D-Series D-Series CIRCUIT BREAKER Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready, touch-proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as “Dead Front” construction characteristics. Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the TRIPPED/OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry standard panel cutouts. Product Highlights: Typical Applications: Industrial Controls 0.02 - 50 Amps 480 VAC or 65 VDC Renewable Energy 1-4 poles (Handle) 1-3 poles (Rocker) Choice of Time Delays DIN rail mounting Precise temperature independent operation Wiping contacts – mechanical linkage with two-step Finger safe terminals Common trip linkage between poles ensures that an overload in one pole will trip all adjacent poles Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: [email protected] Application Support: [email protected] Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com 2 | D-Series Circuit Breaker - General Specifications Electrical Maximum Voltage Standard Current Coils Standard Voltage Coils Insulation Resistance Dielectric Strength Resistance, Impedance AC, 480 wye/277 VAC (See Table A), 50/60 Hz, 65VDC 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. Other ratings available - consult factory. DC - 6V, 12V; AC - 120V, other ratings available, see ordering scheme. Minimum of 100 Megohms at 500 VDC. UL, CSA: 1960 V 50/60 Hz for one minute between all electrically isolated terminals. D-Series circuit breakers comply with the 8mm spacing and 3750V 50/60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per Publications EN 60950 and VDE 0805. Values from Line to Load Terminal - based on Series Trip Circuit Breaker Mechanical Endurance Trip Free Trip Indication Physical Number of Poles Internal Circuit Config. Weight Standard Colors Mounting 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. All D-Series Circuit Breakers will trip on overload, even when actuator is forcibly held in the ON position. The operating actuator moves positively to the OFF position when an overload causes the breaker to trip. Rocker Type: 1-3; Handle Type: 1-4 Switch Only and Series Trip with current or voltage trip coils. Approximately 128 grams/pole (Approximately 4.57 ounces/pole) Housing - Black; Actuator - See Ordering Scheme. Mounts on a standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002). Environmental RESISTANCE PER POLE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Breaker) CURRENT TOLERANCE (AMPS) (%) 0.10 - 5.0 5.1 - 20.0 15 25 20.1 - 50.0 35 Pulse Tolerance Curves Designed and tested in accordance with requirements of specification MIL-PRF-55629 & MIL-STD-202 as follows: Shock Vibration Moisture Resistance Salt Spray Thermal Shock Operating Temperature Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Instantaneous and ultra-short curves tested @ 90% of rated current. Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultra-short curves tested at 90% of rated current. Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80- 98% RH. Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). -40° C to +85° C *Manufacturer reserves the right to change product specification without prior notice. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com D-Series Circuit Breaker - General Specifications | 3 Electrical Tables Table A: Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a Component Supplementary Protector. Notes: 1 DC and 1 Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking. 2 Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings. 3 UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2 Agency Certifications UL Recognized UL Standard 1077 UL Listed UL Standard 508 Component Recognition Program as Protectors, Supplementary (Guide QVNU2, File E75596) Switches, Industrial Control (Guide NRNT2, File E148683) CSA Accepted VDE Certified Component Supplementary Protector under Class 3215 30, File 047848 0 000 CSA Standard C22.2 No. 235 EN60934, VDE 0642 under File No. 10537 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | D-Series Circuit Breaker - Handle & Rocker – Ordering Scheme D A 3 1 Series 2 Actuator 3 Poles B0 4 Circuit 10 5 Frequency & Delay 450 6 Current Rating 1 2 1 7 Terminal C 9 Mounting/ Voltage 8 Actuator Color 10 Agency Approval 7 CURRENT RATING (AMPERES) 9 1 SERIES D CODEAMPERES 2 ACTUATOR 1 Handle 2 A Handle, one per pole B Handle, one per multipole unit Visi-Rocker 3 C Indicate ON, vertical legend D Indicate ON, horizontal legend E Indicate ON, no legend (VDE approval not available with no legend) F Indicate OFF, vertical legend G Indicate OFF, horizontal legend H Indicate OFF, no legend (VDE approval not available with no legend) Single Color Rocker 3 J Vertical legend K Horizontal legend L No legend (VDE approval not available with no legend) 0200.020 0250.025 0300.030 0500.050 0750.075 0800.080 0850.085 2100.100 2150.150 2200.200 2250.250 2300.300 2350.350 2400.400 2450.450 2500.500 2550.550 2600.600 2650.650 2700.700 2750.750 2800.800 2850.850 4101.000 5121.250 4131.300 4141.400 4151.500 5171.750 4202.000 5222.250 4252.500 5272.750 4303.000 5323.250 4353.500 4363.600 4404.000 4454.500 5474.750 4505.000 4555.500 4606.000 4656.500 4707.000 5727.250 4757.500 4808.000 4858.500 4909.000 4959.500 61010.000 71010.500 61111.000 71111.500 61212.000 71212.500 61313.000 61414.000 61515.000 61616.000 61717.000 61818.000 61919.000 62020.000 62121.000 62222.000 62323.000 62424.000 62525.000 62626.000 62727.000 62828.000 62929.000 63030.000 63232.000 63535.000 64040.000 64545.000 65050.000 OR VOLTAGE COIL (NORMAL RATED VOLTAGE) 7 CODEAMPERES A06 A12 A18 A24 A32 6 DC, 5 DC 12 DC, 10 DC 18 DC, 15 DC 24 DC, 20 DC 32 DC, 25 DC A48 A65 J06 J12 J18 48 DC, 40 DC 65 DC, 55 DC 6 AC, 5 AC 12 AC, 10 AC 18 AC, 15 AC J24 J48 K20 L40 24 AC, 20 AC 48 AC, 40 AC 120 AC, 65 AC 240 AC, 130 AC 7 TERMINAL 1 #10 Screw & Pressure Plate for Direct Wire Connection 2 #10 Screw without Pressure Plate 3 POLES 1One 2Two 3Three 4Four 4 CIRCUIT A0 Switch Only (No Coil) 4 B0 Series Trip (Current) C0 Series Trip (Voltage) 5 FREQUENCY & DELAY 03 DC 50/60Hz, Switch Only 10 5 DC Instantaneous 11 DC Ultra Short 12 DC Short 14 DC Medium 16 DC Long 20 5 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long 32 DC, 50/60Hz Short 34 DC, 50/60Hz Medium 36 DC, 50/60Hz Long 42 6 50/60Hz Short, Hi-Inrush 44 6 50/60Hz Medium, Hi-Inrush 46 6 50/60Hz Long, Hi-Inrush 52 6 DC, Short, Hi-Inrush 54 6 DC, Medium, Hi-Inrush 56 6 DC, Long, Hi-Inrush Notes: 1 Handle breakers available up to four poles. Rocker breakers available up to three poles. 2 Actuator Code: A: Multi-pole units factory assembled with common handle tie. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 3 Multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. Two pole - left pole. Three pole - center pole 4 ≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650. 5 Voltage coil only available with delay codes 10 & 20. 6 Available to 50A max with circuit code BO only. 7 Color shown is visi and legend with remainder of rocker black. 8 ≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max. 9 VDE Approval requires Dual (I-O, ON-OFF) or I-O markings 8 ACTUATOR COLOR & LEGEND Actuator or Visi-Color Marking: Marking Color: Single Color Color I-O ON-OFF Dual Rocker/Handle White AB 1Black Black CD 2White Red FG 3White Green HJ 4White Blue KL 5White Yellow MN 6Black Gray PQ 7Black Orange RS 8Black 9 MOUNTING / VOLTAGE MOUNTING STYLE Threaded Insert 1 6-32 x 0.195 inches 8 C 6-32 X 0.195 inches 2 ISO M3 x 5mm D 8 ISO M3 x 5mm Visi-Rocker (Actuator Black) 7 White N/A Red Green Blue Yellow Gray Orange VOLTAGE < 300 ≥ 300 < 300 ≥ 300 10 AGENCY APPROVAL C UL Recognized & CSA Accepted D 9 VDE Certified, UL Recognized & CSA Accepted Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com D-Series Circuit Breaker - Circuit & Terminal Diagram | 5 Circuit & Terminal Diagrams: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | D-Series Circuit Breaker - Rocker – Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 3 Dimensions apply to all variations shown. Notice that circuit breaker line and load terminal orientation on indicate OFF is opposite of indicate ON. 4 For pole orientation with horizontal legend, rotate front view clockwise 90°. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com D-Series Circuit Breaker - Handle - Dimensional Specifications | 7 Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.010 [.25] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 8 | Notes Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Reps & Contact | 9 Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 Email: [email protected] Northern Region Sales Office: [email protected] Southeast Region Sales Office: [email protected] Midwest Region Sales Office: [email protected] West Region Sales Office: [email protected] Latin America Sales Office: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China: [email protected] Shanghai, China: [email protected] Pune, India: [email protected] Kaohsiung, Taiwan: [email protected] Yokohama, Japan: [email protected] Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: [email protected] Germany: [email protected] France: [email protected] www.carlingtech.com REV_02_2016