 1
10
Lens
Color
AMBER
B
C
D
E
-
GREEN
G
H
J
K
-
11 LEGEND #1
00
No legend
FC
DIM
For legend options, visit us at carlingtech.com
0
1
2
3
5 & 6 ILLUMINATION
1
9
Lens
Color
12
Legend
Orientation
13
Legend 2
RED
BLUE
LENS STYLE
MT Large Transparent
NU Large Translucent
PV
Bar Transparent
RW
Bar Translucent
-
-
Laser Etch
FE
BRIGHT
FE
BRIGHT
12 LEGEND ORIENTATION
.250 TABS (6.4 mm)
7 BRACKET COLOR1
8
Actuator
Style/
Color
1 FC
9 & 10 LENS COLOR
1 SERIES
LD Electronic Dimmer Control
1
2
3 A A FE
3
No legend
vertical (lamp 1 on top)
horizontal (lamp 1 on right)
vertical (lamp 1 on bottom)
Gray
Black
White
Gray
Red
ABCD
J K
M
N
13 LEGEND #2
00
No legend
FC
DIM
For legend options, visit us at carlingtech.com
Notes:
1 Custom colors are available. Consult factory.
www.carlingtech.com
57
LMR-Series Mirror Rotate Control
LMR-Series
Mirror Rotate Control
As an extension of the L-Series family of control products, the LMR-Series provides
the means to control one or two mirrors and up to four separate motors from one
easy to operate joy stick control. When used in conjunction with our dimmer control
and wiper/washer control, Carling Technologies provides a solution to most any
dashboard control need within the Transportation market.
LMR-Series Mirror Rotate Control - Ordering Scheme
Actuator
Termination1
4 axis joy stick style
9” wire leads with Delphi-Packard connector #12047886 3
Electrical
Mechanism
1A 14V; .5A 28V
Sliding contacts in conjunction with a circuit board
Sealing
internal boot and potted wire leads protect critical
components from dust and moisture
LMR
1
Base Part Number
01
1
2
Color
3
Legend
1 BASE PART NUMBER: SERIES/RATING/FUNCTION/TERMINATION
LMR 2 position (left, right), 4 axis (N,S,E,W) with wire leads
2 ACTUATOR /BRACKET COLOR
01Black
3 LEGEND2
Z
1
2
no legend
2 arrows symbol (left, right)
4 arrows symbol (front, back and left, right)
Notes:
1 Compatible with Delphi-Packard #12045688.
2 All legends are imprinted in white. All product supplied with Mirror L & R legend on top of bracket and detent and directional legend on actuator.
3 Delphi-Packard is a registered trademark of Delphi-Packard Electrical Systems, Warren, Ohio.
1.965
[49.91]
.867 [22.02]
MIRROR
R
TEST CUT
HOLE IN
ACTUAL
MATERIAL
1.734 [44.04]
L
1.021
[25.94]
WIRE
40
81A
82A
88A
88B
82B
81B
150
PLUG
MOUNTING HOLE
1.480
[37.59]
.090
[2.29]
L.H. MIRROR
88B
M
UP
DOWN
89
COLOR
ORANGE
WHITE
LT. BLUE
YELLOW
YEL-BLK ST.
LT. BL-BLK ST.
WHT-NLK ST.
BLACK
CAV I.D.
A
B
C
D
E
F
G
H
R.H. MIRROR
88B
M
89 RIGHT 81A
LEFT
M
UP
DOWN
89
M
89 RIGHT 81B
LEFT
1.280
[35.51]
CONN P/N 12045688
9.060
[230.12]
CONN P/N 12047886
88A
82A
81A
LH
88B
82B
81B
40
150
RH
89
89
V/D
L/R
BATTERY
SCHEMATIC
www.carlingtech.com
GROUND
59
LW-Series Wiper/Washer Control
LW-Series
Wiper Washer Control
The LW-Series Electronic Wiper Washer Control combines two switches into one selfcontained unit allowing effortless control of both wash and wipe functions from a
singular location. A variety of features and options including, Continuous low and high
speed wiper positions, Six intermittent delay intervals ranging from 3-18 seconds, Pushto-wash button and an LED Night-light indicator combine to provide the flexibility to
meet most any Cab design. The LW series is available for 14 or 28 volt operation and
can be adapted to single or dual relay systems.
LW-Series Wiper/Washer Control - General Specifications
Electrical
Contact Rating
Terminals
Terminals
Physical Characteristics
1 relay
8 amps, 14VDC
4 amps, 28VDC
2 relays
1 amps, 14VDC
1 amps, 28VDC
.187 (7.4mm) Quick Connect terminations standard.
Reverse polarity protection
Over voltage protection
Cold cranking protection according to SAE J1455, Sections. 4.11.1.1.1 and 4.11.1.2.1
Transient voltage protection which includes load dump and inductive switching according to SAE J1455, sec. 4.11.2.2
Electrostatic discharge protection according to SAE J1455 Sec. 4.11.2.2.5.1 (Discharge a 150 pf capacitor that has been charged to a potential of 15kV through 150 Ohm resistor.)
Meets all other EMI/EMC requirements for class C trucks.
Mechanical
Mechanical Vibration
Endurance
Sinusoidal Vibration: 10-55-10 Hz, 0.06” DA, one minute-cycle, three hours/axis
Random Vibration: Three
hours/axis, three mutually perpendicular axes with a test level 4G’s.
Frequency Amplitude
5Hz
0.16 G2/Hz
100Hz
0.16 G2/Hz
500Hz
-3dB/octave roll-off
Tests were conducted according to SAE J1455, Sec 5.7 and
Sec. 4.9.4.
Shock: MIL-STD-202G Method 213B, Test Condition K, 30G’s,
11 ms.
According to SAE J2349, March 97 for windshield washer switch for Trucks, Buses and Multipurpose Vehicles (20,000 cycle minimum).
www.carlingtech.com
Illumination
LED, rated 100,000 hours 1/2 life
CoverAcetate
Washer Actuator
Silicone
Toggle Actuator
Nylon 6/6 glass filled
Bracket
Nylon 6/6
Connector
Nylon 6/6 rated 85°C polarized
Washer Function
Momentary
Toggle Function
Maintained Intermittent
OperationMomentary
Weight
44 grams
Environmental
Operating Temperature -25°C to +85°C
Temperature Cycle
According to SAE J1455,
Sec. 4.1.3.1 (See Figure below)
Thermal Shock
According to SAE J1455,
Sec. 4.1.3.2 (See Figure below)
Humidity
Dust Bombardment
Salt Spray
According to SAE J1455, Sec.
4.2.3 (30 cycles for 8 hrs. with maximum temperature of 85°C and 95% relative humidity.
According to SAE J1455, Sec. 4.7.3 (with dust concentration of 0.88gm/m for 24 hours.)
MIL-STD-202G, Method 101D for 96 hours.
61
LW-Series Wiper/Washer Control - Ordering Scheme
LW 1 A 1 1 Z
1
Series
2
Rating
4
3
Intermittent Wiper/
Washer
Timing
Timing
5
Lamp 1
6
Lamp 2
1 1 AG 1 00
7
Bracket
Color
8
Rocker/
Paddle
Color
9
Legend 1
10
11
Legend
Legend 2
Orientation
1 SERIES
LW Wiper/Washer Control with six intermittent positions: low. high, wash/wipe
8 ROCKER/PADDLE COLOR
2 RATING1
9 LEGEND #1
1
2
3
8A, 14VDC (1 relay)
4A, 28VDC (1 relay)
1A, 14VDC (1 relay)
4
5
6
1A, 14VDC (1 relay)
1A, 14VDC (2 relay)
1A, 28VDC (2 relay)
Black
00
No legend
For legend options, visit us at carlingtech.com
10 LEGEND ORIENTATION
3 INTERMITTENT TIMING
A
1
0
1
2
2-15 seconds
No legend
vertical (lamp 1 on top)
horizontal (lamp 1 on right)
4 WIPER/WASHER TIMING
1
3 seconds
5 LAMP #1 (ABOVE WASH)
Z
1
no lamp
green LED
6 LAMP #2 (ABOVE WIPE)
Z
1
no lamp
green LED
2
3
red LED
amber LED
2
3
red LED
amber LED
11 LEGEND #2
00
No legend
For legend options, visit us at carlingtech.com
Notes:
1 Relay coil current is 1A max. Relay must have an arc suppression in parallel with the coil.
Ref P/N LC2-01 for black wiper/washer connector housing.
7 BRACKET COLOR
1
Black
Principles of operation:
From the OFF position, moving the toggle one step up puts the function into the intermittent slower mode (18 sec.). Moving the toggle another step up reduces
the delay time by 3 sec for each of the next six steps. The seventh step up puts the motor into a continuous low-speed mode and the last step up puts the
motor into the high-speed mode. Reversing the previous steps puts the motor finally into the stop/parking mode. During the OFF position, intermittent and lowspeed modes, pressing the wash button activates the wash function. Wipe function starts after a two second delay from the onset of the washing and continues
for three continuous wipes after the wash button is released. For convenience, the wash function is not active during the high-speed mode.
The Wiper Control is designed to interface with single or dual relay systems for intermittent delay and the park function. The high speed is driven directly via
a power transistor internal to the module. The coil of the relay is pulled down to ground during the intermittent, low-speed and high-speed modes respectively.
(Contact Carling Technologies for wiring diagrams)
62
www.carlingtech.com
Custom Electronic Controls
Cruise Control
Light Control Module
The cruise control
assembly digitally
communicates with
the VECU to provide
the proper signal when
the operator presses
a button on one of the controls. The left control includes
acceleration and deceleration, while the right control
panel includes the OFF/ON and Resume buttons.
The light control module is a
multifunctional package that
encompasses four critical
controls within one easy-toinstall, space
saving unit. Controls include
a high-current rotary switch,
which controls parking lights and
headlights; a push-pull feature
on the switch to operate fog
lights; an adjacent high-current
thumbwheel dimmer switch to
select the desired brightness for dash lighting; and an
additional miniature rocker switch for auxiliary high-current
lighting functions.
This product withstands temperatures from -40°C to
+85°C, relative humidity up to 95%, condensation, direct
sunlight and mechanical vibrations. The two controls are
housed in an integrated assembly to minimize wiring.
The expert design integrates seamlessly with the vehicle
steering and wheel styling and is designed to meet
customer-specific requirements for safety and ease of
accurate assembly. Carling engineers will work with you
and your vehicle design team to develop a customized
cruise control solution for
your specific needs.
The light control module is a compact, sleek, operator
friendly, cost effective module. The rugged high-current
switch design allows high-current loads to be handled
without the need to include costly relays in the switch
circuit. The snap-in design and integrated keyed
connector make installation easy, and the compact design
uses little valuable dashboard space.
HVAC Motor Controller
Horn Control
The horn control
is housed in an
integrated assembly
to minimize wiring and
provides a flexible, yet
durable
actuator cover to endure exponential presses. It
withstands temperatures from -40°C to +85°C, relative
humidity up to 95%, condensation, direct sunlight and
mechanical vibrations and was designed as a costeffective alternative to traditional horn controls. This
rugged control has an operating voltage of 12 to 24VDC.
Carling engineers will work with you and your vehicle
design team to develop a customized cruise control
solution for your specific needs.
www.carlingtech.com
The HVAC motor controller efficiently controls heating and
ventilation and interfaces with the vehicle’s VECU to
adjust the speed of the HVAC blower motor. There are
two connections in the controller, one to the load through
the harness and another to the VECU. The signal from the
VECU controls the motor speed and creates a soft start
that will suppress any inrush during the motor’s start up.
The HVAC motor controller operates at 12 or 24VDC and
drives DC motors up to 30A. It provides overvoltage
protection, up to 100V for two minutes, meeting
automotive requirements for EMC, vibration and shock.
These features help extend the life of the HVAC unit
and prevent the nuisance blowing of fuses or circuit
breakers. The HVAC controller is sealed to IP68, providing
protection from the extreme environmental conditions
experienced by the blower housing. The HVAC Motor
Controller is compact and uses fewer components and
connections than traditional motor control devices.
63
Operator Control Modules
Keypads
Operator control modules utilize industry standard SAE
J1939 CAN and NMEA communication protocols. By
incorporating a single connector to the CAN bus via a
communications cable, wire harnesses are greatly
simplified, saving space, weight and cost. Through
the use of embedded software, these modules are
configurable to your specific load requirements and
diagnostic needs.
The compact keypad, available in standard or custom
silicone designs, is the perfect interface for the many HMI
functions that it controls. These sleek control pads
provide a distinctive tactile feel for the operator, while
incorporating wear-resistant lasered graphics for long
life. Operator Control Modules are available with many
features including multiple function lighting, CAN datacontrolled variable dimming, and backlighting
Solid State Power Control
Module Features:
ŠŠ 12 Channel/24 VDC electronic circuit breakers
ŠŠ J1939 Communication
ŠŠ Software Selectable Trip Characteristics
ŠŠ Dimming and Soft Start PWM
ŠŠ Reverse Polarity Protection
ŠŠ Up to 15 Amps per channel
ŠŠ Rated for 80 Amps Continuous Operation
ŠŠ Load Shedding Capability
VOCM
Multiplexed V-Series rocker modules use industry
standard SAE J1939, LIN, and NMEA communications
protocols. The rocker module provides the look and
feel of a traditional electromechanical switch with the
connection benefits of a multiplexed module. Using
one cut-out for six switch functions, the multiplexed
V-Series rocker modules save assembly time, and
greatly simplify wiring and harness requirements,
providing a high-tech yet cost-effective solution.
64
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
65
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
66
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
67
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
68
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
69
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification
70
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
71
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
72
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
73
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
74
www.carlingtech.com
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the swtich is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
75
Legend Imprinting
Notes:
Legends shown represent positive lens legend, where image is stamped on lens. On negative lens legends, the background is stamped black so that only the image will be illuminated
when the switch is actuated. Legend size may vary on V, L, N, and S-Series switches.
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
76
www.carlingtech.com
Need Assistance?
We’re Online
Our extensive website provides in-depth, detailed information
about our products and capabilities. With offices around the world,
we’re always ready to do business, answer questions and help our
customers. Call, fax, e-mail or visit us online anytime to start working
with a company that is always on.
www.carlingtech.com
77
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
East Region Sales Office, CT • [email protected]
Midwest Region Sales Office, IL • [email protected]
West Region Sales Office, CA • [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Int + 852-2737-2277 • Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China • [email protected]
Shanghai, China • [email protected]
Pune, India • [email protected]
Kaohsiung, Taiwan • [email protected]
Yokohama, Japan • [email protected]
Europe / Middle East/Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Int + 44 1392-364422 • Fax: Int + 44 1392-364477
Email: [email protected]
GmbH, Germany • [email protected]
SAS, France • [email protected]
TRA-C_04_2013