V A LI N CA C T E N VPX 6U IO VITA 62 Compliant Power Supply 18V - 40V Spike & Surge 5 800W 91% Protection Continuous Input Voltage Outputs Maximum Output Power Typical Efficiency Operation: -40°C to 85°C (at wedge locks) VPX Product Features Compliance: Outputs: } AD VS1: +12V @ 67A= 804W VS2: VS3: +5.0V @ 30A= 150W (AUX)+3.3V AUX@ 15A= 50W (AUX)+12V AUX@ 1A= 12W (AUX)-12V AUX@ 1A= 12W UB Maximum Total Output Power: 800W Transient Suppression EMI Filter with — In-Rush Current Limiter — Reverse Polarity Protection -40°C to 85°C Operating Temperature (at wedge locks) Over-current, over-voltage and over‑temperature protection Current Sharing on +12V and +5.0V Remote Sense Standard VITA 62 Controls No Electrolytic Capacitors Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 www.synqor.com (Full Load Operation Down to 18Vin) ——VITA 62 ——MIL-STD-704 ——MIL-STD-461 ——MIL-STD-810G • ESD Protection • Shock • Vibration • Rapid Decompression • Corrosion Resistance • Fungus Resistance • Altitude • Humidity Made in USA Doc.# 005-0006466 Rev. 7 06/17/2014 Page 1 Technical Specification CA C TI E ON VPX Block Diagram for VPX-6U-DC28T-001 Vin+ (Transient Protection) +12VOUT Isolated DC-DC Converter V A LI N Vin rtn EMI Filter EMI Filter (Transient Protection) Isolated DC-DC Converter Non-isolated DC-DC Converter +5VOUT Non-isolated DC-DC Converter -12VAUX +12VAUX +3.3VAUX AD Isolated DC-DC Converter POWER_RETURN ENABLE UB INHIBIT +12V_SHARE (+) Control Circuit +12V_SHARE (-) +5V_SHARE Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 www.synqor.com FAIL SYSRESET SIGNAL_RETURN Doc.# 005-0006466 Rev. 7 06/17/2014 Page 2 Technical Specification Parameter CA C TI E ON VPX VPX-6U-DC28T-001 Input Characteristics Min. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-operating -40 Transient (≤ 1 s) -50 Isolation Voltage Operating Temperature -40 Storage Temperature -55 Max. Units Notes & Conditions 60 V Continuous 210 V See Note 1 1500 V Input to Output and Input/Output to Case 85 °C Wedge Lock Temperature 105 °C V A LI N ELECTRICAL CHARACTERISTICS Typ. Input Voltage Continuous -40 Transient (1 s, Rs* = 0Ω) -50 Transient (≤ 100 m, Rs* = 0Ω) -50 Transient (≤ 1 s, Rs* = 0Ω) -50 Under-Voltage Lockout Turn-On Input Voltage Threshold 15 15.5 2 3.3 2 3.3 FEATURE CHARACTERISTICS VITA 62 ON/OFF Control ENABLE* high-state Voltage V See Note 1 50 V See Note 1 100 V See Note 1 210 V See Note 1 16 V Control signals referenced to SIGNAL_RETURN ENABLE* low-state Voltage INHIBIT* high-state Voltage 40 V 0.8 INHIBIT* low-state Voltage V V 0.8 ENABLE* regards a no-connect as a high INHIBIT* regards a no-connect as a high V Note 1: Shutdown and Restart if the input voltage goes below the UVLO value or above 84V. AD Input Voltage Spike and Surge Compliance MIL-STD-1275D MIL-STD-461C (CS06); DEF-STAN 61-5 MIL-STD-461C (CS06) RTCA/DO-160E UB INPUT VOLTAGE SPIKE SUPPRESSION Module Operates through these Spikes Input Voltage Spike (Centered on Vin) ±250V, 100μs, Emax = 15mJ ±200V, 10μs, Rs ≤ 0.5Ω ±400V, 5μs, Rs ≤ 0.5Ω ±600V, 10μs, Rs = 50Ω INPUT VOLTAGE SURGE SUPPRESSION Module Operates through these Surges Input Surge Voltage and Duration 60V, 550 ms, Rs = 0 Ω 80V, 100 ms, Rs = 0 Ω 100V, 80 ms, Rs = 0 Ω 110V, 5 ms, Rs = 0 Ω Module shutsdown & restarts for these Surges 202V, 350 ms, Rs = 0 Ω Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 MIL-HDBK-704A MIL-HDBK-704A; RTCA/DO-160E MIL-STD-1275D; DEF-STAN 61-5 (Part 6)/5 DEF-STAN 61-5 (Part 6)/5 MIL-STD-1275D; DEF-STAN 61-5 (Part 6)/6 www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 3 Technical Specification CA C TI E ON VPX VPX-6U-DC28T-001 Output Characteristics Parameter +12V +5V +3.3VAUX +12VAUX -12VAUX Output Voltage Set Point See Note 1 12V (+/-1%) 5V (+/-1%) 3.3V (+/-1%) 12V (+/-1%) -12V (+/-1%) Total Output Voltage Range See Note 2 12V (+/-4%) 5V (+/-3%) 3.3V (+/-2%) 12V (+/-4%) -12V (+/-3%) OUTPUT CHARACTERISTICS 80mV 50mV 40mV 80mV 50mV Operating Current Range Maximum Total Output Power = 800W 0-67A 0-30A 0-15A 0-1A 0-1A Over-Voltage Protection 14.8V 6.0V 4.0V 14.8V NA Current-Limit Inception 100.8A 40A 18A 2A 1.8A 10mF 10mF 10mF 1mF 10mF V A LI N Output Voltage Ripple (pk-pk) See Note 3 Maximum Output Capacitance MAXIMUM TOTAL OUTPUT POWER 800W Note 1: 28Vin, 50% load Note 2: Over line, load, temperature Note 3: Full Load, measured with 1µF capacitor and 10uF tantalum capacitor UB AD Maximum Total Output Power = 800W (Full Temperature Range) Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 4 Technical Specification P7 P6 P5 P4 P3 P2 P1 POWER 6U P0 Connector FUNCTION P7 +DC_IN Vin+ P6 +DC_IN Vin+ P5 -DC_IN Vin- -DC_IN Vin- P4 Pin Descriptions P10 P9 POWER DESCRIPTION PIN P10 P9 A9 B9 C9 D9 A8 B8 C8 D8 A7 B7 C7 D7 P8 P7 A6 B6 C6 D6 A5 B5 C5 D5 A4 B4 C4 D4 A3 B3 C3 D3 P6 P5 P4 P3 A2 B2 C2 D2 A1 B1 C1 D1 P2 P1 FUNCTION +12V_MAIN +12V_MAIN +12V_SENSE(+) +12V_SENSE(+) +5V_SENSE(+) LED_DISABLE +12V_SENSE(-) +12V_SENSE(-) Not currently used STARTUP_SYNC +12V_SHARE(+) +12V_SHARE(-) +5V_SHARE SIGNAL_RETURN POWER_RETURN POWER_RETURN Not currently used Not currently used -12V_AUX SYSRESET* Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used Not currently used +12V_AUX Not currently used Not currently used +5V_MAIN +5V_MAIN POWER_RETURN POWER_RETURN Not currently used FAIL* INHIBIT* ENABLE* Not currently used Not currently used Not currently used Not currently used +3.3V_AUX POWER_RETURN A9 A8 A7 B9 B8 B7 C9 C8 C7 D9 D8 D7 SIGNAL P8 P7 POWER P6 A6 A5 A4 A3 B6 B5 B4 B3 C6 C5 C4 C3 D6 D5 D4 D3 SIGNAL P5 P4 P3 POWER A2 A1 B2 B1 C2 C1 D2 D1 P2 P1 SIGNAL POWER 6U P1 Connector DESCRIPTION +12V main output voltage, 67A rated Should be connected to +12V_MAIN either remotely or at the connector V A LI N PIN CA C TI E ON VPX Not currently used P2 Not currently used P1 CHASSIS Chassis UB AD P3 Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 Should be connected to +5V_MAIN either remotely or at the connector Internally pulled up to 3.3V, connect to SIGNAL_RETURN to disable LED Should be connected to POWER_RETURN either remotely or at the connector Startup synchronization for +5V_MAIN Active current share differential pair for +12V_MAIN Active current share for +5V_MAIN Ground pin for control signals Common output voltage return pin, 40A rated per pin -12V auxiliary output voltage, 1A rated System Reset is actively low. It will float when all outputs are within specification +12V auxiliary output voltage, 1A rated +5V main output voltage, 30A rated Common output voltage return pin, 40A rated per pin When any of the output is not within specification, FAIL* signal will be driven low Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN Input control signal as defined in VITA 62, referenced to SIGNAL_RETURN +3.3V auxiliary output voltage, 15A rated Common output voltage return pin, 40A rated per pin www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 5 Technical Specification CA C TI E ON VPX Mechanical Drawings 9.187 8.400 V A LI N .950 6.634 .495 ± .015” AD NOTES: 1. ALL DIMENSIONS IN INCHES [MM} 2. TOLERANCES: X.XX ±0.02 IN X.XXX±0.010 IN UB 3. CONNECTOR PART NUMBERS: P0 TE Connectivity6450843-6 Foxconn HM811J3-B84F P1 TE Connectivity6450849-6 Foxconn HM811L3-B84F 4. WEIGHT: 3.59 lbs (1.62 kg) Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 6 Technical Specification Control Features CA C TI E ON VPX Application Notes Standard VITA 62 control signal. It is used to turn off all of the output voltages when it is high, including +3.3V_AUX. When it is pulled low to SIGNAL_RETURN, +3.3V_AUX will be turned on and the status of the other outputs will be dependent on the state of INHIBIT*. ENABLE* signal regards a no-connect as a high. INHIBIT* Standard VITA 62 control signal. It is used to turn off all the output voltages except +3.3V_AUX. When it is pulled low to SIGNAL_RETURN, VS1, VS2, VS3, +12V_AUX and -12V_AUX will be turned off. INHIBIT* signal regards a no-connect as a high. At power-on, if ENABLE* and INHIBIT* are configured to turn all outputs on, +3.3V_AUX will be powered up 100ms prior to when the other outputs are powered up. V A LI N ENABLE* FAIL* FAIL* signal is used to indicate a failure has occurred. It will be pulled low when any of the outputs are outside the voltage specification. FAIL* is an active low open-drain signal. It is expected there will be a pull-up resistor on the backplane to 3.3V. A typical resistor value is 4.7kΩ. SYSRESET* SYSRESET* signal is an output generated from the module. It is used to indicate that startup has completed. At power-on, SYSRESET* is pulled low. It will be high impedance when all outputs are within voltage specification. It will be pulled low if any failure has occurred or if the outputs are disabled by the user during operation. SYSRESET* signal is an active low open-drain signal. It is expected there will be a pull-up resistor on the backplane to 3.3V. A typical resistor value is 4.7kΩ. VITA 62 Control States ENABLE* INHIBIT* +3.3V_AUX VS1, VS2, VS3, +12V_AUX, -12V_AUX HIGH HIGH OFF OFF LOW HIGH HIGH LOW LOW LOW ON ON OFF OFF ON OFF Parallel Operation Active current sharing on +12V_MAIN is supported. To implement the current sharing function, +12V_SHARE(+) and +12V_SHARE(-) pins should be routed between all paralleled modules as a differential pair. ENABLE* and INHIBIT* should be connected together. High speed data communication is transmitted on these two lines. Control state is transmitted between the master unit and slave units on a cycle-by-cycle basis. Adding capacitance to these share lines must be avoided. UB AD +12V_MAIN +5V_MAIN Active current sharing on +5V_MAIN is also supported, but with an analog sharing scheme that is different than the digital sharing scheme for the +12V_MAIN. To implement the current sharing function, +5V_SHARE, ENABLE*, INHIBIT* and STARTUP_SYNC should be connected together between all paralleled modules. These SHARE pins are referenced to POWER_RETURN. A clean ground plane is important, and ground drop between each module should be minimized. +3.3V_AUX, +12V_AUX & -12V_AUX Active current sharing is not supported on auxiliary outputs. However, all these auxiliary rails have OR’ing MOSFETs or OR’ing diodes implemented, so that they can still be operated in parallel. Total output current on these rails should not exceed the current rating of a single module. Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 7 CA C TI E ON VPX Qualifications and Screening VPX Module Qualification (VITA 47 Compliant) Test Name Method MIL-STD-810, 514.6 - Procedure I, Class V3 Shock MIL-STD-810, 516.6 - Procedure I, VI, Class OS2 Altitude MIL-STD-810, 500.5 - Procedure I, II, III Fungus Resistance MIL-STD-810, 508.6 Corrosion Resistance ASTM G85, Annex A4 Humidity MIL-STD-810, 507.5 - Procedure II High Temperature MIL-STD-810, 501.5 - Procedure I, II Low Temperature MIL-STD-810, 502.5 - Procedure I, II Temperature Cycling MIL-STD-202, 107, Class C4 ESD EN61000-4-2, Level 4; 15kV Air Discharge V A LI N Random Vibration DC-DC Converter and Filter Screening Process Description S-Grade M-Grade Baseplate Operating Temperature -55˚C to +100˚C -55˚C to +100˚C Storage Temperature -65˚C to +135˚C -65˚C to +135˚C Yes Yes UB AD Screening Pre-Cap Inspection Temperature Cycling Burn-In Final Electrical Test Final Visual Inspection Product # VPX-6U-DC28T-001 IPC-610, Class III Method 1010, Condition B, 10 Cycles Yes 100˚C Baseplate 12 Hours 96 Hours 100% 25˚C -55˚C, +25˚C, +100˚C MIL-STD-2008 Yes Yes Phone 1-888-567-9596 www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 8 CA C TI E ON VPX Ordering / Part Numbering Ordering Information / Part Numbering Series Package Size (U) VPX - - 3U 6U - - DC28 DC28: 28V DC270: 270V Output Voltage Combination Code Mil Std Filtering T - 001 Packaging Options - Y1Y2Y3 Y1: Screening S - Standard (MCOTS) M - Military (MCOTS) P: P -MIL-STD-704 (B-F) T: T -MIL-STD-704 A MIL-STD-1275 (B,D) DEF-STAN 61-5 (P6)/6 - 001: Standard product - Y2: Conformal Coating N - No Conformal Coating C - Conformal Coating Y3: TBD V A LI N VPX 6U Input Range AD Examples: VPX-6U-DC28T-001-SN APPLICATION NOTES UB A variety of application notes and technical white papers can be downloaded in PDF format from our website. CONTACT SYNQOR FOR FURTHER INFORMATION AND TO ORDER: Phone:��������������������������� 978-849-0600 Toll Free:������������������������� 888-567-9596 Fax:����������������������������� 978-849-0602 E-mail:��������������������������� [email protected] Web:���������������������������� www.synqor.com Address:������������������������� 155 Swanson Road Boxborough, MA 01719 USA Product # VPX-6U-DC28T-001 Phone 1-888-567-9596 PATENTS SynQor holds the following U.S. patents, one or more of which apply to each product listed in this document. Additional patent applications may be pending or filed in the future. 5,999,417 6,222,742 6,545,890 6,577,109 6,594,159 6,731,520 6,894,468 6,896,526 6,927,987 7,050,309 7,072,190 7,085,146 7,119,524 7,269,034 7,272,021 7,272,023 7,558,083 7,564,702 7,765,687 7,787,261 8,023,290 8,149,597 8,493,751 8,644,027 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-0006466 Rev. 7 06/17/2014 Page 9