D-Series – General Specifications Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready, touch-proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as "Dead Front" construction characteristics. Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the TRIPPED/OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry standard panel cutouts. 0.02 - 50 amps, up to 480 VAC or 65 VDC, 1 - 4 poles (Handle), 1 - 3 poles (Rocker), with a choice of time delays. Agency Certifications UL Recognized UL Standard 1077 UL Standard 508 CSA Accepted Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 VDE Certified EN60934, VDE 0642 under File No. 10537 Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) Switches, Industrial Control (Guide NRNT2, File E148683) Electrical Table A: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. Notes for Table A: 1 DC and 1Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings. 3 UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2. 96 www.carlingtech.com D-Series – General Specifications Electrical Maximum Voltage Standard Current Coils Standard Voltage Coils Insulation Resistance Dielectric Strength Resistance, Impedance Pulse Tolerance Curves www.carlingtech.com Mechanical AC, 480 wye/277 VAC (See Table A), 50/60 Hz, 65VDC 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other ratings available - consult factory. DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Minimum of 100 Megohms at 500 VDC. UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. D-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per Publications EN 60950 and VDE 0805. Values from Line to Load Terminal based on Series Trip Circuit Breaker Endurance Trip Free Trip Indication 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. All D-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. Physical Number of Poles Internal Circuit Config. Weight Standard Colors Mounting Rocker Type: 1-3; Handle Type: 1-4 Switch Only and Series Trip with current or voltage trip coils. Approximately 128 grams/pole (Approximately 4.57 ounces/pole) Housing - Black; Actuator - See Ordering Scheme. Mounts on a standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002). Environmental Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition "I". Instantaneous and ultra-short curves tested @ 90% of rated current. Vibration Withstands 0.060" excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -40° C to +85° C 97 D-Series Handle & Rocker – Ordering Scheme D A 3 – B0 – 10 – 450 – 1 2 1 – C 1 Series 3 Poles 2 Actuator 1 SERIES D 2 ACTUATOR1 Handle2 A Handle, one per pole B Handle, one per multipole unit Visi-Rocker3 C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend (VDE approval not available with no legend) F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend (VDE approval not available with no legend) Single Color Rocker3 J Vertical legend K Horizontal legend L No legend (VDE approval not available with no legend) 3 POLES 1 One 7 Terminal 6 Current Rating 5 Frequency & Delay 4 Circuit 8 Actuator Color 10 Agency Approval 9 Mounting/ Voltage 6 CURRENT RATING (AMPERES) 020 0.020 280 0.800 460 6.000 025 0.025 285 0.850 465 6.500 030 0.030 410 1.000 470 7.000 050 0.050 512 1.250 572 7.250 075 0.075 413 1.300 475 7.500 080 0.080 414 1.400 480 8.000 085 0.085 415 1.500 485 8.500 210 0.100 517 1.750 490 9.000 215 0.150 420 2.000 495 9.500 610 10.000 220 0.200 522 2.250 710 10.500 225 0.250 425 2.500 611 11.000 230 0.300 527 2.750 711 11.500 235 0.350 430 3.000 612 12.000 240 0.400 532 3.250 712 12.500 245 0.450 435 3.500 613 13.000 250 0.500 436 3.600 614 14.000 255 0.550 440 4.000 615 15.000 260 0.600 445 4.500 616 16.000 265 0.650 547 4.750 617 17.000 270 0.700 450 5.000 618 18.000 275 0.750 455 5.500 OR VOLTAGE COIL (VOLTS, MIN. TRIP RATING)5 A06 6 DC, 5 DC A48 48 DC, 40 DC A12 12 DC, 10 DC A65 65 DC, 55 DC A18 18 DC, 15 DC J06 6 AC, 5 AC A24 24 DC, 20 DC J12 12 AC, 10 AC A32 32 DC, 25 DC J18 18 AC, 15 AC 619 620 621 622 623 624 625 626 627 628 629 630 632 635 640 645 650 19.000 20.000 21.000 22.000 23.000 24.000 25.000 26.000 27.000 28.000 29.000 30.000 32.000 35.000 40.000 45.000 50.000 J24 24 AC, 20 AC J48 48 AC, 40 AC K20 120 AC, 65 AC L40 240 AC, 130 AC 7 TERMINAL 1 #10 Screw & Pressure Plate for Direct Wire Connection 2 #10 Screw without Pressure Plate 2 Two 3 Three 4 Four 8 ACTUATOR COLOR & LEGEND Actuator or Marking: Visi-Color 4 CIRCUIT A0 Switch Only (No Coil) 4 B0 Series Trip (Current) C0 Series Trip (Voltage) 5 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 105 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 5 50/60Hz Instantaneous 20 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 32 34 36 426 446 466 526 546 566 50/60Hz Long DC, 50/60Hz Short DC, 50/60Hz Medium DC, 50/60Hz Long 50/60Hz Short, Hi-Inrush 50/60Hz Medium, Hi-Inrush 50/60Hz Long, Hi-Inrush DC, Short,Hi-Inrush DC,Medium, Hi-Inrush DC, Long, Hi-Inrush Color: White Black Red Green Blue Yellow Gray Orange I-O A C F H K M P R ON-OFF B D G J L N Q S 9 MOUNTING/VOLTAGE MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 6-32 X 0.195 inches C8 2 ISO M3 x 5mm ISO M3 x 5mm D8 Dual 1 2 3 4 5 6 7 8 Marking Color: Single Color Rocker/Handle Black White White White White Black Black Black Visi-Rocker (Actuator Black) 7 White n/a Red Green Blue Yellow Gray Orange VOLTAGE < 300 ≥ 300 < 300 ≥ 300 10 AGENCY APPROVAL C UL Recognized & CSA Accepted VDE Certified, UL Recognized & CSA Accepted D9 Notes: 1 Handle breakers available up to four poles. Rocker breakers available up to three poles. 2 Actuator Code: A: Multi-pole units factory assembled with common handle tie. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 3 Multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. Two pole - left pole. Three pole - center pole 4 ≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650. 5 Voltage coil only available with delay codes 10 & 20. 6 Available to 50A max with circuit code BO only. 7 Color shown is visi and legend with remainder of rocker black. 8 ≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max. 9 VDE Approval requires Dual (I-O, ON-OFF) or I-O markings 98 www.carlingtech.com D-Series – Circuit & Terminal Diagrams Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 99 D-Series Rocker – Form & Fit Drawings Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. 4 For pole orientation with horizontal legend, rotate front view clockwise 90°. 100 www.carlingtech.com D-Series – Form & Fit Drawings Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 101