CONVERSION GUIDE 1336 PLUS/PLUS II to a PowerFlex 70 (w/Enhanced Control) or PowerFlex 700 (w/Vector Control) Rockwell Automation’s Technical Representatives and highly trained Distributor Drives Specialists will help you transition to the New, World-Class PowerFlex 70 or 700 AC Drive. April, 2008 Specifications and Features Drive Model Catalog Number 120V 240V, 1-Phase 240V, 3-Phase Power Ratings 480V 575V Normal Duty Overload Continuous 1 Minute 3 Seconds Heavy Duty Overload Continuous 1 Minute 3 Seconds Frequency Control PWM Frequency Enclosures Types 1336 PLUS 1336 PLUS II 1336S-xxxxx 1336F-xxxxx N/A Derate by 50% 0.5-125 HP (0.4-93 kW) PowerFlex 70 20A-xxxxxx N/A Derate by 50% 0.5-25 HP (0.37-18.5 kW) 0.5-600 HP (0.4-447 kW) 0.5-50 HP (0.37-37 kW) 1-600 HP 2-600 HP 0.5-50 HP (0.75-447 kW) (0.75-447 kW) (0.37-37 kW) 100% 150% 200% 100% 110% 150% N/A N/A N/A 400 Hz Max 2-8 kHz Open, Type IP21, Type 12/4X IP54/65 A-F frames heatsink out the back 100% 150% 200% 500 Hz Max 2 -12 kHz IP21, NEMA/UL Type 1 IP66, NEMA/UL Type 4X/12, and Flange Specifications Ambient Temp (Typical) 0-50°C (Open Type) Torque Control Open Loop Accuracy Closed Loop Accuracy Speed Control Open Loop Accuracy Closed Loop Accuracy HP with DC Link Choke HP with AC line choke Volt Tolerance Frequency Tolerance Compliance Marks Maximum Altitude 2 PowerFlex 700 20B-xxxxxxx 0.5-100 HP (0.37-55 kW) 0.5-700 HP (0.37-500 kW) 1-150 HP (0.75-132 kW) 420 Hz Max 2 -10 kHz Open, NEMA/UL Type 0 Heatsink Out the Back: Fr 5-10 (heatsink IP54, NEMA/UL Type 12) IP20, NEMA/UL Type 1 IP54, NEMA/UL Type 12 Fr 5/6 50° C (Type 1 and IP20/Open: Flange), 50° C (Fr 0-6) 40°C (Type 4X/12) 40° C (Fr 7-10) NEMA/UL Type 1: 40° C N/A N/A 10% 5% 0.50% 0.10% 0.1% 0.001% 7.5-600 HP N/A ±10% 47-63 Hz CE, UL, cUL, C-Tick 7.5-50 HP 0.5-875 HP N/A ±10% 47-63 Hz CE, UL, cUL, CAll: UL, ATEX, cUL tick, and TUV, NSF Frm. 0-6: CE, CSA, (Type 4X/12) SEMIF47, RINA 1000m (without derating) 1000m 5% 2% Specifications and Features (continued) Hardware Drive Model Catalog Number EMC Filtering Heatsink Out the Back Zero Stacking Internal DB Transistor HP Internal DB Resistor Option HP Encoder Input Standard Additional Feedback Options Number of Comms. Supported Simultaneously in Drive Removable MOV to Ground Safe-Off Max. Short Circuit Rating Standard Discrete Inputs Frames A-F No No PowerFlex 70 20A-xxxxxx Internal - 2nd Environment Yes Yes 1/2-50 HP No 1/2-30 HP 1/2-50 HP (60-200 HP Option) 1/2-25 HP Option Card Option Option No Incremental (5V/12V) 1 1 No Yes No 200,000A 1336 PLUS II 1336F-xxxxx 200,000A Option 200,000A (9) 115V, 24V source, 5V sink (Input Selections) (2) unipolar 0-10V or 4-20 mA (4) Form C Relays (9) 115V, 24V (6) 24V source, 5V sink (5 - fully prog.) (3) unipolar 0-10V (2) bipolar or 4-20 mA (2) Prog Form C Relays Analog Outputs (1) Unipolar (0-10V or 4-20 mA) (2) Unipolar (0-10V) Pulse Output Optional I/O Voltage PTC Input Encoder Input Pulse Input Additional I/O Input Timer / Counter Functions Output Timer / Counter Functions Encoder Output Yes 115V, 24V, 5V No Yes Option Card No No Option Card Analog Inputs Discrete Outputs Inputs/Outputs 1336 PLUS 1336S-xxxxx External-3ø Option Card Yes PowerFlex 700 20B-xxxxxxx Internal - 2nd Environment (Fr 0-6) Yes, Frames 5-10 No 200,000A (6) 24V DC or 115V AC sink/source (2) bipolar, ±10V or 0-20 mA (3) Prog (1-Form C, 1-Form B, 1-Form A). (1) dedicated drive fault (Fr 7-10) (1) Bipolar, ±10V (2) Bipolar ±10V or 0-20 mA or 4-20 mA, (1) Unipolar 0 to 10V or 4-20 mA No 115V 24V DC/115V AC No Yes Differential Dual Channel Yes (with encoder option) No No No No Pulse Output No 3 Specifications and Features (continued) Features HIM Information Input/Output Specifications Drive Model Catalog Number Digital Input Scan Time (Not Through Put Time) Analog Input Resolution 4 1336 PLUS 1336S-xxxxx 10 ms PowerFlex 70 20A-xxxxxx 2 ms PowerFlex 700 20B-xxxxxxx 500 μs ±10V DC & 0-20 mA 10 Bit Plus Sign 250 μs ±10V DC & 0-20 mA 11 Bit Plus Sign 128 μs 10 ms ±10V DC & 0-20 mA 10 Bit Plus Sign 2 ms ±10V DC & 020mA 11 Bit Plus Sign 500 μs Yes Yes Yes Yes 6 No No Yes - graphical Yes, NEMA 4X / IP66 Yes Yes 7 No Yes V/Hz and Sensorless Vector FOC Vector, Sensorless Vector & V/ HZ (Open or Closed Loop) Yes (Instantaneous) Yes Yes Advanced (Meets new NEC code) 10 Bit Analog Input Scan Time 10 ms (Not Through Put Time) Analog Output 12 Bit Resolution Analog Output Scan Time (Not Through Put Time) HIM - Local LCD HIM - Remote LCD HIM - Hand-held HIM - CopyCat function HIM - Languages HIM - Local LED HIM - Auto/ Manual function Motor Control Type Flying Start Bus Regulator S - Curve Drive Overload Protection Advanced Diagnostics Input Phase Loss User Sets Preset Speeds Process Control Loop Fast Flux Up Fast Brake to Stop Flux Braking Feedback Loss Switchover Battery Back-up Multi-Motor Parameters 1336 PLUS II 1336F-xxxxx Yes No Yes Yes Yes No No 8 Yes Yes No No No No No 2.5 ms Yes Yes Yes - Electronic Test Points Yes 3 complete sets 7 PID (highly configurable) Auto or Manual Yes Yes No No supported by dynamic user sets Specifications and Features (continued) Application Features Drive Model Catalog Number SynchLink Motion Controller Inertia Adaptation Speed Profiles 1336 PLUS 1336S-xxxxx No No No No 1336 PLUS II 1336F-xxxxx Step Logic Step Logic (With Encoder Feedback) Yes PowerFlex 70 20A-xxxxxx No No No No Position Control No No P-jump (traverse function) Lifting Application No No No Winder Application Electronic Gearing/ Line Shaft No No No No Yes PowerFlex 700 20B-xxxxxxx Indexer for profiles based on time, dig inputs & encoder Point to Point (Indexer), Pos. Follower No TorqProve for lifting applications standard 5 6 Frame / HP A1 / 0.5-1.5 A2 / 2-3 A3 / 5 A4 / 7.5-10 B / 7.5-30 C / 40-60 D / 60-150 E / 150-250 F / 250-450 G / 250-600 1336 PLUS Height mm 290 290 290 350 476 701 1240 1499 2286 2324 IP20, NEMA/UL Type 1 Width mm 215.9 215.9 215.9 260 276.4 302 382 511 762 762 Depth mm 160 180 207 212 225 225 271 424 635 635 Frame / HP A1 / 0.5-1.5 A2 / 2-3 A3 / 5 A4 / 7.5-20 B / 7.5-30 C / 40-60 D / 60-150 E / 150-250 F / 250-450 G / 250-600 1336 PLUS II Height mm 290 290 290 350 476.3 701 1240 1498.6 2286 2324.1 Width mm 215.9 215.9 215.9 260 276.4 301.8 381.5 511 762 762 Depth mm 160 180 207 212 225 225 270.8 424.4 635 635 PowerFlex 70 Frame / ND HP A / 0.5-2 B / 3-5 C / 7.5-10 D / 15-30 E / 40-50 Height mm 226 235 300 350 556 Width mm 122 172 185 220 280 Depth mm 180 180 180 180 207 PowerFlex 700 Frame / Height ND HP mm 0 / 1-7.55 336 1 / 10-15 336 2 / 20-25 342.5 3 / 30-50 517.5 4 / 60 758.8 5 / 75-100 644.5 6 / 125-200 850 7 / 250 1499 8 / 300-400 2276 8 / 450-500 2276 9 / 600 2276 10 / 700 2276 Width mm 110 135 222 222 220 308.9 403.9 514 758 758 758 1268 Depth mm 200 200 200 200 201.7 275.4 275.5 407 889 1016 1016 889 Dimensions 1336 Flange Mount Cutout - Frame C 303.8 1 (11.96) 282.5 (11.12) 4.8 (0.19) 273.1 (10.75) 4.8 (0.19) 635.0 (25.00) Cutout 644.7 (25.38) 508.0 (20.00) 660.4 1 (26.00) 381.0 (15.00) 254.0 (10.00) 12 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded 127.0 (5.00) All Dimensions in Millimeters and (Inches) Drive 1 Shading indicates approximate size of drive inside enclosure. Back of Enclosure 129.3 (5.09) 7 1336 Flange Mount Cutout - Frame D 9.9 (0.39) Detail 356.1 (14.02) 4.6 (0.18) 362.2 (14.26) 375.2 1 (14.77) 6.1 (0.24) See Detail 26.7 (1.05) 1118.6 (44.04) 1054.4 (41.51) 1145.3 (45.09) 962.7 (37.90) 867.4 (34.15) 806.7 (31.76) 773.9 (30.47) 680.5 (26.79) 1178.1 1 (46.38) Cutout as Viewed from INSIDE Enclosure 650.8 (25.62) 587.0 (23.11) 494.5 (19.47) 338.6 (13.33) 182.6 (7.19) All Dimensions in Millimeters and (Inches) 16 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap 4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded 26.7 (1.05) 1 Shading indicates approximate size of drive inside enclosure. * 8 Minimum dimension allowed – More space will improve fan effectiveness and heat dissipation. Drive Back of Enclosure 84.1 (3.31) * PowerFlex 700 Flange Mount Cutout - Frame 5 4.00 (0.157) Dia. Holes (40 Places) in Minimum 14 GA. (1.9) Steel Mounting Surface. Deburr Pilot Holes and Drive Cutout. 1039.0 (40.91) 10.0 (0.39) 458.0 (18.03) 1026.5 (40.41) 948.5 (37.34) 870.5 (34.27) 792.5 (31.20) Cutout 714.5 (28.13) 1019.0 (40.12) 636.5 (25.06) 558.5 (21.99) 480.5 (18.92) 402.5 (15.85) 324.5 (12.78) 246.5 (9.71) 168.5 (6.63) 90.5 (3.56) 12.5 (0.49) 59.0 (2.32) 131.0 (5.16) 203.0 (7.99) 275.0 (10.83) 347.0 (13.66) 419.0 (16.50) 478.0 (18.82) 10.0 (0.39) 9 PowerFlex 700 Flange Mount Cutout - Frame 6 4.00 (0.157) Dia. Holes (44 Places) in Minimum 14 GA. (1.9) Steel Mounting Surface. Deburr Pilot Holes and Drive Cutout. 12.0 (0.50) 532.0 (20.90) 1078.0 (42.40) 1043.0 (41.10) 971.0 (38.20) 899.0 (35.40) 827.0 (32.60) Cutout 755.0 (29.70) 1054.0 (41.5) 683.0 (26.90) 611.0 (24.10) 539.0 (21.20) 467.0 (18.40) 395.0 (15.60) 323.0 (12.70) 251.0 (9.90) 179.0 (7.00) 107.0 (4.20) 44.0 (1.70) 122.0 (4.80) 200.0 (7.90) 278.0 (10.90) 356.0 (14.00) 434.0 (17.10) 512.0 (20.20) 10 35.0 12.0 (1.40) (0.50) Note: Frame 7 cutout dimensions are the same as the 1336, Frame E. PowerFlex 700 Flange Mount Cutout - Frame 7 508.0 (20.00) 5.8 (0.23) Cutout 489.0 (19.25) 127.0 (5.00) 54.1 (2.13) 477.3 (18.79) 1084.1 (42.68) Shading indicates approximate size of drive inside enclosure. 1422.4 (56.00) 1095.8 (43.14) 26 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap 4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded 127.0 (5.00) 75.4 (2.97) * 5.8 (0.23) Minimum dimension allowed – More space will improve fan effectiveness and heat dissipation. All Dimensions in Millimeters and (Inches) Back of Enclosure Drive 132.3 (5.21) * All Dimensions in Millimeters and (Inches) 11 PowerFlex 700 Flange Mount Cutout - Frames 8 & 9 583.7 (22.98) 553.5 (21.79) 152.4 (6.00) 203.2 (8.00) 15.0 (0.59) 152.4 (6.00) 5.6 (0.22) 20 Places 22.6 (0.89) 52.1 (2.05) 279.4 (11.00) 279.4 (11.00) 1471.9 279.4 (57.95) 1493.5 (11.00) (58.80) 279.4 (11.00) All Dimensions in Millimeters and (Inches) 279.4 (11.00) 603.0 (23.74) This cutout is only needed if recessing the choke 12 468.9 (18.46) PowerFlex 700 Flange Mount Cutout - Frame 10 22.9 (0.90) 508.0 (20.00) 355.6 (14.00) 152.4 (6.00) 22.9 (0.90) 37.8 (1.49) 38.1 (1.50) 152.4 (6.00) 32.3 (1.27) 39.9 (1.57) 7.6 (0.30) 152.4 (6.00) 52.1 (2.05) 381.0 (15.00) 553.5 (21.79) 279.4 (11.00) hole spacing, 5 places, both sides 1588.5 (62.54) 1471.9 (57.95) 254.0 (10.00) hole spacing 5 places, both sides Inverter Converter 22.9 (0.90) 12.7 (0.50) 58.6 (2.31) 66.5 (2.62) See Detail on Next Page All Dimensions in Millimeters and (Inches) Holes are for M6 self tapping screws. Important: Backplate and extension are a single piece. Drive chassis can be removed from backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure. 13 PowerFlex 700 Flange Mount Cutout - Frame 10 Detail 478.8 (18.85) 328.7 (12.94) 178.8 (7.04) 95.8 (3.77) 28.7 (1.13) 24.8 (0.98) 558.3 (21.98) 543.3 (21.39) 530.9 (20.90) * * 425.5 (16.75) 414.7 (16.33) 363.7 (14.32) 486.4 (19.15) * Fan studs are installed in alternating directions. “ * ” indicates that the stud points-in, all others point-out. 271.2 (10.68) * * 343.0 (13.50) * 199.4 (7.85) * 55.9 (2.20) 127.7 (5.03) * Ref. (0.00) 15.7 (0.62) * * * * 522.2 (20.56) 507.5 (19.98) 413.8 (16.29) 253.7 (9.99) 121.1 (4.77) 93.7 (3.69) Ref. (0.00) 14.7 (0.58) Important: Backplate and extension are a single piece. Drive chassis can be removed from backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure. 14 Terminal Comparison Description Input AC Line - R(L1) Input AC Line - S(L2) Input AC Line - T(L3) Motor - U (T1) Motor - V (T2) Motor - W (T3) Brake Resistor Brake Resistor DC Bus DC Bus + Motor Ground Drive Ground Analog Input 1 Comm. Analog Input 1 (+/-) Shield Analog Input 2 Comm. Terminal Designation 1336 PLUS 1336 PLUS II R (L1) R (L1) S (L2) S (L2) T (L3) T (L3) U (T1) U (T1) V (T2) V (T2) W (T3) W (T3) DC– DC+ / BRK PE PE 3,4 DC– DC+ / BRK PE PE 4 2 (Pot), 5 (0-10v), 6 2 (4-20 mA) 3,4 5 4 Analog Input 2 (+/-) 3 Analog Input 3 (NTC-) Comm. Analog Input 3 (NTC+) Shield Analog Output 1 (-) Analog Output 1 (+) Analog Output 2 (-) Analog Output 2 (+) +10v Reference Reference Common -10V Reference Encoder A Encoder A (Not) Encoder B Encoder B (Not) Encoder Z Encoder Z (Not) Encoder Reference (+) Encoder Reference (-) Encoder Shield 4 4 9 1- (5v only) 6 5 9 7 9 8 1- (5v only) 4 34 32 31 33 34 32 31 33 35 36 TE 35 36 TE PowerFlex 70 R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) BR1 BR2 DC– DC+ PE PE IO TB-14 (volts), 16 (current) IO TB-15 (volts), 17 (current) PowerFlex 700 R (L1) S (L2) T (L3) U (T1) V (T2) W (T3) BR1 (Fr 0-6) BR2 (Fr 0-6) DC– DC+ PE GRD/PE IO TB-1 IO TB-2 IO TB-18 (volts), IO TB-3 20 (current) IO TB-19 (volts), IO TB-4 21 (current) IO TB-22 IO TB-23 IO TB-10 IO TB-8 IO TB-8 ENC TB-6 ENC TB-5 ENC TB-4 ENC TB-3 ENC TB-1 ENC TB-2 IO TB-6 IO TB-7 IO TB-8 IO TB-9 IO TB-22 IO TB-5 IO TB-21 ENC TB-1 ENC TB-2 ENC TB-3 ENC TB-4 ENC TB-5 ENC TB-6 ENC TB-7 ENC TB-8 15 Terminal Comparison (continued) Description 24V DC Common (-) 24V DC Source (+) Digital/Relay Output 1 (N.O.) Digital/Relay Output 1 Comm. Digital/Relay Output 1 (N.C.) Digital/Relay Output 2 (N.O.) Digital/Relay Output 2 Comm. Digital/Relay Output 2 (N.C.) Digital/Relay Output 3 (N.C.) Digital/Relay Output 3 Comm. Digital/Relay Output 3 (N.O.) Digital/Relay Output 4 (N.C.) Digital/Relay Output 4 Comm. Digital/Relay Output 4 (N.O.) Digital Input 1-3 Comm. Digital Input 1 Digital Input 2 Digital Input 3 Digital Input 4-6 Comm. Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Drive Enable (Secure Disable Function) Terminal Designation 1336 PLUS 1336 PLUS II 10 11 10 11 PowerFlex 70 IO TB-7 IO TB-9 IO TB-11 IO TB-12 12 11 IO TB-13 IO TB-24 IO TB-25 IO TB-13 12 11 IO TB-26 IO TB-14 13 14 13 14 IO TB-15 15 16 17 15 16 17 IO TB-16 IO TB-33 (1) IO TB-34 (1) 18 21,25,29 19 20 22 25 23 24 26 27 28 30 18 21,25,29 19 20 22 25 23 24 26 27 28 30 IO TB-35 (1) IO TB-25 IO TB-27 IO TB-28 IO TB-29 IO TB-25 IO TB-30 IO TB-31 IO TB-32 HW PTC Input 1 HW PTC Input 2 (1) 16 Dedicated fault output - Frames 7-10 only. IO TB-8 IO TB-1 IO TB-2 IO TB-3 ENC TB-8 IO TB-4 IO TB-5 IO TB-6 PowerFlex 700 IO TB-26 IO TB-24 IO TB-11 IO TB-12 IO TB-15 Digital Input 6 can be configured IO TB-10 IO TB-23 Communications Product Model Number DF1 AS-i BACnet CANopen CC-Link ControlNet Data Highway DeviceNet EtherNet/IP FIP I/O Foundation Fieldbus Interbus LonWorks Metasys N2 Modbus ASCII Modbus Plus Modbus RTU Modbus TCP/IP PROFIBUS DP PROFINET Remote I/O SERCOS Siemens P1 1336 Plus/Plus II Yes No No No No Yes No Yes Yes No No No No Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party Yes, 3rd Party No Yes, 3rd Party No Yes No No PowerFlex 70 Yes No No Yes No Yes (Coax & Fiber) No Yes Yes No No Yes Yes Yes No No Yes No Yes No Yes No Yes PowerFlex 700 Yes No Yes Yes No Yes (Coax & Fiber) No Yes Yes No No Yes No No No No Yes Yes Yes No Yes No No 17 Software Description Software Versions Connectivity Select Features 18 Software Feature Full version 'Lite' version Pocket PC version Palm version Serial Point-to-Point Serial Multi-drop Ethernet Direct ControlNet DeviceNet Profibus DP Bluetooth WiFi Other / Proprietary Offline capability Setup Wizards Diagram Views User-created Views I/O Terminal Configuration Control Oscilloscope / Graph Project Management Flash File Conversion Tool On-line Help Multi-language DriveTools SP/DriveExplorer Yes Yes (freeware) Yes No Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes Yes No Yes Yes No Yes Yes Yes English only Notes 19 Support Information Distributor Sticker Here Rockwell Automation Office Sticker Here Rockwell Automation-Mequon Tel: (1) 262.512.8200 Internet Drives Home Page (www.ab.com/drives) The Literature Library (www.rockwellautomation.com/literature) Drives Service & Support Page including the Knowledgebase (www.ab.com/support/abdrives) Applications, Including Energy Savings (http://drivehq.ra.rockwell.com/abdrives/ApplicationsTest/FrontDoor.htm) 20