V-Series Contura Rotary Switch The V-Series Contura Rotary Switch was designed for maximum performance and reliability leveraging the features of the widely popular V-series Contura Rocker Switches. Available in maintained and momentary circuit options, the V-Series Rotary features a sturdy knob construction, up to three separate LEDs, and fits in an industry standard panel opening. Internally, the V-Series Contura Rotary uses a patented mechanism that translates rotary to linear motion. This allows for common switch functionality and terminal connections with the V-Series rocker version and requires no harness change. A secondary CAM, which helps drive the mechanism, provides definitive detent positions and prevents the switch from stopping between positions, while improving tactile feel. The V-Series Rotary also features an innovative PC board that supports the LED and surface mount resistors; and IP67 sealing protection above panel by utilizing LED and actuator stem seals. Together, these features make the V-Series Contura Rotary switch the best choice available in the market today. Typical Applications: On/Off Highway Equipment Marine Test & Measurement Instrumentation Speed Control Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Product Highlights: Accommodates up to three separate LEDs Patented mechanism translates rotary into linear motion Secondary CAM for definitive detent positions PC Board supports LED and surface mount resistors IP67 sealing protection above panel Common terminal & circuit functionality with V-Series Rocker switches, with no harness change required 2 | V-Series Contura Rotary Switch - Design Features V-Series Rotary Switch DESIGN FEATURES OPTIONAL PANEL SEAL Prevents water/dust ingress behind panel LEDS Up to three separate LEDs SEALS LED and stem seals provide IP67 protection above panel ROTARY & LINEAR ACTUATOR Patented mechanism that translates rotary to linear motion PC BOARD Supports LEDs and surface mount resistors TERMINALS Same pinout as V-Series Rocker Switches, requiring no harness change SECONDARY CAM Provides definitive detent positions with ball & spring located in rotary actuator 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com V-Series Contura Rotary Switch - General Specifications | 3 Electrical Mechanical Rating Voltage Max Current Resistive 2 Position Maintain 12 20 2 Position Momentary 12 20 3 Position All 12 20 2 Position Maintain 24 15 2 Position Momentary 24 15 3 Position All 24 15 Circuit Dielectric Strength 1500 Volts RMS Insulation Resistance 50 Megohms Initial Contact Resistance 10 Milli Ohm max @ 4VDC Life 50,000 Cycles Two Position 25,000 Cycles Two Position Momentary and All Three position Terminals 0.250” (6.3mm) Quick Connect Physical Function Circuits Single and Double Pole Single Throw, SPST, DPST Single and Double Pole Double Throw, SPDT, DPDT Operation Two and Three Position Maintained and Momentary Knob Rotation Two Position 60 Degrees Three Position 30 Degrees from Center Illumination LED; Red, Green, Amber, Yellow, White, Blue Seals LED O-ring(s) – Silicone, Bezel gasket – Neoprene, Knob seal - NBR Flammability Exceeds FVMSS 302 Requirements, Exterior Components, UL 94 V-2 or Better Interior Components, UL 94 HB or Better Base Polyester, PBT Bracket Nylon 66, PA Knob Polybutylene Terephthalate, PBT 6.5%GF Lens Polycarbonate, PC Connector Nylon 66, PA Mounting Front Panel Snap In, 1.450” (36.83mm) X 0.830” (21.08mm) Panel Thickness, 0.030” – 0.187” (0.76 – 4.75mm) Mechanical Life Knob Impact 100,000 Cycles Maintained Circuits 50,000 Cycles Momentary Circuits 50 Gram weight dropped from a height of 18 inches on Top & Sides Environmental Sealing Dust Corrosion Chemical Splash Salt Spray Vibration Random Vibration Sinusoidal Shock Handling Shock Thermal Shock Moisture Resistance Thermal Cycling Ignition Protection UV Protection ESD IP67, in accordance with IEC 60529, BS 5490, DIN 40050 & NFC 20 010. This rating applies to front panel components of the actual switch only, and signifies protection against dust and the prolonged effects of immersion under pressure. Mil STD 810, Method 510.2 Air Velocity 300 Ft/Min Duration 16Hr IEC 68-2-60 Mixed Flowing Gas (MFG) 14 Days Gasoline, Diesel, Motor Oil, Brake Fluid, Ammonia, Armour All Mil STD 202G, Method 101, Test Condition A 96 Hr Mil STD 202G, Method 214 test Condition C 10G’s RMS Mil STD 202G, Method 204D, Test Condition A 0.06DA or 10G’s 10-500Hz MIL-STD 202G, Method 213B Test Condition K, 30G’s 1 Meter Drop onto Hard Surface MIL-STD 202G, Method 107G Test Condition A -55 C to 85 C MIL-STD 202G, Method 106F 10, 25 C to 65 C Cycles 95% RH 25 Cycles -40 C to 85 C ISO 8846 with EC Directive 94/25/EC for Marine Products 300 hr Xenon Arc, 1.4W/m2 wavelength 420 nm Human Static Discharge, +/- 15KV applied during normal operation Shipping/Handling, frequency range 200-2000 MHz applied voltage is +8KV to +15KV and -8KV to -15KV 3 discharge cycles *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | V-Series Contura Rotary Switch - Dimensional Specifications in. [mm] Dimensional Specifications: in. [mm] 1.400 [35.56] 1.700 [43.18] .845 [21.47] 1.079 [27.40] 1.550 [39.37] 10 TERMINAL BASE W/ BARRIERS .960 [24.38] 1.126 [29.24] .250 [6.35] X .031[.78] .353 [8.64] .820 [20.83] .960 [24.38] 10 TERMINAL BASE W/O BARRIERS 8 1 7 4 2 5 3 6 10 9 BOTTOM VIEW TERMINAL ARRANGEMENT 10 TERMINAL BASE SWITCH SHOWN WITH VC1 CONNECTOR 10 TERMINAL 1.266 [32.16] 1.318 [33.48] 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com V-Series Contura Rotary Switch - Circuit Diagram | 5 Circuits Codes KNOB POSITIONS 3 1 CKT CODE 11 3 3 6 CKT CODE 21 2 2 1 3 3 2 3 1 1 CKT CODE 14 3 3 1 3 6 CKT CODE 22 2 1 5 3 3 CKT CODE 12 KNOB POSITIONS LEGEND 5 1 6 SYMBOL 4 1 CKT CODE 24 DEFINITION TERMINAL LOCATION 3 MAINTAINED CIRCUIT MOMENTARY CIRCUIT 2 2 3 3 1 1 2 CKT CODE 16 3 INTERNAL CONNECTION (JUMPER TERMINAL) 5 1 6 2 POSITION CONNECTION 4 1 CKT CODE 26 2 2 POSITION CONNECTION 3 P1 P3 2 POSITION 2 2 3 3 1 1 2 CKT CODE 18 2 3 5 1 6 P1 4 1 CKT CODE 28 2 2 P2 P3 3 POSITION 3 5 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 6 | V-Series Contura Rotary Switch - Circuit Diagram Standard Lamp Circuit Diagrams 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com V-Series Contura Rotary Switch - Ordering Scheme | 7 RV 11 D 2 B C 0 0 B 1 Series 2 Circuit 3 Rating 4 5 6 Termination Illumination Lamp 1 1 SERIES RV Rotary Contura 2 CIRCUIT1 Terminal Connections as viewed ( ) - momentary from bottom of switch: 8 - - 7 SP - single pole uses 1, 2 & 3. 1 - - 4 DP - double pole uses 1, 2, 3 and 4, 5, 6. 2 - - 5 3 - - 6 10 - - 9 Position:1 2 3 SP DP 2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5 1121ON NONE OFF 12*22(ON) NONE OFF (*Available Q2 - 2014) 1424ON NONE ON 1626ON OFF ON 1828(ON) OFF (ON) 3 RATING External 1 .4VA 28VDC Resistive B 15A 24V D 20A 12V 4 TERMINATION/BASE STYLE 8 Term 10 Term TerminationJumper 1 2 .250 TAB (QC) - no barriers No AB .250 TAB (QC) - with barriers No 34 Solder Lug - no barriers No CD Solder Lug No 56 Wire Leads - no barriers No EF Wire Leads No 5 ILLUMINATION2 Sealed Lamps S NONE A # 1 B # 1 C # 1 & # 3 D # 1 & # 3 E # 1 # 2 # 3 F # 1 # 2 # 3 G # 1 # 3 H # 2 J # 1 # 2 K # 1 # 2 L # 1 # 2 M # 2 # 3 N # 2 # 3 P # 2 # 3 R # 3 T # 3 Single Pole Switches Only U # 1 V # 1 # 3 when illuminated Independent Dependent Independent Independent Dependent Dependent Independent Independent Independent Dependent Independent Dependent Dependent Independent Independent Independent Independent Dependent Dependent Dependent Independent Independent Independent Dependent Dependent Independent Dependent Independent Dependent Dependent Dependent Dependent Terminals 8+ 3+ 8+ 10+ 3+ 1+ 8+ 9+ 10+ 3+ 9+ 1+ 3+ 8+ 8+ 8+ 10+ 3+ 1+ 3+ 8+ 8+ 10+ 3+ 1+ 10+ 1+ 8+ 1+ 77777777777777777777777777777- 3+ 3+ 1+ 664- 7 Lamp 2 8 Lamp 3 9 Bracket K R C 10 Actuator 11 Lens 12 Knob Color 6, 7, 8 LAMP#1, 2 AND OR LAMP #34 Selection 6: above terminal 7; Selection 8: above terminal 8 No lamp 0 LED RedAmber Green Blue White 12VDC CN H E 6 24VDC DP J K 8 9 BRACKET COLOR & PANEL SEAL3 Color No Gasket 1 Gasket 2 Gasket Black BC D Gray GH J White WY Z 10 ACTUATOR STYLE K Rotary Knob Standard ACTUATOR ORIENTATION ABOVE TERMINALS 4 1 11 LENS COLOR4 No Actuation 0 No Lens Z Clear WhiteAmber Green Red Blue 4 9E KRW 12 KNOB COLOR Black GrayRed C HS Notes: 1 SP-single pole uses terminals 1,2 & 3. DP-double pole uses terminals 1,2,3,4,5 & 6. Terminals 7,8,9 & 10 are for lamp circuit only. 2 Lamp #1 located at top end of switch, above terminal 4. Lamp #2 located at top end of switch between terminals 1 & 4. Lamp #3 located at top end of switch, above terminal 1. Positive (+) and negative (-) symbols apply to LED lamps only. 3 Mounting hole size is 1.450” (36.83mm) by 0.830” (21.08mm). To mount multiple switches in single panel cut-out order optional interlocking mounting panels. 4 Lens color for LEDs must be clear, white, or match color of LED. REV_SW_RV_01_2014 60 Johnson Avenue • Plainville, CT 06062 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com